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Local Service Organization Service Manual
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Version Date Department Notes to change
R1.0 10.06.2005 ICM MP CCQ SLI RHQ New Document
Our innovation shapes the future
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M75 Level 2 Service Manual
Table of Contents
1 GPRS (GENERAL PACKET RADIO SERVICE)……………………………..….3
2 K JAVA APPLICATION……………………………………………………………….4
3 KEY FEATURES……………………………………………………………………….5
4 COMPARISON WITH PERVIOUS PRODUCT...……………………………………7
5 ACCESSORIES……………………………………………………………………......8
6 UNIT DESCRIPTION M75....………..……………………………………………….10
7 DISASSEMBLY OF M75........……………………………………………………….12
8 REASSEMBLY OF M75....…..………………………………………………………19
9 ASSEMBLING AND DISASSEMBLING OF CAMERA MODULE………………21
10 MOBILE SOFTWARE PROGRAMMING…………………………………………..23
11 SIEMENS SERVICE EQUIPMENT USER MANUAL……………………………..26
12 JPICS INTERNET.……………………………………………………………………27
13 INTERNATIONAL MOBILE EQUIPMENT IDENTITY, IMEI…….………………..33
14 GENERAL TESTING INFORMATION……………………………….……………..34
Annex 1……………………………………………………………………………….……….39
Annex 2…………………………………………………………………………….………….40
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M75 Level 2 Service Manual
1 GPRS (General Packet Radio Service)
GPRS is a new non-voice value added services that allows information to be sent
and received across a GSM mobile telephone network. It supplements today’s Circuit
Switched Data (CSD) and Short Message Services (SMS). GPRS involves overlaying
a packet based air interface on the existing circuit switched GSM network. This gives
the option to use a packet-based data service. The information is split into separated
but related “packets” before being transmitted and reassembled at the receiving end.
Theoretically, maximum speeds of up to 171.2 kilobits per second (kbps) are
achievable with GPRS using all eight timeslots at the same time. This is about 3
times as fast as the data transmission speed possible over today’s fixed
telecommunications networks and 10 times as fast as current Circuit Switched Data
services on GSM networks
.
Example: Cell with 1 Frequency channel:
1 physical channel for signaling, 4 physical channels for Circuit switched and 3 physical
channels for Packet switched.
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2 K-Java Application
Java-based game system
Java Application Manager
(JAM)
Application launcher and
download manager.
Supports HTTP-based OTA
download of applications over
GPRS and CSD.
RAM for Java applications Available RAM for Java
applications (i.e. Program code
and data) during application
runtime:
Minimum 100 Kbytes (Has to be
taken as working assumption
for application development).
Goal: 145 Kbytes as SL45i (not
committed)
MIDP 1.0, CLDC 1.0 As SL45i, including
performance optimizations from
SL45i-Infusio.
yes
yes
yes
‘OEM extensions’ Proprietary API extension as
yes
SL45i. Including ‘Siemens
Game API’
HTTP API over GPRS Sl45i: only CSD yes
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3 Key Features
Bands
Battery
Stand-by Time ≥ Approx. 250 h (Best Case)
Talk Time ≥ 5 hrs (Best Case)
SIM Card
Speech Codec
Temperature
Range
Display
Keypad
Side keys
• Triple Band E-GSM 900 / GSM 1800 / GSM 1900
• GPRS Multi Class 10
• Li-Ion Battery Pack
• Nominal Voltage : 3.7V
• Nominal Capacity : 780 mAh
• GSM Capacity : 750 mAh
• Power Input : 2.0A (0.6 ms) / 0.25A (4 ms)
• Cut-off Threshold : 3.2V
• Small (”Plug In”) 1.8 or 3V SIM card (Phase II)
•
To insert the SIM card, the battery pack must be
removed.
• Triple Rate (HR/FR/EFR) and Adaptive Multi Rate are
available as standard
• -10
• -20
• -40
0
C to +550C (Normal operation)
0
C to +650C (External Power Source)
0
C to +850C (Storage capability)
• Type: Full Graphic
• Resolution: 132 x 176 Pixel
• Color depth: 262K
• Technology: TFT
• Active area / mm: 27.7 x 37.0
• Illumination: White LED (6 LEDs integrated)
• Frame rate: maximum 15 frames/seconds
• Pixel size per mm: 0.21mm x 0.21mm ( 1 pixel consist
of 3 sub pixels in red, green and blue)
• Plating function key + IMF number key
• 12-key-block (0-9, #, *)
• two function keys (SEND, END)
• ON/OFF key combined with the END key; the symbol (I
inside O) is used as a symbol for ON/OFF.
• 5 way-joystick with design-cap (soft material), phonebook
symbol required on navikey (Siemens standard)
• 2 soft-keys for different SW-enabled functions
• 1 dedicated hardkey (provider key), target to only have a
specific hardkey only for Vodafone and TMO
• white as illumination colour
• tactile finder on key “5“
• 6 white LEDs for keypad
•
one for Pat (Push and Talk) control, one for camera activation
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Acoustics
Memory
Connectivity
Ring tones
Multimedia
Camera
• Three-in-one-earpiece for handset, handsfree and ringing
tones
• uni-directional microphone
• Loud signal emitter (soundringer) (>100dB(A) SPL @5cm,
'Hongkong-Spec.') only for rectangular sound signals (NOT
POSSIBLE for all Soundringer melodies)
• Polyphonic ringer tones (parallel to GPRS: 16 voices; all
other Use Cases: 40 voices)
• Hands free mode
• different selectable volume levels for handsfree, handset
and ringer mode (for the amount see SW product
description)
• Approx 14MB, Slot RS-MMC, Bundled with 32MB card
• USB
• Bluetooth®
• Infrared
• Polyphonic 40 voices
• AAC& AAC+ Melodies and MP3
• Video recording / encoding
• AAC, AAC+ and MP3 music support
• Integrated 1.3 Mega pixel (attachable Flash accessory)
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4 Comparison with Previous Product
Feature Penelope Sirius Delta
Supported Systems Triple Band
EGSM 900/GSM1800/
GSM1900 (EMEA,
APAC)
Stand-by Time ≥ 250h
(approx. 3mA quiescent
current)
Talk Time ≥ 5 h
(approx. 150mA
average current for
lowest TX-power level)
Battery Technology
Battery Capacity
Weight Approx. 102 g approx. 108 g
Volume approx. 110 cm3
Length 108.9mm 110.7 mm
Width 48 mm 51.1 mm
Thickness 20.5 mm 20.5 mm
SIM Plug-In 1.8V/3V Plug-In 1.8V/3V
Antenna Integrated Integrated
Antenna Performance
in comparison
Half Rate Yes Yes
Enhanced Full Rate Yes Yes
AMR Yes Yes
Fax/Data Yes Yes
GPRS Class 10 Class 10
Keypad Illumination White LED White LED
DISPLAY /
DISPLAY
ILLUMINATION
EXCHANGEABLE
MEMORY
CAMERA Mega pixel camera
IRDA SIR (slow Infrared) SIR
BLUETOOTH supported SUPPORTED
AAC/AAC+ Not supported Supported
Ringer volume level Min. 95 dB(A) @ 5cm
Li-Ion Battery Pack
NOMINAL CAP.: 780
MAH
~28 dBm @ 900 MHz
~24,5 dBm @ 1800 MHz
~23,5 dBm @ 1900 MHz
(2,7-Band-Antenna)
TFT/TFD
132 x 176 Pixel
65k colour
Yes
(RS-MULTI-MEDIA
CARD)
(integrated)
Typ. ≥ 98dB(A) @ 5cm
(for dedicated Siemens-
standard melodies)
Min. 100dB(A) @ 5cm
(only for rectangular
sound signals)
Triple Band
EGSM 900/GSM1800/
GSM1900 (EMEA,
APAC)
≥ 250h
(approx. 3mA quiescent
current)
≥ 5 h
(approx. 150mA
average current for
lowest TX-power level)
Li-Ion Battery Pack
NOMINAL CAP.: 780
MAH
~27 dBm @ 900 MHz
~24 dBm @ 1800 MHz
~23,5 dBm @ 1900 MHz
(2,7-Band-Antenna)
TFT
132 x 176 Pixel
262k colour
Yes
(RS-MULTI-MEDIA
CARD)
Mega pixel camera
(integrated)
Min. 95 dB(A) @ 5cm
Typ. ≥ 98dB(A) @ 5cm
(for dedicated Siemensstandard melodies)
Min. 100dB(A) @ 5cm
(only for rectangular
sound signals)
No GSM 850
-1db @ 900 MHz
-0,5db @ 1800 MHz
+/-0db @ 1900 MHz
Increased number of
colors
Improved optical
performance, socket
concept
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5 Accessories
For M75, the following accessories will be available.
Description Part number
Tour Case FCT-700 TBC
Belt Case FCL-710 TBC
Li-Ion Battery 750mAh EBA-660 L36880-N7101-A111
Travel Charger ETC-500 L36880-N5601-A104
Travel Charger ETC-510 L36880-N5601-A105
Car Charger Plus ECC-600 L36880-N7101-A109
Car Charger ECC-500 TBC
Headset Bluetooth® HHB-600 L36880-N7401-A100
Headset Bluetooth® HHB-610 L36880-N7401-A101
Headset Purestyle HHS-610 L36880-N7101-A500
Headset HHS-510 L36880-N5601-A108
Headset Stereo HHS-700 TBC
Charger Adapter ECA-500 (for Headset Bluetooth®) L36880-N7401-A104
Car Kit Bluetooth® Portable HKW-700 TBC
Car Kit Bluetooth® HKW-600 L36880-N6551-A100
Car Kit Comfort Basic HKC-700 TBC
Car Kit Easy HKP-700 TBC
Car Kit Portable HKP-500 L36880-N5601-A109
Mobile Holder Antenna HMH-710 TBC
Car Kit Upgrade HKO-700 (for Car Kit Easy) TBC
Car Data Adapter HKO-690 (for Car Kit Comfort) L36880-N7101-A800
Car Kit Upgrade HKO-650 (for Car Kit Bluetooth®) L36880-N7401-A120
Mobile Music Set IMS-700 TBC
Flash IFL-600 L36880-N7101-A400
Data Cable DCA-500 L36880-N5601-A110
Data Cable USB – serial DCA-510 L36880-N5601-A111
Data Cable USB – USB DCA-540 L36880-N6501-A102
Note: Visit the Communication Market for updated accessories:
https://communication-market.siemens.de/
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5.1 M75 Interface to accessories
The phone has got a full compatible interface to accessories. The I/O-Connector
(Lumberg-(slim)-connector) and RF-Connector is in the same position as in the
65series Because of the M75 design it’s not possible to use the same car holder as
R65 Ulysses.
All shown interfaces are for car-cradle. Interfaces for Belt-Clip will not be necessary.
Accessory-
Accessory-
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6 Unit Description of M75
The M75 is designed as a two-PCB phone with exchangeable battery cover. The
upper case is a two-shot-molded part (chassis with rubber like component) with a real
metal part is attached.
The lower case and battery cover are two-shot-molded parts with a painted deco part
attached.
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6.1 Exploded View of M75
Upper Case Shell
Keypa
Display
Earphone
Camera module
Rear cover
Joystick cap
Swapboar
Vibramotor
Microphon
Screws 1.6 x 6.8
Battery Li-Ion 750mAh
Battery cover
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7 Disassembly of M75
Note: ESD concept; the internal circuits will be more susceptible to ESD because of
the use of exchangeable housing. The construction of the internal block must be/is
designed, in the best possible way, to protect the circuit against sparks.
The keypad must be completely closed to prevent any occurrence of an ESD
disruptive discharge.
The SIM contacts may be open, thus reachable for ESD contact discharge. This
could lead to damage or destruction of the S-Goldlite pins.
It is a requirement for the service personnel to observe ESD protection rules while
performing servicing the M75.
Step 1
Step 3
Front view of the SP65
Step 2
Back View of the SP65
Remove Camera lens cover
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Step 4
Step 5
Remove Plug
Step 6
Remove Battery cover
Remove Battery
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Step 7
Remove SIM card
Step 8
Unscrew the 6 T5 plus screws using a Torque screw driver
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Step 9
Step 10
Remove Lower mounting frame
Step 11
Remove Vibramotor
Remove Microphone
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Step 10
Remove Main Board
Step 11
Step 12
Remove Display module – place protective foil over on the display module.
Remove Joystick cap
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Step 13
Remove Camera module – Refer to Chapter N for Camera module assembling and disassembling instructions
Step 14
Remove earphone
Step 15
Remove MMI and Keypad
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Fully disassembled M75 - upper parts (top) and lower parts (bottom).
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8 Reassembly of M75
For the reassembly of the M75, reverse the disassembly procedures from Step 15 to Step
1. However there are some areas to be taken note of during reassembling of the phone.
During the installation of the SIM card, make sure that the SIM card is inserted properly and that
the golden contact area is facing downwards. Insert the SIM card downwards to lock the SIM card
into position.
Installation of the SIM card
During the installation of the battery, make sure that the hinges are properly in place (See picture
below). Otherwise the battery will not be able to fit into the phone properly.
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When placing the screws, set Torque to 18cNm.
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9 Assembling and Disassembling of Camera Module
Assembling of camera module
Place the Camera with the rounded corner into the corresponding corner of the Camera
Connector.
Disassembling of camera module
Tools required:
or
Description: Camera Ejector Jig Description: Camera Ejector Tool Professional
Part number: F30032-P514-A1 Part number: F30032-P507-A1
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To disassemble the Camera, put the Camera Ejector jig or the camera ejector tool
professional through the four edges between the Camera and the Camera connector.
Now push the Ejector jig and pull out the Camera.
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10 Mobile Software Programming
The common mobile software available is divided into language groups. However, this
software does not contain the specific settings, such as ringing tones, greeting text, and
short dial list etc., required by the operator or service provider. Therefore, it is common to
have some menu item(s) differ in different variants or are not visible at all. These settings
are stored in different memory area of the mobile and will be activated depending on the
customer specific model or variant of the phone by a separate test step during the
production process.
Due to this separation of common mobile software and customer specific initialization, it
is possible to fulfil the demands of the market requiring customization and flexibility. As a
consequence the software programming process in the LSO is divided into two different
steps as followed:
- Software update to actual version and appropriate language group
- Programming of CUSTOMER SPECIFIC INITIALIZATION
Usage of GRT is mandatory!! For more detail check GRT User manual
Figure 1. M75 Software Programming Setup
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10.1 Mobile Software Updating
The software of the 75 series mobiles, is loaded from a PC directly. Hardware
interconnection between the mobile and the PC is shown in Figure 1. Because of the new
type of external connector used since 55 series (Slim-Lumberg type) an additional
adaptor cable between mobile and boot adaptor is required. Table 1 listed all the
hardware requirements
If you use the battery dummy, make sure that the power supply voltage is correctly
adjusted.
Description Part No.
Bootadapter 2000 incl. AC-Adapter, serial
cable and mobile connection cable
IBM Compatible PC – Pentium -
Adapter cable – Slim Lumberg to Old F30032-P226-A1
TABLE 1. EQUIPMENT LIST FOR SOFTWARE PROGRAMMING
L36880-N9241-A200
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10.2 Flow Chart for Software Upgrading
Plug in the Boot
Adaptor to the PC
and Mobile
Connect the AC
adaptor to the
Boot Adaptor
Power up Boot
Adaptor & check
LED.
OK?
NO
YES
Start the SWUP
program
Select & Execute
the "Mobile S/W"
ERROR?
YES
Check
H/W setup = S/W
NO
S/W upgrading in
progress
ERROR?
NO
TEST Mobile
Take note of error
and repeat
process
YES
Check AC Adaptor
YES
Faulty AC Adaptor
Faulty Boot
FLOW CHART FOR S/W PROGRAMMING PROCESS
OK?
NO
Adaptor
OK?
Correct Settings
Feedback Error to
Tech. Supp. Dep
END
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11 Siemens Service Equipment User Manual
Introduction
Every LSO repairing Siemens handset must ensure that the quality standards are
observed. Siemens has developed an automatic testing system that will perform all
necessary measurements. This testing system is known as:
Siemens Mobile Service Equipment
All mobile Phones have to be tested with the GRT-Software.
The Service Partner is responsible to ensure that all required hardware is
available.
For additional Software and Hardware options as well as the supported GRT
equipment, please check the GRT User manual
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12 JPICS (Java based Product Information Controlling System)
Overview
The following functions are available for the LSO:
• General mobile information
• Generate PINCODE
• Generate SIMLOCK-UNLOCK-Code
• Print IMEI labels
• Lock, Unlock and Test the BF-Bus
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The access to the JPICS server which is located in Kamp-Lintfort is
and in addition using secure socket layer (SSL) connection.
card
protected by chip
The JPICS server is only available for authorized users with a specially coded chip card.
These chip cards and the administration of the JPICS web server and the PICS
database-server can only be provided by the JPICS-TRUST-Center of the
responsible
department in Kamp-Lintfort.
In case of any questions or requests concerning chip cards or administration of
the databases please ask your responsible Siemens Customer Care Manager.
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Installation overview
The following installation description assumes that a web browser is already installed.
JPICS is tested with the following
Internet Explorer Version 5.5 and higher
1.
2.
Netscape Version 6 and higher
For further information regarding supported browsers, browser version and supported
browsers
operating systems, see the
Sun FAQ's.
Here is a step by step instruction to install all the required components:
It is necessary to follow this order!
1. Card reader (Omnikey )
2.
CardOS interface (Siemens)
3.
JPICS Certificates
4.
Java Plugin JVM/JRE (Sun)
5.
Java additional components
Every user is responsible for a proper installation matching the license
agreements.
For installation and further access you need the following:
1. The JPICS Installation-CD
2. A chip card. Chip cards can be ordered via your responsible Customer Care
Manager within Siemens.
3. A supported chip card reader (Smarty or Siemens B1) in order to access your chip
card.
Remark:
We recommend using Siemens B1 reader. Similar device to B1 is Cardman 9010.
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Generate Codes
In the module “ Generate Codes“you can choose to generate:
- Master – Phonecodes
- Simlock Unlock – Codes
Master - Phonecodes
The Master – Phonecode is used to unlock blocked mobiles.
Master – Phonecodes can only be supplied for mobiles which have been delivered
in a regular manner.
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Simlock Unlock - Code
The Simlock-Unlock-Codes can only be generated if the following conditions are
given:
- Mobile must have an active Simlock inside.
- The user must be given the authorization to obtain Simlock Unlock- Codes for the
variant of the operator to which the mobile was delivered last time.
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Printing IMEI label
The module “Print IMEI label ” offers the possibility to re-print IMEI labels for mobiles
again.
You are able to print 1 label in just one step.
To prevent that misaligned labels are being printed, the setting "Print test labels = " is
activated as default. After having printed a well-aligned test label you can uncheck the
setting and print the correct label.
Hint:
For correct printing of IMEI labels you must have a Zebra – label printer with special
material that fits for label printing. This printer has to be connected to local LPT1
printer port (also see Installation of IMPRINT) and MUST feature a printing resolution
of 300dpi.
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13 International Mobile Equipment Identity , IMEI
The mobile equipment is uniquely identified by the International Mobile Equipment
Identity, IMEI, which consists of 15 digits. Type approval granted to a type of mobile is
allocated 6 digits. The final assembly code is used to identify the final assembly plant and
is assigned with 2 digits. 6 digits have been allocated for the equipment serial number for
manufacturer and the last digit is spare.
The part number for the M75 is S30880-S7430-Axx-x where the last 4 letters specify the
housing and software variant.
M75 series IMEI label is accessible by removing the battery.
Re-use of IMEI label is possible by using a hair-dryer to remove the IMEI label.
On this IMEI label, Siemens has also includes the date code for production or service,
which conforms to the industrial standard DIN EN 60062. The date code comprises of 2
characters: first character denotes the Year and the second character denotes the
Month.
For example: M3
CODE YEAR MONTH CODE
M
2000 MARCH
3
N 2001 APRIL 4
P 2002 MAY 5
R 2003 JUNE 6
S 2004 JULY 7
TABLE 2 DIN EN 60062 DATE CODE
To display the IMEI number, exit code and SW/HW version, key: *#06#.
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14 General Testing Information
General Information
The technical instruction for testing GSM mobile phones is to ensure the best repair
quality.
Validity
This procedure is to apply for all from Siemens AG authorized level 2 up to 2.5e
workshops.
Procedure
All following checks and measurements have to be carried out in an ESD protected
environment and with ESD protected equipment/tools. For all activities the
international ESD regulations have to be considered.
Get delivery:
Ensure that every required information like fault description, customer data
a.s.o. is available.
Ensure that the packing of the defective items is according to packing
requirements.
Ensure that there is a description available, how to unpack the defective items
and what to do with them.
Enter data into your database:
(Depends on your application system)
Ensure that every data, which is required for the IRIS-Reporting is available in
your database.
Ensure that there is a description available for the employees how to enter the
data.
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Incoming check and check after assembling:
!! Verify the customers fault description!!
After a successful verification pass the defective item to the responsible
troubleshooting group.
If the fault description can not be verified, perform additional tests to save time
and to improve repair quality.
- Switch on the device and enter PIN code if necessary unblock phone.
- Check the
- Check the display for error in
function of all keys including side keys.
line and row, and for illumination.
- Check the ringer/loudspeaker acoustics by individual validation.
- Perform a GSM Test as described on page 36.
Check the storage capability:
Check internal resistance and capacity of the battery.
Check battery charging capability of the mobile phone.
Check charging capability of the power supply.
Check current consumption of the mobile phone in different mode.
Visual inspection:
Check the entire board for liquid damages.
Check the entire board for electrical damages.
Check the housing of the mobile phone for damages.
SW update:
Carry out a software update and data reset according to the master tables and
operator/customer requirements.
Repairs:
The disassembling as well as the assembling of a mobile phone has to be
carried out by considering the rules mentioned in the dedicated manuals. If
special equipment is required the service partner has to use it and to ensure
the correct function of the tools.
If components and especially soldered components have to be replaced all
rules mentioned in dedicated manuals or additional information e.g. service
information have to be considered
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GSM Test:
Connect the mobile/board via internal antenna (antenna coupler) and external
antenna (car cradle) to a GSM tester.
Use a Test SIM.
Skip GSM 900/GSM1800 or GSM1900 test cases if not performed by the
mobile
phone.
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M75 Level 2 Service Manual
Final Inspection:
The final inspection contains:
1) A 100% network test (location update, and set up call).
2) Refer to point 3.3.
3) A random sample checks of:
- Data reset (if required)
- Optical appearance
- complete function
4) Check if PIN-Code is activated (delete the PIN-Code if necessary).
Basis is the international standard of DIN ISO 2859 .
Use Normal Sample Plan Level II and the Quality Border 0,4 for LSO.
Remark : All sample checks must be documented.
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Annex 1
Test SIM Card
There are two different “Test SIM Cards” in use:
1) Test SIM Card from the company “ORGA”
Pin 1 number: 0000
PUK 1 : 12345678
Pin 2 number: 0000
PUK 2 : 23456789
2) Test SIM Card from the company “T-D1”
Pin 1 number: 1234
PUK : 76543210
Pin 2 number: 5678
PUK 2 : 98765432
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Annex 2
Battery Date Code overview
Varta
Date code example N 9 A VA
Year (N:2001, O:2002...) Supplier Code
Month (1:Jan, 2:Feb,…9:Sep, O:Oct, N:Nov, D:Dec) (Maker’s marking)
Revision Letter (A, B,…)
Hitachi / Maxwell
Date code example N 9 A MX
Year (N:2001, O:2002...) Supplier Code
Month (1:Jan, 2:Feb,…9:Sep, O:Oct, N:Nov, D:Dec) (Maker’s marking)
Revision Letter (A, B,…)
Sanyo
Date code example N 9 A SY
Year (N:2001, O:2002...) Supplier Code
Month (1:Jan, 2:Feb,…9:Sep, O:Oct, N:Nov, D:Dec) (Maker’s marking)
Revision Letter (A, B,…)
NEC
Date code example N 8 A NT
Year (N:2001, O:2002...) Supplier Code
Month (1:Jan, 2:Feb,…9:Sep, O:Oct, N:Nov, D:Dec) (Maker’s marking)
Revision Letter (A, B,…)
Panasonic
Date code example O N A PAN
Year (N:2001, O:2002...) Supplier Code
Month (1:Jan, 2:Feb,…9:Sep, O:Oct, N:Nov, D:Dec) (Maker’s marking)
Revision Letter (A, B,…)
Sony
Date code example P N A SO
Year (O:2002, P:2003...) Supplier Code
Month (1:Jan, 2:Feb,…9:Sep, O:Oct, N:Nov, D:Dec) (Maker’s marking)
Revision Letter (A, B,…)
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