Siemens MC 60 Service Manual

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Local Service Organization Service Manual
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MC 60 Level 2 Service Manual
Table of Contents
1 GPRS (GENERAL PACKET RADIO SERVICE)……….3
2 K JAVA APPLICATION……………………………………………………………….4
3 KEY FEATURES……………………………………………………………………….5
4 COMPARISON WITH PERVIOUS PRODUCT...……………………………………7
5 ACCESSORIES……………………………………………………………………......8
6 UNIT DESCRIPTION MC60 ………..……………………………………………….10
7 DISASSEMBLYOF MC 60....………………………………………………………..15
8 REASSEMBLY OF MC 60…………………………………………………………..18
9 MOBILE SOFTWARE PROGRAMMING…………………………………………..19
10 SIEMENS SERVICE EQUIPMENT USER MANUAL……………………………..22
11 PICS NTERNET………………………………………………………………………23
12 INTERNATIONAL MOBILE EQUIPMENT IDENTITY, IMEI……………………..31
13 GENERAL TESTING INFORMATION……………………………………………..32
Annex 1……………………………………………………………………………………….36
Annex 2……………………………………………………………………………………….37
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1 GPRS (General Packet Radio Service)
GPRS is a new non-voice value added services that allows information to be sent and received across a GSM mobile telephone network. It supplements today’s Circuit Switched Data (CSD) and Short Message Services (SMS). GPRS involves overlaying a packet based air interface on the existing circuit switched GSM network. This gives the option to use a packet-based data service. The information is split into separated but related “packets” before being transmitted and reassembled at the receiving end. Theoretically, maximum speeds of up to 171.2 kilobits per second (kbps) are achievable with GPRS using all eight timeslots at the same time. This is about 3 times as fast as the data transmission speed possible over today’s fixed telecommunications networks and 10 times as fast as current Circuit Switched Data services on GSM networks
.
Example: Cell with 1 Frequency channel: 1 physical channel for signaling, 4 physical channels for Circuit switched and 3 physical channels for Packet switched.
2 K-Java Application
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Java-based game system
Java Application Manager
(JAM)
RAM for Java applications Available RAM for Java
MIDP 1.0, CLDC 1.0 As SL45i, including
Application launcher and download manager.
Supports HTTP-based OTA download of applications over GPRS and CSD.
applications (i.e. Program code and data) during application runtime:
Minimum 100 Kbytes (Has to be taken as working assumption for application development).
Goal: 145 Kbytes as SL45i (not committed)
performance optimizations from SL45i-Infusio.
yes
yes
yes
‘OEM extensions’ Proprietary API extension as
SL45i. Including ‘Siemens Game API’
HTTP API over GPRS Sl45i: only CSD yes
yes
3 Key Features
Bands
Battery
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Tri Band E-GSM 900 / GSM 1800 / GSM 1900
GPRS Multi Class 8
Li-Ion Battery Pack
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Nominal Voltage : 3.6V
Nominal Capacity : 750 mAh
GSM Capacity : 700 mAh
Power Input : 1.8A (0.6 ms) / (4 ms)
Cut-off Threshold : 3.2V
Stand-by Time
Talk Time
SIM Card
GSM Antenna
Receiver Sensitivity
Transmitter Power EGSM: nominal 2W (Specification: Class 4 Mobile
Approx. 250 h / Li-Ion (measured at BSPAMFRMS = 9;
Number of neighboring cells = 0)
Best case approx. 5 hours (lowest output level with DTX
Worst case approx. : 2.0 hours (highest output level with DTX)
Condition for DTX : 40% user talk time
Small (”Plug In”) 3V SIM card (Phase II)
To insert the SIM card, the battery pack must be removed.
A triple band PIFA antenna will be an integral part of the
mobile phone.
EGSM: -102 dBm (-104dBm-15.2) (Specification; static
& with fading)
PCN : -102 dBm (Specification; static & with fading)
The reception sensitivity must comply with the corresponding GSM recommendations in all operating conditions (temperature, battery level ...).
EGSM: measurements according typical sensitivity are not yet available.
PCN: measurements according typical sensitivity are not yet available
Measurement values are referred to the external antenna connector.
phone)
PCN: nominal 1W (Specification: Class 1 Mobile phone)
Transmitter output characteristics is according to GSM 11.10 specification implying all specified operating conditions (temperature, battery level ...).
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Transmitter set points will be specified for GSM and PCN when typical values and statistical values become available.
Speech Codec
Temperature Range
Display Type: Full Graphic
Keypad Partially bridgeless
Acoustics
Triple Rate (HR/FR/EFR) and AMR
-10
0
C to +550C (Normal operation)
-300C to +850C (Storage capability)
Resolution: 101 x 80 Pixel
Color depth: 4096
Technology: Color STN
Active area / mm: 29.379 x 25.265
Visible area / mm: max. 32.4 x 28.9 Illumination: 2 White LED
Contrast: Adjustable
12-digit block (0-9, #, *) and two function keys (SEND, END) in one block with small letters.
ON/OFF key combined with the END key; the symbol _ (I inside O) is used as a symbol for ON/OFF. 2 soft keys
2-way navigation key
Illumination color : Red
Dedicated picture key “5”
Comfortable earpiece
Omni-directional microphone
4 Comparison with Previous Product
Feature M55 MC 60
Supported Systems Triple Band – EGSM 900 /
1800 / 1900
Stand-by Time Up to 250 H Up to 250 H
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Triple Band – EGSM 900 /
1800 / 1900
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Talk Time Up to 5 H Up to 5 H
Battery Type / Capacity Li-Ion Battery Pack
Nominal Cap. : 750 mAh
Li-Ion Battery Pack
Nominal Cap.: 700 mAh
Weight Approx. 95 g Approx. 86 g
Volume Approx. 69 cm3 Approx. 88 cm3
Length 100.8 mm 109 mm
Width 45.6 mm 46 mm
Thickness 20.9 mm 21 mm
SIM Plug-in 1.8 V / 3 V Plug-in 3 V
Antenna Integrated Integrated
SAR related to 1 g 1.0 W/kg @ 900 MHz
0.8 W/kg @ 1800 MHz
0.8 W/kg @ 1900 MHz
2.0 W/kg @ 900 MHz
0.8 W/kg @ 1800 MHz
0.8 W/kg @ 1900 MHz
Full Rate Yes Yes
Half Rate Yes Yes
Enhanced Full Rate Yes Yes
AMR Yes Yes
Fax / Data Yes Yes
GPRS Yes, Class 8 Yes, Class 8
Keypad Illumination Yes Yes
Display
4K color STN full dot matrix,
6 lines graphic + icons
4K color STN full dot matrix,
6 lines graphic + icons
Display Illumination White White
Ringer Volume Level Min. 95 dB(A) @ 5 cm
Typ. > 100 dB(A) @ 5 cm
Min. 95 dB(A) @ 5 cm
Typ. > 100 dB(A) @ 5 cm
5 Accessories
For MC 60, the following accessories will be available.
Description Part number
Li-Ion Battery EBA-510 L36880-N5601-A100
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Car Charger ECC-500 L36880-N5601-A106
Travel Charger (Euro) ETC-500 L36880-N5601-A104
Travel Charger (UK) ETC-510 L36880-N5601-A105
Desk Top Charger EDC-510 L36880-N5601-A101
Headset with PTT HHS-510 L36880-N5601-A108
Basic Car Pack (Headset, Car Charger, Y-Adapter) HKB-500 L36880-N5601-A118
Car Kit Portable HKP-500 L36880-N5601-A109
Car Kit Comfort HKC-540 L36880-N5701-A100
Car Data Adapter (for CK Prof. Voice II) HKO-530 L36880-N5701-A108
Car Kit Professional Voice II (E) HKV-570 L36880-N5601-A100
Push To Talk Key (for CK Prof. Voice II) HKO-520 L36880-N4501-A135
Sync Station DSC-500 L36880-N5601-A103
Data Link Cable USB DCA-510 L36880-N5601-A111
Tour Case FCT-550 L36880-N5601-A140
Hands-free Loudspeaker L36104-F3090-X903
Base Module without key with Slim-Lumberg-Connector L36158-A91-A10
Hands-free Microphone Active L36254-Z6-C95
E-Box Car Kit Voice L36880-S4501-A301
Serial Data Cable L36880-S5601-A800
5.1 Interface MC 60 to accessories
The I/O Connector of MC 60 is the slim Lumberg (identical to SL55, S55/57, C55/2128, A55/52, and M55).
It is the only electrical interface to the Accessories. Also, it has only one mechanical interface which is integrated in the design parts.
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Slim Lumberg I/O Connector
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6 Unit Description MC 60
The MC 60 is the first Siemens mobile phone with integrated CIF-Camera. It is designed as a single-PCB phone with a partly bridgeless keypad, color display, exchangeable covers and exchangeable keypads. The upper and lower covers are designed as two-colored parts, which is realized in 2-shot-moulding technology.
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6.1 Exploded View of MC 60
Earpiece Cover
with mesh
Display window
Upper Case
Antenna
Mounting frame
Sim Slider
Microphone
Vibra Motor
SAR-Frame
Light Guide
Speaker
ESD Protection Metal frame
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Camera Module
Explode View of Camera Module:
Camera Module
PCB Assembly
Flex
Connector
Camera Unit (C-MOS Chip with housing and lens; lens hood and cover glass)
Adapter
PCB
Assembly of Display Module
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PCB Back View
Display Module
Assembly of Camera Module
.
MC 60 Final Assemblies:
Camera Module
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Keypad
Lower case
Upper Case
Inner Unit
7 Disassembly of MC 60
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Note: ESD concept; the internal circuits will be more susceptible to ESD because of
the use of exchangeable housing. The construction of the internal block must be/is designed, in the best possible way, to protect the circuit against sparks.
The keypad must be completely closed to prevent any occurrence of an ESD disruptive discharge.
The SIM contacts may be open, thus reachable for ESD contact discharge. This could lead to damage or destruction of the E-Gold pins.
It is a requirement for the service personnel to observe ESD protection rules while performing servicing the M55.
Step 1
Step 3
Front view of the MC 60
Step 2
Back View of the MC 60
Step 4
Remove the back cover by pushing it upwards as indicated by the arrow.
To remove the battery, release the catch, located at the side, by pressing with the finger tip.
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Step 5
To remove the SIM card, push the SIM slider upwards as indicated by the arrow.
Step 7
Step 6
To remove the CLIPit cover, gently pull the cover upwards from the side of the phone while holding firmly the lower mounting frame as shown.
Step 8
The keypad can be separated from the CLIPit cover.
Step 9
The RF board (PCB) can be seen after removing the SAR Frame and Light Guide assembly.
To remove the SAR frame and Light Guide assembly from the lower mounting frame, unscrew the 6 screws (as indicated) with a T5 Plus screw driver (set Torque = 16 cNm).
Step 10
Separate the PCB from the Lower Mounting Frame. The antenna is built-in on the Lower Mounting Frame.
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Step 11
To detach the camera module with a pair of tweezers to disconnect the flex cable from the connector. Then, gently push the camera outwards as shown by the arrow.
Step 13
Step 12
Remove the Vibrator motor and MIC from the Lower Mounting Frame.
Fully disassembled MC 60
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8 Reassembly of MC 60
For the reassembly of the MC 60, reverse the disassembly procedures from Step 12 to
Step 1. However there are some areas to be taken note of during reassembling of the
phone.
During the installation of the SIM card, make sure that the SIM card is inserted properly and that
the golden contact area is facing backwards. Push the SIM slider downwards to lock the SIM card
into position.
During the installation of the battery, make sure that the hinges are properly in place (See picture
below). Otherwise the battery will not be able to fit into the phone properly.
Installation of the SIM card
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r
MC 60 Level 2 Service Manual
9 Mobile Software Programming
The common mobile software available is divided into language groups. However, this
software does not contain the specific settings, such as ringing tones, greeting text, and
short dial list etc., required by the operator or service provider. Therefore, it is common to
have some menu item(s) differ in different variants or are not visible at all. These settings
are stored in different memory area of the mobile and will be activated depending on the
customer specific model or variant of the phone by a separate test step during the
production process.
Due to this separation of common mobile software and customer specific initialization, it
is possible to fulfil the demands of the market requiring customization and flexibility. As a
consequence the software programming process in the LSO is divided into two different
steps as followed:
- Software update to actual version and appropriate language group
- Programming of CUSTOMER SPECIFIC INITIALIZATION
Slim Lumberg Cable
Boot Adapte
AC Adapter
Figure 1. MC 60 Software Programming Setup
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9.1 Mobile Software Updating
The software of the mobile, L55 series is loaded from a PC directly. Hardware
interconnection between the mobile and the PC is shown in Figure 1. Because of the new
type of external connector used in X55 series (Slim-Lumberg type) an additional adaptor
cable between mobile and boot adaptor is required. Table 1 listed all the hardware
requirements
If you use the battery dummy, make sure that the power supply voltage is correctly
adjusted.
Description Part No.
Bootadapter 2000 incl. AC-Adapter, serial cable and mobile connection cable
IBM Compatible PC – Pentium -
Adapter cable – Slim Lumberg to Old F30032-P226-A1
TABLE 1. EQUIPMENT LIST FOR SOFTWARE PROGRAMMING
L36880-N9241-A200
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9.2 Flow Chart for Software Upgrading
Plug in the Boot Adaptor to the PC and Mobile
Connect the AC adaptor to the Boot Adaptor
Power up Boot Adaptor & check LED.
OK?
NO
YES
Start the SWUP
program
Select & Execute the "Mobile S/W"
ERROR?
YES
Check
H/W setup = S/W
NO
S/W upgrading in
progress
ERROR?
NO
TEST Mobile
Take note of error and repeat process
YES
Check AC Adaptor
YES
Faulty AC Adaptor
Faulty Boot
FLOW CHART FOR S/W PROGRAMMING PROCESS
OK?
NO
Adaptor
OK?
Correct Settings
Feedback Error to Tech. Supp. Dep
END
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10 Siemens Service Equipment User Manual
Introduction
Every LSO repairing Siemens handset must ensure that the quality standards are
observed. Siemens has developed an automatic testing system that will perform all
necessary measurements. This testing system is known as:
Siemens Mobile Service Equipment
Using this system vastly simplifies the repair of the phones and will make sure that:
1. All possible faults are detected
2. Sets, which pass the test, will be good enough to return to customer.
Starting from the P35 Series, Siemens will introduce a simpler and faster testing platform
for testing a repaired Siemens mobile phone. The testing platforms are either base on
R&S CMD 53/55 or CTS55 GSM test set.
There is also test software under development for testing with the Wavetek 4201S and
the 4107 GSM test set.
Level 2.5 service software is also under development for more elaborate testing for the
repair for the L55 series mobile phone.
THE LSO WILL HAVE TO PURCHASE THE SYSTEM, CHOOSING BETWEEN THE COMPLETE PACKAGE AND SUB-SET OF IT.
A FULLY AUTOMATIC TEST PROCEDURE IS ONLY POSSIBLE IF THE COMPLETE SYSTEM IS INSTALLED.
Make sure that your CTS firmware is Version 3.01 or higher. For CMD 55 it must be Version 4.03 and higher. Please check with the Service Info SB_0500 for the CTS/CMD Hardware Options.
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11 PICS Internet
Overview
The following functions are available for the LSO
Generate PINCODE
Generate SIMLOCK-UNLOCK-Code
Print IMEI labels
The access to the server which is located in Kamp-Lintfort is protected and will
only be granted to authorize users being supplied with a special coded chip card.
Chip cards and the administration services of the PICS database are provided by
PICS-TRUST- Center at department ICP MP OI Kamp-Lintfort.
In case of any questions or requests concerning chip cards or administration of
the databases please ask your responsible Siemens Customer Care Manager.
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Installation for Windows 95 / 98 / NT / 2000
Requirements
In order to use the PICS-Internet websites you need a fully configured internet
access with a 32bit NETSCAPE-Browser.
Remark:
Microsoft Internet Explorer and Netscape versions above 4.7x cannot be used!
There is a 90-day-trial-version of Netscape Navigator 4.6 in English or German
available on the PICS installation CD provided by Siemens.
Every user is responsible for a proper installation matching the
license agreements.
For installation and further access you need the following:
1. The Installation-CD which contains:
the SETUP program for the InterSEC plug-in
the trial version of Netscape Navigator 4.6 (German / English)
the German / English documentation
2. A chip card which is authorized by ICP MP OI KLF in order to decode the
protected PICS Websites (and a password which gives you access to your chip
card). Chip cards can be ordered via your responsible Customer Care Manager
within Siemens.
3. A supported chip card reader (Smarty or Siemens B1) in order to access your chip
card.
Remark:
We recommend using Siemens B1 reader. Similar device to B1 is Cardman 9010.
Generate Codes
In the module “Generate Codes“you can choose to generate:
- Master – Phonecodes
- Simlock Unlock – Codes
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Master - Phonecodes
The Master – Phonecode is used to unlock blocked mobiles.
Master – Phonecodes can only be supplied for mobiles which have been delivered
in a regular manner.
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Simlock Unlock - Code
The Simlock-Unlock-Codes can only be generated if the following conditions are
given:
- Mobile must have an active Simlock inside.
- The user must be given the authorization to obtain Simlock Unlock- Codes for the
variant of the operator to which the mobile was delivered last time.
Hint:
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If there's no such authorization you'll get the following screen:
In this case please contact your responsible Siemens Customer Care Manager.
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Printing IMEI label
The module “Print IMEI label” offers the possibility to print IMEI labels for mobiles
again.
You are able to print up to six labels in just one step.
To prevent that misaligned labels are being printed, the setting "test printer = Yes" is
activated as default. After having printed a well-aligned test label you can switch setting to
"No" and print the correct label.
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Hint:
For correct printing of IMEI labels you must have a Zebra – label printer with special
material that fits for label printing. This printer has to be connected to local LPT1
printer port (also see Installation of IMPRINT) and MUST feature a printing resolution
of 300dpi.
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12 International Mobile Equipment Identity, IMEI
The mobile equipment is uniquely identified by the International Mobile Equipment
Identity, IMEI, which consists of 15 digits. Type approval granted to a type of mobile is
allocated 6 digits. The final assembly code is used to identify the final assembly plant and
is assigned with 2 digits. 6 digits have been allocated for the equipment serial number for
manufacturer and the last digit is spare.
The part number for the MC 60 is S30880-S5760-Axxx where the last 4 letters specify
the housing and software variant.
MC 60 series IMEI label is accessible by removing the battery.
Re-use of IMEI label is possible by using a hair-dryer to remove the IMEI label.
On this IMEI label, Siemens has also includes the date code for production or service,
which conforms to the industrial standard DIN EN 60062. The date code comprises of 2
characters: first character denotes the Year and the second character denotes the
Month.
For example: M3
CODE YEAR MONTH CODE
M
2000 MARCH
3
N 2001 APRIL 4
P 2002 MAY 5
R 2003 JUNE 6
TABLE 2 DIN EN 60062 DATE CODE
To display the IMEI number, exit code and SW/HW version, key: *#06#.
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13 General Testing Information
General Information
The technical instruction for testing GSM mobile phones is to ensure the best repair
quality.
Validity
This procedure is to apply for all from Siemens AG authorized level 2 up to 2.5e
workshops.
Procedure
All following checks and measurements have to be carried out in an ESD protected
environment and with ESD protected equipment/tools. For all activities the
international ESD regulations have to be considered.
Get delivery:
Ensure that every required information like fault description, customer data
a.s.o. is available.
Ensure that the packing of the defective items is according to packing
requirements.
Ensure that there is a description available, how to unpack the defective items
and what to do with them.
Enter data into your database:
(Depends on your application system)
Ensure that every data, which is required for the IRIS-Reporting is available in
your database.
Ensure that there is a description available for the employees how to enter the
data.
Incoming check and check after assembling:
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!! Verify the customers fault description!!
After a successful verification pass the defective item to the responsible
troubleshooting group.
If the fault description can not be verified, perform additional tests to save time
and to improve repair quality.
- Switch on the device and enter PIN code if necessary unblock phone.
- Check the function of all keys including side keys.
- Check the display for error in line and row, and for illumination.
- Check the ringer/loudspeaker acoustics by individual validation.
- Perform a GSM Test as described on page 34.
Check the storage capability:
Check internal resistance and capacity of the battery.
Check battery charging capability of the mobile phone.
Check charging capability of the power supply.
Check current consumption of the mobile phone in different mode.
Visual inspection:
Check the entire board for liquid damages.
Check the entire board for electrical damages.
Check the housing of the mobile phone for damages.
SW update:
Carry out a software update and data reset according to the master tables and
operator/customer requirements.
Repairs
The disassembling as well as the assembling of a mobile phone has to be carried out by considering the rules mentioned in the dedicated manuals. If special equipment is required the service partner has to use it and to ensure the correct function of the tools. If components and especially soldered components have to be replaced all rules mentioned in dedicated manuals or additional information e.g. service information have to be considered
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GSM Test:
Connect the mobile/board via internal antenna (antenna coupler) and external
antenna (car cradle) to a GSM tester.
Use a Test SIM.
Skip GSM 900/GSM1800 or GSM1900 test cases if not performed by the
mobile phone.
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Final Inspection:
The final inspection contains:
1) A 100% network test (location update, and set up call).
2) Refer to point 3.3.
3) A random sample checks of:
- data reset (if required)
- optical appearance
- complete function
4) Check if PIN-Code is activated (delete the PIN-Code if necessary).
Basis is the international standard of DIN ISO 2859.
Use Normal Sample Plan Level II and the Quality Border 0,4 for LSO.
Remark: All sample checks must be documented.
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Annex 1
Test SIM Card
There are two different “Test SIM Cards” in use:
1) Test SIM Card from the company “ORGA”
Pin 1 number: 0000 PUK 1 : 12345678
Pin 2 number: 0000 PUK 2 : 23456789
2) Test SIM Card from the company “T-D1”
Pin 1 number: 1234 PUK : 76543210
Pin 2 number: 5678 PUK 2 : 98765432
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SIEMENS PTE LTD
MC 60 Level 2 Service Manual
Annex 2
Battery Date Code overview
Varta
Date code example N 9 A VA
Year (N:2001, O:2002...) Supplier Code Month (1:Jan, 2:Feb,…9:Sep, O:Oct, N:Nov, D:Dec) (Maker’s marking) Revision Letter (A, B,…)
Hitachi / Maxwell
Date code example N 9 A MX
Year (N:2001, O:2002...) Supplier Code Month (1:Jan, 2:Feb,…9:Sep, O:Oct, N:Nov, D:Dec) (Maker’s marking) Revision Letter (A, B,…)
Sanyo
Date code example N 9 A SY
Year (N:2001, O:2002...) Supplier Code Month (1:Jan, 2:Feb,…9:Sep, O:Oct, N:Nov, D:Dec) (Maker’s marking) Revision Letter (A, B,…)
NEC
Date code example N 8 A NT
Year (N:2001, O:2002...) Supplier Code Month (1:Jan, 2:Feb,…9:Sep, O:Oct, N:Nov, D:Dec) (Maker’s marking) Revision Letter (A, B,…)
Panasonic
Date code example O N A PAN
Year (N:2001, O:2002...) Supplier Code Month (1:Jan, 2:Feb,…9:Sep, O:Oct, N:Nov, D:Dec) (Maker’s marking) Revision Letter (A, B,…)
Sony
Date code example P N A SO
Year (O:2002, P:2003...) Supplier Code Month (1:Jan, 2:Feb,…9:Sep, O:Oct, N:Nov, D:Dec) (Maker’s marking) Revision Letter (A, B,…)
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