Smooth Fitness CE 2.1 User Manual

USER’S MANUAL
SMOOTH CE 2.1 ELLIPTICAL TRAINER
MODEL NUMBER: CE 2.1
USER WEIGHT LIMITATION: 300 lbs.
TOLL FREE CUSTOMER SERVICE NUMBER: 1.888.800.1167
SERIAL NUMBER (found on frame):
CE 2.1 ELLIPTICAL TRAINER
2
PREASSEMBLY
For future service or related questions: Please staple your receipt and/or write in the name and phone number of the retail store where you purchased your Smooth
Fitness Elliptical Trainer. Name: ______________________________ Phone Number: ___________________ Receipt: _____ _________________ Open the boxes: You are now ready to open the boxes of your new equipment. Make sure to inventory all of the parts that are included in the
boxes. Check the Parts List for a full count of the number of parts included for this product to be assembled properly. If you are missing any parts or have any assembly questions call your local dealer or contact us directly at 888-80 0-1167.
Gather your tools: Before starting the assembly of your unit, make sure that you have gathered all the necessary tools you may require to
assemble the unit properly. Having all of the necessary equipment at hand will save time and make the assembly quick and hassle-free.
Clear your work area: Make sure that you have cleared away a large enough space to properly assemble the unit. Make sure the space is free
from anything that may cause injury during assembly. After the unit is fully assembled, make sure there is a comfortable amount of free area around the unit for unobstructed operation.
Invite a friend: Some of the assembly steps may require heavy lifting. It is recommended that you obtain the assistance of another person
when assembling this product. User Weight Limitation: Please note that there is a weight limitation for this product. If you weigh more than 300lbs. it is not recommended that
you use this product. Serious injury may occur if the user’s weight exceeds the limit shown here. This product is not intended to support users whose weight exceeds this limit.
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CE 2.1 ELLIPTICAL TRAINER
3
HARDWARE COMPARISON CHART
Hardware chart: For your convenience, we have identified the hardware used in the assembly of this product. This chart is provided to help
you identify those items that may be unfamiliar to you.
NO. DESCRIPTION QTY. 30 30 x 91 x M14 Bolt 2
M8 x 60mm Allen Head Bolt
77 78 M10 x 90mm Bolt 2
M8 x 80mm Allen Head
79
Bolt 2 88 M14 Nut 2 91 ID 8mm Curve Washer 2
2
30
97
105
78
101
100
91
97 M4 x 12mm Screw 8 98 M10 Cap Nut 2 100 M4 x 50mm Bolt 1 101 ID 10mm Curve Washer 2 102 M4 x 15mm Screw 24 105 M6 x 20mm Bolt 4 A M14 Bushing Tool 1 B 5mm Allen Key 1 C 8mm Wrench 1 D Wrench for M10 Nut 1 E Wrench 1
79
77
B
C
88 98
E
A
D
MILLIMETERS
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g
g
CE 2.1 ELLIPTICAL TRAINER
4
PARTS LIST
No. Description Qty. Order No.
1 1
2
4
CE2.1-001 CE2.1-002 CE2.1-003 CE2.1-004 CE2.1-005 CE2.1-006 CE2.1-007 CE2.1-008 CE2.1-009 CE2.1-010 CE2.1-011 CE2.1-012 CE2.1-013 CE2.1-014 CE2.1-015 CE2.1-016 CE2.1-017 CE2.1-018 CE2.1-019 CE2.1-020 CE2.1-021 CE2.1-022 CE2.1-023 CE2.1-024 CE2.1-025 CE2.1-026 CE2.1-027 CE2.1-028 CE2.1-029
1 Computer 1 2 Front Upright Frame 1
Side Upright Bottom Cover ­3
Left
Side Upright Bottom Cover ­4
Right 5 Left Upright 1
6 Right Upright 1 7 Side Upright Upper Cover - #1 2 8 Side Upright Upper Cover - #2 2 9 Rubber Cushion 2 10 Handle Bar End Cap 2
Handlebar Pivot Outside 11
Bushing 12 Handlebar Pivot Inside Bushing 2
13 Handlebar Cover 2 14 Handlebar Inside Cover 4 15 Bearing 6004zz 4 16 Handlebar - Left 1 17 Handlebar - Right 1
Pedal Arm Front Pivot Cover ­18
Left 19 Fixed Handle bar Foam Grips 2
20 Action Handlebar Foam Grips 2 21 Hand Pulse Sensor 2 22 Pedal Soft Cushion 2 23 Pedal 2 24 Pedal Support Base 2 25 Pedal Buffer Sets 2 26 Bearing 608zz 8 27 Bushing 8 x 12mm 4 28 Pedal Fixing Base 2 29 Pedal Cover 2
No. Description Qty. Order No.
2
2
CE2.1-030 CE2.1-031 CE2.1-032 CE2.1-033 CE2.1-034 CE2.1-035 CE2.1-036 CE2.1-037 CE2.1-038 CE2.1-039 CE2.1-040 CE2.1-041 CE2.1-042 CE2.1-043 CE2.1-044 CE2.1-045 CE2.1-046 CE2.1-047 CE2.1-048 CE2.1-049 CE2.1-050 CE2.1-051 CE2.1-052 CE2.1-053 CE2.1-054 CE2.1-055 CE2.1-056 CE2.1-057 CE2.1-058
30 20 x 91 x M14mm Bolt 2 31 Bearing 6804zz 4 32 Level Adjusters 2 33 Pedal Arm - Left 1 34 Pedal Arm - Right 1 35 C Clips 2 36 Bearing 2202zz 2
Pedal Arm Adjusters
37
Bushin
38 Bearing 2 39 Pedal Arm Rear Shaft 2
Pedal Arm Rear Shaft
40
Bushin
41 Adjuster Motor 1 42 Spiral Shaft 1 43 Motor Bracket 1 44 Volute Shaft 1 45 Motor Control Board 1 46 Magnet Bracket Shaft 1 47 Spring 1 48 Magnet Bracket Shaft 1 49 Crank Disk Support Cover 2 50 Crank 2 51 Crank Disk 2 52 Belt 1 53 M8 x 20mm CAP Bolt 1 54 Flywheel Assembly 1 55 Bearing 6000zz 3 56 Flywheel Axle 1 57 Flywheel Shaft Fixing 1 58 Volute Bracket 1
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ddle
pper
CE 2.1 ELLIPTICAL TRAINER
5
PARTS LIST
No. Description Qty. Order No.
59 Front Frame Cover - Upper 1 60 Front Frame Cover - Lower 1 61 Crank Disk Axle 1 62 Crank Disk Support Bushing 2 63 Bearing 6005zz 2 64 Bearing 6400zz 4 65 Strengthen Wheel Adjusters Set 1 66 Rear Stabilizer Cap 2 67 Rear Stabilizer Cushion 2 68 Caster 2 69 Front Cover 1 70 Frame Outside Cover - Left 1 71 Frame Inside Cover - Left 1 72 Frame Inside Cover - Right 1 73 Frame Outside Cover - Right 1 74 M8 x 15mm Allen Head Bolt 26 75 M8 x 20mm CAP Screws 2 76 M8 x 90mm Allen Head Bolt 4 77 M8 x 60mm Allen Head Bolt 2 78 M10 x 90mm Bolt 2 79 M8 x 80mm Allen Head Bolt 2 80 M8 x 15mm Bolt 6 81 M10 x 45mm Allen Head Bolt 2 82 M10 x 45mm Screw 2 83 M6 x 20mm Allen Head Bolt 8 84 M6 x 15mm Screw 4 85 Fixing Inserts 12 86 M6 Nylon Nut 8 87 M8 Nylon Nut 5 88 M14 Nut 2
CE2.1-059 CE2.1-060 CE2.1-061 CE2.1-062 CE2.1-063 CE2.1-064 CE2.1-065 CE2.1-066 CE2.1-067 CE2.1-068 CE2.1-069 CE2.1-070 CE2.1-071 CE2.1-072 CE2.1-073 CE2.1-074 CE2.1-075 CE2.1-076 CE2.1-077 CE2.1-078 CE2.1-079 CE2.1-080 CE2.1-081 CE2.1-082 CE2.1-083 CE2.1-084 CE2.1-085 CE2.1-086 CE2.1-087 CE2.1-088
No. Description Qty. Order No.
2
2
CE2.1-089 CE2.1-090 CE2.1-091 CE2.1-092 CE2.1-093 CE2.1-094 CE2.1-095 CE2.1-096 CE2.1-097 CE2.1-098 CE2.1-099 CE2.1-100 CE2.1-101 CE2.1-102 CE2.1-103 CE2.1-104 CE2.1-105 CE2.1-106 CE2.1-107 CE2.1-108 CE2.1-109 CE2.1-110 CE2.1-111 CE2.1-112 CE2.1-113
89 M10 Nylon Nut 2 90 M12 Nut 1 91 ID 8mm Curve Washer 4 92 10 x 22 x 2mm Washer 2 93 10 x 15 x 1.5mm 2 94 M4 x 40mm CAP Screw 1 95 M4 x 19mm Hard Screw 32 96 M4 x 19mm Screw 5 97 M4 x 12mm Screw 8 98 M10 Cap Nut 2 99 Frame 1 100 M4 x 50mm Bolt 1 101 ID 10mm Curve Washer 2 102 M4 x 15mm Screw 8 103 Wire Harness - Middle 1 104 Wire Harness - Lower 1 105 M6 x 20mm Bolt 4 106 Hand Pulse Wire - Lower 1 107 Fixed Handle Bar End Cap 2
Hand Pulse Sensor Wire -
108
Mi
109 Wire Harness - Upper 1
Hand Pulse Sensor Wire -
110
U
111 Keypad 1 112 Console Housing – Upper 1 113 Console Housing - Bottom 1
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6
CE 2.1 ELLIPTICAL TRAINER
PARTS DIAGRAM
A MAJORITY OF THE PARTS SHOWN HERE HAVE BEEN PREASSEMBLED AT THE FACTORY.
1
109
101
2
108
78
102
110
103
12
95
15
21
13
112
113
20
105
106
77
95
10
21
17
14
97
15
11
6
3
88
18
91
9
18
87
32
30
79
31
26
8
7
102
102
75
4
102
22 83 23 24
74
27
87
26
86 25
76
28
29
29
85
95
84
35
36
24
33
95
37
75
74
25
87
38
29
39
87 28
40
85
102
26
110
111
10
21
21
95
20
107
19
16
15
106
76
79
102
102
11
13
5
18
88
77
9
32
31
30
18
7
8
22 83
23
86
27
26
91
15
3
97
108
12
101
108
14
97
4
97
108
102
78
98
95
2974
40
39
38
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37
34
36
35
84
74
7
CE 2.1 ELLIPTICAL TRAINER
PARTS DIAGRAM
A MAJORITY OF THE PARTS SHOWN HERE HAVE BEEN PREASSEMBLED AT THE FACTORY.
52
5049
74
84
95
95
95
70
85
95
96
85
95
96
74
51
71
69
72
94 65
93
82
62
63
64
80
66 63
81
68
89
67
95
68
81
85
95
96
99
55
66
67
87 45 58
100
59
85
60
110
61
74
53
54
73
95
95
41 42 43 44
47
92
46
90
55
56
57
62
80
51
48
50 49 74
84
74
85
95
95
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CE 2.1 ELLIPTICAL TRAINER
8
ASSEMBLY
STEP 1:
First make sure to connect the Wire Harness – Middle (103) and Wire Harness – Lower (104) as shown below. Attach the Front Upright Frame (2) to the Frame (99) and secure using two M10 x 90mm Bolts (78), two ID 10mm Curve
Washers (101) and two M10 Nuts (98).
NOTE: Make sure the wire is recessed into the frame, do not trap the wire.
2
78
99
98
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CE 2.1 ELLIPTICAL TRAINER
9
ASSEMBLY
STEP 2:
First make sure to connect the Wire Harness - Upper (109) with Wire Harness - Middle (103) and Hand Pulse Sensor Wire – Upper (110) with Hand Pulse Sensor Wire – Middle (108) as shown below.
Attach the Computer (1) to the Front Upright Frame (2) using four M6 x 20mm Bolts (105).
NOTE: Make sure all wires are recessed into the Console Housing, do not trap or pinch any of the wires.
105
1
2
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CE 2.1 ELLIPTICAL TRAINER
STEP 3:
Slide the Handlebar – Left (16) and Handlebar – Right (17) onto the Front Upright Frame (2). Connect the Hand Pulse Sensor Wire - Middle (108) with Hand Pulse Sensor Wire – Lower (106) as shown below.
10
ASSEMBLY
108
106
16
17
2
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CE 2.1 ELLIPTICAL TRAINER
11
ASSEMBLY
STEP 4: Attach the Left Upright (5) and Right Upright (6) to the Frame (99) and secure using two M8 x 60mm Allen Head Bolts (77),
two ID 8mm Curve Washers (91) and two M8 x 80mm Allen Head Bolt (79).
91
79
2
5
77
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