SMA SB 1100LV User Manual

Sunny Boy SB 1100LV Inverter for Photovoltaic Plants
Installation Guide Version 1.1 SB1100LV-11:SE2006
IME-SB1100LV
SMA Technologie AG Table of Contents
Inhaltsverzeichnis
1 Explanation of the symbols used: . . . . . . . . . . . . 5
2.1 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . 9
4 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.1 Unit description . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.2 External dimensions . . . . . . . . . . . . . . . . . . . . . . . 12
5 Installation requirements . . . . . . . . . . . . . . . . . . 13
5.1 Installation site requirements . . . . . . . . . . . . . . . . . 13
5.2 PV generator requirements. . . . . . . . . . . . . . . . . . . 15
5.3 Low voltage grid (AC). . . . . . . . . . . . . . . . . . . . . . 15
6 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.1 Mounting the unit . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.2 Electrical installation . . . . . . . . . . . . . . . . . . . . . . . 20
6.2.1 Connecting the AC output. . . . . . . . . . . . . . . . . . . . . . . . . . . .21
6.2.2 PV string (DC) connection . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
6.3 Reverse current. . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.4 Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7 Opening and closing the Sunny Boy . . . . . . . . . 33
7.1 Opening the Sunny Boy . . . . . . . . . . . . . . . . . . . . 33
7.2 Closing the Sunny Boy . . . . . . . . . . . . . . . . . . . . . 33
8 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . 35
8.1 PV generator connection data . . . . . . . . . . . . . . . . 35
8.2 Grid connection data . . . . . . . . . . . . . . . . . . . . . . 36
8.3 Device description . . . . . . . . . . . . . . . . . . . . . . . . 37
8.4 Operating parameters. . . . . . . . . . . . . . . . . . . . . . 38
Installation Guide SB1100LV-11:SE2006 Page 3
Table of Contents SMA Technologie AG
8.4.1 Explanation of the operating parameters . . . . . . . . . . . . . . . . .38
8.4.2 Parameter settings for Germany. . . . . . . . . . . . . . . . . . . . . . . .41
8.4.3 Country-specific parameter settings . . . . . . . . . . . . . . . . . . . . .42
8.4.4 Non-modifiable parameters. . . . . . . . . . . . . . . . . . . . . . . . . . .43
9 Certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
9.1 CE declaration of conformity . . . . . . . . . . . . . . . . . 45
9.2 SMA grid guard certificate . . . . . . . . . . . . . . . . . . 46
10 Replacing the varistors. . . . . . . . . . . . . . . . . . . . 47
11 Rating for a line circuit breaker . . . . . . . . . . . . . 51
12 The communications interface . . . . . . . . . . . . . . 55
12.1 Connection of the interface . . . . . . . . . . . . . . . . . . 56
12.1.1 Jumper functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
13 Contact. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Page 4 SB1100LV-11:SE2006 Installation Guide
SMA Technologie AG Explanation of the symbols used:

1 Explanation of the symbols used:

To ensure optimum use of these instructions, please note the following explanation of symbols used.
This symbol identifies an example.
This symbol identifies a notice where failure to follow the advice will make the procedure or operation more difficult.
This symbol indicates a fact that when not observed could result in damage to components or danger to persons. Please read these sections especially carefully.
Installation Guide SB1100LV-11:SE2006 Page 5
Explanation of the symbols used: SMA Technologie AG
Page 6 SB1100LV-11:SE2006 Installation Guide
SMA Technologie AG Foreword

2 Foreword

The Sunny Boy SB 1100LV contains the SMA grid guard 2. This is a type of independent disconnection device. It ensures that the Sunny Boy SB 1100LV complies with the VDEW (Verband der Elektrizitätswirtschaft – German Electricity Industry Association) regulations for the connection and parallel operation of electrical power units to the low-voltage grid of the electricity supply company and with DIN VDE 0126-1-1, which forms a part of these regulations.
For detailed information on troubleshooting and on how to use the Sunny Boy and the various communications options, please see the operating instructions.
"Sunny Design" helps you design the system and check string size taking the relevant inverter into consideration. Further information on Sunny Design is available at
www.SMA.de.
If you require further information, please call the Sunny Boy hotline on the following number:
(0561) 95 22 - 499

2.1 Target group

Attention! The Sunny Boy may only be installed by trained specialists. Installers must
be approved by the local energy supplier. Please carefully read this installation manual. All prescribed safety regulations, the technical connection requirements of the local energy supplier and all applicable provisions must be adhered to.
This installation manual is intended solely for qualified electricians. Its aim is to help install and set up SMA Sunny Boy SB 1100LV inverters quickly and correctly.
Installation Guide SB1100LV-11:SE2006 Page 7
Foreword SMA Technol og ie AG
Page 8 SB1100LV-11:SE2006 Installation Guide
SMA Technologie AG Safety instructions

3 Safety instructions

Caution! Overvoltage Check the system design using the "Sunny
Design" design tool (www.SMA.de) or by calling the Sunny Boy Hotline. Overvoltages may lead to the destruction of the Sunny Boy SB 1100LV.
Warning! High voltage! Work on the Sunny Boy with the cover removed must be carried out by a
qualified electrician. High voltages are present in the device. Before working on the Sunny Boy with the cover removed, the AC and DC voltages must be disconnected from the Sunny Boy and the capacitors must be discharged.
The Sunny Boy must be disconnected from the mains grid and precautions must be taken to prevent the grid being reconnected. In addition, the connections to the PV generator must be disconnected.
After isolating the AC and DC voltage, you must wait approx. 30 minutes for the capacitors in the Sunny Boy to discharge. Only then is it safe to open the unit by removing the cover. You must also make sure that no voltage is present in the device.
Caution! Electrostatic charge! When working on the Sunny Boy SB 1100LV and handling the
components, remember to observe all ESD safety regulations. Electronic components are susceptible to electrostatic charge. Discharge any electrostatic charge by touching the grounded enclosure before handling any electronic component.
Installation Guide SB1100LV-11:SE2006 Page 9
Safety instructions SMA Technologie AG
Page 10 SB1100LV-11:SE2006 Installation Guide
SMA Technologie AG Overview

4 Overview

4.1 Unit description

The following diagram gives a schematic overview of the various components and connection points inside the Sunny Boy SB 1100LV with the cover removed:
Varistors, page 47
Socket for communication (RS232, RS485, NLM Piggy­Back, Radio), page 59
Sunny Display
Operating status LEDs
Jumper for communication
Connection plug (AC), page 21
PV input terminal (DC), page 26
Communications connector
Installation Guide SB1100LV-11:SE2006 Page 11
PE (protective earth) connecting cable for cover
Flat connection for grounding the cable shield for RS232 and RS485 communications
Overview SMA Technologie AG

4.2 External dimensions

214 mm
434 mm
295 mm
Page 12 SB1100LV-11:SE2006 Installation Guide
SMA Technologie AG Installation requirements

5 Installation requirements

Please check that all of the conditions listed below are met before installing and setting up the Sunny Boy.

5.1 Installation site requirements

The Sunny Boy SB 1100LV weighs approx. 29 kg. Please take this weight into account when choosing the installation site and method of installation.
29 kg
The ambient temperature must not be outside the -25 °C to +60 °C range.
The Sunny Boy SB 1100LV should be installed in a place where it is not exposed to direct sunlight. An increased ambient temperature can reduce the yield of the PV system.
The Sunny Boy is designed to be mounted on a vertical wall. If absolutely necessary, however, the Sunny Boy can be installed tilted back at a maximum angle of 45°. For an optimum energy yield and the most convenient operation, vertical installation at eye­level is preferable. If installing the unit outdoors, make sure that it is not slanting forward. The rear panel is designed such that the Sunny Boy SB 1100LV is tilting slightly backward on a perfectly vertical wall.
We advise against installing the unit in a horizontal position outdoors.
Install the inverter vertically or tilting
backward.
Installation Guide SB1100LV-11:SE2006 Page 13
Never install the inverter horizontally
or so that it tilts forward.
Installation requirements SMA Technologie AG
When choosing the installation site, be sure to note the following:
Warning! Risk of burns! The temperature of individual parts of the case and components within the
Sunny Boy can reach more than 60 °C. Touching could result in burns!
Do not install the Sunny Boy on flammable construction materials, in areas where highly inflammable materials are stored or in potentially explosive environments!
When choosing the installation site, ensure there is enough space for heat to dissipate. Under normal conditions, the following guidelines should be applied for the space to be kept clear around the Sunny Boy SB 1100LV:
Minimum clearance
Sides 20 cm
Top 20 cm
Underneath 20 cm
Front 5 cm
In domestic installations, the unit should not be mounted on plasterboard walls or similar as otherwise audible vibrations are likely to result.
We recommend securing the unit to a solid surface. The Sunny Boy makes noises when in use which can,
in the domestic setting, be seen as a nuisance.
Page 14 SB1100LV-11:SE2006 Installation Guide
SMA Technologie AG Installation requirements
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5.2 PV generator requirements

The Sunny Boy SB 1100LV is internally designed to be connected directly to up to two strings (PV modules wired in series) having a homogenous structure (modules of the same type, identical orientation and tilt).
For connecting the PV generators, the unit has two DC terminal blocks, which each have connections for two strings. If you want to connect more than two strings to the Sunny Boy SB 1100LV, you must use a DC distribution box.
The DC side must be equipped with a DC circuit breaker compliant to DIN VDE 0100­712 to allow the PV generator to be disconnected from the Sunny Boy.
The Sunny Boy SB 1100LV operates with high currents on the DC side. If there is a fault in a string, the current of this string is routed via another string as reverse current. This can irreparably damage the PV generators. See chapter 6.3 "Reverse current" (Page 27) for more information.
"Sunny Design" helps you design the system and check string size taking the relevant inverter into consideration. Further information on "Sunny Design" is available at
www.SMA.de.
Limit values for DC input
Max. voltage 60 V (DC)
Max. input current 62 A (DC)

5.3 Low voltage grid (AC)

The Sunny Boy must have a three-conductor connection to the mains grid (live (L), neutral (N), protective earth (PE)).
The grid connection terminals on the AC connection socket included in the accessories kit can take wires with a cross-section of up to 2.5 mm². The accessories kit also contains a PG13.5 AC connection socket for connecting cables with a cable diameter between 9 mm and 13.5 mm, while the PG16 connection socket is used for cables with cable diameters from 13.5 mm up to a maximum of 17 mm. For detailed instructions, see chapters "Connecting the AC output with PG13.5" (Page 22) and "Connecting the AC plug with PG16" (Page 24).
Installation Guide SB1100LV-11:SE2006 Page 15
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Installation requirements SMA Technologie AG
Attention! We recommend using a 16 A line circuit
breaker to protect the power circuit. No loads should be connected to this power circuit.
Rating for a line circuit breaker in a photovoltaic electrical power unit operated in parallel with the low-voltage grid
Various factors should be taken into account when selecting line circuit breakers. These include, for example:
The type of cable used (conductor material and insulation)
Ambient temperatures affect the cables (higher temperatures result in a reduced maximum current load)
Method of routing the cable (reduces the ampacity of the conductor)
Bundling cables together (reduces the ampacity of the conductor)
Loop impedance [Z] (in the event of a body contact this limits the current that can flow and therefore determines the response behavior of the circuit breaker)
Sufficient distance between the circuit breakers so as to avoid undue heating (heat can trigger the circuit breakers early).
Selectivity
Protection class of the connected load (VDE 0100, part 410, Protection against electric shock)
Please pay attention to chapter 11 "Rating for a line circuit breaker" (Page 51).
The following standards should be followed in all cases:
DIN VDE 0298-4 (Cable routing and current-carrying capacity)
DIN VDE 0100; part 430 (Protective measures; protection of cable and cords
against overcurrent)
DIN VDE 0100; part 410 (Protective measures; protection against electric
shock)
Page 16 SB1100LV-11:SE2006 Installation Guide
SMA Technologie AG Installation requirements
AC cable system impedance should not exceed 1 ohm. This is necessary, amongst other things, for the correct operation of impedance observation. In addition, we recommend dimensioning the conductor cross-section so that line losses do not exceed 1% at the nominal power. Line losses depending on the cable length and cross-section are shown in the graph below. Multi-wire cables with copper forward and return conductors are used.
Do not use cables where the losses will exceed 1.0%
Line losses
Cable length
The maximum cable lengths for the different cable cross-sections are as follows:
Conductor cross-section 1.5 mm² 2.5 mm²
Max. length 21 m 35 m
Installation Guide SB1100LV-11:SE2006 Page 17
Installation requirements SMA Technologie AG
The Sunny Boy SB 1100LV is designed for operation on 220 - 240 V grids with a grid frequency of 50 Hz. When connecting an inverter to the public grid, please adhere to the local connection requirements of your grid operator.
Limit values for AC output
Voltage range
198 V ... 253 / 260 V
a
(complying with DIN VDE 0126-1-1)
Frequency range
47.55 Hz ... 50.2 Hz
(complying with DIN VDE 0126-1-1)
Voltage range
180 V ... 265 V
(extended operating range)
Frequency range
45.5 Hz ... 54.5 Hz
(extended operating range)
a The Sunny Boy can feed into the public grid at a maximum output voltage of
260 V for brief periods. However, DIN VDE 0126-1-1 stipulates that the average voltage over 10 minutes must not exceed 253 V. I.e., if the grid voltage remains constant at 254 V, the inverter is automatically disconnected from the grid. In this case, contact the local grid operator for assistance.
DIN VDE 0126-1-1 only applies in Germany. See chapter 8.4.3 "Country­specific parameter settings" (Page 42) for the country-specific preset default values of your inverter.
Page 18 SB1100LV-11:SE2006 Installation Guide
SMA Technologie AG Installation

6 Installation

6.1 Mounting the unit

To make the job easier, we recommend you use the supplied wall bracket to mount the Sunny Boy SB 1100LV. For vertical installation on solid concrete or block walls, for example, you can fit the bracket using 8 mm x 50 mm hexagon bolts to DIN 571 standard, stainless steel type, and with wall plugs type SX8.
When selecting the mounting materials, be sure to take into account the weight of the Sunny Boy SB 1100LV (29 kg).
1. Fit the wall bracket (1). To mark the positions to drill the holes, you can use the wall bracket as a drilling template.
2. Now hook the Sunny Boy SB 1100LV onto the wall bracket (2) at its upper mounting plate so that it cannot be moved sideways.
3. Fix the Sunny Boy SB 1100LV onto its bracket by screwing the supplied M6x10 bolt into the central threaded hole at the bottom of the bracket (3).
4. Make sure the Sunny Boy SB 1100LV is positioned securely on the bracket.
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