SHARP MX-FNX6, MX-FNX7, MX-PNX4 Service Manual

Page 1
SERVICE MANUAL
CODE: 00ZMXFNX6/S2E
FINISHER/ SADDLE STITCH FINISHER /PUNCH MODULE
MX-FNX6 MX-FNX7
CONTENTS
1. MX-FNX6/PNX4 . . . . . . . . . . . . . . . . .1 - 1
2. MX-FNX7/PNX4 . . . . . . . . . . . . . . . . .1 - 2
3. Paper size/Type/Weight . . . . . . . . . . .1 - 3
[2] MAINTENANCE LIST . . . . . . . . . . . . 2 - 1
[3] MECHANISM
1. Composition layout (* In the figure:
For the MX-FNX7 only) . . . . . . . . . . .3 - 1
2. Electric parts layout . . . . . . . . . . . . . .3 - 1
3. Drive layout . . . . . . . . . . . . . . . . . . . .3 - 3
4. Branch mechanism. . . . . . . . . . . . . . .3 - 3
5. Pre-stack mechanism. . . . . . . . . . . . .3 - 4
6. Rise-fall mechanism . . . . . . . . . . . . . .3 - 5
7. Staple jogger mechanism . . . . . . . . . .3 - 5
8. Center binding staple mechanism
(MX-FNX7 only) . . . . . . . . . . . . . . . . .3 - 7
9. Discharge mechanism . . . . . . . . . . . .3 - 8
10. Punch mechanism . . . . . . . . . . . . . . .3 -
10
11. Punch dust collection mechanism . . .3 - 10
MODEL
[4] REPLACEMENT AND ADJUSTMENT
1. External cover replacement . . . . . . . 4 - 1
2. Tray assembly, left cover
replacement . . . . . . . . . . . . . . . . . . . 4 - 1
3. Shift roller replacement . . . . . . . . . . . 4 - 2
4. Rollers . . . . . . . . . . . . . . . . . . . . . . . . 4 - 2
5. Proof tray paper exit sensor
replacement . . . . . . . . . . . . . . . . . . . 4 - 2
6. Shift tray paper surface sensor
upper/lower replacement. . . . . . . . . . 4 - 2
7. Shift tray paper exit sensor, proof tray paper surface sensor replacement . . 4 - 4
8. Finisher inlet sensor replacement . . . 4 - 4
9. Staple paper exit sensor
replacement . . . . . . . . . . . . . . . . . . . 4 - 5
10. Punch unit replacement . . . . . . . . . . 4 - 5
11. Center folding horizontal shift
adjustment (MX-FNX7 only) . . . . . . . 4 - 6
12. Center folding vertical shift
adjustment (MX-FNX7 only) . . . . . . . 4 - 7
13. Center folding unit replacement and center binding stapler replacement
and adjustment (MX-FNX7 only). . . . 4 - 8
14. Horizontal resist adjustment . . . . . . . 4 -
10
MX-PNX4
[5] ELECTRICAL COMPONENTS
1. Block diagram . . . . . . . . . . . . . . . . . . 5 - 1
Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
This document has been published to be used
SHARP CORPORATION
for after sales service only. The contents are subject to change without notice.
Page 2
ABAA
B
A
B
C
MX-FNX6

[1] SPECIFICATION

Service Manual

1. MX-FNX6/PNX4

Form Floor type Transport speed Paper Transport standard Pause Switch Available
Tray form Top tray Fixed
Paper size allowed
Stored paper weight (Non­stitched)
Stored Sheets
Stacking performance
Number of sheets to be stitched
Paper weight to be stitched Number of stored sheets when stapled (80g/m
Stap le position
Stapling method Adjustment of Stap le position Detection of no staple
Manual staple Life 5 year or 9,900K Dimensions (WxDxH)
Weight 46.0kg Power source DC24V (supplied by the main unit)
Supports 85 sheets/minute
Center alignment
Stacker Section
Offset tray Up and down tray Top tray A3W, A4W, A3, B4, A4, A4-R, B5, B5­Offset tray
R, A5-R, 8K,16K,16KR, Postcard, 11”x17”, 8.5”x14”, 8.5”x13.4”,
8.5”x13”, 8.5"x11", 8.5"x11"-R,
5.5"x8.5"-R,12"x 18", 9"x12",
7.25"x10.5"R
Top tray: 52-205g/m
2
, 16lbs Bond-110lbs Index
Offset tray :52-300g/m
Top tray 250 sheets: A4, 8.5"x11" or less (80g/m 50 sheets: B4, 8.5"x14" or more (80g/m * A5/5.5x8.5 are feeded from Inserter Tray of Inserter Unit. Offset tray 3000sheets: A4, 8.5"x11" (80g/m 1500sheets: A3W, A4W, A3, B4, A4-R, B5, B5-R, 8K, 16K, 16KR, 12"x18", 11"x17", 8.5"x14", 8.5"x13.4", 8.5"x13",
8.5"x11"-R, 9"x12" (80g/m 100 sheets: A5-R*, 5.5"x8.5"-R*, Postcard* (80g/m *Impossible to Offset.
Non-offset 12 mm or less
(B5R and A5R are 50mm or less)
Offset 12 mm or less
(B5R and A5R are 50mm or less) Offset volume 30 mm Stitched 3mm or less
Staple section 50 sheets: A4, 8.5"x11" or less 30 sheets: B4, 8.5"x14" or more Mixed (same width): 30 sheets Max. 176g/m
2
(65lbs Index) paper 2 sheets+80g/m2 paper 48 sheets
2
60-105g/m
,16lbs-28lbs Bond
A4, 8.5x11 2-19 sheets 150 bundles
20-50 sheets 150-60 bundles
A4R, B5, 8.5x11R 2-14 sheets 100 bundles
2
)
15-50 sheets 100-30 bundles
Others: 2-14 sheets 100 bundles
15-30 sheets 100-50 bundles
When mixed size:
2-30 sheets 50 bundles A3 and A4, B4 and B5, 11x17 and 8.5x17 4 position (Top, Top Slant, Bottom, 2 Staples)
Staple cartridge (5,000 staples) Changeable by user
-1 - +3.5mm (For 1 position staple only), Adjustment pitch
0.5mm, Controlled by main unit.
Available
(When the inserter is installed, it can be operated on the operation panel of the main unit.)
640mm x 614mm x 960mm 745mm x 614mm x 960mm (Tray extended)
2
, 16lbs Bond-170 lbs Index
2
, 20lbs Bond)
2
, 20lbs Bond)
2
, 20lbs Bond)
2
, 20lbs Bond)
2
, 20lbs Bond)
MX-FNX6 SPECIFICATION 1 – 1
Power
96W (Include Punch module)
consumption
Punch Module for 50 sheets stapling (Option) *3 Form Built in the Finisher Punch style Reciprocal type Type Hole location Hole
diameter
2-hole 2-hole:
A:
B
B
80±1mm B: 12±3mm
2-hole: A: 70±1mm B:
North America 2-hole 3-hole*1
A
A
A
2-hole:
φ6.5mm
φ8.0mm 3-hole:
12±3mm
3-hole: A: 108±1mm B:
9.5±3mm
2-hole 4-hole*2
2-hole: A:
φ6.5mm 4-hole:
80±1mm B: 12±3mm
4-hole: A: 80±1mm B: 12±3mm
4-hole wide
A: 70±1mm
φ6.5mm A3, A4,
B: 12±3mm C: 21±1mm
Adjustment of Punch position
Feeding direction(X): ±3mm, Adjustment pitch 0.5mm, Control by main unit. Y direction: ±2mm, Adjustment pitch 0.4mm, Control by
main unit. Can be manually adjusted in the B direction. Manual
Punch Punchable
Yes (When the inserter is installed, it can be operated on
the operation panel of the main unit.)
52-163g/m
2
,16lbs Bond, 90lbs Index
Paper Weight Power source In the finisher Dimensions
130mmx515mmx140mm (WxDxH) Weight 1.4kg
*1: Manual (OPE) Switching: 2-hole/3-hole
*2: Manual (OPE) switching 2-hole/4-hole
Paper Size
2-hole: A3, A4, A4­R, B4, B5, B5-R, 11"x17",
8.5"x14",
8.5" x13.4",
8.5" x13",
8.5"x11",
8.5"x11"-R, 8K, 16K, 16K-R
A3, A4, 11"x17",
8.5"x11" 2-hole: A3, A4, A4R, B5, B5R, 11”x17”,
8.5"x11"-R,
8.5"x14",
8.5"x13.4",
8.5"x13"
A3, B4, A4, B5, 11"x17",
8.5"x11" 2-hole: A3, A4, A4R, B5, B5R, 11"x17",
8.5"x11"-R,
8.5"x14",
8.5"x13.4",
8.5"x13"
A4-R, B4, B5, B5-R, 11"x17",
8.5"x14",
8.5"x13.4",
8.5"x13",
8.5"x11",
8.5"x11"-R
Page 3

2. MX-FNX7/PNX4 Saddle finisher (85 only)

Form Floor type Transport
speed Paper Transport standard
Tray Form Top tray Fixed
Paper sizes allowed
Stored paper weight (Non­stitched) Stored sheets Top tray
Stacking performance
Number of sheets to be stitched
Paper weight to be stitched Number of stored sheets when stapled (80g/m
Stap le Position Stapling method Adjustment of Stap le position
Detection of no staple Manual Stap le
Paper sizes allowed for saddle Paper type/ weight allowed for saddle
Supports 85 sheets/minute
Center alignment
Stacker section
Offset tray Up-down Offset tray Saddle Tray Fixed Top tray A3W, A4W, A3, B4, A4, A4-R, B5, B5­Offset tray
R, A5-R, 8K, 16K, 16KR, Postcard, 11"x17", 8.5"x14", 8.5"x13.4",
8.5"x13", 8.5"x11", 8.5"x11"-R,
5.5"x8.5"-R, 12"x18", 9"x12",
7.25"x10.5"R Top tray: 52 - 205g/m Offset tray: 52 - 300g/m
250 sheets: A4, 8.5"x11" or less 50 sheets: B4, 8.5"x14" or more
Offset tray 2000 sheets: A4, 8.5"x11" 1000 sheets: A3W, A4W, A3, B4, A4-R, B5, B5-R, 8K,16K,16KR, 12"x18", 11"x17", 8.5"x14", 8.5"x13.4" ,
8.5"x13", 8.5"x11"-R, 9"x12" 100 sheets: A5-R*, 5.5"x 8.5"-R*, Postcard* *Impossible to Offset. Non-offset 12 mm or less
(B5R and A5R are 50mm or less)
Offset 12 mm or less
(B5R and A5R are 50mm or less) Offset volume 30 mm Stitched 3 mm or less
Staple section
50 sheets: A4, 8.5"x11" or less 30 sheets: B4, 8.5"x14" or more Mixed size: 30 sheets Max. 2 x 176g/m + 48 sheets x 80g/m 60 - 105g/m
2
(65lbs Index) paper
2
2
,16lbs-28lbs Bond
A4, 8.5x11 2-12 sheets 150 bundles
13-50 sheets 150-40 bundles A4R, B5, 8.5x11R 2-9 sheets 100 bundles
2
)
10-50 sheets 100-20 bundles Others: 2-9 sheets 100 bundles
10-30 sheets 100-33 bundles When mixed size:
2-30 sheets 50 bundles A3 and A4, B4 and B5, 11x17 and 8.5x17
4 position (Top, Top Slant, Bottom, 2 Staples)
Staple cartridge (5000 staples) Changeable by user
-1 - +3.5mm (For 1 position staple only), Adjustment pitch
0.5mm, Controlled by main unit.
Available
No
Saddle section
A3W, A3, B4, A4-R, B5-R, 11"x17", 8.5"x14", 8.5"x11"-R, 12"x18"
60 - 90g/m 176g/m
2
, 16lbs-24lbs Bond, Cover is possible up to
2
.
2
, 16lbs Bond-110lbs Index
2
, 16lbs Bond-170lbs Index
paper
Stit ching
2-point center stitch method Stitched
15 sheets sheet
Folding
Center folding location Loading number of sheet
Adjustment of Centre staple
2 - 5 sheets staple: 30 bundles 6 - 10 sheets staple: 15 bundles
11 - 15 sheets staple: 10 bundles
±3mm (Feeding direction), Adjustment pitch 0.2mm,
Controlled by main unit. position Adjustment of Centre
±3mm (Feeding direction), Adjustment pitch 0.2mm,
Controlled by main unit. folding position Detection of
Available no staple
Stapling method
Staple cartridge (2000 staples) x2
Changeable by user Reliability MCBJ in compliance with the main unit
MCBF in compliance with the main unit Life 5 year or 9,900K Dimensions
(W x D x H)
640mm x 614mm x 960mm
745mm x 614mm x 960mm (Tray extended) Weight 60.6Kg Power
DC24V (supplied by the main unit) Source Power
96W (Include Punch module) Consumption Manual
No Stap le
Punch Module for 50 sheets stapling(Option) *3 Form Built in the finisher Punch style Reciprocal
Type Hole location
2-hole 2-hole
A: 80±1mm B: 12±3mm
B
Hole
diameter 2-hole: φ6.5mm
Paper Size
2-hole: A3, A4, A4-R, B4, B5, B5-R, 11"x17",
8.5"x14",
8.5" x13.4",
8.5"x13", "8.5"x11",
8.5"x11"-R, 8K, 16K, 16K-R
A3, A4, 11"x17",
8.5"x11" 2-hole:
North America 2-hole 3-hole*1
A
A
B
2-hole:
φ8.0mm 3-hole:
A: 70±1mm B: 12±3mm
A3, A4, 3-hole: A: 108±1mm B:
9.5±3mm
A4R, B5,
B5R,
11"x17",
8.5"x11"-R,
8.5"x14",
8.5"x13.4",
8.5"x13"
2-hole 4-hole*2
A
A
A
A
A
B
B
2-hole: A: 80±1mm B: 12±3mm
4-hole: A: 80±1mm B: 12±3mm
φ6.5mm 4-hole:
A3, B4, A4,
B5, 11"x17",
8.5"x11"
2-hole:
A3, A4,
A4R, B5,
B5R,
11"x17",
8.5"x11"-R,
8.5"x14",
8.5"x13.4",
8.5"x13"
MX-FNX6 SPECIFICATION 1 – 2
Page 4
4-hole wide
Adjustment of Punch position
C
A
Feeding direction(X): ±3mm, Adjustment pitch 0.5mm, Controlled by main unit. Y direction: ±2mm, Adjustment pitch 0.4mm, Control by
B
A: 70±1mm B: 12±3mm C: 21±1mm
main unit. B-direction can be adjustable manually. Manual
No Punch
Punchable Paper Weight
2-hole/ 2-hole3-hole: 52-163g/m
4-hole/ 4-hole-broad space: 52-163g/m
90lbs Index Power
Supplied by the finisher Source Dimensions
130mm x 515mm x 140mm (WxDxH)
Weight 1.4kg
*1: Manual (OPE) switching: 2-hole/3-hole
*2: Manual (OPE) switching: 2-hole/4-hole

3. Paper size/Type/Weight

φ6.5mm A3, A4,
A4-R, B4, B5, B5-R, 11" x17" ,
8.5"x14",
8.5" x13.4",
8.5"x13",
8.5"x11",
8.5"x11"-R
2
/16lbs Bond-90lbs Index
2
/16lbs Bond-
2- sided
pass
Minimum paper weight 60g/m
(16lbs bond)
Maximum paper weight 205g/m
(40lbss
bond)
(110lbss
index) (65lbs cover)
2
2
Reverse
Output
Pass
52g/m2
(14lbs bond)
205g/m2
(40lbss
bond)
(110lbss
index) (65lbs cover)
Straight
Output
Pass
52g/m2
(14lbs bond)
300g/m2
(40lbs bond)
(140lbs
index)
(100lbs
cover)
Top tr ay Of fs et
tray
52g/m2
(14lbs bond)
205g/m2
(40lbs bond)
(110lbs
index) (65lbs cover)
52g/m2
(14lbs bond)
300g/m2
(40lbs bond)
(140lbs
index)
(100lbs
cover)
Saddle Finisher/ Finisher (For 85 sheets)
At the staple
60g/m2
(16lbs bond)
105g/m2
(28lbs bond)
Punch
(2-
holes)
52g/m2
(14lbs bond)
163g/m
(90lbs Index)
2
Punch
(2/3 -
holes)
52g/m2
(16lbs bond)
163g/m2
(90lbs Index)
Punch
(2/4 -
holes)
52g/m2
(14lbs bond)
163g/m2
(90lbs Index)
As for
the
cover
sheet,
Even
2
176g/m
is
possible
Paper
Thin paper No Yes
type
(Even
52g/m
is
possible)
2
Ye s
(Even
52g/m2
is
possible)
Ye s
(Even
52g/m2
is
possible)
Ye s
(Even
52g/m2
is
possible)
No Yes
(Even
52g/m2
is
possible)
Ye s
(Even
52g/m2
is
possible)
Ye s
(Even
52g/m2
is
possible) Plai n p a p er Ye s Yes Yes Yes Yes Yes Yes Ye s Yes Yes Yes Rec y c l e d p a per Yes Yes Yes Yes Yes Yes Ye s Yes Yes Yes Yes Colored paper Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Le tt er head Yes Ye s Yes Yes Yes Yes Ye s Yes Ye s Yes Yes Pre-printed paper Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Pre-punched paper Yes Yes Yes Yes Yes Yes No No No No Yes Heavy paper1 (106-128g/m Heavy paper2 (129-176g/m Heavy paper3 (177-205g/m Heavy paper4 (206-300g/m
2
)
2
)
2
)
2
)
Ye s Ye s Ye s Yes Ye s Ye s Ye s Ye s Ye s Ye s Ye s
Ye s Ye s Ye s Yes Ye s Ye s Ye s Ye s Ye s Ye s Ye s
YesYesYesYesYesNoNoNoNoNoNo
No No Yes No Yes No No No No No No
Tab paper No Yes Yes Yes Yes Yes Yes Yes Yes Yes No Transparency paper No No Yes Yes No No No No No No No Label paper No No Yes Yes No No No No No No No
Punch
(4-holes
wide)
52g/m2
(14lbs bond)
163g/m2
(90lbs
Index)
Ye s
(Even
52g/m2
is
possible)
Saddle
tray
60g/m2
(16lbs bond)
90g/m2
(24lbs bond) As for
the
cover
sheet,
Even
176g/m
is
possible
No
2
MX-FNX6 SPECIFICATION 1 – 3
Page 5
2- sided
pass
Paper
12"x18"
size
(A3W) Ledger (11"x17") Ledger (11"x17") Zfolding Legal (8.5"x14") Legal (8.5"x14") Z folding Mexican Legal (8.5"x13.4") Foolscap (8.5"x13") Letter (8.5"x11") Letter R (8.5"x11"R) Letter R (8.5"x11"R) Z folding Invoice (5.5"x8.5") Invoice R (5.5" x8.5"R)
Exective R (7.25"x10.5") 9x12 (A4W) 305
A3 297
A3 Z folding B4 257
B4 Z folding A4 297
A4-R 210
A4-R Z folding B5 257
B5-R 182
A5 210
A5-R 148
SRA3 320
SRA4 320
318x234.75mm Yes Yes Yes No No No No No No No No
312.5x220mm Yes Yes Yes No No No No No No No No 318x469.5mm Yes Yes Yes No No No No No No No No
312.5x440mm Yes Yes Yes No No No No No No No No 8K 270
16K 270
16K-R 195
305 x457 279 x432
279 x216
216 x356 216 x178
216 x340
216 x330 279 x216
216 x279 216 x140
216 x140
140 x216
184 x266
x229
x420 297 x210
x364 257
x182
x210
x297 210
x148
x182
x257
x148
x210
x450
x225
x390
x195
x270
Reverse
Output
Pass
YesYesYesYesYesNoNoNoNoNoYes
Ye s Ye s Ye s Yes Ye s Ye s Ye s Ye s Ye s Ye s Ye s
-----------
Ye s Ye s Ye s Yes Ye s Ye s Ye s y e s
-----------
Ye s Ye s Ye s Yes Ye s Ye s Ye s y e s
Ye s Ye s Ye s Yes Ye s Ye s Ye s y e s
Ye s Ye s Ye s Yes Ye s Ye s Ye s Ye s Ye s Ye s N o
Ye s Ye s Ye s Yes Ye s Ye s Ye s y e s
-----------
NoNoNo--------
Ye s Ye s Ye s Yes ye s
Yes Yes Yes Yes Yes Yes No No No No No
YesYesYesYesYesNoNoNoNoNoNo
Ye s Ye s Ye s Yes Ye s Ye s Ye s Ye s Ye s Ye s Ye s
-----------
Ye s Ye s Ye s Yes Ye s Ye s Ye s y e s
-----------
Ye s Ye s Ye s Yes Ye s Ye s Ye s Ye s Ye s Ye s N o
Ye s Ye s Ye s Yes Ye s Ye s Ye s y e s
-----------
Ye s Ye s Ye s Yes Ye s Ye s Ye s y e s
Ye s Ye s Ye s Yes Ye s Ye s Ye s y e s
NoNoNo--------
Ye s Ye s Ye s Yes ye s
YesYesYesNoNoNoNoNoNoNoNo
YesYesYesNoNoNoNoNoNoNoNo
Ye s Ye s Ye s Yes Ye s Ye s Ye s Ye s Ye s Ye s N o
Ye s Ye s Ye s Yes Ye s Ye s Ye s Ye s Ye s Ye s N o
Ye s Ye s Ye s Yes Ye s Ye s Ye s y e s
Straight
Output
Pass
Top tr ay Of fs et
tray
(Impossi
ble to
offset)
(Impossi
ble to
offset)
Saddle Finisher/ Finisher (For 85 sheets)
At the staple
No No No No No No
No No No No No No
Punch
(2-
holes)
Punch
(2/3 -
holes)
(2-holes)
(2-holes)
(2-holes)
(2-holes)
(2-holes)
(2-holes)
(2-holes)
(2-holes)
(2-holes)
Punch
(2/4 -
holes)
yes
(2-holes)
yes
(2-holes)
yes
(2-holes)
yes
(2-holes)
Ye s Ye s Ye s
yes
(2-holes)
Ye s Ye s No
yes
(2-holes)
yes
(2-holes)
Punch
(4-holes
wide)
Ye s Ye s
Ye s No
Ye s No
Ye s Ye s
Ye s Ye s
Ye s Ye s
Ye s No
Saddle
tray
MX-FNX6 SPECIFICATION 1 – 4
Page 6
Paper
Postcard 100
size
Special-Custom size No Yes Yes Yes yes
(Custom
Range)
Special-Size uncertain
x148
min Main max Main min Sub
max Sub
*1: Cover and back cover only.
*2: 2-holes only.
2- sided
pass
Reverse
Output
Pass
No No Yes Yes yes
- 140
- 320 (12.5)
- 182 (7.25)
- 470 (18.5)
NoYesYesYesNoNoNoNoNoNoNo
(5.5)
Straight
Output
Pass
100
(4.0)
320
(12.5)
140
(5.5)
470
(18.5)
Top tr ay Of fs et
100
(4.0)
320
(12.5)
140
(5.5)
470
(18.5)
tray
(Impossi
ble to
Offset)
(Impossi
ble to
Offset)
140
(5.5)
306
(12.1)
140
(5.5)
470
(18.5)
Saddle Finisher/ Finisher (For 85 sheets)
At the staple
No No No No No No
No No No No No No
Punch
holes)
------
------
------
------
(2-
Punch
(2/3 -
holes)
Punch
(2/4 -
holes)
Punch
(4-holes
wide)
Saddle
tray
MX-FNX6 SPECIFICATION 1 – 5
Page 7
1
07’.07.27
MX-FNX6

[2] MAINTENANCE LIST

: Check {: Clean S: Replace U: Adjust : Lubricate : Shift position (Clean, replace, or adjust as needed.)
Service Manual
Unit name No. Part name
Finisher (for 85-sheet machine) [MX-FNX6]
1
Saddle finisher (for 85-sheet machine) [MX-FNX7]
1
1 Transport rollers { { { { { { When there is dirt,
2 Transport paper guide { { { { { { When there is dirt,
3Gears ✕ ✕ ✕ ✕ ✕ ✕ ✕ UKOG-0307FCZZ 4 Discharge brush ✕ ✕ ✕ ✕ ✕ ✕ ✕ When there is dirt,
5 Sintered bearing ✕ ✕ ✕ ✕ ✕ ✕ ✕ Lubricate when an
6 Sensor { { { { { { Clean by air 7 Edge binding stapler Replacement reference: Replace the unit after 500K of staple. 8 Punch Replacement reference: Replace the unit after 1,000K of panch. 9
Drag roller SSSSSS
1 Drive roller { { { { { { When there is dirt,
2 Follower roller { { { { { { When there is dirt,
3 Discharge brush ✕ ✕ ✕ ✕ ✕ ✕ ✕ When there is dirt,
4 Sintered bearing ✕ ✕ ✕ ✕ ✕ ✕ ✕ Lubricate when an
5 Sensor { { { { { { Clean by air 6 Edge binding stapler Replacement reference: Replace the unit after 500K of staple. 7 Center binding stapler Replacement reference: Replace the unit after 200K of staple. 8 Punch Replacement reference: Replace the unit after 1,000K of panch. 9
Drag roller SSSSSS
When
calling
500K 1000K 1500K 2000K 2500K 3000K
NOTE: Discharge brush cleaning
Wipe the brush with wet cloth with a small amount of water. (Recommend) Handle the brush carefully.
Life judgement
(Reference)
abnormal sound is heard.
abnormal sound is heard.
Tool, oil, chemicals
Procedure
Treatment after
procedure
wipe with wet cloth and water.
wipe with wet cloth and water.
wipe brush part with wet cloth and water. * Refer to the NOTE: Tellus oil: 0CW4110K701//
wipe with wet cloth and water.
wipe with wet cloth and water.
wipe brush part with wet cloth and water. * Refer to the NOTE: Silicon oil
MX-FNX6 MAINTENANCE LIST 2 – 1
Page 8
M18
S5
S8
S6
M10
M4
SOL2
S7
S10
S1
S9
S12
Tray upper limit SW
S13
M19
M2
SOL1
S11
MX-FNX6

[3] MECHANISM

Service Manual

1. Composition layout (* In the figure: For the MX-FNX7 only)

Proof tray
Tr ay assembly
* Center binding
stapler
* Folding plate
* Folding roller
Tr ay
*
paper folding section
1) Proof branch, staple branch
The paper path is selected between the path to the proof tray and the path to the upper tray depending on presence of sort or staple.
2) Proof tray
When the sort mode and the staple mode are not selected, copy paper is discharged to this tray.
3) Tray assembly
This tray lifts up or moves down in the sort mode depending on the copy discharge quantity (the number of copy sets).
4) Tray paper folding section (The MX-FNX7 only)
Center binding copy is discharged to this tray in the sort mode.
5) Pre-stack section
The first page of the second or later sets is switch-back trans­ported and kept in standby, and fed together with the second page to the staple tray.
6) Center binding staple section (The MX-FNX7 only)
Sheets of copy paper are aligned by the alignment roller and the jogger fence, performing stapling.

2. Electric parts layout

Proof branch pawl
Punch unit
Staple branch pawl
Pre-stack branch pawl
Pre-stack tray
Edge binding stapler
Signal name Parts name
M2 UPTRS_M Upper transport motor
M4 EXIT_M Paper exit motor M10 STRLVI_M Return roller oscillation motor M18 SFT_M Shift motor M19 EXGPLT_M Paper exit guide plate open/close motor
S1 FINENT Inlet sensor
S5 SFTROLHP Shift HP sensor
S6 UPTRYEXT Shift tray paper exit sensor
S7 EXGPLTHP Paper exit guide plate HP sensor
S8 UTRPHNST Staple mode paper surface detection
S9 UTRPHSTP Shift mode paper surface detection S10 PRFTRYEX Proof tray paper exit sensor S11 PRFTRYFL Proof tray full sensor S12 UPTRYLMT Shift mode rear edge detection S13 STKROLHP Oscillation return roller HP sensor
SOL1 UPJCTG_S Proof branch pawl SOL SOL2 LOJCTG_S Staple branch pawl SOL
- - Tray upper limit SW
MX-FNX6 MECHANISM 3 – 1
Page 9
* SOL5
* S27
* M17
S18
S17
M13
M20
S14
M6
S15
M15
* M23
* M22
M5
S16
*S32
PCB: STP: Control plate
PCB: Main: Control plate
M21
M3
M1
Door SW
Signal name Parts name
M7 STSMOV_M Horizontal resist detection sensor shift motor
M9 PNCHMV_M Punch shift motor M24 PNCH_M Punch drive motor S21 PNCHMVHP Punch shift HP sensor S22 PAPPOSHP Horizontal resist detection HP sensor S24 PNCHENC Punch HP sensor
S3 PAPPOS Horizontal resist detection sensor
S4 PNCHHPFL Punch dust full sensor
- - PCB: Punch: Control plate
* S19
S20
* S34
* S33
SOL4
SOL3
M14
* MX-FNX7 only
Signal name Parts name
M1 ENT_M Inlet motor
M3 LOTRS_M Lower transport motor M14 POP_M Beating roller drive motor M21 TRYLFT_M Tray up/down motor
S2 PSTRYEXT Staple paper exit sensor S19 UPTRFLSD Full sensor: Center binding (*) S20 UPTRFLNS Full sensor: Without center binding S33 SDLFLLR Center binding tray full sensor (*) S34 SDLFLLF Center binding tray full sensor (*)
SOL3 POS_S Beating SOL SOL4 TEGPRS_S Rear edge holding SOL SOL5 SDLPRS_S Center binding holding SOL (*)
- - PCB: STP: Control plate
- - PCB: Main: Control plate
- - Door SW
PCB: Punch: Control plate
M7
M24
S24
S22
S2
Signal name Parts name
M5 BLT_M Discharge motor
M6 STPMV_M Stapler shift motor M13 STPROT_M Stapler slant motor M15 JOG_M Jogger motor M17 BDJCTG_M Bundle branch open/close (*) M20 STPMOV_M Stapler M22 SDLSTF_M Center binding stapler (*) M23 SDLSTR_M Center binding stapler (*) S14 STPTRPAP Stapler tray paper presence sensor S15 JOGHPS Jogger HP sensor S16 BLTHPS Discharge pawl HP sensor S17 CONSTPHP Stapler shift HP sensor S18 STPROTHP Stapler slant HP sensor S27 STJCTGHP Bundle branch open/close HP (*) S32 STKPRST Lead edge detection sensor (*)
M9
S21
S4
S3
MX-FNX6 MECHANISM 3 – 2
Page 10
* S31
When in the proof mode:
Staple branch pawl
Proof branch pawl
In the shift mode:
* S25
* M12
* M11

4. Branch mechanism

1) Paper is branched to the three directions by the proof branch pawl and the staple branch pawl.
2) In the proof mode, when discharging to the proof tray, copy paper is transported to the proof tray by the proof branch pawl.
*M8
* S26
* S28
* S30
* MX-FNX7 only
Signal name Parts name
M8 DRRLVI_M Drive roller oscillation motor (*) M11 FLDPLT_M Folding plate drive motor (*) M12 FLDROL_M Folding roller motor (*) M16 TALFNC_M Rear edge fence motor (*) S25 CLPROLHP Drive roller HP sensor (*) S26 FLDUNENT Reach sensor (*) S28 FLDBTMHP Rear edge fence HP sensor (*) S29 FLDPLTHP Folding plate HP sensor (*) S30 FLDCMHP Folding HP sensor (*) S31 FLDUNEXT Folding pass sensor (*)

3. Drive layout

M4
M2
* S29
* M16
3) In the shift mode, the proof branch pawl and the staple branch pawl do not operate, and copy paper is transported to the shift tray.
M21
M1
M3
M14
* MX-FNX7 only
Signal name Parts name
M1 ENT_M Inlet motor M2 UPTRS_M Upper transport motor M3 LOTRS_M Lower transport motor M4 EXIT_M Paper exit motor
M5 BLT_M Discharge motor M11 FLDPLT_M Folding plate drive motor (*) M12 FLDROL_M Folding roller motor (*) M14 POP_M Beating roller drive motor M21 TRYLFT_M Tray up/down motor
M5
* M12
* M11
MX-FNX6 MECHANISM 3 – 3
Page 11
4) In the staple mode, the staple branch pawl operates to trans­port copy paper to the staple section.
In the staple mode:
Staple branch pawl

5. Pre-stack mechanism

Four sheets can be discharged with max. three sheets of pre-stack. In the example below, descriptions are made on discharge of three sheets with two sheets of pre-stack.
1) Stapling the first set is performed.
3) The first sheet of the second set is transported from the pre­stack tray. At the same time, transport of the second sheet of the second set is started.
4) Transport of the first sheet of the second set is completed. At the same time, the rear edge of the second sheet of the sec­ond set passes the branch pawl.
Pre-stack Branch pawl
2nd sheet of 2nd set
1st sheet of 2nd set
Bundle of 1st set
2) The first sheet of the second set is switch-back transported to the pre-stack tray.
Pre-stack tray
5) The first sheet and the second sheet of the second set are switch-back transported together to the pre-stack tray.
6) Stapling of the first set is completed. At the same time, the first sheet and the second sheet of the second set are transported together from the pre-stack. Transport of the third sheet of the second set is also started.
3rd sheet of 2nd set
MX-FNX6 MECHANISM 3 – 4
Page 12
7) The first set is discharged.
8) The first sheet, the second sheet, and the third sheet of the second set are discharged together to the staple tray.

6. Rise-fall mechanism

<Tray assembly>
The Tray assembly rises or falls depending on the copy paper quantity (paper stack height) discharged on the tray. The height is always adjusted by the OFF state of the paper surface sensor.
• When discharging in the shift mode:
Paper surface sensor on the end fence side
• When discharging in the staple mode:
Paper surface sensor on the filler
Filler paper surface sensor
Lift motor
1) Falling operation
When the discharged copy paper is loaded on the tray and the filler is lifted to turn on the paper surface detection sensor lower for 3 sec or more, the lift motor rotates to fall the shift tray. The falling operation varies depends on the mode.
Staple:
The lift motor rotates for a certain time to lower the tray height for a certain interval, adjusting the height.
Shift:
The shift tray lifts up to the position where the paper surface sensor is turned on. Then, the tray falls to turn off the paper surface sensor, adjusting the height.
The shift tray full detection is made when the sensor is turned on and it is displayed on the operation panel, and copying is stopped. Cancel is made by removing copy paper.
2) Rising operation
When copy paper is removed from the shift tray and the paper surface sensor upper is turned on, the shift tray rises. It stops when the sensor is turned off.

7. Staple jogger mechanism

A. Stack mechanism

Copy paper branched to the staple tray is transported to the staple tray. After the staple paper exit sensor turns off (A4Y), the align­ment roller SOL turns on for a certain time (varying depending on the size and the quantity). The alignment roller pushes paper to the tray stopper to align the rear edges of paper.

B. Jogger mechanism

Copy paper rear edges are aligned by stack operation of (A), then copy paper side edges are aligned by jogger operation. First, the jogger fence closes to 7mm open from the right and the left edges of paper by the ON signal (copy start). When the lead edge of the transported paper passes the staple paper exit sensor, the jogger fence closes 5mm to receive paper and performs the operation of (A) to align the rear edges. Then, the jogger fence closes 2.6mm furthermore to align the side edges. When the jogger operation is completed, the jogger fence opens again to 7mm open from the paper edges and the machine enters the standby state of the next paper.
Shift tray lower limit sensor
Jogger fence
Jogger motor
Jogger HP sensor
Paper surface sensor on the end fence side
Sliding roller
MX-FNX6 MECHANISM 3 – 5
Page 13

C. Stapler

The stapling operation is performed by the drive motor in the sta­pler. When an overload of the motor is generated by a staple jam, etc., “Staple jam” is displayed on the operation panel.
The stapler is provided with the cartridge set sensor and the staple end sensor. When they are OFF, the staple supply message is dis­played on the operation panel.
When staple end occurs during copying, the job is completed and the staple supply message is displayed.
When a staple jam occurs, copying is stopped.
Staple hammer

D. Stapler shift mechanism

The stapler shifts horizontally or rotates to make stapling according to the four staple modes.
1) Staple shift mechanism
The stapler is supported by the rod, and shifted horizontally by the timing belt. When the copy start key is pressed, the jogger fence moves to the standby position. Then the stapler shift motor turns ON to shift the stapler to the stapling position, and the stapler enters the standby state of stapling.
The shift quantity differs depending on the paper size and the stapling position.
When stapling at two positions, the front side is stapled first, then the rear side is stapled.
2) Staple rotating mechanism
In one-position diagonal staple mode, the stapler is shifted hor­izontally and then rotated diagonally. Then stapling is per­formed. Rotation is made by the stapler rotation motor.
Staple motor
Stapler
Set sensor End sensor
Rear edge guide
Arm
Stapler rotation motor
Rear edge reference fence
Oscillation SOL
Stapler shift motor

E. Rear edge holding mechanism

In the edge binding or the center binding bookmaking mode (MX­FNX7 only), curls and slacks on paper stacked to the rear edge ref­erence fence are pressed to the staple tray, allowing the next paper to feed to the rear edge reference fence, improving the alignment accuracy when binding.
1) When stacking paper to the rear edge reference fence (staple tray), paper is first aligned by the jogger fence (horizontal alignment), then aligned by the shift roller (vertical alignment).
When the horizontal alignment and the vertical alignment are completed, the oscillation SOL is turned ON to move the rear edge guide to the holding position via the arm.
2) When the next paper enters the staple tray, the SOL is turned OFF to save the rear edge guide to the standby position. After completion of alignment operation, the SOL is turned ON again to hold the rear edge section of paper.
3) The above operations are repeated until the last paper and binding are completed. When binding operation is completed, the SOL is turned OFF to save the rear edge guide to the standby position until the next job is started.
MX-FNX6 MECHANISM 3 – 6
Page 14
F. Center binding holding mechanism
Discharge fence 1
Center binding staple
First set paper bundle
Discharge fence 2
(MX-FNX7 only)
In the center binding bookmaking mode, curls and slacks on paper stacked on the staple tray are pressed to the staple tray side, improving the paper edge detection accuracy and preventing paper bundle shift when binding.
1) In the center binding bookmaking mode, paper is stacked to the staple tray and vertical alignment and horizontal alignment are completed. Then, paper bundle is transported to the center binding stapler position at the center of the staple tray, and the paper bundle rear edge is detected by the photo sensor.
The paper bundle is stopped according to the detection infor­mation, and binding is performed.
2) During these operations (after completion of horizontal/vertical alignment, transport of paper bundle to the center binding posi­tion, completion of binding - *), the holding SOL is turned ON, and the roller is moved to the holding position via the arm to hold the paper bundle.
3) After completion of binding, the holding SOL is turned OFF to save the roller to the standby position until the next job is started.
* When the paper for center binding bookmaking is A3T, B4T, DLT,
or LG size, in order to detect the paper bundle rear edge with the photo sensor, the paper bundle is moved up and down (normal/ reverse operation) inside the staple tray. When in reverse opera­tion (moving down), the holding SOL is turned OFF to save the roller in order not to prevent reverse operation of the paper bun­dle by the roller.

8. Center binding staple mechanism (MX-FNX7 only)

1) The first set is transported to the center binding staple section.
2) The center binding stapling of the first set is completed.
Discharge fence 2
Holding SOL
Arm
Holding roller
Discharge fence 1
3) The discharge fence 1 starts transport of the first set, and the
bundle branch guide pushes the first set to the transport roller to start transport to the folding process section.
Bundle branch guide
Transport roller
Discharge fence 2
Discharge fence 1
MX-FNX6 MECHANISM 3 – 7
Page 15
4) Transport of the first set is completed. At the same time, the second set is transported to the staple section.
Second set paper bundle
Folding roller
6) The first set folding is completed and discharged. At the same time, the second set center binding stapling is completed.
5) The folding plate advances and the folding roller rotates to fold the first set at the center. At the same time, transporting of the second set to the center binding staple position is completed.
Folding plate

9. Discharge mechanism

After completion of stapling, the discharge motor turns ON to drive the discharge belt, discharging copy paper from the staple tray with the dis­charge fence attached to the belt.
At that time, the paper exit guide plate remains in the open state until the paper bundle lifted by the discharge pawl moves by a certain distance from the paper exit roller.
Then, the paper exit guide closes and the paper bundle is discharged to the shift tray by the paper exit roller.
The paper exit guide plate is opened or closed by rotation of the cam caused by the rotation of the paper exit guide plate open/close motor to move the link up and down.
When discharging paper to the shift tray, the discharge motor is stopped for 300ms to prevent excessive pushing up.
After temporary stopping, the discharge motor is driven again and stops under the state where the discharge fence turns on the home position sensor filler.
There are two discharge fences to improve productivity of small-lot binding.
MX-FNX6 MECHANISM 3 – 8
Page 16
Discharge belt HP sensor
Guide plate open/close motor
Discharge motor
Discharge fence
Paper exit guide plate
MX-FNX6 MECHANISM 3 – 9
Page 17

10. Punch mechanism

Punch unit
Punching is performed for every sheet by punching two holes at the rear edge of copy paper.
For diagonal shift of copy paper, skew correction is made. For hori­zontal shift, the punch unit is shifted accordingly.
1) Copy paper is discharged from the machine.
Machine paper exit roller
2) The finisher inlet sensor detects copy paper.
Finisher inlet roller
5) The horizontal resist sensor detects horizontal shift of copy paper.
Horizontal resist sensor
6) The punch unit is moved by the detected quantity of horizontal shift to complete punching.
Inlet sensor
3) Copy paper is pushed against the finisher inlet roller to correct diagonal skew.
7) The punch unit returns to the home position.
4) Diagonal skew is corrected and copy paper is transported.

11. Punch dust collection mechanism

Punch dust made by punching is moved to the front side of the machine by the transport belt to fall into the punch dust holder.
Transport beltTransport belt
Punch dust collection unit
Punch dust collection unit
The height sensor of the punch dust collection unit detects the punch dust height in the punch dust holder, detecting full.
MX-FNX6 MECHANISM 3 – 10
Page 18
Height sensorHeight sensor
MX-FNX6 MECHANISM 3 – 11
Page 19
When this gear is pulled toward you, the drive is released.
Tray assembly
MX-FNX6

[4] REPLACEMENT AND ADJUSTMENT

Service Manual

1. External cover replacement

Upper cover
Upper cover center
Rear cover
Paper exit port cover
Blind cover
Left side cover
1) Open the front door, remove the screw (1 screw), and remove the upper cover center.
Point:
When assembling, open the front cover of the finisher and check to confirm the rib can be fixed with a screw.
2) Remove the upper cover. (2 screws)
3) Remove the front door shaft bracket, and remove the front door. (1 screw)
4) Remove the left side cover. (2 screws)
5) Remove the blind cover.
6) Remove the paper exit port cover. (2 screws)
7) Remove the rear cover. (2 screws)
Front door shaft bracket
Front cover

2. Tray assembly, left cover replacement

1) Remove the rear cover. (Refer to the previous page.)
2) Remove the tray assembly. (1 screw)
Point:
When removing the tray assembly, since the top position is difficult to remove, hold the tray assembly with your hand and pull the gear in the ratchet section (1) to release the drive, and the tray can be moved down. (2)
3) Remove the tray cover. (1 screw for each)
4) Remove the tray bracket. (4 screws, 1 step screw)
Tray cover
Upper cover center
Rib
Tray bracket
Tray assembly
5) Remove the end fence. (3 screws)
End fence
MX-FNX6 REPLACEMENT AND ADJUSTMENT 4 – 1
Page 20

3. Shift roller replacement

1) Open the front door, and pull out the center binding staple unit.
2) Remove the snap fit, and remove the shift roller and the drive belt.
Shift roller
Shift roller
Snap fit
Center binding staple

4. Rollers

A. DRAG ROLLER

1) Above the shift tray, pull the roller mount [A] out.
2) Remove the rollers [B] and [C] ( x 1 each)
[A]
[B]
[C]

5. Proof tray paper exit sensor replacement

1) Remove the upper cover.
2) Remove the proof tray paper exit sensor bracket. (1 screw)
3) Remove the proof tray paper exit sensor from the bracket.
Proof tray paper exit sensor bracket
Proof tray paper exit sensor

6. Shift tray paper surface sensor upper/ lower replacement

1) Remove the upper cover.
2) Remove the shift tray paper surface sensor bracket. (1 screw)
3) Remove the shift tray paper surface sensor upper/lower from
the bracket. (1 connector for each)
MX-FNX6 REPLACEMENT AND ADJUSTMENT 4 – 2
Page 21
Shift tray paper surface sensor bracket
Shift tray paper surface sensor upper
Shift tray paper surface sensor lower
MX-FNX6 REPLACEMENT AND ADJUSTMENT 4 – 3
Page 22
7. Shift tray paper exit sensor, proof tray
Proof tray paper surface sensor
Paper surface sensor bracket
Guide plate
paper surface sensor replacement
1) Remove the rear cover, the upper cover, and the front door.
2) Remove the inner cover. (2 screws)
Inner cover
3) Remove the spring. (Snap fit, 1 position)
4) Remove the paper exit guide plate. (Connector 1 position, C-ring 1 position)
5) Remove the paper exit sensor from the paper exit guide plate.
Shift tray paper exit sensor
6) Remove the guide plate.
7) Remove the paper surface sensor bracket from the guide plate. (1 screw)
8) Remove the proof tray paper surface sensor from the bracket.

8. Finisher inlet sensor replacement

1) Remove the finisher inlet sensor bracket. (1 screw)
2) Remove the finisher inlet sensor from the bracket.
Connector
Spring
Snap fit
Paper exit guide plate
C-ring
Finisher inlet sensor bracketFinisher inlet sensor bracket
MX-FNX6 REPLACEMENT AND ADJUSTMENT 4 – 4
Page 23

9. Staple paper exit sensor replacement

1) Remove the staple paper exit sensor bracket. (1 screw)
2) Remove the staple paper exit sensor from the bracket.
Staple paper exit sensor bracket
Staple paper exit sensor

10. Punch unit replacement

Since the punch unit is adjusted in the factory before shipping, there is no need to adjust it in the market. To replace the punch section, replace the whole punch unit.
Point: Since the punch unit is adjusted precisely before shipping from the factory, do not disassemble it. When removing or replacing the unit, do not drop or traumatize the unit as it may go out of adjustment.
1) Remove the rear cover.
2) Remove the horizontal resist sensor unit. (2 connectors, 2 screws)
Horizontal resist sensor
3) Remove the punch unit slide motor bracket. (1 connector, 2 screws)
Punch unit slide
4) Pull and remove the punch unit. (2 connectors)
Punch unit
MX-FNX6 REPLACEMENT AND ADJUSTMENT 4 – 5
Page 24

11. Center folding horizontal shift adjustment (MX-FNX7 only)

* If there is virtually no shift, this adjustment is not required.
(Basically no need to perform this adjustment in the market.)
1) Turn on the main power switch.
2) Open the front door of the finisher, and pull out the center bind-
ing staple unit.
3) Open the open/close guide plate.
4) Loosen the adjustment screw, and retighten to stop position.
* Stop tightening the screw when it stops.
(Do not use an excessive force.)
5) Loosen the fixing screw.
MX-FNX6 REPLACEMENT AND ADJUSTMENT 4 – 6
Page 25
6) Lift the adjustment screw slightly upward, and let is fall by its
own weight.
Fixing screw
Adjustment screw
16) Turn the adjustment screw according to the measured shift quantity in the ratio of 0.1mm/1 scale. If the shift quantity is [+], turn it clockwise. If the shift quantity is [–], turn it counterclock­wise.
Fixing screw
Adjustment screw
Center binding staple unit
Open/close guide plate
7) Set the center binding staple unit, and close the front door.
8) Set A3 paper (any paper other than black background) on the DSPF.
9) Set the staple position to the center binding. (Do not select the image edit.)
10) Press the copy start button, and perform center binding of one set only.
11) Draw an arrow mark on the paper discharged to the center binding tray.
12) Align the folded sides as shown below, and fold paper so that the arrow comes inside.
* Shift the upper side toward you by 2mm so that the paper
edge can be seen.
13) Fix the aligned folded sides, and measure the shift quantity of the top paper from the bottom paper.
Open/close guide plate
Center binding staple unit
17) Lift the adjustment screw upward, and let it fall by its own weight.
18) Securely tighten the fixing screw which was loosened.
12. Center folding vertical shift
adjustment (MX-FNX7 only)
* If there is virtually no shift, this adjustment is not required.
(Basically no need to perform this adjustment in the market.)
1) Set A3 paper (any paper other than black background) to the DSPF.
2) Set the staple position to the center binding. (Do not select the image edit.)
3) Press the copy start button, and perform center binding of one set only.
4) Draw an arrow mark on the paper discharged to the center binding tray.
5) Measure the shift quantity of the upper edge from the lower edge at the center of the rear edge as shown below.
Shift quantity
2
m
m
* Right side in the figure is [+] side, and the left side [–].
14) Open the front door of the finisher, and pull out the center bind­ing staple unit.
15) Open the open/close guide plate.
MX-FNX6 REPLACEMENT AND ADJUSTMENT 4 – 7
* The right side on the figure is [–], and the left side is [+].
Page 26
6) Turn on the main power switch.
7) Press [SYSTEM SETTING] key on the operation panel and log in as the administrator. (Password: admin/default)
8) Press [Administrator Adjustment] key and select [Option Adjustment] on the administrator adjustment menu.
11) After execution of the adjustment, repeat the procedures of 1) -
5). If there is no problem, terminate the adjustment.
If any more adjustment is required, repeat the procedures of 6)
- 10).

13. Center folding unit replacement and center binding stapler replacement and adjustment (MX-FNX7 only)

1) Remove the rear cover, and disconnect the connector of the
center binding staple unit. (Connector 6 positions, earth wire 1 position)
2) Open the front door, and pull out the center binding staple unit.
3) Lift and remove the center binding staple unit from the finisher.
(4 screws)
9) Select [Finisher] from the option adjustment menu.
10) Adjust the center folding position. (Select the paper size mea­sured in the procedure 5.)
Connector
4) Hold the unit and remove the center folding unit. (Connector 6 positions, 4 screws)
5) Install a new center folding unit. (Connector 6 positions, 4 screws)
Center folding unit
MX-FNX6 REPLACEMENT AND ADJUSTMENT 4 – 8
Page 27
6) Fit the rank seal on the back of the new folding unit, and set the DIP switch of the main PWB again.
8) Remove the stay. (4 screws)
9) Remove the plate. (4 screws)
Main PWB DIP switch
<Center folding stapler replacement and adjustment (MX-FNX7 only)>
* If there is a horizontal shift or a vertical shift in center folding,
perform the center folding shift adjustment in advance.
7) Remove the guide plate.
of the folding unit
Rank seal on the back
Plate
Stay
Disassembly
10) Remove the cover (2 screws)
Guide plate
CoverCover
11) Remove the bracket. (Connector 2 positions, 4 screws)
12) Remove the stapler: upper from the bracket. (4 screws for each)
13) Remove the stapler: lower. (Connector 1 position for each, 2 screws)
Replacement and adjustment
14) Install a new stapler: upper to the bracket (4 screws for each), and set the jig included in the package to the back side.
15) Install the bracket. (Connector 2 positions, 4 screws)
16) Install the new stapler: lower, and fix it temporarily. (Connector 1 position for each, 4 screws)
17) Turn the staple motor gear with fingers to extend the stapler hammer to the maximum.
18) With the staple hammer stored in the jig hole and the stapler: upper pushed in, tighten two fixing screws of the stapler: lower.
MX-FNX6 REPLACEMENT AND ADJUSTMENT 4 – 9
Page 28
19) Turn the staple motor gear to move down the hammer, and remove the jig.
Staple motor gear
Staple hammer
Jig
Stapler: lower
Bracket
Stapler: upper
Back side of Stapler: upper

14. Horizontal resist adjustment

* If there is virtually no shift, this adjustment is not required. (Basically this adjustment is not performed in the market.)
When executing the horizontal resist adjustment, remove and shift the screw which fixes the horizontal resist reference bracket and turn the ref­erence bracket 90 degrees. Then the whole connection bracket can be slid horizontally.
Integrated-type connection bracket
Main unit side
Slide
* There is a marking of 2mm pitch in the fixing section on the left upper side of the connection bracket. The bracket can be shifted by max.
±5mm.
Loosen the screw and shift
Rotate the bracket 90 degrees.
Normal position of the horizontal resist reference bracket
a. When paper is on the front side:
Slide the connection bracket to the front side, and shift the center binding unit to the front side.
b. When paper is on the back side:
Slide the connection bracket to the back side, and shift the center binding unit to the back side.
MX-FNX6 REPLACEMENT AND ADJUSTMENT 4 – 10
Page 29
MX-FNX6

[5] ELECTRICAL COMPONENTS

1. Block diagram

SW1: Door SW (Interlock switch) Only the machines with center binding
24 V
Main unit
M1: Inlet port M
M2: Upper transport M
M3: Lower
transport M
M4: Paper exit M
M10: Return roller
oscillation M
M18: Shift M
M19: Paper exit
guide plate M
SOL1: Lower branch SOL
SOL2: Upper
branch SOL
M1
(STP)
M3
(STP)
M10
(STP)
M19
(STP)
SOL
M2
(STP)
M4
(STP)
M18
(STP)
SOL
1
2
FU 1 250V T4A L
FU 2 250V T3.15A L
Reg.
5V
Service Manual
FU 3 250V T4A L
MX-FNX6 center binding PWB
M11
(STP)
M16
(STP)
M22
(DC)
SOL
5
S26
S28
S30
S32
M8
M8: Drive roller oscillation M
(STP)
M11: Folding plate M
M12
M12: Folding roller M
(STP)
M16: Rear edge fence M
M17
M17: Bundle branch open/close M
(STP)
M22: Center binding stapler drive M:
M23
(DC)
Front
M23: Center binding stapler drive M:
Rear
SOL5: Center binding holding SOL
S25: Return roller HP sensor
S25
S26: Reach sensor
S27: Bundle branch open/close
S27
HP sensor
S28: Rear edge fence HP sensor
S29
S29: Folding plate HP sensor
S30: Folding HP sensor
S31
S31: Folding pass sensor
S32: Lead edge sensor
S1: Entry port
sensor
S1
S2: Stapler paper exit sensor
S3: Horizontal
resist sensor
S3
S4: Punch dust full sensor
S5: Shift HP sensor
S5
S6: Paper exit sensor
Paper exit guide
S7:
plate HP sensor
S8: Paper surface sensor:
Staple
S9: Paper surface
sensor: Shift
S10: Proof tray paper exit
sensor
S11: Proof tray full
sensor
S7
S9
S11
S12: Rear edge sensor: Shift
Oscillation
S13:
return roller sensor
S14:
Staple tray paper presence sensor
S15: Jogger HP
sensor
S13
S15
S16: Discharge HP sensor
S17: Stapler shift
HP sensor
S18: Stapler diagonal HP
sensor
Full sensor:
S19:
Center binding YES
S20: Full sensor: Center
binding NO
S17
S19
S2
S4
S6
S8
S10
S12
S14
S16
S18
S20
MX-FNX6 Main PWB
Punch PWB
M5
(STP)
M13
(STP)
M15
(STP)
M20
(DC)
SOL
4
M5: Discharge M
M6
M6: Stapler shift M
(STP)
M13: Stapler diagonal M
M14
M14: Tapping roller drive M
(STP)
M15: Jogger M
M21
M21: Tray lift M
(DC)
M20: Stapler drive M
SOL
SOL3: Tapping SOL
3
SOL4: Rear edge holding SOL
S34
M9
(STP)
S21
S23
S33
S33: Saddle section full sensor:
Rear
S34: Saddle section full sensor:
Front
M7
M7: Horizontal resist shift M
(STP)
M9: Punch shift M
M24
M24: Punch drive M
(DC)
S21: Punch shift HP sensor
S22: Horizontal resist detection HP
S22
sensor
S23: Punch HP sensor
S24: Punch RPS sensor
S24
(Remark) 1: STP: Stepping motor 2: DC: DC brush motor
MX-FNX6 ELECTRICAL COMPONENTS 5 – 1
Page 30

2. Actual wiring chart

b
b
o
Shift HP sensor
Paper exit sensor
Paper exit guideplate
HP sensor
Paper surface sensor:
Staple
Paper surface sensor:
Shift
Proof tray paperexit
sensor
Proof tray fullsensor
Rear edge sensor:Shift
Oscillation return roller
sensor
Staple tray paper
presence sensor
Jogger HP sensor
Discharge HP sensor
Stapler shift HPsensor
Stapler diagonal HP
sensor
Stapler: EH-530R AJ011015 (sensor section)
Full sensor: Center
binding YES
Full sensor: Center
binding NO
Saddle section full: Front
6. Connection of B7005302/CN660, 661 is shown in Fig. 1 when the punch unit is installed, or in Fig. 2 when it isnot installed.
5. Punch unit (option): C31310 (DOM2 hole), C31317 (NA2/3 holes), C31327 (EU2/4 holes), C31328 (NE4 hole).
4. For the center binding unit/whole circuit diagram, refer to C3095910.
3. The connector is of pressure type unless otherwise specified.
2. The electric cable is UL10368 unless otherwise specified. The electric cable size is AWG26 unless otherwise specified. The electric cable color is (H) unless otherwise specified.
(Note) 1. Thepart number suffix ofa component part is omitted.
AMP CT 3P
Shift HP
AMP CT 3P
Paper exit sensor
AMP CT 3P
Paper exit guide: HP
AMP CT 3P Blue
Paper surface detection: Staple
AMP CT 3P
Paper surface detection: Shift
AMP CT 3P
Proof tray paper exit
MOLEX Mi II 3P Pressurebonding
Proof tray full
AMP CT 3P
Rear edge detection: Shift
AMP CT 3P
Oscillation return roller: HP
AMP CT 3P
Staple tray (Paper presence detection)
AMP CT 3P
Jogger HP
AMP CT 3P
Discharge HP
AMP CT 3P
Stapler shift HP
AMP CT 3P
Stapler diagonal HP
1 rotation: Edge binding Staple set: Edge binding Edge binding staple presence/empty
AMP CT 3P
Shift tray full: Center bindingYES
AMP CT 3P
Shift tray full: Center bindingNO
Punch unit (Note 5)
Punch shift HPsensor
Punch shift monotr
Horizontal resist shift motor
Horizontal resist detection HP sensor
Punch HP sensor
Punch RPS sensor
Punch drive motor
AMPCT5PBlue
AMP CT 3P Blue
Paper exit sensor Paperexit sensor
AMP CT 3P
Staple tray (Paper presence detection)
AMP CT 3P
Stapler shift HP Stapler shiftHP
AMP CT + Interface 8PBlue AMP CT 8PBlue
Stapler diagonal HP Stapler diagonal HP
1 rotation: Edge binding Staple set: Edge binding Edge binding staple presence/empty
AMP CT + Interface 3P
Staple tray (Paper presence detection)
AMP CT + Interface 3P
1 rotation: Edge binding Staple set: Edge binding Edge binding staple presence/empty
AMP CT 3P
Punch shift: HP 5V (Punch)
AMPCT7PPressurebonding
24VSW1 (Punch) 24VSW1 (Punch)
Punch shift M_A Punch shift M_-A Punch shift M_B Punch shift M_-B AMP CT 7P Pressure bonding 24VSW1 (Punch) 24VSW1 (Punch)
Horizontal resist shift M_A Horizontal resist shift M_-A Horizontal resist shift M_B Horizontal resist shift M_-B
AMP CT 3P
Horizontal resist HP 5V (Punch)
AMP CT 3P
Punch HP
5V (Punch)
AMP CT 3P
Punch control CLK
5V (Punch)
AMP CT + Interface 3PBlue
AMP CT + Interface 7P 24VSW1 (Punch) 24VSW1 (Punch)
Punch shift M_A Punch shift M_-A Punch shift M_B Punch shift M_-B
AMP CT + Interface 7P 24VSW1 (Punch) 24VSW1 (Punch)
Horizontal resist shift M_A Horizontal resist shift M_-A Horizontal resist shift M_B Horizontal resist shift M_-B
Paper exit sensor
Paper exit guide: HP
Paper surface detection: Staple
Paper surface detection: Shift
AMP CT 13P
AMPCT4PBlue
Proof tray paper exit
AMP CT 3P Pressure bonding
Proof tray full
AMP CT 6P
Rear edge detection: Shift
Oscillation return roller: HP
AMP Mini CT 16P AMP Mini CT 16P
(Unit connector detection)
Staple tray (Paper presence detection)
Jogger HP
Discharge HP
AMP Mini CT 14P AMP Mini CT 14P
Stapler shift HP
Stapler diagonal HP
1 rotation: Edge binding Staple set: Edge binding Edge binding staple presence/empty
AMPMiniCT12P
Punch shift: HP 5V (Punch)
24VSW1 (Punch) 24VSW1 (Punch)
Punch shift M_A Punch shift M_-A Punch shift M_B Punch shift M_-B
AMP Mini CT 13P
24VSW1 (Punch) 24VSW1 (Punch)
Horizontal resist shift M_A Horizontal resist shift M_-A Horizontal resist shift M_B Horizontal resist shift M_-B
Horizontal resist HP 5V (Punch)
AMP Mini CT 6P
Punch HP 5V (Punch)
Punch control CLK
5V (Punch) AMP CT 2P Pressure bonding
Punch M+
Punch M-
Paper exit sensor
Paper exit guide: HP
Paper surface detection: Staple
Paper surface detection: Shift
AMP CT + Interface 13P
AMP CT + Interface 4PBlue
Proof tray paper exit
AMP CT + Interface 3P
Proof tray full
AMP CT + Interface 6P
Rear edge detection: Shift
Oscillation return roller: HP
Unit connector detection
Staple tray (Paper presence detection)
Jogger HP
Discharge HP
Stapler shift HP
Stapler diagonal HP
1 rotation: Edge binding Staple set: Edge binding Edgebindingstaplepresence/empty
Punch drive M_IN1 Punch drive M_IN2 Punch shift M ON Punch shift M CW
Punch shift CLK Punch horizontal resist ON Punch horizontal resist CW
Horizontal resist detection CLK Horizontal resist HP Punch shift: HP Punch HP Punch control CLK Punch unit detection Punch SW2 Punch SW1
24VSW1 (Punch) 24VSW1 (Punch)
5V (Punch)
Punch control PWB
AMP Mini CT 17P
MOLEX Mi II 6P Pressure bonding
AMP Mini CT 16P
Shift HP
Paper exit sensor
Paper exit guide: HP
Paper surface detection: Staple
Paper surface detection: Shift
AMP Mini CT 13P
Proof tray paper exit
Proof tray full
Rear edge detection: Shift
Oscillation return roller: HP
AMP Mini CT 14P
Unit connector detection
Staple tray (Pape r presence detectio n)
Jogger HP
Discharge HP
AMP Mini CT 11P
Stapler shift HP
Stapler diagonal HP
1 rotation: Edge binding Staple set: Edge binding Edge binding stap le presence/empty
AMP Mini CT 11P
Shift tray full: Centerbinding YES
Shift tray full: Center bindingNO
AMP Mini CT 17P
Punch drive M_IN1 Punch drive M_IN2 Punch shift M ON Punch shift M CW
Punch shift CLK Punch horizontal resist ON Punch horizontal resist CW
Horizontal resist detection CLK
Horizontal resist HP
Punch shift: HP Punch HP Punch control CLK Punch unit detection Punch SW2 Punch SW1
MOLEX Mi II 6P Pressure bonding
24VSW1 (Punch)
24VSW1 (Punch)
5V (Punch)
Inletportsensor
Staple paper exit
Horizontal resist detection sensor
Punch dust full detection
MOLEX Mi II 13P Pressure bonding
MOLEX Mi II 9P Red
MOLEX Mi II 8P Red
I/F: Main unit
JST EL 15P Pressure bonding
MOLEX Mi II 3P Pressure
Horizontal resist detection sensor
AMP CT 4P Pressure
Punch dust full detection
MOLEXMiII3PPressure
Horizontal resist detection sensor
AMP CT 4P Pressure
Punch dust full detection
Door SW
Center binding unit (Note 4)
STP contr PWB
MO
MX-FNX6 ELECTRICAL COMPONENTS 5 – 2
Page 31
AMP CT 3P Pressure bonding
AMP CT 3P Pressure bonding
MOLEX Mi II 3P Pressurebonding
Horizontal resist detection sensor
AMP CT 4P Pressure bonding AMP CT+ Interface4P
Punch dust full detection
MOLEXMiII3PPressurebonding
Horizontal resist detection sensor Horizontal resist detection sensor
AMP CT 4P Pressure bonding
Punch dust full detection Punch dustfull detection
MOLEX 51067 4P Pressure bonding
Door SW
Center binding unit (Note 4)
STP control PWB
Inletportsensor
Staple paper exit
MOLEX Mi II + Interface3P
Horizontal resist detection sensor
Punch dust full detection
MOLEX Mi II + Interface3P Pressurebonding
AMP CT + Interface 4PPressure bonding
Fig. 2
(Note 6)
MOLEX 51114 4P Pressure bonding
T1 F.G.
Round terminal: M3
JST PS #250 Pressure bonding
JST PS #250 Pressure bonding
MOLEX
Mi II 8P Red Pressure bonding 24VSW2 (Center binding) 24VSW2 (Center binding) 24VSW2 (Center binding)
5V (Center binding)
AMP 353294 40P
AMP Mini CT 20P Blue Center binding holding SOL Folding roller CLK Rear edge fence/Folding plate CLK Bundle branch open/close M CW Bundle branch open/close M ON Rear edge fence M CW Rear edge fence M ON Rear edge fence M current select Drive roller oscillation M CW Drive roller oscillation M ON Center binding front: IN1 Center binding front: IN2 Center binding rear: IN1 Center binding rear: IN2 Folding plate drive M CW Folding plate drive M ON Folding roller M CW
Folding roller M ON Folding roller M current select
AMP Mini CT 20P Saddle section full sensor: Rear Saddle section full sensor: Front Reach sensor Rear edge fence: HP Folding plate HP Folding cam HP Folding pass Bundle branch open/close: HP Drive roller HP 1 rotation: Center binding: Front Staple set: Center binding: Front Center binding staple presence: Front 1 rotation: Center binding: Rear Staple set: Center binding:
Rear Center binding staple presence: Rear Center binding PWB set detection Lead edge sensor Drive roller oscillation CLK Center binding holdi ng SOL Bundle branch open/close CLK
Inlet port sensor
Stapler paper exitsensor
Punch PWB: Sensor
AMP CT 14P
AMP CT 14P Blue
AMP CT 7P
AMP CT 14P
AMP CT 9P Pressure bonding
AMP CT 15P
AMP CT 7P
AMP CT 12P Pressure bonding
Round terminal: M4 T2 F.G. AMP CT 8P Pressure bonding
AMPCT7PBlue
MOLEX Mini Mi II 3P
AMP CT + Interface 4P Pressure bonding
MOLEXMiniMiII3P
Horizontal resist detection sensor Horizontal resist detection sensor Horizontal resist detection sensor
Punch PWB: Sensor
MOLEX Mi II 8P Pressure bonding
AMP 353294 40P AMP Mini CT 20P Blue
MOLEX Mi II 8P Pressure bonding
MOLEX 51067 3P Pressure bonding (3.5mm)
MOLEX 51067 2P Pressure bonding
24VSW2 (Center binding) 24VSW2 (Center binding) 24VSW2 (Center binding)
5V (Center binding)
Center binding holding SOL Folding roller CLK Rear edge fence/Folding plate CLK Bundle branch open/close M CW Bundle branch open/close M ON Rear edge fence M CW Rear edge fence M ON Rear edge fence M current select Drive roller oscillatio n M CW Drive roller oscillatio n M ON Center binding front: IN1 Center binding front: IN2 Center binding rear: IN1 Center binding rear: IN2 Folding plate drive M CW Folding plate drive M ON Folding roller M CW
Folding roller M ON Folding roller M current select
AMP Mini CT 20P
Saddle section full sensor: Rear Saddle section full sensor: Front Reach sensor Rear edge fence: HP Folding plate HP Folding cam HP Folding pass Bundle branch open/close: HP Drive roller HP 1 rotation: Center binding: Front Staple set: Center binding: Front Center binding staple presence: Front 1 rotation: Center binding: Rear Staple set: Center binding: Center binding staple presence: Rear Center binding PWB set detection Lead edge sensor Drive roller oscillation CLK Center binding holding SOL Bundle branch open/close CLK
Punch: Sensor: Interface:
Total construction
Fig. 1
(Note 6)
MOLEX 53265 2P (7mm)
MOLEX 53258 2P
Rear
Inlet port M COM Inlet port M COM
Inlet port M A Inlet port M A Inlet port M B Inlet port M B Lower transport M COM Lower transport M COM
Lower transport M A Lower transport M A Lower transport M B Lower transport M B
Upper transport M COM Upper transport M COM
Upper transport M A Upper transport M A Upper transport M B Upper transport M B Shift M COM Shift M COM
Shift M A Shift M A Shift M B Shift M B
Tapping roller drive M COM Tapping roller drive M COM
Tapping roller drive M A Tapping roller drive M A Tapping roller drive M B Tapping roller drive M B
Paper exit M COM Paper exit M COM
Paper exit M A Paper exit M A Paper exit M B Paper exit M B Paper exit guide plate M COM Paper exit guide plate M COM
Paper exit guide plate M A Paper exit guide plate M A Paper exit guide plate M B Paper exit guide plate M B
Lower branch SOL
Upper branch SOL
Rear edge holding SOL
Tapping SOL
Jogger M COM Jogger M COM
Jogger M A Jogger M A Jogger M B Jogger M B
Discharge M COM Discharge M COM
Discharge M A Discharge M A Discharge M B Discharge M B
StaplershiftMCOM StaplershiftMCOM
Stapler shift M A Stapler shift M A Stapler shift M B Stapler shift M B
Stapler diagonal M COM Stapler diagonal M COM
Stapler diagonal M A Stapler diagonal M A Stapler diagonal M B Stapler diagonal M B
Staple M+ Staple M+ Staple M­Staple M-
Tray lift M+
Tray lift M-
Tray upper limit SW
Tray upper limit SW
Return roller oscillation M COM Return roller oscillation M COM
Return roller oscillation M A Return roller oscillation M A Return roller oscillation M B Return roller oscillation M B
AMP CT + Interface 7P Paper exit guide pla te M COM Paper exit guide pla te M COM
Paper exit guide plate M A Paper exit guide plate M A Paper exit guide plate M B Paper exit guide plate M B
AMP CT 12P Pressure bonding
Stapler diagonal M COM Stapler diagonal M COM
Stapler diagonal M A Stapler diagonal M A Stapler diagonal M B Stapler diagonal M B
Staple M+ Staple M+ Staple M­Staple M-
Tray upper limit SW
Tray upper limit SW
Return roller oscillat ion M COM Return roller oscillat ion M COM
Return roller oscillation M A Return roller oscillation M A Return roller oscillation M B Return roller oscillation M B
MOLEX Mi II 3P
AMP CT 3P
Punch dust full detection
AMP CT 7P Paper exit guide plate M COM Paper exit guide plate M COM
Paper exit guide plate M A Paper exit guide plate M A Paper exit guide plate M B Paper exit guide plate M B
AMP CT + Interface 12P Pressure bonding Stapler diagonal M COM Stapler diagonal M COM
Stapler diagonal M A Stapler diagonal M A Stapler diagonal M B Stapler diagonal M B
Staple M+ Staple M+ Staple M-
Staple M-
Round terminal: M4 T3 F.G.
AMP CT 4P Pressure bonding Tray upper limit SW
Tray upper limit SW
AMPCT7PPressurebondingAMP CT + Interface 7P Return roller oscillation M COM Return roller oscillation M COM
Return roller oscillation M A Return roller oscillation M A Return roller oscillation M B Return roller oscillation M B
Round terminal: M4 T8 F.G.
Punch unit (Note 5)
Horizontal resist sensor
Punch dust full sensor
AMP CT + Interface 7P
Inlet port M COM Inlet port M COM
Inlet port M A Inlet port M A Inlet port M B Inlet port M B
AMP CT + Interface 7P
Lower transport M COM Lower transport M COM
Lower transport M A Lower transport M A Lower transport M B Lower transport M B
AMP CT + Interface 7P
Upper transport M COM Upper transport M COM
Upper transport M A Upper transport M A Upper transport M B Upper transport M B
AMP CT + Interface 7P
Shift M COM Shift M COM
Shift M A Shift M A Shift M B Shift M B
AMP CT + Interface 7P
Tapping rollerdriveMCOM Tapping rollerdriveMCOM
Tapping roller drive M A Tapping roller drive M A Tapping roller drive M B Tapping roller drive M B
AMP CT + Interface 7P
Paper exit M COM Paper exit M COM
Paper exit M A Paper exit M A Paper exit M B Paper exit M B
AMP CT + Interface 7P
Paper exit guide plate M COM Paper exit guide plate M COM
Paper exit guide plate M A Paper exit guide plate M A Paper exit guide plate M B Paper exit guide plate M B
AMP CT + Interface 2PBlue Pressurebonding
Lower branch SOL AMP CT + Interface 2P
Pressure bonding
Upper branch SOL AMP CT + Interface 2P
Pressure bonding
Rear edge holding SOL AMP CT + Interface 2P
Pressure bonding
Tapping SOL AMP CT + Interface 7P AMP CT 7P Pressure bonding Jogger M COM Jogger M COM
Jogger M A Jogger M A Jogger M B Jogger M B AMP CT + Interface 7P AMP CT 7P Pressure bonding Discharge M COM Discharge M COM
Discharge M A Discharge M A Discharge M B Discharge M B AMP CT + Interface 7P AMP CT 7P Pressure bonding Stapler shift M COM Stapler shift M COM
Stapler shift M A Stapler shift M A Stapler shift M B Stapler shift M B AMP CT + Interface 7P AMP CT 7P Pressure bonding Stapler diagonal M COM Stapler diagonal M COM
Stapler diagonal M A Stapler diagonal M A Stapler diagonal M B Stapler diagonal M B
AMP CT + Interface 2PPressure bonding
Tray lift M+ Tray lift M-
Return roller oscillation M COM Return roller oscillation M COM
Return roller oscillation M A Return roller oscillation M A Return roller oscillation M B Return roller oscillation M B
AMP CT 7P Pressure bonding
AMP CT 7P Pressure bonding Lower transport M COM Lower transport M COM
Lower transport M A Lower transport M A Lower transport M B Lower transport M B AMP CT 7P Pressure bonding Upper transport M COM Upper transport M COM
Upper transport M A Upper transport M A Upper transport M B Upper transport M B AMP CT 7P Pressure bonding Shift M COM Shift M COM
Shift M A Shift M A Shift M B Shift M B AMP CT 7P Pressure bonding Tapping roller drive M COM Tapping roller drive M COM
Tapping roller drive M A Tapping roller drive M A Tapping roller drive M B Tapping roller drive M B AMP CT 7P Pressure bonding
AMP CT 7P Pressure bonding
AMP CT 2P Pressure bonding
Lower branch SOL
AMP CT 2P Pressure bonding
AMP CT 2P Pressure bonding
AMP CT 2P Pressure bonding
Tapping SOL
Jogger M COM Jogger M COM
Discharge M COM Discharge M COM
Discharge M A Discharge M A Discharge M B Discharge M B
AMP CT 4P Pressure bonding
AMP CT 2P Pressure bonding
JST PS #110 Pressure bonding
JST PS #110 Pressure bonding
AMP CT 7P Pressure bondingAMP CT + Interface 7P
InletportMCOM InletportMCOM
Inlet port M A Inlet port M A Inlet port M B Inlet port M B
Paper exit M COM Paper exit M COM
Paper exit M A Paper exit M A Paper exit M B Paper exit M B
Paper exit guide plate M COM Paper exit guide plate M COM
Paper exit guide plate M A Paper exit guide plate M A Paper exit guide plate M B Paper exit guide plate M B
Upper branch SOL
Rear edge holding SOL
Jogger M A Jogger M A Jogger M B Jogger M B
Stapler shift M COM Stapler shift M COM
Stapler shift M A Stapler shift M A Stapler shift M B Stapler shift M B
Stapler diagonal M COM Stapler diagonal M COM
Stapler diagonal M A Stapler diagonal M A Stapler diagonal M B Stapler diagonal M B
Staple M+ Staple M+ Staple M­Staple M-
Round terminal: M4 T9 F.G.
Tray lift M+ Tray lift M-
Tray upper limit SW
Tray upper limit SW
Return roller oscillation M COM Return roller oscillation M COM
Return roller oscillation M A Return roller oscillation M A Return roller oscillation M B Return roller oscillation M B
Stapler: EH-530R AJ011015 (motor section)
Staple motor
Inlet port motor
Lower transfer motor
Upper transport motor
Shift motor
Tapping roller drive motor
Paper exit motor
Paper exit guide plate motor
Lower branch solenoid
Upper branch solenoid
Rear edge holdingsolenoid
Tapping solenoid
Jogger motor
Discharge motor
Stapler shift motor
Stapler diagonal motor
Tray lift motor
Tray upper limitSW
Return roller oscillation motor
Main control PWB
MX-FNX6 ELECTRICAL COMPONENTS 5 – 3
Page 32

A. Staple section

P
P
P
P
P
o
a
r
+ +
+ +
-
-
a
AMP CT 3P
Return roller HPsensor
Reach sensor
Return roller HP
AMP CT 3P
Reach sensor
AMP CT 7P AMP CT + Interface 7P
Drive roller: HP Drive roller: HP Drive roller: HP
AMPCT4PBlue
Reach sensor Reach sensor Reach sensor
AMP CT + Interface 4P Blue
AMP Mini CT 12P
Reach sensor Reach sensor
Drive roller: HP
Reach sensor
AMP Mini CT 12P
AMP Mini CT 12P
Drive roller: HP
Reach sensor
Bundle branch
open/close HP sensor
Rear edge fence HP sensor
Folding plate HP sensor
Folding cam HP sensor
Folding pass sensor
Lead edge sensor
Stapler: Center binding: Front
Stapler: Center binding: Rear
Center binding stapler drive motor: Front
Center binding stapler drive motor: Rear
Saddle section full sensor: Rear
Saddle section full sensor: Front
AMP CT 3P
Bundle branch open/close HP
AMP CT 3P
Rear edge fence: HP
AMP CT 3P
Folding plate: HP
AMP CT 3P
Foldingcam:HP
AMP CT 3P
Folding pass
Lead edge sensor
AMP Mini CT 5P
Center binding staple presence: Front
Staple set: Center binding: Front
AMP Mini CT 5P
Center binding staple presence: Rear
Staple set: Center binding: Rear
AMP Mini CT 9P
Center binding front M+
Center binding front M+
Center binding front M-
Center binding front M-
1 rotation: Center binding: Front
AMP Mini CT 9P
Center binding Rear M+
Center binding Rear M+
Center binding Rear M-
Center binding Rear M-
1 rotation: Center binding: Rear
AMP CT 3P
Saddle section full: Rear
AMP CT 3P
Saddle section full: Front
AMP CT 6P AMP Mini CT 14P
Rear edge fence: HP
Folding plate: HP
AMP CT 3PAMP CT 3P
Lead edge sensor
AMP CT + Interface 6P AMP Mini CT + Interface 14P
Rear edge fence: HP
Folding plate: HP
AMP CT + Interface 3P
Lead edge sensor
Rear edge fence: HP
Folding plate: HP
Folding cam: HP
Folding pass: HP
AMP Mini CT 10P AMP Mini CT 10P
Center binding staple presence: Front
Staple set: Center binding: Front
Center binding staple presence: Rear
Staple set: Center binding: Rear
Rear edge fence: HP
Folding plate: HP
Folding cam: HP
Folding pass: HP
AMP Mini CT + Interface 10P
Center binding staple presence: Front
Staple set: Center binding: Front
Center binding staple presence: Rear
Staple set: Center binding: Rear
Bundle branch open/close HP
AMP Mini CT 18P
Rear edge fence: HP
Folding plate: HP
Folding cam: HP
Folding pass: HP
Leadedgesensor
Center binding staple presence: Front
Staple set: Center binding: Front
Center binding staple presence: Rear
Staple set: Center binding: Rear
AMP Mini CT 20P
Center binding front M+ Center binding front M+ Center binding front M­Center binding front M-
1 rotation: Center binding: Front
Center binding Rear M+ Center binding Rear M+ Center binding Rear M­Center binding Rear M-
1 rotation: Center binding: Rear
Bundle branch open/close HP
Rear edge fence: HP
Folding plate: HP
Folding cam: HP
Folding pass: HP
Lead edge sensor
Center binding staple presence: Front
Staple set: Center binding: Front
Center binding staple presence: Rear
Staple set: Center binding: Rear
Center binding front M+ Center binding front M+ Center binding front M­Center binding front M-
1 rotation: Center binding: Front
Center binding Rear M+ Center binding Rear M+ Center binding Rear M­Center binding Rear M-
1 rotation: Center binding: Rear
AMP Mini CT 18P
AMP Mini CT 10P
AMP Mini CT 20P
Bundle branch open/close H
AMP Mini CT 18
Rear edge fence: H
Folding plate: HP
Folding cam: HP
Folding pass: HP
Lead edge sensor
AMP Mini CT 10
Center binding staple presence: Fr
Staple set: Center binding: Fron
Center binding staple presence: Re
Staple set: Center binding: Re a
AMP Mini CT 20
Center binding front M Center binding front M Center binding front M­Center binding front M-
1 rotation: Center binding: Fron
Center binding Rear M Center binding Rear M Center binding Rear M Center binding Rear M
1 rotation: Center binding:
AMP Mini CT 6P
Saddle section full: Rea
Saddle section full: Fron
Re
3. The connector is of the pressure welding type unless otherwise specified.
2. The electric cable is UL10368 unless otherwise specified. The electric cable size is AWG26 unless otherwise specified. The electric cable color is (H) unless otherwise specified.
(Note) 1. The part number suffix of a component part is omitted.
MX-FNX6 ELECTRICAL COMPONENTS 5 – 4
Page 33
MOLEX Mi II 8P Pressure bonding Red
MOLEX Mi II 8P Pressure bonding
Drive roller: HP
Reach sensor
Bundle branch open/close HP
Rear edge fence: HP
Folding plate: HP
Folding cam: HP
Folding pass: HP
Lead edge sensor
Center binding staple presence: Front
Staple set: Center binding: Front
Center binding staple presence: Rear
Staple set: Center binding: Rear
Center binding front M+ Center binding front M+ Center binding front M­Center binding front M-
1 rotation: Center binding: Front
Center binding Rear M+ Center binding Rear M+ Center binding Rear M­Center binding Rear M-
1 rotation: Center binding: Rear
AMP Mini CT 12P
AMP Mini CT 18P
AMP Mini CT 10P
AMP Mini CT 20P
AMP Mini CT 12P
Drive roller: HP
Reach sensor
Bundle branch open/close HP
AMP Mini CT 18P
Rear edge fence: HP
Folding plate: HP
Folding cam: HP
Folding pass: HP
Lead edge sensor
AMP Mini CT 10P
Center binding staple presence: Front
Staple set: Center binding: Front
Center binding staple presence: Rear
Staple set: Center binding: Rear
AMP Mini CT 20P
Center binding front M+ Center binding front M+ Center binding front M­Center binding front M-
1 rotation: Center binding: Front
Center binding Rear M+ Center binding Rear M+ Center binding Rear M­Center binding Rear M-
1 rotation: Center binding:
AMP Mini CT 6P
Saddle section full: Rear
Saddle section full: Front
Rear
Folding roller M current control Folding roller M ON RESET signal Folding roller M CW Folding plate M ON Folding plate M CW Center binding rear IN2 Center binding rear IN1 Center binding front IN2 Center binding front IN1 Drive roller oscillation M ON Drive roller oscillation M CW Rear edge fence M current select Rear edge fence M ON Rear edge fence M CW Bundle branch open/close M ON Bundle branch open/close M CW Rear edge fence M CLK Folding roller M CLK Center binding bundle holding SOL
Bundle branch open/close M CLK Center binding bundle holding SOL Drive roller oscillation M CLK Lead edge sensor Center binding PWB set detection Center binding staple p resence: Rear Staple set: Center binding: Rear 1 rotation: Center binding: Rear Center binding staple presence: Front Staple set: Center binding: Front 1 rotation: Center binding: Front Drive roller: HP Bundle branch open/close: HP Folding pass Folding cam: HP Folding plate: HP Rear edge fence: HP Reach sensor Saddle section full sensor: Front Saddle section full sensor: Rear
Bundle branch open/close M COM Bundle branch open/close M COM N.C. (GND1) Bundle branch open/close M A Bundle branch open/close M A Bundle branch open/close M B Bundle branch open/close M B
Drive roller oscillation M COM Drive roller oscillation M COM N.C. (GND1) Drive roller oscillation M A Drive roller oscillation M A Drive roller oscillation M B Drive roller oscillation M B Rear edge fence M COM Rear edge fence M COM N.C. (GND1) Rear edge fence M A Rear edge fence M A Rear edge fence M B Rear edge fence M B N.C.
Folding plate M COM Folding plate M COM N.C. (GND1) Folding plate M A Folding plate M A Folding plate M B Folding plate M B Folding roller M COM Folding roller M COM N.C. (GND1) Folding roller M A Folding roller M A Folding roller M B Folding roller M B
24V SW2 Center binding bundle holding SOL
STP control PWB
AMP Mini CT 20P Blue
AMP Mini CT 20P AMP Mini CT 20P
AMP CT 7P
AMP CT 15P Blue
AMP CT 14P Pressure bonding
AMP CT 2P
AMP CT + Interface 8P Blue AMP CT 8P Blue Bundle branch open/close M COM Bundle branch open/close M COM N.C. N.C. Bundle branch open/close M A Bundle branch open/close M A Bundle branch open/close M B Bundle branch open/close M B N.C. N.C. AMP CT + Interface 7P AMP CT 7P Drive roller oscillation M COM Drive roller oscillation M COM N.C. Drive roller oscillation M A Drive roller oscillation M A Drive roller oscillation M B Drive roller oscillation M B
AMP CT + Interface 2P 24V SW2 Center binding bundle holding SOL
AMP Mini CT 20P Blue
Folding roller M current control Folding roller M ON
RESET signal Folding roller M CW Folding plate M ON Folding plate M CW Center binding rear IN2 Center binding rear IN1 Center binding front IN2 Center binding front IN1 Drive roller oscillation M ON Drive roller oscillation M CW Rear edge fence M current select Rear edge fence M ON Rear edge fence M CW Bundle branch open/close M ON Bundle branch open/close M CW Rear edge fence M CLK Folding roller M CLK Center binding bundle holding SOL
Bundle branch open/close M CLK
Center binding bundle holding SOL
Drive roller oscillation M CLK
Lead edge sensor
Center binding PWB set detection
Center bi nding staple presenc e: Rear
Staple set: Center binding: Rear
1 rotation: Center binding: Rear
Center binding staple presence: Front
Staple set: Center binding: Front
1 rotation: Center binding: Front
Drive roller: HP
Bundle branch open/close: HP
Folding pass
Folding cam: HP
Folding plate: HP
Rear edge fence: HP
Reach sensor
Saddle section full sensor: Front
Saddle section full sensor: Rear
Bundle branch open/close M COM
Bundle branch open/close M COM
Bundle branch open/close M A
Bundle branch open/close M A
Bundle branch open/close M B
Bundle branch open/close M B
Drive roller oscillation M COM
Drive roller oscillation M COM
N.C.
Drive roller oscillation M A
Drive roller oscillation M A
Drive roller oscillation M B
Drive roller oscillation M B
AMP CT 2P Pressure bonding
24V SW2
Center binding bundle holding SOL
Main control
PWB
AMP CT + Interface 7P AMP CT 7P Pressure bonding Bundle branch open/close M COM Bundle branch open/close M COM N.C. Bundle branch open/close M A Bundle branch open/close M A Bundle branch open/close M B Bundle branch open/close M B
AMP CT + Interface 7P AMP CT 7P Pressure bonding
Drive roller oscillation M COM Drive roller oscillation M COM N.C. Drive roller oscillation M A Drive roller oscillation M A Drive roller oscillation M B Drive roller oscillation M B
AMP CT + Interface 7P AMP CT 7P Pressure bonding
Rear edge fence M COM Rear edge fence M COM N.C. Rear edge fence M A Rear edge fence M A Rear edge fence M B Rear edge fence M B
Center binding bundle holding SOL
Bundle branch open/close M COM Bundle branch open/close M COM N.C. Bundle branch open/close M A Bundle branch open/close M A Bundle branch open/close M B Bundle branch open/close M B
Drive roller oscillation M COM Drive roller oscillation M COM N.C. Drive roller oscillation M A Drive roller oscillation M A Drive roller oscillation M B Drive roller oscillation M B
Rear edge fence M COM Rear edge fence M COM N.C. Rear edge fence M A Rear edge fence M A Rear edge fence M B Rear edge fence M B MOLEX 51004 11P Pressure bonding Folding plate M COM Folding plate M COM
Folding plate M A Folding plate M A Folding plate M B Folding plate M B N.C. N.C. N.C. N.C. N.C.
MOLEX 51004 11P Pressure bonding
Folding roller M COM Folding roller M COM Folding roller M A Folding roller M A Folding roller M B Folding roller M B N.C. N.C. N.C. N.C. N.C.
Bundle branch open/close motor
Drive roller oscillation motor
Rear edge fence motor
Folding plate motor
Folding roller motor
MX-FNX6 ELECTRICAL COMPONENTS 5 – 5
Page 34
y
LEAD-FREE SOLDER
The PWB’s of this model employs lead-free solder. The “LF” marks indicated on the PWB’s and the Service Manual mean “Lead-Free” solder.
The alphabet following the LF mark shows the kind of lead-free solder.
Example:
<Solder composition code of lead-free solder>
Solder composition
Sn-Ag-Cu
Sn-Ag-Bi Sn-Ag-Bi-Cu
Sn-Zn-Bi
Sn-In-Ag-Bi
Sn-Cu-Ni
Sn-Ag-Sb
Bi-Sn-Ag-P Bi-Sn-Ag
5mm
Lead-Free
Solder composition code (Refer to the table at the right.)
a
(1) NOTE FOR THE USE OF LEAD-FREE SOLDER THREAD
When repairing a lead-free solder PWB, use lead-free solder thread.
Never use conventional lead solder thread, which may cause a breakdown or an accident.
Since the melting point of lead-free solder thread is about 40°C higher than that of conventional lead solder thread, the use of the exclusive-use soldering iron is recommended.
Solder composition code
a
b
z
i
n
s
p
(2) NOTE FOR SOLDERING WORK
Since the melting point of lead-free solder is about 220°C, which is about 40°C higher than that of conventional lead solder, and its soldering capacity is inferior to conventional one, it is apt to keep the soldering iron in contact with the PWB for longer time. This may cause land separation or may exceed the heat-resistive temperature of components. Use enough care to separate the soldering iron from the PWB when completion of soldering is confirmed.
Since lead-free solder includes a greater quantity of tin, the iron tip may corrode easily. Turn ON/OFF the soldering iron power frequently.
If different-kind solder remains on the soldering iron tip, it is melted together with lead-free solder. To avoid this, clean the soldering iron tip after completion of soldering work.
If the soldering iron tip is discolored black during soldering work, clean and file the tip with steel wool or a fine file.
COPYRIGHT©XXXX BYSHARP CORPORATION
COPYRIGHT©XXXX BYSHARP CORPORATION
ALL RIGHTS RESERVED.
ALL RIGHTS RESERVED.
No part of this publication may be reproduced,
No part of this publication may be reproduced,
stored in a retrieval system, or transmitted in
stored in a retrieval system, or transmitted in
any form or by any means, electronic, mechanical,
form or byanymeans, electronic, mechanical,
an
photocopying, recording, or otherwise, without prior written permission of the publisher.
Page 35
CAUTION FOR BATTERY REPLACEMENT
(Danish) ADVARSEL !
Lithiumbatteri – Eksplosionsfare ved fejlagtig håndtering.
(English) Caution !
Dispose of used batteries according to manufacturer’s instructions.
(Finnish) VAROITUS
Paristo voi räjähtää, jos se on virheellisesti asennettu.
Vaihda paristo ainoastaan laitevalmistajan suosittelemaan
(French) ATTENTION
Il y a danger d’explosion s’ il y a remplacement incorrect
de la batterie. Remplacer uniquement avec une batterie du
Mettre au rebut les batteries usagées conformément aux
(Swedish) VARNING
(German) Achtung
Explosionsgefahr bei Verwendung inkorrekter Batterien.
Als Ersatzbatterien dürfen nur Batterien vom gleichen Typ oder
vom Hersteller empfohlene Batterien verwendet werden.
Entsorgung der gebrauchten Batterien nur nach den vom
Udskiftning må kun ske med batteri
af samme fabrikat og type.
Levér det brugte batteri tilbage til leverandoren.
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type
recommended by the manufacturer.
tyyppiin. Hävitä käytetty paristo valmistajan ohjeiden
mukaisesti.
même type ou d’un type équivalent recommandé par
le constructeur.
instructions du fabricant.
Explosionsfara vid felaktigt batteribyte.
Använd samma batterityp eller en ekvivalent
typ som rekommenderas av apparattillverkaren.
Kassera använt batteri enligt fabrikantens
instruktion.
Hersteller angegebenen Anweisungen.
CAUTION FOR BATTERY DISPOSAL
(For USA, CANADA)
THIS PRODUCT CONTAINS A LITHIUM PRIMARY
(MANGANESS DIOXIDE) MEMORY BACK-UP BATTERY
THAT MUST BE DISPOSED OF PROPERLY. REMOVE THE
BATTERY FROM THE PRODUCT AND CONTACT YOUR
LOCAL ENVIRONMENTAL AGENCIES FOR INFORMATION
ON RECYCLING AND DISPOSAL OPTIONS.
CE PRODUIT CONTIENT UNE PILE DE SAUVEGARDE DE
MÉMOIRE LITHIUM PRIMAIRE (DIOXYDE DE MANGANÈSE)
QUI DOIT ÊTRE TRAITÉE CORRECTEMENT. ENLEVEZ LA
PILE DU PRODUIT ET PRENEZ CONTACT AVEC VOTRE
AGENCE ENVIRONNEMENTALE LOCALE POUR DES
INFORMATIONS SUR LES MÉTHODES DE RECYCLAGE ET
“BATTERY DISPOSAL”
“TRAITEMENT DES PILES USAGÉES”
DE TRAITEMENT.
Page 36
COPYRIGHT 2007 BY SHARP CORPORATION
All rights reserved.
Printed in Japan.
No part of this publication may be reproduced,
stored in a retrieval system, or transmitted,
in any form or by any means,
electronic; mechanical; photocopying; recording or otherwise
without prior written permission of the publisher.
Trademark acknowledgements
Microsoft Corporation in the U. S.A. and other countries.
Windows Windows® and U.S.A. and other countries.
IBM and PC/AT are trademarks of International Business Machines Corporation.
Acrobat reserved. Adobe, the Adobe logo, Acrobat, and the Acrobat logo are trademarks of Adobe Systems Incorporated.
All other trademarks and copyrights are the property of their respective owners.
®
Windows® operating system is a trademark or copyright of Microsoft
®
95, Windows®
XP, Windows®
Internet Explorer®
®
Reader Copyright® 1987-2002 Adobe Systems Incorporated. All rights
98, Windows® Me, Windows NT®
Vista, Windows®
2000 Server, Windows®
4.0, Windows® 2000,
are trademarks or copyrights of Microsoft Corporation
Server 2003
in the
SHARP CORPORATION Digital Document System Group CS Promotion Center Yamatokoriyama, Nara 639-1186, Japan
2007 July Printed in Japan
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