Local Service Organization Service Manual
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M55 Level 2 Service Manual
Table of Contents
1 GPRS (GENERAL PACKET RADIO SERVICE) .................................................................... 2
2 K-JAVA APPLICATION........................................................................................................... 3
3 KEY FEATURES ...................................................................................................................... 4
4 COMPARISON WITH PREVIOUS PRODUCT ....................................................................... 7
5 ACCESSORIES........................................................................................................................ 8
6 UNIT DESCRIPTION M55 ....................................................................................................... 9
6 UNIT DESCRIPTION M55 ..................................................................................................... 10
7 DISASSEMBLY OF M55 ....................................................................................................... 12
8 REASSEMBLY OF M55 ........................................................................................................ 15
9 MOBILE SOFTWARE PROGRAMMING.............................................................................. 16
10 SIEMENS SERVICE EQUIPMENT USER MANUAL........................................................ 20
11 PICS INTERNET................................................................................................................. 21
12 INTERNATIONAL MOBILE EQUIPMENT IDENTITY, IMEI............................................. 26
13 GENERAL TESTING INFORMATION............................................................................... 27
ANNEX 1 ........................................................................................................................................ 32
ANNEX 2 ........................................................................................................................................ 33
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1 GPRS (General Packet Radio Service)
GPRS is a new non-voice value added services that allows information to be sent and received
across a GSM mobile telephone network. It supplements today’s Circuit Switched Data (CSD)
and Short Message Services (SMS). GPRS involves overlaying a packet based air interface on
the existing circuit switched GSM network. This gives the option to use a packet-based data
service. The information is split into separated but related “packets” before being transmitted and
reassembled at the receiving end. Theoretically, maximum speeds of up to 171.2 kilobits per
second (kbps) are achievable with GPRS using all eight timeslots at the same time. This is about
3 times as fast as the data transmission speed possible over today’s fixed telecommunications
networks and 10 times as fast as current Circuit Switched Data services on GSM networks.
Figure1. Example of GPRS data transmission
Example
1 physical channel for signaling, 4 physical channels for Circuit switched and 3 physical channels
for Packet switched.
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: Cell with 1 Frequency channel:
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M55 Level 2 Service Manual
2 K-Java Application
Java-based
game system
Java Application
Manager (JAM)
RAM for Java
applications
MIDP 1.0, CLDC 1.0 As SL45i, including performance
'OEM extensions' Proprietary API extensions as SL45i.
Application launcher and download
manager.
Supports HTTP-based OTA download of
applications over GPRS and CSD.
Available RAM for Java applications (ie.
program code and data) during application
runtime:
Minimum: 100 Kbyte (Has to be taken as
working assumption for application
development.)
Goal: 145 Kbyte as SL45i (not committed)
optimizations from SL45i-Infusio.
Including 'Siemens Game API'
yes
yes
yes
yes
HTTP API over GPRS SL45i: only over CSD yes
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3 Key Features
Bands
Battery
Stand-by Time
Talk Time
• GSM/GPRS 900/1800/1900 MHz (GPRS CL.8)
• LI-Ion Battery Pack
• Nominal Voltage : 3.6V
• Nominal Capacity : 750 mAh
• GSM Capacity : 700 mAh
• Power Input : 1.8A (0.6ms) / 0.2A (4ms)
• Cut-off Threshold : 3.2V
• Approx. 250 h / Li-Ion (measured at BSPAMFRMS = 9;
number of neighbouring cells = 0)
• Best case approx. : 5 hours (lowest output level with DTX)
• Worst case approx. : 2.0 hours (highest output level with DTX)
Condition for DTX : 40% user talk time
SIM Card
GSM Antenna
Receiver Sensitivity
• Small (=”Plug In”) 3V SIM card (Phase II)
• To insert the SIM card, the battery pack must be removed.
• A triple band PIFA antenna will be an integral part of the
mobile phone.
• EGSM: -102 dBm (-104dBm-15.2) (Specification; static & with
fading)
• PCN : -102 dBm (Specification; static & with fading)
The reception sensitivity must comply with the corresponding
GSM recommendations in all operating conditions (temperature,
battery level ...).
• EGSM: measurements according typical sensitivity are not yet
available.
• PCN: measurements according typical sensitivity are not yet
available
Measurement values are refered to the external antenna
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connector.
Transmitter Power
Speech Coder
Temperature
Range
Display
• EGSM: nominal 2W (Specification: Class 4 Mobile phone)
• PCN: nominal 1W (Specification: Class 1 Mobile phone)
Transmitter output characteristics is according to GSM 11.10
specification implying all specified operating conditions
(temperature, battery level, ...).
Transmitter setpoints will be specified for GSM and PCN when
typical values and statistical values become available.
• Full Rate, Enhanced Full Rate, HR and AMR.
• -10 LC to +55LC (Normal operation)
• -30LC to +85LC (Storage capability)
• Type: Full Graphic
• Resolution: 101 x 80 Pixel
• Colour depth: 4096
Keypad
• Technology: Colour STN
• Active area / mm: 29.379 x 25.265
• Visible area / mm: max. 32.4 x 28.9
• Illumination: 2 White LED
• Contrast: Adjustable
• Partially bridgeless
• 12-digit block (0-9, #, *) and two function keys (SEND, END) in
one block with small letters.
• ON/OFF key combined with the END key; the symbol (I
inside O) is used as a symbol for ON/OFF.
• 2 soft keys
• 4-way navigation key designed as centred rocker type.
• Illumination colour : Red
• Orientation at key “5”
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Acoustics
• Comfortable earpiece
• Omni-directional microphone
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4 Comparison with Previous Product
Feature S55 SL55 M 55
Supported
Systems
Stand-by
Time
Talk Time Up to 6 h Up to 3,5 h Up to 5 h
Battery Type
/ Capacity
Weight Approx. 95 g Approx. 75 g Approx. 95 g
Volume Approx. 69 cm
Length 101 mm 81,6mm 100.8 mm
Width 42.0 ... 46.0 mm 44,5mm 45.6 mm
Thickness 17.5 … 18.9 mm 21,9mm 20.9 mm
SIM Plug-In 1.8V/3V Plug-In 1.8V/3V Plug-In 1.8V/3V
Antenna Integrated Integrated Integrated
Antenna
Perform.
relative to
C25
SAR
related to 1 g
Half Rate Yes Yes Yes
Enhanced
Full Rate
AMR Yes Yes Yes
Fax/Data Yes Yes Yes
GPRS Yes, class 8
Keypad Illum. Yes, blue LED Yes yes
Display /
Display
Illumination
Ringer
volume level
Triple band
E-GSM 900 /1800/1900
Up to 250 h Up to 200h Up to 250 h
LI-Ion Battery Pack
Nominal Cap.: 750 mAh
3
-0.4 dB @ 900 MHz
-0,3 dB @ 1800 MHz
-0,3 dB @ 1900 MHz
compared to S40
1.0 W/kg @ 900 MHz
0.8 W/kg @ 1800 MHz
0.8 W/kg @ 1900 MHz
Yes Yes Yes
class 10 tbc until S2
CSTN full dot matrix, 6
lines graphic + icons /
white
Min. 95 dB(A) @ 5cm
Typ. >100 dB(A) @ 5cm
see comment below
acoustics7.2.3
Triple band
GSM 900 /1800/1900
LI-Polymer Battery Pack
Nominal Cap:xxxxx
Approx. 63 cm
Fugu
28,3dBm – GSM900
26,1dBm – GSM1800
25,2dBm – GSM1900
S40
29.6dBm – GSM900
25,3dBm – GSM1800
25,4dBm – GSM1900
T68 Ericsson
29,7dBm – GSM900
25,8dBm – GSM1800
24,6dBm – GSM1900
T66 Ericsson
27,4dBm – GSM900
23,5dBm – GSM1800
25,4dBm – GSM1900
Nokia8810
25.2dBm – GSM900
C55Tuna
29,2dBm – GSM900
27,2dBm – GSM1800
cw26– GSM1900
Measurement equipment done
in MchG
0.8 W/kg @ 900 MHz
0.8 W/kg @ 1800 MHz
0.8 W/kg @ 1900 MHz
Yes, class8
4K color STN full dot matrix, 6
lines grapic + icons
white
Min. 95 dB(A) @ 5cm
3
Triple band
GSM 900 /1800/1900
LI-Ion Battery Pack
Nominal Cap.: 750 mAh
Approx. 69 cm
-0.4 dB @ 900 MHz
-0,3 dB @ 1800 MHz
-0,3 dB @ 1900 MHz
compared to S40
1.0 W/kg @ 900 MHz
0.8 W/kg @ 1800 MHz
0.8 W/kg @ 1900 MHz
Yes, class8
4K color STN full dot matrix,
6 lines grapic + icons
white
Typ. >100 dB(A) @ 5cm
see comment below
acoustics7.2.3
3
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M55 Level 2 Service Manual
5 Accessories
For the M55, the following accessories will be available.
Description Product Code Part number
Li-Ion Battery 700 mAh EBA-510 L36880-N5601-A100
Car Charger ECC-500 L36880-N5601-A106
Travel Charger (Euro) ETC-500 L36880-N5601-A104
Travel Charger (UK) ETC-510 L36880-N5601-A105
Desk Top Charger (dual slot) EDC-510 L36880-N5601-A101
Carry Set FCS-520 L36880-N6301-A113
Leather Case FCL-500 L36880-N5601-A136
Leather Holster FCL-510 L36880-N5601-A137
Belt Case FCL-520 L36880-N5601-A138
Loop Case FCT-500 L36880-N5601-A139
Tour Case FCT-550 L36880-N5601-A140
Headset with PTT HHS-510 L36880-N5601-A108
Basic Car Pack (Headset, Car
Charger, Y-Adapter)
Car Kit Portable HKP-500 L36880-N5601-A109
Mobile Holder HMH-540 L36880-N6301-A104
Mobile Holder Antenna HMH-550 L36880-N6301-A105
Car Kit Comfort HKC-540 L36880-N6301-A106
Car Kit Professional Voice II (D) HKV-560 L36880-N6301-A108
Car Kit Professional Voice II (E) HKV-570 L36880-N6301-A109
HKB-500 L36880-N5601-A118
Car Kit Upgrade Comfort/Voice HKO-505 L36880-N6301-A111
Car Kit Upgrade Voice II HKO-515 L36880-N6301-A112
Voice II)
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HKO-530 L36880-N5701-A108
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Car Handset HKO-550 L36880-N3015-A123
Adapter Cable VDA for Car Kit
Comfort
Push To Talk Key (for CK Prof.
Voice II)
Phone-In-Adapter HKO-570 L36880-N3015-A137
Data Link Cable DCA-500 L36880-N5601-A110
Data Link Cable USB DCA-510 L36880-N5601-A111
Sync Station DSC-500 L36880-N5601-A103
Quick Pic IQP-530 L36880-N6301-A102
HKO-560 L36880-N4001-A121
HKO-520 L36880-N3015-A137
5.1 Interface M55 to accessories
The I/O Connector of M55 is the slim Lumberg (identical to SL55, S55/57, C55/2128 and A55).
It is the only electrical interface to the Accessories (no RF – connector). Also it has only one
mechanical interface which is integrated in the design parts.
Slim Lumberg I/O Connector
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6 Unit Description M55
M55 is designed with a partly bridgeless keypad module and a color display. The mechanical
design is built around the platform of S55. The housing is built up as a two-component plastic
molding part so that the housing shows an “X-design” with two different colors. The complete
housing is lacquered with a translucent effect varnish, which gives the housing a pearlescent
look. Earpiece and keypad are decorated with IMF in the same color. Behind the earpiece is a
metal mesh located, which is also the sound outlet of the receiver. The display lens is decorated
from its outside with IMD and anti scratch protection.
M55 has the same PCB size as S55, which allows using the same carrier in production.
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6.1 Exploded View of M55
Upper Case Shell w/o Keypad
Palladium
C39158-A110-A101
Keypad with MMI Latin
Palladium
C39158-A110-A600
Earphone
C39212-Z3-C51
Main Board
S30880-Q6300-A200
Shielding Cover RF
C39158-A84-C204
Microphone
C39254-Z6-C101
SIM Shielding Cover
C39158-A84-C90
Lower Mounting
Frame w/o VibraAlert Unit
Microphone and SIM
Shielding Cover
Palladium
C39158-A110-A250
Displaymodule
V24851-Z1508-A92
Shielding Cover Logik
C39158-A84-C208
Shielding Cover BT
C39158-A84-C206
Shielding Cover MMI
C39158-A84-C202
Vibramotor
C39453-Z5-C205
Screw
C39158-A84-C94
Battery Li-Ion
V30145-K1310-X250
Battery Cover Palladium
C39158-A110-B500
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7 Disassembly of M55
Note: ESD concept; the internal circuits will be more susceptible to ESD because of the use of exchangeable
housing. The construction of the internal block must be/is designed, in the best possible way, to protect the circuit
against sparks.
The keypad must be completely closed to prevent any occurrence of an ESD disruptive discharge.
The SIM contacts may be open, thus reachable for ESD contact discharge. This could lead to damage or destruction of
the EGold pins.
It is a requirement for the service personnel to observe ESD protection rules while performing servicing the M55.
Step 1
Step 3
Front view of the M55
Step 2
Back View of the M55
Step 4
The Batterypack is secure within the Lowercase
Remove the Battery Cover by lifting it upwards.
carvity. To remove the Batterypack, first release the
catch (indicated by the circle) and next, lift it
outwards.
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Step 5
Remove the SIM card from the SIM-holder by
pushing it upwards.
Step 7
Step 6
Unscrew the four screws with a Torx Plus 5IP tip
screwdriver.
Step 8
Remove the Uppercase from the Lowercase with a
case opener.
Remove the MMI with keypad from the Uppercase.
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Step 9
Remove the PCB from the Lowercase.
Step 11
Step 10
Remove the Vibra and Microphone from the Lowercase with a
pair of tweezers.
Step 12
Remove the Receiver from the PCB, and the
Display-Module from the Display-Frame.
Fully disassembled M55.
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8 Reassembly of M55
For the reassembly of the M55, simply reverse the disassembly procedures from Step 12
to Step 1. However there are some areas to be taken note during reassembling of the
phone.
The torque for the screwdriver should be set at 12Ncm for the 5IP screws.
(1) (2)
Insert the SIM Card as shown in (1). Properly inserted SIM card
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9 Mobile Software Programming
The common mobile software available is divided into language groups. However, this software
does not contain the specific settings, such as ringing tones, greeting text, short dial list, etc.
required by the operator(s) or service provider(s). Therefore, it is common to have some menu
item(s) differ in different variants or are not visible at all. These settings are stored in different
memory area of the mobile and will be activated depending on the customer specific model or
variant of the phone by a separate test step during the production process.
Due to this separation of common mobile software and customer specific initialization, it is
possible to fulfil the demands of the market requiring customization and flexibility. As a
consequence the software programming process in the LSO is divided into two different steps as
followed:
- Software update to actual version and appropriate language group.
- Programming of Customer Specific Initialization.
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Figure 2. M55 Software Programming Setup
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9.1 Mobile Software Updating
The software of the mobile, L55 series is loaded from a PC directly. Hardware interconnection
between the mobile and the PC is shown in Figure 2.24 Because of the new type of external
connector used in L55 series (Slim-Lumberg type) an additional adaptor cable between mobile
and boot adaptor is required. Table 2.1 listed all the hardware requirements
If you use the battery dummy, make sure that the power supply voltage is correctly adjusted.
Description Part No.
Bootadapter 2000 incl. AC-Adapter,
L36880-N9241-A200
serial cable and mobile connection cable
IBM Compatible PC – Pentium -
Adapter cable F30032-P226-A1
TABLE 2.1 EQUIPMENT LIST FOR SOFTWARE PROGRAMMING
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9.2 Flow Chart for Software Upgrading
Plug in the Boot
Adaptor to the PC
and Mobile
Connect the AC
adaptor to the
Boot Adaptor
Power up Boot
Adaptor & check
LED.
OK?
NO
YES
Start the SWUP
program
Select & Execute
the "Mobile S/W"
ERROR?
YES
Check
H/W setup = S/W
NO
S/W upgrading in
progress
ERROR?
NO
TEST Mobile
Take note of error
and repeat
process
YES
Check AC Adaptor
YES
Faulty AC Adaptor
Faulty Boot
FLOW CHART FOR S/W PROGRAMMING PROCESS
OK?
NO
Adaptor
OK?
Correct Settings
Feedback Error to
Tech. Supp. Dep
END
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10 Siemens Service Equipment User Manual
Introduction
Every LSO repairing Siemens handset must ensure that the quality standards are observed.
Siemens has developed an automatic testing system that will perform all necessary
measurements. This testing system is known as:
Siemens Mobile Service Equipment
Using this system vastly simplifies the repair of the phones and will make sure that:
1. All possible faults are detected
2. Sets, which pass the test, will be good enough to return to customer.
Starting from the P35 Series, Siemens will introduce a simpler and faster testing platform for
testing a repaired Siemens mobile phone. The testing platforms are either base on R&S CMD
53/55 or CTS55 GSM test set or CMD200 with a software called (CTS, CMD, or CMU-GO).
There is also test software available for testing with the Willtec 4201S the 4107 and the 4400
GSM test set called (CATS 4200 or CATS4400).
THE LSO WILL HAVE TO PURCHASE THE SYSTEM, CHOOSING BETWEEN
THE COMPLETE PACKAGE OR SUB-SET OF IT.
A FULLY AUTOMATIC TEST PROCEDURE IS ONLY
POSSIBLE IF THE COMPLETE SYSTEM IS INSTALLED.
Make sure that your CTS firmware is Version 3.01 or higher. For CMD 55 it
must be Version 4.03 and higher. Please check with the Service Info
SB_0500 for the CTS/CMD Hardware Options.
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11 PICS Internet
Overview
The following functions are available for the LSO
• Generate PINCODE
• Generate SIMLOCK-UNLOCK-Code
• Print IMEI labels
The access to the server which is located in Kamp-Lintfort is protected and will only be
granted to authorize users being supplied with a special coded chipcard.
Chipcards and the administration services of the PICS database are provided by PICS-
TRUST- Center at department ICP MP OI Kamp-Lintfort.
In case of any questions or requests concerning chipcards or administration of the
database please ask your responsible Siemens Customer Care Manager.
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Installation for Windows 95 / 98 / NT / 2000
Requirements
In order to use the PICS-Internet websites you need a fully configured internet access with a
32bit NETSCAPE-Browser.
Remark:
Microsoft Internet Explorer and Netscape versions above 4.7x cannot be used!
There is a 90-day-trial-version of Netscapes Navigator 4.6 in English or German available on
the PICS installation CD provided by Siemens.
Every user is responsible for a proper installation matching the license
agreements.
For installation and further access you need the following:
1. The Installation-CD which contains:
• the SETUP program for the InterSEC plugin
• the trial version of Netscape Navigator 4.6 (German / English)
• the German / English documentation
2. A chipcard which is authorized by ICP MP OI KLF in order to decode the protected PICS
Websites (and a password which gives you access to your chipcard). Chipcards can be
ordered via your responsible Customer Care Manager within Siemens.
3. A supported chipcard reader (Smarty or Siemens B1) in order to access your chipcard.
Remark:
We recommend using the Siemens B1 reader. Similar device to B1 is Cardman 9010.
Generate Codes
In the module “ Generate Codes“you can choose to generate:
- Master - Phonecodes
- Simlock Unlock – Codes
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Master - Phonecodes
The Master – Phonecode is used to unlock blocked mobiles.
Master – Phonecodes can only be supplied for mobiles which have been delivered in a
regular manner.
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Simlock Unlock - Code
The Simlock-Unlock-Codes can only be generated if the following conditions are given:
- Mobile must have an active Simlock inside.
- The user must be given the authorization to obtain Simlock Unlock- Codes for the variant
of the operator to which the mobile was delivered last time.
Hint:
If there's no such authorization you'll get the following screen:
In this case please contact your responsible Siemens Customer Care Manager.
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Printing IMEI label
The module “Print IMEI label” offers the possibility to print IMEI labels for mobiles again.
You are able to print up to six labels in just one step.
To prevent that misaligned labels are being printed, the setting "test printer = Yes" is activated as
default. After having printed a well-aligned test label you can switch setting to "No" and print the
correct label.
Hint:
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For correct printing of IMEI labels you must have a Zebra – label printer with special
material that fits for label printing. This printer has to be connected to local LPT1 printer port
(also see Installation of IMPRINT) and MUST feature a printing resolution of 300dpi.
12 International Mobile Equipment Identity, IMEI
The mobile equipment is uniquely identified by the International Mobile Equipment Identity, IMEI,
which consists of 15 digits. Type approval granted to a type of mobile is allocated 6 digits. The
final assembly code is used to identify the final assembly plant and is assigned with 2 digits. 6
digits have been allocated for the equipment serial number for manufacturer and the last digit is
spare.
The part number for the A55 is S30880-S5750-Axxx where the last 4 letters specify the housing
and software variant.
C45 series IMEI label is accessible by removing the battery.
Re-use of IMEI label is possible by using a hair-dryer to remove the IMEI label.
On this IMEI label, Siemens has also includes the date code for production or service, which
conforms to the industrial standard DIN EN 60062. The date code comprises of 2 characters: first
character denotes the Year and the second character denotes the Month. For example, the IMEI
above show date code M3.
Year Date Code Month Date Code
1999 L December D
2000 M January 1
2001 N February 2
TABLE 2.3 DIN EN 60062 DATE CODE
To display the IMEI number, exit code and SW/HW version, key: *#06#.
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13 General Testing Information
General Information
The technical instruction for testing GSM mobile phones is to ensure the best repair quality.
Validity
This procedure is to apply for all from Siemens AG authorized level 2 up to 2.5e workshops.
Procedure
All following checks and measurements have to be carried out in an ESD protected
environment and with ESD protected equipment/tools. For all activities the international ESD
regulations have to be considered.
Get delivery:
Ensure that every required information like fault description, customer data a.s.o. is
available.
Ensure that the packing of the defective items is according to packing requirements.
Ensure that there is a description available, how to unpack the defective items and
what to do with them.
Enter data into your database:
(Depends on your application system)
Ensure that every data, which is required for the IRIS-Reporting is available in your
database.
Ensure that there is a description available for the employees how to enter the data.
Incoming check and check after assembling:
!! Verify the customers fault description!!
After a successful verification pass the defective item to the responsible
troubleshooting group.
If the fault description can not be verified, perform additional tests to save time and to
improve repair quality.
- Switch on the device and enter PIN code if necessary unblock phone.
- Check the function
- Check the display for error in line and row
- Check the ringer/loudspeaker acoustics by individual validation.
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of all keys including side keys.
, and for illumination.
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- Perform a GSM Test as described on page 31.
Check the storage capability:
Check internal resistance and capacity of the battery.
Check battery charging capability of the mobile phone.
Check charging capability of the power supply.
Check current consumption of the mobile phone in different mode.
Visual inspection:
Check the entire board for liquid damages.
Check the entire board for electrical damages.
Check the housing of the mobile phone for damages.
SW update:
Carry out a software update and data reset according to the master tables and
operator/customer requirements.
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M55 Level 2 Service Manual
GSM Test:
Connect the mobile/board via internal antenna (antenna coupler) and external
antenna (car cradle) to a GSM tester.
Use a Test SIM.
Skip GSM 900/GSM1800 or GSM1900 test cases if not performed by the mobile
phone.
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M55 Level 2 Service Manual
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Final Inspection:
The final inspection contains:
1) A 100% network test (location update, and set up call).
2) Refer to point 3.3
3) A random sample check of:
- data reset (if required)
- optical appearance
- complete function
4) Check if PIN-Code is activated (delete the PIN-Code if necessary).
Basis is the international standard of DIN ISO 2859.
Use Normal Sample Plan Level II and the Quality Border 0,4 for LSO.
Remark : All sample checks must be documented.
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M55 Level 2 Service Manual
Annex 1
Test SIM Card
There are 2 different “Test-SIM-Cards” in use
a) Test SIM from the company “ORGA”
Pin 1 No: 0000
PUK 1: 12345678
Pin 2 No: 0000
PUK 2: 23456789
b) Test SIM from the company “T-D1”
Pin 1 No: 1234
PUK 1: 76543210
Pin 2 No: 5678
PUK 2: 98765432
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Annex 2
Battery – Date – Code overview
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