Sharp XG-C330X, XG-C430X Service Manual

Download

TopPage

XG-C330X/C430X

SERVICE MANUAL

No. S86W1XGC330X/

LCD PROJECTOR

XG-C330X

CONTENTS

SAFETY PRECAUTION

IMPORTANT SERVICE SAFETY NOTES.............i

Precautions for using lead-free solder ..............vi

CHAPTER 1. OPERATION MANUAL

[1] Specifications ................................................. 1-1

[2] Parts Name and Basic Operation................... 1-2

[3] Dimensions .................................................... 1-6

[4] Resetting the total lamp timer ........................ 1-7

CHAPTER 2. REMOVING OF MAJOR PARTS

[1] Removing the Top Body and the Intake

Cover.............................................................. 2-1

[2] Removing the Connecting Cables and

Main PWB. ..................................................... 2-2

[3] Removing the Ballast Ass'y and the Speak-

er. ................................................................... 2-3

[4] Removing the Optical Mechanism Unit. ......... 2-4

[5] Removing the Power Unit, Inlet Unit, RC

Unit and CONDENSER Unit. ......................... 2-5

CHAPTER 3. THE OPTICAL UNIT OUTLINE

[1] THE OPTICAL UNIT OUTLINE...................... 3-1

MODELS

CHAPTER 5. TROUBLE SHOOTING TABLE

[1] TROUBLE SHOOTING TABLE .....................5-1

CHAPTER 6. BLOCK DIAGRAM/OVERALL WIRING DIAGRAM

[1] BLOCK DIAGRAM.........................................6-1

[2] OVERALL WIRING DIAGRAM ......................6-3

CHAPTER 7. PRINTED WIRING BOARD

[1] MAIN Unit ......................................................7-1

[2] TERMINAL Unit .............................................7-9

[3] KEY Unit ......................................................7-13

[4] POWER Unit................................................7-21

[5] INLET Unit ...................................................7-24

[6] R/C Unit .......................................................7-25

[7] CONDENCER Unit ......................................7-26

CHAPTER 8. SCHEMATIC DIAGRAM

[1] DESCRIPTION OF SCHEMATIC DIA-

GRAM............................................................8-1

[2] SCHEMATIC DIAGRAM ................................8-2

Parts Guide

XG-C430X

CHAPTER 4. ELECTRICAL ADJUSTMENT

[1] PW software rewriting procedure ................... 4-1

[2] ELCTRICAL ADJUSTMENT .......................... 4-6

Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.

This document has been published to be used for after sales service only. The contents are subject to change without notice.

XG-C330X/C430X

XG-C330X

SAFETY PRECAUTION

IMPORTANT SERVICE SAFETY NOTES

IMPORTANT SERVICE SAFETY NOTES (for USA)

Service work should be performed only by qualified service technicians who are thoroughly familiar with all safety checks and servicing guidelines as follows:

WARNING

1. For continued safety, no modification of any circuit should be attempted.

2. Disconnect AC power before servicing.

BEFORE RETURNING THE PROJECTOR: (Fire & Shock Hazard)

Before returning the projector to the user, perform the following safety checks:

1. Inspect lead wires are not pinched between the chassis and other metal parts of the projector.

2. Inspect all protective devices such as non-metallic control knobs, insulating materials, cabinet backs, adjustment and compartment covers or shields, isolation resistor-capacity networks, mechanical insulators, etc.

3. To be sure that no shock hazard exists, check for current leakage in the following manner: Plug the AC cord directly into a 120-volt AC outlet, (Do not use an isolation transformer for this test). Using two clip leads, connect a 1.5k ohm, 10 watt resistor paralleled by a 0.15μF capacitor in parallel between all exposed metal cabinet parts and earth ground.

Service Manual

Use an AC voltmeter with sensitivity of 5000 ohm per volt., or higher, sensitivity to measure the AC voltage drop across the resistor. All checks must be repeated with the AC plug connection reversed. (If necessary, a non-polarized adapter plug must be used only for the purpose of completing these checks.) Any reading of 0.3 volts RMS (this corresponds to 0.2 milliamp. AC.) or more is excessive and indicates a potential shock hazard which must be corrected before returning the unit to the owner.

DVM

AC SCALE

1.5k ohm 10W

0.15 μF

TEST PROBE

TO EXPOSED METAL PARTS

CONNECT TO KNOWN EARTH GROUND

/////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////

SAFETY NOTICE

Many electrical and mechanical parts in DMD™ Projector have special safety-related characteristics. These characteristics are often not evident from visual inspection, nor can protection afforded by them be necessarily increased by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this manual; electrical components having such features are identified by “ ” and shaded areas in the Replacement Parts Lists and Schematic Diagrams. For continued protection, replacement parts must be identical to those used in the original circuit. The use of a substitute replacement parts which do not have the same safety characteristics as the factory recommended replacement parts shown in this service manual, may create shock, fire or other hazards.

WARNING: The bimetallic component has the primary

conductive side exposed. Be very careful in handling this component when the power is on.

AVIS POUR LA SECURITE

De nombreuses pièces, électriques et mécaniques, dans les projecteur à DMD™ présentent des caractéristiques spéciales relatives à la sécurité, qui ne sont souvent pas évidentes à vue. Le degré de protection ne peut pas être nécessairement augmentée en utilisant des pièces de remplacement étalonnées pour haute tension, puissance, etc. Les pièces de remplacement qui présentent ces caractéristiques sont identifiées dans ce manuel; les pièces électriques qui présentent ces particularités sont identifiées par la marque “ ” et hachurées dans la liste des pièces de remplacement et les diagrammes schématiques. Pour assurer la protection, ces pièces doivent être identiques à celles utilisées dans le circuit d’origine. L’utilisation de pièces qui n’ont pas les mêmes caractéristiques que les pièces recommandées par l’usine, indiquées dans ce manuel, peut provoquer des électrocutions, incendies ou autres accidents.

AVERTISSEMENT: La composante bimétallique dispose du

conducteur primaire dénudé. Faire attention lors de la manipulation de cette composante sous tension.

/////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////

XG-C330X/C430X

PRECAUTIONS A PRENDRE LORS DE LA REPARATION

Ne peut effectuer la réparation qu' un technicien spécialisé qui s'est parfaitement accoutumé à toute vérification de sécurité et aux conseils suivants.

AVERTISSEMENT

1. N'entreprendre aucune modification de tout circuit. C'est dangereux.

2. Débrancher le récepteur avant toute réparation.

VERIFICATIONS CONTRE L'INCEN-DIE ET LE CHOC ELECTRIQUE

Avant de rendre le récepteur à l'utilisateur, effectuer les vérifications suivantes.

1. Inspecter tous les faisceaux de câbles pour s'assurer que les fils ne soient pas pincés ou qu'un outil ne soit pas placé entre le châssis et les autres pièces métalliques du récepteur.

2. Inspecter tous les dispositifs de protection comme les boutons de commande non-métalliques, les isolants, le dos du coffret, les couvercles ou blindages de réglage et de compartiment, les réseaux de résistance-capacité, les isolateurs mécaniques, etc.

3. S'assurer qu'il n'y ait pas de danger d'électrocution en vérifiant la fuite de courant, de la facon suivante: Brancher le cordon d'alimentation directem-ent à une prise de courant de 120 V. (Ne pas utiliser de transformateur d'isolation pour cet essai). A l'aide de deux fils à pinces, brancher une résistance de 1.5 kΩ 10 watts en parallèle avec un condensateur de 0.15μF en série avec toutes les pièces métalliques exposées du cof fret et une terre connue comme une

conduite électrique ou une prise de terre branchée à la terre. Utiliser un voltmètre CA d'une sensibilité d'au moins 5000Ω/V pour mesurer la chute de tension en travers de la résistance. Toucher avec la sonde d'essai les pièces métalliques exposées qui présentent une voie de retour au châssis (antenne, coffret métallique, tête des vis, arbres de commande et des boutons, écusson, etc.) et mesurer la chute de tension CA en-travers de la résistance. Toutes les vérifications doivent être refaites après avoir inversé la fiche du cordon d'alimentation. (Si nécessaire, une prise d'adpatation non polarisée peut être utilisée dans le but de terminer ces vérifications.) Tous les courants mesurés ne doivent pas dépasser 0.2 mA. Dans le cas contraire, ilyaunepossibilité de choc électrique qui doit être supprimée avant de rendre le récepteur au client.

DVM

ECHELLE CA

1.5k ohm 10W

AUX PIECES METALLIQUES EXPOSEES

0.15 μF

SONDE D'ESSAI

BRANCHER A UNE TERRE CONNUE

XG-C330X/C430X

NOTE POUR LE PERSONNEL D’ENTRETIEN

PRECAUTION POUR LES RADIATIONS UV

La source de lumière, la lampe UHP, dans le projecteur LCD émet de petites quantités de radiation UV.

EVITEZ TOUTE EXPOSITION DIRECTE DES YEUX ET DE LA PEAU.

Pour votre sécurité, nous vous prions de respecter les points suivants:

Précautions pour les radiations UV et la lampe moyenne pression

NOTE TO SERVICE PERSONNEL

UV-RADIATION PRECAUTION

The light so urce, UHP lamp, in the LCD projector emits small amounts of UV-Radiation.

AVOID DIRECT EYE AND SKIN EXPOSURE.

To ensure safety please adhere to the following:

UV-Radiation and Medium Pressure Lamp Precautions

//////////////////////////////////////////////////////////////

1. Be sure to wear sun-glasses when servicing the projector with the lamp turned “on” and the top enclosure removed.

2. Do not operate the lamp outside of the lamp housing.

//////////////////////////////////////////////////////////////

1. Toujours porter des lunettes de soleil lors d’un entretien du projecteur avec la lampe allumée et le haut du coffret retiré.

2. Ne pas faire fonctionner la lampe à l’extérieur du boîtier de lampe.

3. Do not operate for more than 2 hours with the enclosure removed.

1. Be sure to disconnect the AC plug when replacing the lamp.

2. Allow one hour for the unit to cool down before servicing.

3. Replace only with same type lamp. Type AN-C430LP rated 275 W AC.

4. The lamp emits small amounts of UV-Radiation, avoid direct-eye contact.

5. The medium pressure lamp involves a risk of explosion. Be sure to follow installation instructions described below and handle the lamp with care.

3. Ne pas faire fonctionner plus de 2 heures avec le coffret retiré.

1. Toujours débrancher la fiche AC lors du remplacement de la lampe.

2. Laisser l’unité refroidir pendant une heure avant de procéder à l’entretien.

3. Ne remplacer qu’avec une lampe du même type. Type AN-C430LP, caractéristique 275 W-AC.

4. La lampe émet de petites quantités de radiation UVéviter tout contact direct avec les yeux.

5. La lampe moyenne pression implique un risque d’explosion. Toujours suivre les instructions d’installation décrites ci-dessous et manipuler la lampe avec soin.

iii

XG-C330X/C430X

Remplacement de la lampe

Remarque:

DANGER !

UV-RADIATION PRECAUTION (Continued)

Lamp Replacement

Note:

DANGER !

PRECAUTION POUR LES RADIA

////////////////////////////////////////////////////////////////

Since the lamp reaches a very high temperature during units operation replacement of the lamp should be done at least one hour after the power has been turned off. (to allow the lamp to cool off.) Installing the new lamp, make sure not to touch the lamp (bulb) replace the lamp by holding its reflector

[Use original replacement only.]

Lamp

Reflector

–– Never turn the power on without the lamp to avoid electric-shock or damage of the devices since the stabilizer generates high voltages at its start.

////////////////////////////////////////////////////////////////

Comme la lampe devient très chaude pendant le fonctionnement de l’unité, son remplacement ne doit être effectué au moins une heure après avoir coupé l’alimentation (pour permettre à la lampe de refroidir). En installant la nouvelle lampe, s’assurer de ne pas toucher la lampe (ampoule). Remplacer la lampe en tenant son réflecteur . [N’utiliser qu’un remplacement d’origine.]

–– Ne jamais mettre sous tension sans la lampe pour éviter un choc électrique ou des dommages des appareils car le stabilisateur génère de hautes tensions à sa mise en route.

TIONS UV (Suite)

Lampe

Reflecteur

Since small amounts of UV-radiation are emitted from an opening between the exhaust fans, it is recommended to place the cap of the optional lens on the opening during servicing to avoid eye and skin exposure.

Comme de petites quantités de radiation UV sont émises par une ouverture entre les ventilateurs aspirants, il est recommandé de placer le capuchon de l’optique optionnelle sur l’ouverture pendant l’entretien pour éviter une exposition des yeux et la peau.

XG-C330X/C430X

WARNING: High brightness light source, do not stare into the beam of light, or view directly. Be especially

careful that

children do not stare directly in to the beam of light.

WARNING: TO REDUCE THE RISK OF FIRE OR ELECT RIC SHOCK, DO NOT EXPOSE

THIS UNIT TO

MOISTURE OR WET LOCATIONS.

CAUTION

AVERTISSEMENT: Source lumineuse de grande intensité. Ne pas fixer le faisceau lumineux ou le regarder

directement. Ve

iller particulièrement à éviter que les enfants ne fixent directement le

faisceau lumineux.

AVERTISSEMENT: AFIN D’EV

ITER TOUT RISQUE D’INCENDIE OU D’ELECTROCUTION, NE PAS PLACER

CET APPAREIL DANS UN ENDROIT HUMIDE OU MOUILLE.

ATTENTION

CAUTION

(INLET Unit)

PRECAUTION

(Unité d'admission)

CAUTION: TO REDUCE THE RISK OF ELECTRIC SHOCK,

6.3A 250V

NO USER-SERVICEABLE PARTS EXCEPT LAMP UNIT.

REFER SERVICING TO QUALIFIED SERVICE

RISK OF ELECTRIC SHOCK. DO NOT REMOVE SCREWS

EXCEPT SPECIFIED USER

SERVICE SCREW.

DO NOT REMOVE CABINET.

PERSONNEL.

For continued protection against a risk of fire, replace only with same type fuse. 6.3A, AC250V (F801)

The lighting flash with arrowhead within a triangle is intended to tell the user that parts inside the product are risk of electric shock to persons.

The exclamation point within a triangle is intended to tell the user that important operating and servicing instructions are in the manual with the projector.

//////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////

L’EXCEPTION DE LA VIS DE REPARATION UTILISATEUR

RISQUE D’ÉLECTROCUTION. NE PASR ETIRER LES VIS Á

L’éclair terminé d’une flèche à l’intérieur d’un triangle indique à l’utilisateur que les pi‘eces se trouvant dans l’appareil sont susceptibles de provoquer une décharge électrique.

SPECIFIEES

Le point d’exclamation à l’intérieur d’un

D’ELECTROCUTION, NE PAS RETIRER LE CAPOT.

AUCUNE DES PIECES INTERIEURES N’EST REPARABLE

PAR L’UTILISATEUR, A L’EXCEPTION DE L’UNITE DE

LAMPE. POUR TOUTE REPARATION, S’ADRESSER A UN

6.3A 250V

ATTENTION: POUR EVITER TOUT RISQUE

TECHNICIEN D’ENTRETIEN QUALIFIE.

Pour une protection continue contre un risques d’incendie, ne remplacer qu’avec un fusible du même type fuse.

6.3A, AC250V (F801)

triangle indique à l’utilisateur que les instructions de fonctionnement et d’entretien sont détaillées dans les documents fournis avec le projecteur.

XG-C330X/C430X

Precautions for using lead-free solder

Employing lead-free solder

• "PWBs" of this model employs lead-free solder. The LF symbol indicates lead-free solder, and is attached on the PWBs and service manuals. The alphabetical character following LF shows the type of lead-free solder.

Example:

L Fa

Indicates lead-free solder of tin, silver and copper.

Using lead-free wire solder

• When fixing the PWB soldered with the lead-free solder, apply lead-free wire solder. Repairing with conventional lead wire solder may cause damage or accident due to cracks.

As the melting point of lead-free solder (Sn-Ag-Cu) is higher than the lead wire solder by 40 °C, we recommend you to use a dedicated soldering bit, if you are not familiar with how to obtain lead-free wire solder or soldering bit, contact our service station or service branch in your area.

Soldering

• As the melting point of lead-free solder (Sn-Ag-Cu) is about 220 °C which is higher than the conventional lead solder by 40 °C, and as it has poor solder wettability, you may be apt to keep the soldering bit in contact with the PWB for extended period of time. However, Since the land may be peeled off or the maximum heat-resistance temperature of parts may be exceeded, remove the bit from the PWB as soon as you confirm the steady soldering condition.

Lead-free solder contains more tin, and the end of the soldering bit may be easily corroded. Make sure to turn on and off the power of the bit as required.

If a different type of solder stays on the tip of the soldering bit, it is alloyed with lead-free solder. Clean the bit after every use of it.

When the tip of the soldering bit is blackened during use, file it with steel wool or fine sandpaper.

• Be careful when replacing parts with polarity indication on the PWB silk.

Lead-free wire solder for servicing

Part No. Description Code

ZHNDAi123250E J φ0.3mm 250g(1roll) BL ZHNDAi126500E J φ0.6mm 500g(1roll) BK ZHNDAi12801KE J φ1.0mm 1kg(1roll) BM

XG-C330X/C430X

XG-C330X

CHAPTER 1. OPERATION MANUAL

[1] Specifications

Service Manual

1 – 1

[2] Parts Name and Basic Operation

WIRED REMOTE terminal

For connecting the remote control

to the projector when the signals

from the remote control cannot

reach the remote control sensor.

RS-232C terminal

Terminal for controlling the

AUDIO input terminal

Shared audio input terminal for COMPUTER/COMPONENT 2 and

DVI-D.

DVI-D input terminal

Terminal for DVI Digital RGB and Digital Component

signals.

á 23

LAN terminal

Terminal for controlling the

projector using a computer

via network.

projector using a computer.

USB terminal

XG-C330X/C430X

Exhaust vent

Remote control

sensor

Connect the supplied power cord.

AC socket

AUDIO output terminal

Terminal connecting with the USB terminal on the

computer for using the supplied remote control as the

computer mouse.

projector.

Using the Carrying Handle

Component signals.

the lens.

When transpor ting the projector, carry it by the carrying handle on the side.

• Always put on the lens cap to prevent damage to the lens when transporting the

• Do not lift or carry the projector by the lens or the lens cap as this may damage

Terminals

Projector (Rear View)

Terminal for Computer RGB and Component signals.

COMPUTER/COMPONENT 2 input terminal

Temperature warning

Lamp indicator

Audio input terminal for

AUDIO input terminal

AUTO SYNC button

indicator

COMPUTER/COMPONENT 1.

For automatically adjusting

images when connected to

input terminal

COMPUTER/COMPONENT 1

Terminal for Computer RGB

ENTER button

a computer.

and Component signals.

For setting items selected

or adjusted on the menu.

S-VIDEO input terminal

Volume buttons

For adjusting the speaker

VIDEO input terminal

sound level.

AUDIO input terminal

MENU button

For displaying adjustment

for S-video

and setting screens.

for Video

AUDIO input terminal

For lowering the noise of the

ECO/QUIET button

cooling fan and extending the

MONITOR output terminal

Output terminal for Computer RGB and

lamp life.

Carrying handle

Intake vent

Standard connector

sensor

* Kensington Security

Height Adjustment

button

Adjustment foot

Air filter/Intake vent

(on the bottom of the projector)

* Using the Kensington Lock

System. Refer to the information that came with the system for instructions on how to use it to secure the

• This projector has a Kensington Security Standard connector for use with a Kensington MicroSaver Security

projector.

Shared for COMPUTER/COMPONENT 1 and 2.

For adjusting the focus.

Focus ring

Speaker

Remote control

Power indicator

Top View

Projector

STANDBY/ON button

For turning the power on and

putting the projector into

standby mode.

KEYSTONE button

For entering the Keystone

Correction mode.

(///)

Adjustment buttons

on-screen items.

For selecting and adjusting

RETURN button

For returning to the previous

display.

INPUT buttons

For switching input mode.

Zoom knob

Front View

1 – 2

For enlarging/

reducing the picture.

Tilt dial

button

Height Adjustment

Adjustment foot

attach or remove.

Push both sides of the lens cap to

Attaching the lens cap

After putting the lens cap strap on the lens

cap, pass the other end of the strap

through the hole on the front side of the

projector, next to the lens, as shown in

the illustration.

XG-C330X/C430X

1 – 3

XG-C330X/C430X

This projector is equipped with an "Auto Keystone

••

•

Adjust the projector angle

4. Adjust the angle

Correction" function that automatically corrects

any trapezoidal distortion within the projected

image.

Adjust the projector angle using the Height

Adjustment buttons.

••

•

Tilt dial

Zoom knob

zoom knob.

••

• Adjust the projected image size by moving the

Adjust the projected image size

Focus ring

Zoom

om out

Select the INPUT mode

Rotate the Tilt dial to adjust the horizontal tilt of

the projector.

••

•

Height Adjustment

buttons

Bring the projected image into focus

5. Adjust the focus and the zoom

rotating the focus ring.

••

• Bring the projected image into focus by

On-screen Display (RGB)

INPUT list

On the remote

On the

Select the "COMPUTER 1" using the INPUT buttons on the projector or the COMPUTER 1 button on the remote

control.

RGB

1024 × 768

COMPUTER 1 1

INPUT

control

projector

/ / to switch the INPUT mode.

/ /

COMPUTER 1

COMPUTER 2

Press / to select an item on the list, and press to switch to the selected INPUT mode.

••

• When you press the INPUT buttons on the projector, the INPUT list appears.

• When using the remote control,press

Tu rn the Power off

On-screen Display

On the remote controlOn the projector

ANDBY button, then press that button again while the confirmation message is displayed, to put

ojector into standby mode.

Press the ST

the pr

ou unplug the power cord from the AC outlet, the cooling fan continues to run for a while.

••

• Even if y

This section shows the basic operation (projector connecting with the computer). For details, see the page

described below for each step.

button

STANDBY

STANDBY/ON button

Setup and Projection

In this section, connection of the projector and the computer is explained using one example.

ON button

INPUT buttons

ENTER button

Zoom knob

COMPUTER 1

button

On the remote controlOn the projector

Focus ring

Height Adjustment buttons

Tilt dial

1. Place the projector facing a screen

cor d into the AC socket of the projector

2. Connect the projector to the computer and plug the power

When connecting equipment other than the computer, see OPERATION MANUAL.

3. Remove the lens cap and turn the projector on

1 – 4

XG-C330X/C430X

13 Not connected

14 +5 V Power

Pin No. Signal

1 T.M.D.S. Data 2-

2 T.M.D.S. Data 2+

Pin No. Signal

1724

15 Ground

16 Hot Plug Detect

3 T.M.D.S. Data 2 Shield

4 Not connected

17 T.M.D.S.Data 0-

18 T.M.D.S.Data 0+

19 T.M.D.S.Data 0 Shield

20 Not connected

5 Not connected

6 DDC Clock

7 DDC Data

8 Not connected

21 Not connected

22 T.M.D.S.Clock Shield

23 T.M.D.S.Clock+

9 T.M.D.S. Data 1-

10 T.M.D.S.Data 1+

11 T.M.D.S.Data1Shield

24 T.M.D.S.Clock-

12 Not connected

Connecting Pin Assignments

DVI-D Input Terminal

)

1. P

4. Not connected

5. Not connected

2. Y

3. P

Component Input/Output

2 and COMPUTER-RGB/COMPONENT OUTPUT Terminals

1. Video input (red)

2. Video input (green/sync on green)

3. Video input (blue)

4. Not connected

5. Not connected

COMPUTER-RGB Input/Output

COMPUTER-RGB/COMPONENT INPUT 1,

15-pin mini D-sub female connector

)

6. Earth (P

6. Earth (red)

7. Earth (Y)

7. Earth (green/sync on green)

)

9. Not connected

8. Earth (P

8. Earth (blue)

9. Not connected

10. Not connected

11. Not connected

12. Not connected

10. GND

11. Not connected

12. Bi-directional data

13. Not connected

14. Not connected

15. Not connected

13. Horizontal sync signal:TTL level

14. Vertical sync signal: TTL level

15. Data clock

1 Not connected

2 RD Receive Data Input Connected to internal circuit

Pin No. Signal Name I/O Reference

RS-232C Terminal: 9-pin mini DIN female connector

3 SD Send Data Output Connected to internal circuit

4 Not connected

5 SG Signal Ground Connected to internal circuit

6 Not connected

7 RS Request to Send Connected to CS in inter nal circuit

8 CS Clear to Send Connected to RS in inter nal circuit

9 Not connected

RS-232C Terminal: 9-pin D-sub male connector of the DIN-D-sub RS-232C adaptor

1 Not connected

2 RD Receive Data Input Connected to internal circuit

3 SD Send Data Output Connected to internal circuit

4 Not connected

5 SG Signal Ground Connected to internal circuit

Pin No. Signal Name I/O Reference

6 Not connected

7 RS Request to Send Connected to CS in inter nal circuit

8 CS Clear to Send Connected to RS in inter nal circuit

9 Not connected

1CD 1 CD

2RD 2 RD

Pin No. Signal Pin No. Signal

RS-232C Cable recommended connection: 9-pin D-sub female connector

3SD 3 SD

4ER 4 ER

5SG 5 SG

6DR 6 DR

7RS 7 RS

8CS 8 CS

9CI 9 CI

Note

Pin No.

Computer

Pin No.

Projector

device (e.g. computer).

• Depending on the controlling device used, it may be necessary to connect Pin 4 and Pin 6 on the controlling

456

1TX+ 5

2TX- 6 RX-

3RX+ 7

Pin No. Signal Pin No. Signal

LAN Terminal : 8-pin RJ-45 modular connector

8... 1

1 – 5

[3] Dimensions

XG-C330X/C430X

Units: inches (mm)

Side View Side View

Rear View

Top View

1227/32 (326)

/64 (88.5)

(6)

(279.5)

(6.5)

Front View

Bottom View

(50)

4 (101.5)

(25)

/16

(76.5)

(74.5)

/64 (148) 553/64 (148)

/32

15/64

(27.25)

(73.5)

(146.5)

(235.5)

(268.5)

261/64

(75)

1 – 6

XG-C330X/C430X

[4] Resetting the total lamp timer

When replacing the lamp, reset the total lamp timer in the procedure below.

Resetting the Lamp Timer

Reset the lamp timer after replacing the lamp.

Info

Make sure to reset the lamp timer only when replacing the lamp. If you reset the lamp timer and continue to use the same lamp, this may cause the lamp to become damaged or explode. You can also reset the lamp timer via the LAN. (Refer to the SETUP MANUAL on the supplied CD-ROM for details.)

1 Connect the power cord.

Plug the power cord into the AC socket of the projector.

2 Reset the lamp timer.

While simultaneously holding down ,

ENTER and MENU on the projector,

STANDBY/ON on the projector.

press

"LAMP 0000H" is displayed, indicating that the lamp timer is reset.

AC socket

STANDBY/ON button

ENTER button

button

MENU button

Lamp

• It is recommended that the lamp unit (optional: AN-C430LP) be replaced when the remaining lamp life becomes 5% or less, or when you notice a significant deterioration in the picture and color quality. The lamp life (percentage) can be checked with the onscreen display.

• Purchase a replacement lamp unit of type AN-C430LP from your place of purchase, nearest Sharp Authorized Projector Dealer or Service Center.

Maintenance Indicators

Power indicator Lamp indicator Temperature warning indicator

About the temperature warning indicator

If the temperature inside the projector increases, due to blockage of the air vents, or the setting location,

" " will illuminate in the lower left corner of the picture. If the temperature keeps on rising, the lamp will

turn off and the temperature war ning indicator will blink, the cooling fan will run for a further 90 seconds, and

then the projector will enter the standby mode. After "

• The warning lights on the projector indicate problems inside the projector.

• If a problem occurs, either the temperature indicator or the lamp indicator will illuminate red, and the projector will enter the standby mode. After the projector has entered the standby mode, follow the procedures given below.

" appears, ensure you perform the measures.

About the lamp indicator

When the remaining lamp life becomes 5% or less, " " (yellow) and "Change The Lamp." will be

displayed on the screen. When the percentage becomes 0%, it will change to "

automatically turn off and then the projector will automatically enter the standby mode. At this time,

the lamp indicator will illuminate in red.

If you try to turn on the projector a fourth time without replacing the lamp, the projector will not turn on.

" (red), the lamp will

1 – 7

XG-C330X/C430X

Maintenance indicator

Temperature

warning

indicator

Lamp

indicator

Power

indicator

Normal

Off

Green on

Green blinks

when the lamp

is warming up

Green on/

Red on

Green blinks

(Cooling)

Abnormal

Red on (Standby)

Red on

Red on (Standby)

Red blinks

Problem

The internal temperature is abnormally high.

The lamp does not illuminate.

Time to change the lamp.

The lamp does not illuminate.

The power indicator blinks in red when the projector is on.

Cause Possible solution

• Relocate the projector to an area

• Blocked air intake

• Cooling fan breakdown

• Internal circuit failure

• Clogged air intake

• The lamp is shut down abnormally.

• Remaining lamp life becomes 5% or less.

• Burnt-out lamp

• Lamp circuit failure

• The filter cover, lamp unit cover or lens housing cover is open.

• Cooling fan breakdown

with proper ventilation

• Take the projector to your nearest Sharp Authorized Projector Dealer or Service Center for repair.

• Clean the exhaust and intake vents.

• Disconnect the power cord from the AC outlet, and then connect it again.

• Carefully replace the lamp.

• Take the projector to your nearest Sharp Authorized Projector Dealer or Service Center for repair.

• Please exercise care when replacing the lamp.

• Securely install the lamp unit cover.

• If the power indicator blinks even when the covers are securely installed, or if the cooling fan does not run normally, then contact your nearest Sharp Authorized Projector Dealer or Service Center for advice.

Info

• If the temperature warning indicator illuminates and the projector enters the standby mode, check whether any of the ventilation holes are blocked and then try turning the power back on. Wait until the projector has cooled down completely before plugging in the power cord and turning the power back on. (At least 10 minutes.)

• If the power is turned off for a brief moment due to power outage or some other cause while using the projector, and the power supply recovers immediately after that, the lamp indicator will illuminate in red and the lamp may not be lit. In this case, unplug the power cord from the AC outlet, replace the power cord in the AC outlet and then tur n the power on again.

• The cooling fan keeps the internal temperature of the projector constant and this function is controlled automatically. The sound of the cooling fan may change dur ing operation because the fan speed may change and this is not a malfunction.

1 – 8

XG-C330X/C430X

XG-C330X

CHAPTER 2. REMOVING OF MAJOR PARTS

Service Manual

[1] Removing the Top Body and the Intake Cover.

1. Remove the 2 screws from the rear side.

2. Remove the 8 screws from the Top Body.

3. Lift and hold the Top Body . Remove [LF] connector.

4. Detact the Top Body.

5. Detach the Intake Cover.

1-4

Top Body

1-1

1-2

1-3

2 – 1

1-5

Intake Cover

[2] Removing the Connecting Cables and Main PWB.

1. Remove the 3 screws from the rear side.

2. Detach all the Connecting Cables from PWBs.

3. Detach the FFCs (RP, GP, BP) from Main PWB.

4. Remove the 3 screws and detach the Main PWB.

5. Detach the 1 screw and detach the Lamp Door.

2-4

2-3

XG-C330X/C430X

2-1

Lamp Door

2-5

2 – 2

XG-C330X/C430X

[3] Removing the Ballast Ass'y and the Speaker.

1. Remove the 1 screw and detach the Trigger Box.

2. Remove the 3 screws.

3. Remove the 2 cables and detach the Ballast Ass’y.

4. Detach the Speaker.

5. Remove the 1 screw and detach the Bimetal Holder.

3-1

3-2

Trigger

3-3-1

Box

3-2

Ballast Shield

3-5

3-3-2

Bimetal

Holder

3-4

2 – 3

[4] Removing the Optical Mechanism Unit.

1. Remove the 6 screws.

2. Remove the 2 screws.

3. Remove 1 screw and detach the earth lead.

4. Detach the Optical Mechanism Unit.

XG-C330X/C430X

4-3

4-1

4-2

Optical Mechanism unit

2 – 4

XG-C330X/C430X

[5] Removing the Power Unit, Inlet Unit, RC Unit and CONDENSER Unit.

1. Remove the 3 screws and Detach the Power Unit.

2. Detach the Inlet Unit.

3. Detach the R/C unit.

4. Remove the 1screw and detach the Condenser Unit.

5-1

5-4

Inlet Unit

POWER Unit

Condenser Unit

5-3

R/C Unit

2 – 5

XG-C330X

CHAPTER 3. THE OPTICAL UNIT OUTLINE

Service Manual

[1] THE OPTICAL UNIT OUTLINE

1. Layout for proper setup of the optical components and parts (top view)

XG-C330X/C430X

Output polarizer R

Output Pre-polarizer R

LCD (R)

Input polarizer R

Dichroic filter R

Condencer lens R

Condencer lens 5

Input polarizer G

Input Pre-polarizer G

Condencer lens G

CL5

Output polarizer B

Input pre-polarizer B

B reflect

Output pre-polarizer B

LCD (B)

Input polarizer B

Condencer lens B

Output polarizer G

Output pre-polarizer G

Output pre-pre-polarizer G

CL2

tor

PBS

FLYEYE LENS (OUTPUT)

FLYEYE LENS (INPUT)

CL1

Condencer lens 1

Condencer lens 2

Light source (Lamp)

Projection Lens

Cross dichroic

CL4

lect

CL4

prism

CL3-G

ref

Condencer lens 4

LCD (G)

CL3-B

3 – 1

XG-C330X/C430X

2. Adjusting the mirrors

This adjustment is needed when any of the optical parts of the optical mechanism has been replaced.

1. Disconnect the flat cables from all the LCD panels.

2. Light up the lamp.

3. Project a white-light image and check to see if there is any color tint in any direction. If any, use the M2, M4 and M5

adjusting levers.

4. Loosen the adjusting lever lock screws, make adjustments, and tighten up the lock screws.

Black

3. Correcting color irregularities on white-only screen when replacing the lamp

If color irregularities are found at the right and left on a white-only screen after replacing the lamp, it is necessary to

readjust the optical axis of the new lamp. Take the following steps.

1. Open the lamp cover and loosen the screws A and B at the top of the lamp.

2. Using a screwdriver or the like, move the lever D in the arrow direction.

3. Temporarily fix the screws A and B, close the lamp cover, and check the white-only screen again for color

irregularities.

4. Repeat the above steps 1 and 2 until there will be no color irregularities. Now tighten up the screws A and B.

5. Finally secure the lamp cover back in position.

3 – 2

4. Replacing the prism holder unit

1. Remove the two lock screws, and take the prism holder unit out of the optical unit.

2. Replace the prism holder unit with new one. Take the above step 1 in reverse order.

NOTE: Even if just one of the LCD panels is defective, it is necessary to replace the entire prism unit. Do not replace

just the defective LCD panel only. Under the present circumstances, please do not touch the display part of

LCD.

XG-C330X/C430X

Optical unit

Prism holder unit lock screws

R-LCD panel

G-LCD panel

B-LCD panel

3 – 3

XG-C330X/C430X

XG-C330X

CHAPTER 4. ELECTRICAL ADJUSTMENT

Service Manual

[1] PW software rewriting procedure

1. Prepare before rewriting.

1. Please prepare one RS232C cross cable and conversion cable. Connect the conversion cable to the Projector, and it connects with a RS232C cross cable. Connect opposite side to the serial port of personal computer.

2. Open the filter cover of the bottom cabinet and insert the LEAF SW JIG:PSPAZB245WJKZ.

Projector will be rewriting mode.

LEAF SW JIG:PSPAZB245WJKZ

If you don’t have LEAF SW JIG, open the top cabinet and select S2701 of main PWB to “WRITE” side.

Projector will be rewriting mode.

4 – 1

2. How to rewrite the software.

1. Projector software rewriting will be done with the Flash Up grader.

2. Unpack the software file.

3. Double-click on the "FlashUpgrader.exe ", so below window will be displayed on PC.

XG-C330X/C430X

4. Click on the “Choose” button.

Then, below window will be displayed on PC.

4 – 2

XG-C330X/C430X

5. Clock on the above position and select the latest software

If you mistook the folder, please select the unpacked folder.

6. There is file named " pwSDK.inf " in this folder.

4 – 3

7. Double-click on the "pwSDK.inf".

XG-C330X/C430X

Note:

Options: Continuous Flash Mode; Do not put check point.

Notify On Completion; Do not put check point.

Reset Target After download; Put the check point.

Modes: Put the check point in “Flash”.

8. Click on the “Flash” button. Then, below image will be appeared.

Now, preparation is completed.

4 – 4

XG-C330X/C430X

9. Next, connect the AC cord of the projector and software rewriting will start automatically. If the gauge is not started, please check the “LEAF SW JIG” or “Write SW”. Rewriting times are about 3 or 4 minutes. Do not disconnect the AC cord by at this time.

Below window is under writing.

And below window will appear after software rewriting is completed.

Please click on “Close “ and software rewriting is finished.

10.Remove the LEAF SW JIG : PSPAZB245WJKZ and attach the filter cover. Or select S2701 of main PWB to “NORMAL” side and attach the top cabinet. Projector will be Normal mode(Non-writing mode)

4 – 5

XG-C330X/C430X

3. Rewriting of the model name

1. Rewriting of the Model name will be done with the Tera Term.

2. Send the following command. “MF1_0000” for XG-C430X “MF1_0001” for XG-C330X

3. Remove the AC cord

4. Confirmation of version.

1. Enter the “factory mode”, With the menu not displayed, press the “ENTER”, “ENTER”, “VOL+”, “VOL-”, “ENTER”, “ENTER” and “MENU” keys on the projector

2. Below image is appeared and select “VERSION”. Latest version will be appered.

[2] ELCTRICAL ADJUSTMENT

1. ELECTROCAL ADJUSTMENT (1)

No. Adjustment Item Adjustment Conditions Adjustment Procedures

1 EEPROM initialization 1) Turn on the power (the lamp turns on)

and perform aging for 15 minutes.

2 R-bright check

Contrast adjustment (manual or automatic)

1) Input the white/black wind pattern signal of amplitude level 96% (0.67 Vpp)/ 0% of XGA60Hz to COMPUTER1.

2) Select the following. Group: AD Adjustment item: R-Bright R-Contrast

(Process gamma linkage)

1) Perform the following setting. Press S6501 to enter the process mode, and execute SS2 of the SS menu.

1) Check the fixed value. R-Bright: 63

2) Observe the chromaticity of 96% white wind pattern portion using CA100.

3) On the screen where bit dropouts occur, raise the R-Contrast value. Adjust to the point where black to bright red bit dropouts occur and the x value changes by 30/1000 or more.

4 – 6

XG-C330X/C430X

White-white (2)

Amplitude (1)

No. Adjustment Item Adjustment Conditions Adjustment Procedures

3 G-bright check

Contrast adjustment (manual or automatic)

4 B-bright check

Contrast adjustment (manual or automatic)

5DTV

R-bright check Contrast adjustment (manual or automatic)

6DTV

G-bright check Contrast adjustment (manual or automatic)

7DTV

B-bright check Contrast adjustment (manual or automatic)

8 Black level/amplitude

adjustment of LCD panel input signal

1) Input the white/black wind pattern signal of amplitude level 96% (0.67 Vpp)/ 0% of XGA60Hz to COMPUTER1.

2) Select the following. Group: AD Adjustment item: G-Bright G-Contrast

(Process gamma linkage)

1) Input the white/black wind pattern signal of amplitude level 96% (0.67 Vpp)/ 0% of XGA60Hz to COMPUTER1.

2) Select the following. Group: AD Adjustment item: B-Bright B-Contrast

(Process gamma linkage)

1) Input the white/black wind pattern signal of amplitude level 100% (0.7 Vpp)/ 0% of 480P to COMPUTER1.

2) Select the following. Group: AD2 Adjustment item: R-Bright2 R-Contrast2

(Process gamma linkage)

1) Input the white/black wind pattern signal of amplitude level 100% (0.7 Vpp)/ 0% of 480P to COMPUTER1.

2) Select the following. Group: AD2 Adjustment item: G-Bright2 G-Contrast2

(Process gamma linkage)

1) Input the white/black wind pattern signal of amplitude level 100% (0.7 Vpp)/ 0% of 480P to COMPUTER1.

2) Select the following. Group: AD2 Adjustment item: B-Bright2 B-Contrast2

(Process gamma linkage)

1) Select the following. Group: OUTPUT 1 Adjustment item: G1-BLK G1-GAIN R:R1-BLK R1-GAIN B:B1-BLK B1-GAIN

2) Check that the white pattern for process adjustment is displayed.

3) Connect a synchroscope to 2P of (P1401).

4) For red and blue, connect to (P14011P) and (P1401-3P) respectively.

1) Check the fixed value. G-Bright: 63

2) Observe the chromaticity of 96% white wind pattern portion using CA100.

3) On the screen where bit dropouts occur, raise the G-Contrast value. Adjust to the point where black to bright green bit dropouts occur and the y value changes by 30/1000 or more.

1) Check the fixed value. B-Bright: 63

2) Observe the chromaticity of 96% white wind pattern portion using CA100.

3) On the screen where bit dropouts occur, raise the B-Contrast value. Adjust to the point where black to bright blue bit dropouts occur and the y value changes by 30/1000 or more.

1) Check the fixed value. R-Bright2: 63

2) Observe the chromaticity of 100% white wind pattern portion using CA100.

3) On the screen where bit dropouts occur, raise the R-Contrast2 value. Adjust to the point where black to bright red bit dropouts occur and the x value changes by 30/1000 or more.

1) Check the fixed value. G-Bright2: 63

2) Observe the chromaticity of 100% white wind pattern portion using CA100.

3) On the screen where bit dropouts occur, raise the G-Contrast2 value. Adjust to the point where black to bright green bit dropouts occur and the y value changes by 30/1000 or more.

1) Check the fixed value. B-Bright2: 63

2) Observe the chromaticity of 100% white wind pattern portion using CA100.

3) On the screen where bit dropouts occur, raise the B-Contrast2 value. Adjust to the point where black to bright blue bit dropouts occur and the y value changes by 30/1000 or more.

1) Select G1-GAIN, and adjust the signal amplitude as follows using the operation SW or button on the remote control (see figure (1) below).

4.6 Vpp

2) Select G1-BLK, and adjust the white-white level as follows using the operation SW or button on the remote control (see figure (2) below).

0.5 Vpp

3) Adjust red and blue in the same way. (G waveform diagram of process pattern)

± 0.05 V

± 0.1 V

* The part defining the amplitude to the waveform is the same for both R and B.

4 – 7

No. Adjustment Item Adjustment Conditions Adjustment Procedures

9 Sample-hold pulse

delay amount adjustment

10 RGB counter voltage

adjustment

11 RGB white balance

adjustment

12 sRGB white balance

adjustment

13 Auto keystone initial-

ization

1) Input the black signal of XGA mode.

2) Select the following. Group: OUTPUT3 Adjustment item: ENBR-DLY G: ENBG-DLY B: ENBB-DLY

1) Input the counter voltage adjustment signal. (XGA)

2) Select the following. Group: OUTPUT1 Adjustment item: R-COM G-COM B-COM R-COM2 G-COM2 B-COM2

1) Input the RGB 50% gray signal. (XGA60Hz)

2) Select the following. Group: OUTPUT1 Adjustment item: R1-BLK (R) B1-BLK (B)

1) Input the RGB 50% gray signal.

2) Select the following. Group: OUTPUT1 Adjustment item: S-G1-BLK S-B1-BLK

1) Select the following. Group: LINE Adjustment item: Calibration

1) Check the blur and ghost of characters of OUTPUT3.

2) Raise the ENBR-DLY value until pre-ghost appears on the left of characters of OSD.

3) When the value is reduced by 1 to 2 points, pre-ghost disappears. Set to the value reduced by 3 from the value where pre-ghost disappears. (Set to 16 in the following case: When the ENBR-DLY value is 20, pre-ghost appears; when it is 19, pre-ghost disappears.)

4) Adjust green and blue in the same way.

NOTE: EPSON panels may vary by 1 to 2 points from lot to lot. To

improve the ghost quality, perform this adjustment.

1) Adjust flicker using the operation SW or button on the remote control so that it becomes minimum.

2) When flicker appears on the screen unevenly, adjust the center area considering the whole balance.

1) 1. Adjust R1-BLK and B1-BLK so that the following chromaticity values are obtained in the middle of the screen using CL200. x = 294 ± 5, y = 327 ± 5

1) Adjust S-G1-BLK and S-B1-BLK so that the following chromaticity values are obtained in the middle of the screen using CL200. x = 322 ± 5, y = 341 ± 5

1) With the set placed on a level surface, press the ENTER key and check that K-Sensor value is 0 ± 3 (125 - 3). Check that keystone is caused by tilting the unit.

XG-C330X/C430X

14 Model name writing 1) Write the model name with RS232C

command.

15 Tracking check 1) Input the RGB 10-step gray scale sig-

nal (inversion on top and bottom).

2) Select the following. Group: OUTPUT3 Adjustment item: GAMMA

16 Auto color shading

correction

1) Perform the auto color shading correction using the color shading correction system (ccdc).

1) C430: MF_10000 (default) C330: MF_10001

1) Check the lower gradation tracking. When it is improper, optimize the GAMMA value. 1: Default (normal) 2: Red and blue down 3: Red and blue up

NOTE: When changing the GAMMA value, readjust the white bal-

ance.

1) Check that remarkable color shading is not found on the screen.

2. Cautions for 3D color shading correction/adjustment

The following measurement and adjustment must be performed under the same conditions using the following:

• Dark room (Block out stray light.)

• Diffuse reflection (mat type) screen

The setting of the projector must be performed under the following conditions:

• Power save disabled (to keep the lamp stable during measurement)

• Auto search canceled (to fix to INPUT1)

• RGB mode of the input terminal COMPUTER1 (component mode canceled - just to be sure)

1. System setting (“Setting -” System setting””)

Condition setting for C330/C430

System option

Simultaneous writing of 3D correction value: No (not checked) Char transmission interval: 0 ms Binary interval: 2 ms Creation of correction value by linear correction factor: No (not checked) Number of image captures (during adjustment or measurement): Twice

4 – 8

XG-C330X/C430X

System option

Number of image captures (during teaching): 4 times

2. Teaching

Basically, teaching should be measured only once from model to model. However, if the optical characteristics of the set are changed significantly, it is necessary to reset the conditions according to changes and to perform remeasurement.

Measurement method of correction factor

1) Determine the standard set of C330/C430. Each one unit (n units)

2) Switch the set to the RGB mode of the input terminal COMPUTER1.

3) Execute teaching of the standard set under the following conditions.

Condition setting for C330/C430

Model name: Enter the model name newly. Resolution: 1024 x S768 Binary interval: 2 ms Correction value, X direction: 33 Correction value, Y direction: 25 Number of correction bits: 8 Adjustment value, minimum: -32 Adjustment value, center: 0 Adjustment value, maximum: 32 Number of teachings: 5 Teaching interval: 32 Brightness variation direction by adjustment value: Brightness UP by increasing the adjustment value (checked) Adjustment point: 3D (checked)

Adjustment point (Test pattern display level) Tone 0: 44% Tone 1: 64% Adjustment color: Adjustment with RGB (checked)

3. Color shading correction (adjustment)

Condition setting for C330/C430

TG system (selected) Tone 0 (checked) Tone 1 (checked) Other tones are not checked.

Correction setting

Tone 7: Default Tone 6: Default Tone 5: Default Tone 4: Default Tone 3: Default Tone 2: Default Tone 1: Correction by correction factor Tone 0: Correction by correction factor

Correction method

Select the model name created in the section (2) and perform color shading correction/adjustment.

If the set has significantly different optical characteristics from the standard or shows color shading or line dropouts, execute teaching and adjust it using the correction factor.

3. ELECTROCAL ADJUSTMENT (2)

No. Adjustment Item Adjustment Conditions Adjustment Procedures

17 DTV bright/contrast

adjustment

18 DTV tint adjustmen 1) Select the following.

19 TV color saturation

adjustment

1) Select the following. Group: DTV Adjustment item: Contrast Bright

Group: DTV Adjustment item: Tint

1) Select the following. Group: DTV Adjustment item: Color

1) Check the fixed values. Contrast: 10 Bright: 40

1) Check the fixed value. Tint: 5

1) Check the fixed value. Color: 12

4 – 9

No. Adjustment Item Adjustment Conditions Adjustment Procedures

20 DVD bright/contrast

adjustment

21 DVD tint adjustment 1) Select the following.

22 DVD color saturation

adjustment

23 Video bright/contrast

adjustment

24 Video tint adjustment 1) Select the following.

25 Video color saturation

adjustment

26 RGB tone reproduction

adjustment

1) 1. Select the following. Group: DVD Adjustment item: Contrast Bright

Group: DVD Adjustment item: Tint

1) Select the following. Group: DVD Adjustment item: Color

1) Select the following. Group: VIDEO Adjustment item: Contrast Bright

Group: VIDEO Adjustment item: N-Tint P-Tint S-Tint

1) Select the following. Group: VIDEO Adjustment item: N-Color P- Color S- Color

1) Input the SMPTE pattern.

2) Group: OUTPUT1 Adjustment item: G1-BLK

1) Check the fixed values. Contrast: 9 Bright: 40

1) Check the fixed value. Tint: 5

1) Check the fixed value. Color: 12

1) Check the fixed values. Contrast: 8 Bright: 40

1) Check the fixed values. N-Tint: 5 P-Tint: 5 S-Tint: 5

1) Check the fixed values. N-Color: 6 P- Color: 6 S- Color: 6

1) Check that white 100% and 95% tones are visible.

2) If visibility of the white tones is different, fine adjust G1-BLK.

XG-C330X/C430X

27 White balance check RGB input, sRGB input, component input,

video input, S-video input

28 Vertical stripe level

check

29 Checking of off-timer

performance

30 Checking of ther-

mistor performance

31 Automatic sync opera-

tion

32 Monitor out check 1) Input the video and audio signals to the

33 RS232C operation

check

34 USB operation check 1) Connect to a PC with an USB cable. 1) Check that forward/reverse operation is enabled on the PC screen

35 LAN operation check 1) Connect to a PC with a LAN cable. 1) Check that communication is possible. 36 Remote control check 1) Check the wired remote operation.

1) Receive the RGB gray scale signal. 1) It must be better than the vertical stripe boundary sample.

1) Heat the thermistor with a hair dryer. 1) Make sure the temperature is displayed.

1) Receive the phase checking pattern signal.

COMPUTER1 and COMPUTER2 terminals.

2) Connect another monitor to the monitor out terminal.

3) Connect a speaker with a built-in amplifier to the audio out terminal.

1) Connect the unit and a PC with the RS232C cable.

2) Check the remote control operation.

1) Check that there is no disturbance in the white balance using a monitor.

1) Select OFF in the process mode. Make sure that the off-timer starts with 5-minute display, counts down 1minute for 1second, and turns off when 0minute is displayed.

1) Make sure that Clock, Phase, H-POS and V-POS can be automatically adjusted in the VGA/S-VGA/XGA mode.

1) Check that image selected with the projector is displayed on another monitor connected to monitor out terminal and sound is heard from the speaker connected to the audio out terminal.

1) Send a command from the PC, and check it functions correctly.

using the remote control.

1) Check that the wired remote control terminal is activated.

2) Check the remote control operation.

4 – 10

XG-C330X/C430X

No. Adjustment Item Adjustment Conditions Adjustment Procedures

37 Model name check 1) Send “TNAM 1” and “MNRD 1”h with

RS232C command.

38 Delivery settings 1) Make the following settings.

1) Check that the appropriate model name is displayed correctly.

4. Adjustment mode process menu

Adjustment mode process menu

Group Sub Group Subject

Adjust DTV image DTV Contrast

Tint Color Sharpness Bright B-DRIVE R-DRIVE

Adjust DVD image DVD Contrast

Tint Color Sharpness Bright B-DRIVE R-DRIVE

Adjust Video image VIDEO Contrast

N-Tint P-Tint S-Tint N-Color P-Color S-Color Sharpness Bright B-DRIVE R-DRIVE

Adjust PC image AD R-Bright

G-Bright B-Bright R-Contrast G-Contrast B-Contrast

Adjust PC image AD2 R-Bright2

G-Bright2 B-Bright2 R-Contrast2 G-Contrast2

Destination Process Remote control

adjustment adjustment

USA SS4 Factory setting at 4

Others SS3 Factory setting at 3

4 – 11

Group Sub Group Subject

B-Contrast2

Adjust RGB image OUTPUT1 R1-BLK

R1-GAIN G1-BLK G1-GAIN B1-BLK B1-GAIN TGR-BLK TGR-GAIN TGG-BLK TGG-GAIN TGB-BLK TGB-GAIN R-COM G-COM B-COM R-COM2 G-COM2 B-COM2 COM-LEVEL S-R1-BLK S-G-BLK S-B-BLK

Adjust Panel OUTPUT2 LC-SW

LC-HPOS-R RLV1 RLV1 RLV2 RLV3 RLV1 LC-HPOS-G GLV1 GLV1 GLV2 GLV3 LC-HPOS-B BLV1 BLV1 BLV2 BLV3 BLV3

Adjust Panel OUTPUT3 ENBR-DLY

ENBG-DLY ENBB-DLY ENBXR-PH ENBXG-PH ENBXB-PH ENBX-WIDTH DGC-SW DGCJ-R DGCJ-G DGCJ-B CC GAMMA

Adjust Panel OUTPUT4 FPRR-H

FPRR-L FPRG-H FPRG-L FPRB-H FPRB-L FPR-ST FPR-END

Adjust Video image VIDEO1 N-Contrast

P-Contrast

XG-C330X/C430X

4 – 12

XG-C330X/C430X

Group Sub Group Subject

S-Contrast Color NT3.58Delay NT4.43Delay PALDelay SECAMDelay

Adjust Video image PEDESTAL R-Bright

G-Bright B-Bright R-Contrast G-Contrast B-Contrast

Version Check VERSION Build

BootCode Config RomCode GUI LAN

Initial setting SS SS2

SS3 EU SS4 US SS5 JPN SS6 CHIN

Sensor check TEMP Temp1

Te mp 2 Te mp 3

Lamp Timer check LAMP Current time

History 1 History 2 History 3 History 4 TOTAL TIME

Process mode LINE OFF

LED CHECK Calibration K-Sensor V-S ize Fan-mode Nfan-Normal

4 – 13

XG-C330X

CHAPTER 5. TROUBLE SHOOTING TABLE

Service Manual

[1] TROUBLE SHOOTING TABLE

Checking the basic operation

XG-C330X/C430X

Does the power LED light up or flash in red or green?

YES

Does the set function with its keys or the remote controller?

YES Lamp does not turn on or it turns off in a short time.

Colors are not display correctly. YES Has P1101, P1201 or P1301

Are RGB and component input displayed normally?

NO Has P1704 come off or is it

loose?

NO Go to "Main PWB check".

YES Go to "Lamp fails to light-up".

come off or is it loose?

NO Go to "RGB and component sig-

nal check".

YES Fully insert the connector.

YES Is VIDEO input displayed normally?

YES Is S-VIDEO input displayed nor-

mally?

YES Does the LAN function? NO Go to “checking the LAN”.

YES

END

NO Go to "VIDEO input check".

NO Go to "S-VIDEO input check".

5 – 1

XG-C330X/C430X

Main PWB check

Is 6 V applied to TL1711, 13 V to TL1712 and 17V to TL1727?

YES

Is approx. 6 V applied to TL1709? NO Check IC1710 and peripheral circuits.

YES

Is 1.5 V applied to TL1705? NO Check IC1706 and peripheral circuits.

YES

Is 3.3 V applied to TL1706? NO Check IC1704 and peripheral circuits.

YES

Is 2.5 V applied to TL1704? NO Check IC1702 and peripheral circuits.

YES

Is 5 V applied to TL1708? NO Check IC1707 and peripheral circuits.

YES

Is 3.3 V applied to TL1703? NO Check IC1708 and peripheral circuits.

NO Go to "Power supply ballast PWB check".

YES

Is 15.5 V applied to TL1707? NO Check IC1705 and peripheral circuits.

YES

Is5 V applied to TL1701? NO Check IC1701 and peripheral circuits.

YES

Is 3.3V applied to TL1702? NO Check IC1703 and peripheral circuits.

YES

Is 5.4V applied to TL2075? NO Check IC2001 and peripheral circuits.

YES

Is 3.3 V applied to pin(2) of S2701? NO Check that it is set to the NORMAL side.

Or remove S2701.

YES Is rectangular wave of 14.318 MHz sent to X2003 pin(3)?

YES Is rectangular wave of 48 MHz sent to X2201 pin(3)?

NO Check X2003 and peripheral circuits.

NO Check X2201 and peripheral circuits.

YES Check IC2001, IC2201, IC2202 and

peripheral circuits.

5 – 2

Lamp fails to light-up

XG-C330X/C430X

Turn on the power switch.Is dischargeing sound heard from lamp?

Is the ballast cooling fan runnning?

YES

Is the DC voltage of 380V applied to pin(1) of P702 connector?

YES Is LOW LEVEL voltage applied between pins(3) and (4) of Main's P1702 connec-

tor?

YES YES

Replace the ballast.

YES

Is the lamp out of socket?

Repalce the lamp.

Check the power supply circuits.

Is the P1702 connector disconnect?

Reconnect it into socket correctly.

YES

Reconnect the lamp into socket.

Check the microprocessor and its peripheral circuits.

5 – 3

XG-C330X/C430X

Checking the power unit

There is no voltage output at P703?

YES

Is AC voltage (90-264V) applied acress the P801 connector?

YES

Is AC voltage (90-264V) applied acress the P701 connector?

YES

Is the fuse F801 open?

Is the Bimetal SW open?

Replace the Inlet unit.

YES

Check the Main PWB unit.

Check the P801 or AC Cord.

Is the resistor R729 open?

Replace power unit?

Replace the F801.

Push the red button of the bimetal.

YES

Replace R729.

5 – 4

RGB and component signal check

Send component signal or RGB signal of 1080i (or 720P) from INPUT 1 or INPUT 2. Select INPUT 1 or INPUT 2 using keys on the main unit or the remote control.

XG-C330X/C430X

Are picture signals sent to TL2502, TL2503, and TL2504?

YES Is 3.3V applied to TL1702? NO Check IC1703 and peripheral cir-

YES Is 3.3V applied to TL1703? NO Check IC1708 and peripheral cir-

YES Check IC2505 and peripheral circuits.

NO Check IC2403 and peripheral cir-

cuits .

cuits.

5 – 5

XG-C330X/C430X

S-VIDEO (INPUT 3) check

Send S-Video signal (color signal) from INPUT 3. Select INPUT 3 using keys on the main unit or the remote control.

Is image displayed in black and white?

NO YES Is S-VIDEO signal (Y) sent to C3139?

YES YES Is 5 V applied to TL1701?

YES Check S-VIDEO ter-

minal and pin(43) of IC3103.

NO Check S-VIDEO ter-

minal and peripheral circuits of IC3103.

NO Check IC1701 and

peripheral circuits.

VIDEO (INPUT 4) check

Send VIDEO signal from INPUT 4. Use buttons on the main unit or the remote control to select INPUT 4.

Is VIDEO signal sent to C3137?

Is 5 V applied to TL1701?

Check IC3103 and peripheral circuits.

NO Check VIDEO termi-

nal and peripheral circuits of Q3104 and Q3107.

NO Check IC1701 and

peripheral circuits.

YES Check IC3103 and

peripheral circuits.

5 – 6

Checking the LAN

LAN communication is disabled even though connecting the control PC with a LAN cable. The LINK LED (green) does not light up.

Are the connection of connecting cable and the settings of IP address, sub-net address and default gateway correct?

YES

XG-C330X/C430X

NO Check the connecting cable and LAN settings. If the LAN

settings are unknown, contact the network administrator. If the network settings cannot be saved, replace IC6708 (EEP ROM) as it may be defective. Note: When IC6708 (EEP ROM) is replaced, the MAC address returns to default. Refer to "Resetting after replacing IC6708 (EEP ROM)" to reset.

Are the network device (e.g. Hub) between the control PC and XG-C430X and cable normal?

YES When data is sent from the control PC, do pins (30) and (31) of IC8201 (PHY receiver)

receive signals?

YES Check the PHY receiver IC8201 and the peripheral circuits of the microprocessor

IC8001.

NO Repair defective parts in the network.

NO Check the peripheral circuit of J8201 (RJ-45 jack with built-

in transformer).

5 – 7

XG-C330X/C430X

XG-C330X

CHAPTER 6. BLOCK DIAGRAM/OVERALL WIRING DIAGRAM

Service Manual

[1] BLOCK DIAGRAM

SYSTEM BLOCK DIAGRAM

)

(





 



6 – 1

XG-C330X/C430X



     

6 – 2

XG-C330X/C430X

[2] OVERALL WIRING DIAGRAM

OVERALL WIRING DIAGRAM

)

(





 



6 – 3

XG-C330X/C430X

      

6 – 4

XG-C330X

CHAPTER 7. PRINTED WIRING BOARD

[1] MAIN Unit

Service Manual

7 – 1

XG-C330X

7 – 2

XG-C330X

C1232

عMAIN Unit (Chip SIDE-A)

)

(

FB2414

R2406

C2403

R2417

R2419

R2434

D2419

IC2301

D2421

R2322

C2312

Q2303

R1764

R1763

IC1714

D1714

R1762

C1760

C1762

C1738

R1761 R1760 R1759

IC1711

D1710

C1737

R1757

C1725

C1723

FB1701

L1701

C1303 C1304

C1305

C1307 R1311

R1312 C1310

R1319

R1320

C1333

C1721

D1705

C1705

C1710

C1711

C1302

IC1301

R1315

C1330

C1318C1319

IC1302

FB1303

C1324

C1321

C1323

R1316

C1761

R1758

D2422 D2423

R2321

C2415

R1765

R2613

R2611

R2609

C1739

IC2901

R2904

C2903

R2903

C1719

IC1708

C1717

R1722

R1711 R1709

C1301

C1331

FB1301

C1328

C1306

C1308 C1309

R1313R1314

C1332

FB1302

C1320

C1322

C1317

FB2411

R2404

SC 2701

R2027

R2452

R2447

R2448

R1712

C1216

C1215

C1214

C1213

C1212

C1211

C1209

C2622

R1723 R1720

FB2405

R2310

C2301

C2303

C2306

R2320

R2431

IC2203

C1208

R2306

C2405

D2304

R2425

R2427

D2417

R2332

C2410

C2409

C2411

FB2415

C2510

C2630

R2628

Q2705

R2713

R2714

D2202

R2212

C2219

R2230

Q2003

R2234

Q2004

R2238

FB2202

C1231

C1207

C1229

C1205

C1203

FB1201

IC1201

C1228

R1201

R1202

R1203

R1205

R1206

C1206

R2401

C2404

R2421

R2423

R2429

D2415

IC2403

C2414

C2607

R2509

Q2503

IC2502

C2623

Q2001

C1210

R1212

R1219

C1714

R1211

R1317

R1318

L1301

C1326

C1325

C2308

R2650

C2702

D2201

SC 2702

Q2002

C2213

C1204

R2304

IC2303

C2008

C1202

FB2302

C2633

C2632

IC2603

IC2604

IC2605

D2701

C1201

IC2606 IC2607

FB2702

C2706

C1225

C2307

C2701

C2710

FB2301

FB2303

D2307

D2305

C2631

R2631

R2633

R2638 R2640

R2645 R2647

IC2701

R2701

R2702

R2703

R2704

FB2701

R2709

R2711

Q2703

C2709

C2305

C2708

C2704

R2303

R2319

R2305

R2309

D2302

D2306

R2329 C2314

R2630

Q2606Q2607Q2608

R2635 R2637

R2642 R2643

R2649

D2702

R2710

C2705

C1227

C2703

C2406

D2308

R2420

R2433

D2420

IC2302

R2317

Q2304

C2313

R2326

R2327

Q2305

R2328

R2325

R2629

C2628

R2634

R2636 R2641

C1702

R2644 R2648

C1749

C2707

Q2701

R2705R2706

D2203 D2204

Q2702 R2707 R2708

C1226

L1201

FB2412

FB2413

R2403

R2405

R2418

R2318

C2311

C2546

R1749

R1706

D1703

IC1703

C1429

C1430

C1431

FB1403

IC1403

D1401

R1217

C2503

IC2202

R2430

C2218

R1436

R2424

D2416

C1425

FB2406

R2402

C2407

R2422

C1706

R1713

R1428

FB1202

C12

C1223C1224

R1216





 



7 – 3

C2546

R1706

1401

IC1703

XG-C330X

R2902

C2901

FB2412

R2403

R1749

D1703

C1430

C2503

IC2202

R2430

C2218

R1436

R2424

D2416

C1425

FB2406

C2302

C2304

FB2305

FB2306

C2539

C2536

C2537

C2532

R2532

IC2505

R2534

R2018

R1426 R1427

C2309

R2307

R2311

R2323

FB2304

D2301

C2541

C2543

R2535

C2540

R2536

IC2003

R2019

IC1401

FB2504

R2537

R2538

R2539R2540

C2545

FB2502

R2039

C2038

R2050

R2049

R2023

R2037

R2038

R2024

C2310

R2308

R2312

R2529

R2324

C2408

D2303

C2524 C2520 C2525 C2521 C2522 C2526 C2523

R2527

C2529 C2527

R2530

C2530

R2526

C2535

R2528

C2531

FB2505

R2015

R2001

R2003R2004 R2005

R2007

R2016

C1401

R1417

R1420R1421

R2426

R2428

D2418

C2533

C1750

R2402

C2407

R2422

R2432

C2504

FB2506

C1706

R1713

R1714

R2011

R2012

R2013

R2014

R2235

C1402

R1428

R1418R1419

R2046

R2048

FB2802

R2821R2822R2823

R2830

R2801

R1429

L2801

L2802

L2803

L2804

D2803 D2804

C2804

C2806

C2808

IC2805

R2828R2829

C2039

R2036

R2032

R2033

R2034

R2035

R2043

R1425

FB2001

C2041

FB2006

C2040

FB2005

R2056

C1428

R1401R1402R1403R1404R1405

R1408

FB2804

C1716

R2825

C1708

C2810

R1704

C2807

FB2803

C2802

D2802

R2804

R2805

R2803

C2816

Q2801

Q2802

C2817

Q2803

C1709

C1704

C1707

C1701

C1703

R1705

C1724

R2806

IC2801

C2801

R2802

C1715

C1713

IC1704

C1712

C1747

C1718

C2902

R2901

D1707

IC1706

IC1707

C1729

R1730 C1722

D1708

L1702

C1743

C1744

D1704

R1721

FB1202

C1223C1224

R1216

FB1203

C1232

C1233

R1220

C1221

R1415

IC1202

C1220

C1230

C1218

R1416

R1118

C1121

C1123

C1222

C1124 R1116

C1127

C1122

C1103

C1105

L1101

C1126

R1117

C1107 R1111

R1112

R1119

C1110

C1125

R1414

C1133

C1102

IC1102

R1412R1413

R1120

C1130

C1119 C1118

C1120

C1101 C1104 R1101 R1102 R1103

IC1101

C1113C1114C1115C1116

R1105 R1106

C1108

C1112

R1746

Q1703

C1735

Q1704

IC1709

Q1705

R1741

C1733

R1734 R 1735

R1733

FB1709

FB1703

FB1710

      

7 – 4

C1728

R1739

R1740

C1748

FB1708

XG-C330X

عMAIN Unit (SIDE-B)

)

(





 



7 – 5

XG-C330X

      

7 – 6

XG-C330X

R1435

عMAIN Unit (Chip SIDE-B)

)

(

R2302

Q2302

R231

C2016

C2026

C2023

C2028

Q1401

C2034

FB2003

R2010

R1433

C1409 C1410 C1412 C1414 C1417C1418 C1419

R2065

C2538

FB2004

C2035

C2003 C2004

C2027

C1426

R2009

FB2007

R231

R2002

R R

1219

R2813

C2812

C2811

C2814

R2812

C2813

R2809

C1731

R1732

IC1710

C1727

C1734

R1744

C1732

R1731

R1716

R1743

R1742

Q1701 Q1702

R1710

FB1702

R1707

R1715

C1730

C1726

R1717

R1718

C1720

R1729

R1703

P1705

FB1716

FB1715

IC2804

R1719

C1753

IC1712

R2808

IC2802

C1752

R1724

R1725

R1726

C2803

C1742

R1727 R 1728

Q1706 Q1707

FB1705

D1712

FB1713

C2805

FB2805

R1708

R1752

R2826

R2827

C2819

C2820

R2824

C2809

FB2806

C2029

D1702

IC1702

C1741

C1745

IC1701

R1701

C1746

D1701

D1706

IC1705

C1751

FB1707

D1711

D2805

R1745

R1736

FB1706

R1755

R1702

R1751

C1736

R1753

D1709

R2815

R2816

R2818

R2817

R2820

C2815

R2819

C2818

C2821

C2032 C2033

C2037

C2036 R2030

R2028

R2029

R2044

R2055

R2047

C1427

FB1402

C1432

R1407

R1406

R1410 R1411

P1706

R2057

R2045

C1408 C1411 C1413 C1415 C1416

C2012

C2022

C2013

C2025

C2020

C2014

C2030

R2053

FB1103

C2015

C1420

C2544

C2542

R2064

X2002

C2010

C2009

C2011

C2018

C2021

C2019

C2017

C2031

C2024

C2044

R2025

R2022

R2058

R2006

C1406

C1407

C1403

C1404

C1405

C1421

C1422

C1423

C1424

R1430

R1409

P1702





 

C1131

C1132

FB1102

FB1101

C1117

C1106

C1109

C1129

C1128

R1113

C1111

R1104

R1107 R1108 R1109 R1110

R1114 R 1115

SC 1101



7 – 7

XG-C330X

C1406

C1424

1409

R2064

X2002

C2044

C1407

C2018

C2021

C2031

R2006

C2016

C2026

C2023

C2028

Q1401

R2302

C2034

FB2003

R2010

R1433

C1409 C1410 C1412 C1414 C1417 C1419

R2065

C2538

FB2004

C2035

C2003 C2004

D2406

D2412

Q2706

D2410

FB2403

FB2407

R2411

R2455

C2603

R2652

C2613

Q2601

R2604 C2612

Q2602

R2605 C2610 R2606

Q2603

C2609

R1302

R1305

Q2704

R1301

R2608

C2614

C2616

C2617

R1306

C1311

R1303

C1312

C1758

C1754

C1755

C2627

R2712

C1313

FB2601

R1750

R1747 R 1748

C1314

C1740

FB1717

FB1714

IC1713

D1713

C1315

R1304

R1307 R1308

R1309 R1310

R1738

R1754

C1316

C1756

FB1704

C1757

C1329

S2701

R1737

P1701

D2404

D2402

R2412

IC2401

IC2601

C2601

C2604

R2622

C2625

R2617R2618

R2231

Q2401

Q2402

R2621

C2201

C2214

D2408

FB2404

FB2408

R2457

R2409

R2407

D2413

C2401

R2415

R2458

R2435

R2439 R2440

C2620

R2203

R1207

R2623

R1210

R1209

R2639

R1218

R2453

R1208

R2449

R2450

R2451

C2602

C2605

C2606

R2632

R2646

IC2602

R2619

R2651

R2208

R2209

C2203

R2229

R2210

R2211

C2206

C2208

R2216

R2218

C2211

SC 1801

R1213R1214R1215

C1217

C2507

C2515

SC 2202

SC 2201

C2007

D2409

D2411

FB2401

FB2409

R2456

R2454

R2413

D2425

R2501

FL2501

R2511

C2506

C2509

R2512

R2510

R2514 R2515 R2518

IC2501

R2517

R2525

C2517

R2521

R2522

R2523

R2524

R2627

R2206

R2228

C2204

R2060

C2205

R2220

C2006

IC2002

R2020

IC2001

C2005

C2207

R2021

R2222 R2213 R2215 C2209 R2221

X2201

FB2201

C2210

R2219

SC 1201

R2205

R2438

C2413

IC2409

D2424

R2626

R2202

C2629

R2620

R2201

Q2605

R2204

R2301

Q2301

R2315

R2313

C2412

IC2405

Q2403

R2437

IC2407

R2436

R2601 C2608 R2602

R2603

C2611 R2607 C2615 R2610

R2624 R2615

C2618

Q2604

R2612 R2614 C2619

R2616

C2621

C2624

C2626

R2625

C2202

IC2201

R2233

R2223

C2215C2216

R2026

R1204

P1401

D2403

D2405

D2407

D2401

FB2402

FB2410

C2042

X2001

R2416

D2414

R2503 R2507 C2502 R2533

R2520

FB2501

C2518

R2408

Q2502

R2410

R2414

C2402

IC2402

R2508

Q2501

R2502 R2506

R2505

C2501

C2505 R2504 C2519 C2511 C2512 R2513 R2516 C2508 C2513 R2531 R2519 C2514

C2516

R1439

Q2302

R2316

R2314

FB2007

R2068

X2003

R2069

C2043

R2017

C2002

C2001

R2008

FB2002

R2002

C2027

R2009

R1437 R1438

R1435

C1426

R1422

R1431

R1423

R1424

C1219

SC 1101

SC 1301

C1327

      

7 – 8

FB1711

FB1712

P1703

XG-C330X

[2] TERMINAL Unit

عTERMINAL Unit (SIDE-A)

)

(





 



7 – 9

عTERMINAL Unit (Chip SIDE-A)

FB8205

R3501

FB3502

FB3501

C3501

D8205

D8206

D8202

R8237

R8230

R8211

R8213

FB8202

C8211

R8216

IC8201

C8218

C8220 C8217

D8203

R8236

C8210

FB8201

R8232 C8219

C8213

C8208

FB8504

XG-C330X

FB8203

Q8503

R8510

R8509

C8501

R8505

D8501 D8502

)

D3553

FB3552

R3551

R3552

FB3303

FB3302

C3304

C3301

FB3301

C3401

C3402

D3552

(

C3403

FB3107

C3312

C3101

FB3108

C3102

FB3105

FB3106

C3103

R3110

R3109

C3104

FB3104

D3307

D3303

Q3304

Q3305

R3130

C3132

D3304

R8507

R8506

Q3303

R3311

C3316

C3314

C3313

R3313

Q3306

C3328

C3112

R8512

IC8501

D3305

D3101

C8503

R3312

C3323

C3317

C3133

L3101

R3125

C8504

D3301 C3325

IC8502

R8513

R8033

R3119

R8514

R3332

R3335

Q3307

Q8502

R8036

R8026

C8027

C3326

Q3309

R8037

R8025

R8027

C8029

C3165

R3334

R8051

R8053

C8506

R8052

R8054 R8055

R8008

IC8004

C8028

IC8005

C3164

C3157

IC3104

C3152 C3153

C3154 C3155

Q3308

C3159

R3333

R3151 R3152

R3336

C3163

R3106

R3329

C3188

R3326

Q3313

C3193 C3192 C3190

C3137

C3189

C3147

C3179

C3173

IC8001

C3172

R8050

IC3105

C3146

IC3103

C3168

C3145

C8030

C3194 R3185

R3184 C3187 C3183C3184 R3177 C3185 C3182 C3178

R3179

R3108

R8032

R8046

R8047

R8070FB3551

C3181

R8048

C8035

FL3103

FL3104

FB8005

R3337

C3329

IC3305

R3338

R3339

R3340

R3341 R3342

SC3301SC3302

R3343

R3344





 



7 – 10

XG-C330X

عTERMINAL Unit (SIDE-B)

)

(





 



7 – 11

عTERMINAL Unit (Chip SIDE-B)

C8209

XG-C330X

D8204

C8202

R8215

R8210

C8203

R8209

C8205

R8214

C8212

R8212

C8204

R8234

R8231

X8201

R8235

R8221

C8206

R8233

R3303

C3122

C3144

C8006

R3503

C3319

R8516

R8515

R8511

R8508

Q8501

R8503

R8059

C8040

IC8006

C8039

C8038

Q8001

X8002

C8033

R8005

X8001

D3302

R3314

L3103

R3144

R3103

Q3312

R3105

R3330

C3322

IC3304

C3327

C3321

R3305

IC3303

IC3301

C3134

Q3107

R3102

R3122

Q3104

R3118

R8501

R8502

FB8502

C8505

C8502

D8503

FB8501

D8504

D3554

D3551

C3308

Q3302

R3301

R3308

C3307

R3309

Q3301

R3307

C3315

D3402

FB3402

D3403

FB3403

D3401

R3401

R3310

FB3401

R3402

FB3404

D3404

R3331

C3324

R3304

R3324

IC3302

FB3405

R3403

C3320

R3328

D3405

R3346

Q3311

R3327

R3306

R3316

R3323

R3320

C3310

R3319

R3315

D3306

C3318

R3318

C3311

R3317

R3321 R3322

C3309

FB3102

FB3103

FB3101

R3325

R3104

R3101

R8030

R8057

C8005

R8039

IC8003

R8040

)

(

R8041

C8019

R8006

R8007

IC8008

R8001

R8068

C8041

C8020

R8045

R8031

R3345

R3302

C3151

R3172

R3166

R3180

C3174

C3180

R3164

Q3116

R3173

R3174

R3161

R3167

C3142

C3158

C3160

Q3117

R3162

R3165

R3163

C3175

R3183

Q3122

Q3121

R3182

L3104

R3107

C8009

C8014

C8018

C3149

R3141

R8043

C3143

C8003

R8042

C8001

C8022

C3138

C3166

C8004

C8011

C8015

C8002

C8016

C8026

C8025

R8012

C8032

C8031

C8021

C8023

C8024

R8028

D3102

C3139

R3140

C3169

R8013

D3103

R3138

Q3108

C3167

R3142

C8034

R8016

C8017

R8004

L3102

C3150

C3148

C3161

Q3101

Q3310

L3107

R3137

C3177

L3106

L3105

S8001





 



7 – 12

XG-C330X

[3] KEY Unit

عKEY Unit (SIDE-A)

)

(





 



7 – 13

XG-C330X

      

7 – 14

XG-C330X

C6506

عKEY Unit (Chip SIDE-A)

IC6502

R6737

R6744

R6723

R6751

D6705

R6730

C6702

C6724

FB 6702

P6703

FB 6703

C6716

C6521

R6527

R6528

FB 6508

P6503

FB 6509

S6507

C6709

IC6702

C6723

C6520

IC6710

FB 6507

S6514

C6516C6517

)

R6748

R6756

R6735

S6501

R6741

IC6707

C6714

C650

C651

C6508

C6510

(

S6510S6511

S6502

S6512

S6509

S6506

S6508

S6504

S6503

S6505

C6717

FB 6704

FB 6705

C6721

FB 6712

R6524

Q6502

R6525

D6505

D6503

R6523

Q6501

D6504





 

FB 6713

P6708



P6704

7 – 15

XG-C330X

R6517

IC6502

FB 6507

C6520

S6514

C6516C6517

C6723

C6724

IC6710

R6748

R6756

R6735

R6741

IC6707

C6714

C6507

C6509

C6511

C6506

S6501

C6508

C6510

FB6505

C6515

C6519

R6520

FB 6506

R6761

D6716

R6713

D6710

C6503

C6502

C6701

D6714

FB 6502

D6702

R6727

R6724

R6753

R6731

IC6703

Q6703

D6712

D6703

Q6704

IC6701

R6708R6709

D6711

D6713

D6706

C6728

Q6701

Q6702

R6710

C6703

R6780

C6727

Q6705

D6701

D6715

C6707

D6717

R6738

R6745

C6710

FB 6501

P6501

D6506

IC6503

D6501

C6522

C6512

D6502

R6508

R6729

IC6302

C6306

R6309

R6310

R6726

R6725

C6704

C6705

C6706

D6303

C6303

C6302

C6307

R6316

C6708

IC6708

IC6501

R6513

R6754

R6739R6740

R6750 R6752

R6755

Q6302

IC6303

C6309

C6518

C6514

C6513

D6707

D6708

D6709

Q6301

IC6704

R6720

IC6705

R6728

IC6706

C6304

IC6301

C6305

R6768

C6715

R6732R6733R6734

R6746R6747

R6743

C6711

C6712

C6713

TH6502

D6301

D6302

P6709

FB6707

C6718

FB6706

FB6709

C6719

FB6708

FB6711

C6720

FB6710

C6505

FB 6504

FB 6503

C6504

P6502P6701

P6705P6706

P6707

C6717

FB 6704

FB 6705

P6704

      

7 – 16

FB 6701

P6702

R6736

FB 6719

IC6712

IC6711

IC6709

R6774

P6301

XG-C330X





 



(

)

عKEY Unit (SIDE-B)

7 – 17

XG-C330X

      

7 – 18

XG-C330X





 



(

)

عKEY Unit (Chip SIDE-B)

R6504

R6322

C6523

R6511

R6321

R6507

R6503

R6530

R6529

R6749

R6701

R6757

R6766

R6702

C6729

R6742

R6758

R6759

R6760

R6516

R6512

R6519

R6521

R6518

R6717 R6718

R6715

R6704

R6706R 6707

R6773

R6703

R6772

R6712 R6714

R6705

R6778

R6711

R6721

R6762

R6763

R6764R 6765

R6771

R6770

R6769

R6719

R6312

R6305

R6307

R6306

FB 6716

R6779

FB 6717

C6722

R6311

R6320

R6318

R6304

R6303

R6302

R6317

R6319

R6308

R6314

R6315

C6308

R6313

R6716

R6514

R6506

R6510

P6801

FB 6720

C6726

FB6715

FB6714

R6775

R6301

FB 6302

R6776

C6301

FB 6301

R6767

R6777

C6725

FB 6718

R6501

C6501

R6502

R6505

R6509

7 – 19

XG-C330X

R6516

R6512

R6519

R6521

R6518

R6762

R6763

R6764R 6765

R6722

D6704

R6514 R6515

R6506

R6505

R6510

R6509

Q6503

R6526

R6522

      

7 – 20

XG-C330X

[4] POWER Unit

عPOWER Unit (SIDE-A)

)

(





 



7 – 21

عPOWER Unit (SIDE-B)

XG-C330X

)

(





 



7 – 22

XG-C330X

عPOWER Unit (Chip SIDE-B)

R764 R765

R727 R728

R724

R725

IC705

C730

R723

R757

R726

FB704

R768

C731

D724

C724

R766R767

C727

R712

R756

R755

C722

R753

Q721

R754

Q722

R760

R748

R761

Q720

R718

D717

C743

IC702

C739

)

D707

(

D708

R711

D725

D723

C751

D712D713

R758 R759

R742 R743

FB701

D718D719

FB702

R744R745

R746R747

R741

R749

Q702

R720

R750

R721

R751

Q703

R763

R752

R739

R735

R734

D705

D710

R738

C719

R713

R714R715

D709

C718

D722

C715

R733

D704

C733

D714

R732

C709

IC707

R707

R717

C703

R719

R722

C734

R731

C735

R730

C717





 



7 – 23

[5] INLET Unit

عINLET Unit (SIDE-A)

XG-C330X

)

(

عINLET Unit (SIDE-B)





 



7 – 24

XG-C330X

[6] R/C Unit

عR/C Unit (SIDE-A)

عR/C Unit (Chip SIDE-A)

)

(

عR/C Unit (SIDE-B)

عR/C Unit (Chip SIDE-B)

C5591

P5591





 

R 5592

C5592

R5591



7 – 25

[7] CONDENCER Unit

عCONDENCER Unit (SIDE-A)

XG-C330X

)

عCONDENCER Unit (SIDE-B)

(

عCONDENCER Unit (Chip SIDE-B)

R9501 R9502 R9503

R9507

R9506





 

R9504R9505



7 – 26

XG-C330X

MEMO

7 – 27

XG-C330X

CHAPTER 8. SCHEMATIC DIAGRAM

[1] DESCRIPTION OF SCHEMATIC DIAGRAM

1. VOLTAGE MEASUREMENT CONDITION:

1. Voltages at test points are measured at the supply voltage of AC 220V. Signals are fed by a color bar signal generator for servicing purpose and the above voltages are measured with a 20k ohm/V tester.

2. WAVEFORM MEASUREMENT CONDITION:

1. Waveforms at test points are observed at the supply voltage of AC 220V. Signals are fed by a color bar signal generator for servicing purpose.

3. INDICATION OF RESISTOR & CAPACITOR:

RESISTOR

1. he unit of resistance “Ω” is omitted.

(K=kΩ=1000 Ω, M=MΩ).

2. All resistors are ± 5%, unless otherwise noted.

(J=± 5%, F= ± 1%, D= ± 0.5%)

3. All resistors are 1/10W, unless otherwise noted.

4. All resistors are Carbon type, unless otherwise noted.

XG-C330X/C430X

Service Manual

: Solid : Cement

: Oxide Film : Special

: Metal Coating

CAPACITOR

1. All capacitors are μF, unless otherwise noted.

(P=pF=μμF).

2. All capacitors are 50V, unless otherwise noted.

3. All capacitors are Ceramic type, unless otherwise noted.

(ML): Mylar (TA): Tantalum

(PF): Polypro Film (ST): Styrol

CAUTION:

This circuit diagram is original one, therefore there may be a slight difference from yours.

SAFETY NOTES:

1. DISCONNECT THE AC PLUG FROM THE AC OUTLET BEFORE REPLACING PARTS.

2. SEMICONDUCTOR HEAT SINKS SHOULD BE REGARDED AS POTENTIAL SHOCK HAZARDS WHEN THE CHASSIS IS OPERATING.

IMPORTANT SAFETY NOTICE:

PARTS MARKED WITH “ ” ( ) ARE IMPORTANT FOR MAINTAINING THE SAFETY OF THE SET. BE SURE TO REPLACE THESE PARTS WITH SPECIFIED ONES FOR MAINTAINING THE SAFETY AND PERFORMANCE OF THE SET.

8 – 1

XG-C330X/C430X

[2] SCHEMATIC DIAGRAM

عMAIN Unit-1/11

)

(





 



8 – 2

XG-C330X/C430X

      

8 – 3

XG-C330X/C430X





 



(

)

عMAIN Unit-2/11

8 – 4

XG-C330X/C430X

      

8 – 5

XG-C330X/C430X

عMAIN Unit-3/11

)

(





 



8 – 6

XG-C330X/C430X

      

8 – 7

XG-C330X/C430X

عMAIN Unit-4/11

)

(





 



8 – 8

XG-C330X/C430X

      

8 – 9

XG-C330X/C430X

عMAIN Unit-5/11

)

(





 



8 – 10

XG-C330X/C430X

      

8 – 11

XG-C330X/C430X

عNAIN Unit-6/11

)

(





 



8 – 12

XG-C330X/C430X

      

8 – 13

XG-C330X/C430X

عNAIN Unit-7/11

)

(





 



8 – 14

XG-C330X/C430X

      

8 – 15

XG-C330X/C430X

عMAIN Unit-8/11

)

(





 



8 – 16

XG-C330X/C430X

      

8 – 17

XG-C330X/C430X

عMAIN Unit-9/11

)

(





 



8 – 18

XG-C330X/C430X

      

8 – 19

XG-C330X/C430X

عMAIN Unit-10/11

)

(





 



8 – 20

XG-C330X/C430X

      

8 – 21

XG-C330X/C430X

عMAIN Unit-11/11

)

(





 



8 – 22

XG-C330X/C430X

      

8 – 23

XG-C330X/C430X

عTERMINAL Unit-1/4

)

(





 



8 – 24

XG-C330X/C430X

      

8 – 25

XG-C330X/C430X

عTERMINAL Unit-2/4

)

(





 



8 – 26

Sharp XG-C330X, XG-C430X Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

SAFETY PRECAUTION

IMPORTANT SERVICE SAFETY NOTES

Precautions for using lead-free solder

Employing lead-free solder

Using lead-free wire solder

Soldering

CHAPTER 1. OPERATION MANUAL

[1] Specifications

[2] Parts Name and Basic Operation

[3] Dimensions

[4] Resetting the total lamp timer

CHAPTER 2. REMOVING OF MAJOR PARTS

[1] Removing the Top Body and the Intake Cover.

[2] Removing the Connecting Cables and Main PWB.

[3] Removing the Ballast Ass'y and the Speaker.

[4] Removing the Optical Mechanism Unit.

[5] Removing the Power Unit, Inlet Unit, RC Unit and CONDENSER Unit.

CHAPTER 3. THE OPTICAL UNIT OUTLINE

[1] THE OPTICAL UNIT OUTLINE

1. Layout for proper setup of the optical components and parts (top view)

2. Adjusting the mirrors

3. Correcting color irregularities on white-only screen when replacing the lamp

4. Replacing the prism holder unit

CHAPTER 4. ELECTRICAL ADJUSTMENT

[1] PW software rewriting procedure

1. Prepare before rewriting.

2. How to rewrite the software.

3. Rewriting of the model name

4. Confirmation of version.

[2] ELCTRICAL ADJUSTMENT

1. ELECTROCAL ADJUSTMENT (1)

2. Cautions for 3D color shading correction/adjustment

3. ELECTROCAL ADJUSTMENT (2)

4. Adjustment mode process menu

CHAPTER 5. TROUBLE SHOOTING TABLE

[1] TROUBLE SHOOTING TABLE

CHAPTER 6. BLOCK DIAGRAM/OVERALL WIRING DIAGRAM

[1] BLOCK DIAGRAM

[2] OVERALL WIRING DIAGRAM

CHAPTER 7. PRINTED WIRING BOARD

[1] MAIN Unit

[2] TERMINAL Unit

[3] KEY Unit

[4] POWER Unit

[5] INLET Unit

[6] R/C Unit

[7] CONDENCER Unit

CHAPTER 8. SCHEMATIC DIAGRAM

1. VOLTAGE MEASUREMENT CONDITION:

2. WAVEFORM MEASUREMENT CONDITION:

3. INDICATION OF RESISTOR & CAPACITOR:

[2] SCHEMATIC DIAGRAM