SHARP MX-FNX5, MX-PNX3 Service Manual

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SERVICE MANUAL

CODE: 00ZMXFNX5/S2E

FINISHER/ PUNCH MODULE

MX-FNX5

CONTENTS

[1] SPECIFICATION

1. 85 - 110 sheet model . . . . . . . . . . . . 1 - 1

2. 85 sheet model. . . . . . . . . . . . . . . . . 1 - 2

3. Tray specification . . . . . . . . . . . . . . . 1 - 4

[2] MAINTENANCE LIST . . . . . . . . . . . . 2 - 1

[3] REPLACEMENT AND ADJUSTMENT

1. COVERS . . . . . . . . . . . . . . . . . . . . . 3 - 1

2. ROLLERS. . . . . . . . . . . . . . . . . . . . . 3 - 2

3. JOGGER FENCE. . . . . . . . . . . . . . . 3 - 3

4. SENSORS . . . . . . . . . . . . . . . . . . . . 3 - 3

5. STAPLER . . . . . . . . . . . . . . . . . . . . . 3 - 7

6. SHIFT TRAY. . . . . . . . . . . . . . . . . . . 3 - 7

7. PUNCH UNIT . . . . . . . . . . . . . . . . . . 3 - 10

8. SHIFT TRAY JOGGER UNIT . . . . . . 3 - 10

9. MOTORS . . . . . . . . . . . . . . . . . . . . . 3 - 11

MODEL

[5] DETAILS

1. UPPER TRAY AND STAPLER

2. PAPER PRE-STACKING. . . . . . . . . . 5 - 1

3. JOGGER UNIT PAPER

4. STAPLING. . . . . . . . . . . . . . . . . . . . . 5 - 2

5. STAPLER UNIT MOVEMENT. . . . . . 5 - 2

6. STAPLER . . . . . . . . . . . . . . . . . . . . . 5 - 3

7. FEED-OUT . . . . . . . . . . . . . . . . . . . . 5 - 4

8. PAPER EXIT STACKING . . . . . . . . . 5 - 5

9. SHIFT TRAY OPERATION . . . . . . . . 5 - 5

10.SHIFT TRAY SIDE-TO-SIDE

11. PUNCH UNIT . . . . . . . . . . . . . . . . . . 5 - 8

12. SHIFT TRAY JOGGER UNIT . . . . . . 5 - 8

MX-PNX3

JUNCTION GATES . . . . . . . . . . . . . . 5 - 1

POSITIONING. . . . . . . . . . . . . . . . . . 5 - 2

MOVEMENT . . . . . . . . . . . . . . . . . . . 5 - 7

[4] SERVICE TABLES

1. HORIZONTAL RESIST

ADJUSTMENT . . . . . . . . . . . . . . . . . 4 - 1

2. LIMITATION OF THE MAXIMUM LOAD OF THE COPY RECEIVING

TRAY . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1

3. CHECK AND ADJUSTMENT AFTER INSTALLATION OF THE

MX-FNX5 . . . . . . . . . . . . . . . . . . . . . 4 - 2

Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.

SHARP CORPORATION

[6] OVERALL MACHINE INFORMATION

1. MECHANICAL COMPONENT

LAYOUT . . . . . . . . . . . . . . . . . . . . . . 6 - 1

2. DRIVE LAYOUT . . . . . . . . . . . . . . . . 6 - 1

3. ELECTRICAL COMPONENTS . . . . . 6 - 2

This document has been published to be used for after sales service only. The contents are subject to change without notice.

MX-FNX5

[1] SPECIFICATION

Service Manual

1. 85 - 110 sheet model

Form Floor Type Transport speed Paper Transport standard Pause Switch Available

Tray Form Top tray :Fixed

Paper sizes allowed

Stored paper weight

Stored sheets (Nonstitched)

Supports 85 - 110 sheets/minute

Center alignment

Stacker section

Offset tray :Up and down offset tray Top tray A3W, A4W, A3, B4, A4, Offset tray

Top tray: 52 - 205g/m

16lbs Bond-110lb Index

Offset tray : 52 - 300g/m Top tray

• 500 sheets (A4, A4-R, B5, B5-R, A5, A5-R, 8.5"x11",

8.5"x11"-R, 5.5"x8.5", 5.5"x8.5"-R, 16K, 16KR, SRA4, 318x234.75mm, 312.5x220mm) (80 g/m2, 20 lb. Bond)

• 250 sheets (A3W, A3, B4, 11"x17", 8.5"x14", 8.5"x13.4", 8.5"x13", 12"x18",7.25"x10.5", 8K, 318x469.5mm,

312.5x440mm, SRA3) (80 g/m

• 30 sheets, Z-fold paper (A3, B4, A4R, 11"x17",8.5"x14", 8.5"x11"R) (80g/m

* A5/5.5”x8.5” are fed from Inserter Tray of Inserter Unit. Offset tray

• 3,000 sheets (A4, B5, 8.5"x11") (80 g/m

• 1,500 sheets (A3, B4, A4-R, B5-R, A4W, 11"x17", 8.5"x14",

8.5"x13.4", 8.5"x13", 8.5"x11"-R, 9"x12", 7.25"x10.5", 8K, SRA4, 318x234.75mm, 312.5x220mm) (80 g/m 20 lbs. Bond)

• 1000 sheets (A3W, 12x18, SRA3, 318x469.5mm, 312.5x440mm)

(80 g/m

, 20 lbs. Bond)

• 500 sheets (A5, 5.5"x8.5") (80 g/m

• 100 sheets (A5R, 5.5"x8.5"R) ( 80 g/m

• 30 sheets, Z-fold paper (A3, B4, A4R, 11"x17", 8.5"x14", 8.5"x11"R)

(80g/m

,20 lbs. Bond)

* A5/ 5.5x8.5 are fed from Inserter Tray of Inserter Unit.

A4-R, B5, B5-R, A5, A5-R, 8K, 16K, 16KR, 11"x17", 8.5"x14",

8.5x13.4, 8.5x13,

8.5"x11", 8.5"x11"R,

5.5"x 8.5", 5.5"x8.5"R, 12"x18", 9"x12",

7.25"x10.5", SRA3 (320x450mm), SRA4, 318x23 4.75mm,

312.5x220mm, 318x469.5mm,

312.5x440mm, Postcard(For only Top tray) * A5/5.5”x8.5” are fed

from Inserter Tray of Inserter Unit.

16lbs Bond-170lb Index

, 20lb. Bond)

,20lb Bond)

, 20 lb. Bond)

, 20 lbs. Bond)

Stored sheets (stitched)

2 - 9 sheets stitched 150

bundles

10 - 100 sheets stitched 200 - 30

bundles

A4, A4R, B5, B5-R,

8.5"x11",

8.5"x11"-R, 16K, 16K-R

2 - 9 sheets stitched 150

bundles

10 - 50 sheets stitched 150 - 30

bundles

A3, B4, 11”x17”,

8.5"x14",

8.5"x13.4",

8.5"x13",

7.25"x10.5", 8K

2 - 50 sheets stitched 30

bundles

Mixed size (without folding paper) A3 and A4, B4 and B5, 11"x17" and

8.5"x11" Stacking performance

Non-offset Deviation in X direction:

5 mm or less (When Folding, 10 mm or less) Deviation in Y direction: 5 mm or less (When Folding, 10 mm or less)

Offset 5 mm or less (When

Folding, 10 mm or less)

between bundles Offset volume 15mm±2mm Stitched 2mm or less

When Z-folded paper,

or Z-folded paper

mixed, or Mixed size :

3mm or less

Staple section Number of sheets to be stitched

• 100 sheets (A4, B5, 8.5"x11") (80 g/m

• 50 sheets (A3, B4, 11"x17",8.5"x14") (80 g/m Mixed (same width):50 sheets Max. 2 sheets of 205g/m sheets of 80g/m

paper

(110lbs Index) paper+ 98

)

When Z-fold is included, 1 z-fold sheet corresponds to 10 normal sheets.

Paper weight

60 - 105g/m

16lbs-28lbs Bond

to be stitched Stap le

4 position (Top, Top Slant, Bottom, 2 Staples) Position Stapling method

Adjustment of Stap le

Staple cartridge (5,000 staples)

Changeable by user

±2mm (When 1 position staple only), Adjustment pitch

0.5mm, Control by main unit

position Detection of

Available no staple Reliability MCBJ in compliance with the main unit

MCBF in compliance with the main unit Life 5 years or 24,000K Dimensions

(W x D x H ) Occupied

Paper Exit Tray stored: 807mm x 730mm x 980mm

Paper Exit Tray pulled out: 900mm x 730mm x 980mm

900mm x 730mm Dimension

Weight 72.8kg Power

DC24V (supplied by the main unit) Source Power

120W or less (Include Punch module) Consumption

Manual Stap le

(Operation using the operation panel when the inserter is

installed)

MX-FNX5 SPECIFICATION 1 – 1

Form Built in the finisher

Punch Module for 100 sheets stapling (Option)*3

Punch style Rotary punch Punch type 2/3-hole,2/3-hole (North America), 2/4-hole,4-hole (wide)

Type Hole location

2-hole 3-hole *1

Hole

diameter 2-hole A: 80±1mm B: 12±3mm

2-hole: φ6.5mm

Paper Size

2-hole: A3, A4, A4-R, B4, A5, B5, B5-R, 11”x1 7” ,

8.5”x14”,

8.5x13.4,

8.5”x13”,

8.5”x11”,

8.5”x11”-R,

5.5x8.5, 8K, 16K, 16K-R

North America 2-hole 3-hole*1

3-hole A: 108±1mm B:

9.5±3mm 2-hole

A: 70±1mm B:

3-hole: φ8.0mm

3-hole: A3, A4, 11”x1 7” ,

8.5”x11”, 8K, 16K

φ8.0mm 3-hole:

A3, A4, 11”x1 7” ,

8.5”x11” 12±3mm 3-hole A: 108±1mm B:

9.5±3mm

2-hole: A3, A4, A4R, B4, A5, B5, B5R, 11x17,

8.5”x11”-R,

8.5”x14”,

8.5x13.4,

8.5”x13”,

8.5x11,

8.5x11R,

5.5x8.5

2-hole 4-hole*2

2-hole A: 80±1mm B: 12±3mm

4-hole A: 80±1mm B: 12±3mm

φ6.5mm 4-hole: A3,

B4, A4, B5, 11x17 ,

8.5x11

2-hole:A3, A4, A4R, B4, A5, B5, B5R,11x17,

8.5x11,

8.5x11R,

8.5x14 ,

8.5x13.4,

8.5x13,

5.5x8.5

4-hole wide

A: 70±1mm B: 12±3mm C: 21±1mm

φ6.5mm A3, A4,

A4-R, B4, A5, B5, B5-R, 11”x1 7” ,

8.5”x14”,

8.5x13.4,

8.5”x13”,

8.5”x11”,

8.5”x11”-R,

5.5x8.5

Adjustment of Punch

±3mm (Feeding direction), Adjustment pitch 0.5mm, Controlled by main unit.

Position B-direction should be manually adjustable. Punchable

Paper Weight Manual Punch Power

2-hole,2/3-hole :52-176g/m 4-hole,4-hole wide: 52-128g/m (Operation using the operation panel when the inserter is installed)

Supplied by the finisher

/16lbs Bond-65lb.Cover

/16lbs Bond-32lb.Bond

Source

Dimensions

80mm x 500mm x 133mm ( W x D x H ) Weight 3.1kg

*1: Manual (OPE) Switching: 2 holes/3 holes

*2: Manual (OPE) Switching 2-hole/4-hole

*3:Punch and Folding are not able to use simultaneously.

2. 85 sheet model

Form Floor Type Tran sp ort speed Paper Tran sp ort standard Pause Switch Available

Tray Form Top tray Fixed

Paper sizes allowed

Stored paper weight (Nonstitched)

Stored sheets Top tray

Stacking performance

Number of sheets to be stitched

Paper weight to be stitched

Number of stored sheets when stapled (80g/m

Supports 85 sheets/minute

Center alignment

Stacker section

Offset tray Up and down offset tray

Top tray A3W, A4W, A3, B4, A4,

Offset tray

A4-R, B5, B5-R, A5-R, 8K, 16K, 16KR, Postcard, 11"x17",

8.5"x14", 8.5x13.4,

8.5x13, 8.5"x11",

8.5"x11"-R,

5.5"x8.5"-R, 12"x18",

9"x12", 7.25"x10.5"-R Top tray: 52 - 205g/m Offset tray: 52 - 300g/m

, 16lbs Bond-110lbs Index

, 16lbs Bond-170lbs Index

• 250 sheets: A4, 8.5"x11" or less (80g/m

• 50 sheets: B4, 8.5"x14" or more (80g/m * A5/5.5x8.5 are feeded from Inserter Tray of Inserter

Unit.

Offset tray

• 3000sheets: A4, 8.5"x11" (80g/m

• 1500sheets:

A3W, A4W, A3, B4, A4-R, B5, B5-R, 8K, 16K, 16KR, 12"x18", 11"x17", 8.5"x14", 8.5",x13.4", 8.5"x13",

8.5”x11”-R, 9”x12" (80g/m

• 100 sheets: A5-R*, 5.5"x8.5"-R*, Postcard*

(80g/m

, 20lbs Bond)

* Impossible to Offset. Non-offset 12 mm or less (B5R

and A5R are 50mm or

less) Offset 12 mm or less (B5R

and A5R are 50mm or

less) Offset volume 30 mm Stitched 3mm or less

Staple section

• 50 sheets: A4, 8.5”x11” or less

• 30 sheets: B4, 8.5"x14" or more

• Mixed (same width):30 sheets Max. 176g/m

(65lbs Index) paper 2 sheets+80g/m2 paper 48 sheets 60 - 105g/m

16lbs-28lbs Bond

A4, 8.5x11: 2-19 sheets

150 bundles

)

20-50 sheets 150-60 bundles

A4R, B5, 8.5x11R: 2-14 sheets

100 bundles 15-50 sheets 100-30 bundles

Others: 2-14 sheets

100 bundles 15-30 sheets 100-50 bundles

When mixed size:

2-30 sheets 50 bundles A3 and A4, B4 and B5, 11x17 and 8.5x17

, 20lbs Bond)

MX-FNX5 SPECIFICATION 1 – 2

Stap le

4 position (Top, Top Slant, Bottom, 2 Staples) Position Stapling method

Adjustment of Stap le

Staple cartridge (5,000 staples)

Changeable by user

-1 - +3.5mm (For 1 position staple only), Adjustment pitch

0.5mm, Controlled by main unit. position Detection of

Available

no staple Manual

Stap le

(When the inserter is installed, it can be operated on the

operation panel of the main unit.) Life 5 year or 9,900K Dimensions (W x D x H)

640mm x 614mm x 960mm

745mm x 614mm x 960mm (Tray extended) Weight 45.9kg Power

DC24V (supplied by the main unit) Source Power

96W (Include Punch module) Consumption

Punch Module for 50 sheets stapling (Option)*3 Form Built in the finisher Punch style Reciprocal type

Type Hole location

Hole

diameter

2-hole 2-hole

A: 80±1mm B: 12±3mm

North America 2-hole 3-hole*1

2-hole A: 70±1mm B: 12±3mm

3-hole A: 108±1mm B:

9.5±3mm

2-hole 4-hole*2

2-hole A: 80±1mm

B: 12±3mm 4-hole A: 80±1mm B: 12±3mm

4-hole wide

A: 70±1mm B:

12±3mm C: 21±1mm

Adjustment of Punch Position

Feeding direction(X): ±3mm, Adjustment pitch 0.5mm, Control by main unit. Y direction: ±2mm, Adjustment pitch 0.4mm, Control by

main unit. Can be manually adjusted in the B direction. Manual Punch

Yes (When the inserter is installed, it can be operated on

the operation panel of the main unit.)

Paper Size

2-hole: φ6.5mm

2-hole: A3, A4, A4-R, B4, B5, B5-R, 11”x1 7” ,

8.5”x14”,

8.5x13.4,

8.5”x13”,

8.5”x11”,

8.5”x11”-R, 8K, 16K, 16K-R

φ8.0mm 3-hole:

A3, A4, 11”x1 7” ,

8.5”x11”

2-hole: A3, A4, A4R, B5, B5R, 11x17,

8.5”x11”-R,

8.5”x14”,

8.5x13.4,

8.5”x13”

φ6.5mm 4-hole: A3,

B4, A4, B5, 11”x1 7” ,

8.5”x11”

2-hole:A3, A4, A4R, B5, B5R, 11”x1 7” ,

8.5”x11”-R,

8.5”x14”,

8.5”x13.4”,

8.5”x13”

φ6.5mm A3, A4,

A4-R, B4, B5, B5-R, 11”x1 7” ,

8.5”x14”,

8.5x13.4,

8.5”x13”,

8.5”x11”,

8.5”x11”-R

Punchable

52-163g/m2, 16lbs Bond Paper Weight Power

In the finisher Source

Dimensions

130mm x 515mm x 140mm ( W x D x H) Weight 1.4kg

*1: Manual(OPE) Switching: 2 holes/3 holes

*2: Manual(OPE) Switching 2-hole/4-hole

*3: Punch and Folding are not able to use simultaneously.

MX-FNX5 SPECIFICATION 1 – 3

3. Tray specification

Top tray Top tray

Minimum paper weight 52g/m

(14lbs bond)

Maximum paper weight 205g/m

(40lbs bond)

(110lbs

index) (65lbs cover)

Paper

Thin paper Yes

type

(Even

52g/m

possible)

Folding

output

60g/m2

(16lbs bond)

105g/m

No Yes

Offset tray Offset tray

52g/m2

(14lbs bond)

300g/m2

(40lbs bond)

(140lbs

index)

(100lbs

cover)

(Even

52g/m2 is

possible)

Folding

output

60g/m2

(16lbs bond)

105g/m

No Yes

Punch

(2/3-holes)

52g/m2

(14lbs bond)

176g/m2

(65lbs cover)

(Even

52g/m2 is

possible)

Punch

(2/3-holes)

52g/m2

(14lbs bond)

176g/m2

(65lbs cover)

Ye s

(Even

52g/m2 is

possible)

Punch

(2/4-holes)

52g/m2

(14lbs bond)

4- holes: 128g/m 2- holes: 176g/m

Yes

(Even

52g/m2 is

possible)

Punch

(4-holes

52g/m2

128g/m

52g/m2 is

possible) Plain paper Yes Yes Yes Yes Yes Yes Yes Yes Yes Recycled paper Yes Yes Yes Yes Yes Yes Yes Yes Yes Colored paper Yes Yes Yes Yes Yes Yes Yes Yes Yes Letter head Yes Yes Yes Yes Yes Yes Yes Yes Yes Pre-printed paper Yes Yes Yes Yes Yes Yes Yes Yes Yes Pre-punched paper Yes Yes Yes Yes No No No No Yes

Finisher (For 100 sheets staple)

Heavy paper1 (106-128g/m

Heavy paper2 (129-176g/m Heavy paper3 (177-205g/m Heavy paper4 (206-300g/m

)

Yes No Yes No Yes Yes Yes Yes Yes*1

Yes No Yes No Yes Yes Yes No Yes*1

Yes No Yes No No No No No Yes

NoNoYesNoNoNoNoNoNo

Tab paper Yes No Yes No Yes Yes Yes Yes Yes Transparency

YesNoNoNoNoNoNoNoNo paper Label paper Yes No No No No No No No No

Paper size

12”x18” (A3W) Ledger (11”x17”) Ledger (11”x17”)

305 x457 279 x432 279 x216

Yes Yes Yes Yes No No No No No

YesYesYesYesYesYesYesYes Yes

Yes Yes Yes Yes No No No No Yes

Zfolding Legal

(8.5”x14”) Legal (8.5”x14”)

216 x356 216 x178

YesYesYesYesyes

(2-holes)

yes

(2 -holes)

yes

(2 -holes)

Yes Yes Yes Yes No No No No No

Z folding Mexican Legal

216 x340

Yes No Yes No yes

(2-holes)

yes

(2-holes)

yes

(2-holes)

(8.5”

x13.4”)

Foolscap ( 8.5'x13') Letter (8.5”x11”) Letter R (8.5”x11”R)

Letter R (8.5”x11”R)

216 x330 279 x216 216 x279

216 x140

Yes No Yes No yes

(2-holes)

yes

(2-holes)

yes

(2-holes)

Yes No Yes No Yes Yes Yes Yes Yes

YesYesYesYesyes

(2-holes)

yes

(2-holes)

yes

(2-holes)

Yes Yes Yes Yes No No No No No

Z folding Invoice (5.5” x8.5”) Invoice R (5.5”

216 x140 140 x216

Yes-Yes-yes

(2-holes)

yes

(2-holes)

yes

(2-holes)

Yes No Yes No No No No No No

x8.5”R) Exective R

(7.25”

184 x266

Yes No Yes No No No No No Yes

x10.5”) 9x12 (A4W) A3 297

305 x229

Yes No Yes No No No No No No

YesYesYesYesYesYesYesYes Yes

x420

wide)

60g/m2 (14lbs bond)

105g/m2

As for the

sheet, Even

205g/m

possible

Ye s

(Even

Ye s Ye s

Ye s N o

At the staple

(16lbs

bond)

(28lbs

bond)

cover

MX-FNX5 SPECIFICATION 1 – 4

Paper

size

Z folding B4 257

B4 Z folding A4 297

A4-R 210

A4-R Z folding B5 257

B5 -R 182

A5 210

A5-R 148

SRA3 320

SRA4 320

318x234.75mm Yes No Yes No No No No No No

312.5x220mm Yes No Yes No No No No No No 318x469.5mm Yes No Yes No No No No No No

312.5x440mm Yes No Yes No No No No No No 8K 270

16K 270

16K-R 195

Postcard 100

Special-Custom size

(Custom

Range)

Special-Size uncertain

297 x210

x364 257

x182

x210

x297 210

x148

x182

x257

x148

x210

x450

x225

x390

x195

x270

x148

min Main max Main

min Sub max Sub

*1: Cover and back cover only

Top tray Top tray

Folding

output

Yes Yes Yes Yes No No No No Yes

YesYesYesYesyes

Yes Yes Yes Yes No No No No Yes

Yes No Yes No Yes Yes Yes Yes Yes

YesYesYesYesyes

Yes Yes Yes Yes No No No No No

Yes No Yes No yes

Yes-Yes-yes

Yes No Yes No No No No No No

Yes No Yes No Yes Yes Yes Yes Yes

Yes No Yes No yes

YesNoNoNoNoNoNoNoNo

Yes - yes

100 (4.0) - 140 (5.5) - - - - - -

320 (12.5) - 320 (12.5) - - - - - -

140 (5.5) - 140 (5.5) - - - - - -

470 (18.5) - 470 (18.5) - - - - - -

Yes - No - NoNoNoNoNo

Offset tray Offset tray

(Impossible

to Offset)

Finisher (For 100 sheets staple)

Folding

output

- NoNoNoNo No

Punch

(2/3-holes)

(2-holes)

Punch

(2/3-holes)

yes

(2-holes)

yes

(2-holes)

yes

(2-holes)

yes

(2-holes)

yes

(2-holes)

yes

(2-holes)

Punch

(2/4-holes)

Yes Ye s Ye s

yes

(2-holes)

Yes Ye s Ye s

yes

(2-holes)

yes

(2-holes)

yes

(2-holes)

Punch

(4-holes

wide)

Ye s Ye s

Ye s N o

Ye s Ye s

At the staple

MX-FNX5 SPECIFICATION 1 – 5

：07’.07.27

MX-FNX5

[2] MAINTENANCE LIST

✕: Check {: Clean S: Replace U: Adjust ✩: Lubricate : Shift position (Clean, replace, or adjust as needed.)

Service Manual

No. Part name

1 Transport rollers ✕ {{{{{{ When there is dirt, wipe with

2 Transport paper

guides 3 Gears ✕✕✕✕✕✕✕ UKOG-0307FCZZ 4 Discharge brush ✕✕✕✕✕✕✕ When there is dirt, wipe

5 Brush roller ✕✕✕✕✕S ✕ 6 Sintered bearing ✕✕✕✕✕✕✕Lubricate when an abnormal

7 Sensor ✕ {{{{{{ Clean by air 8 Stapler Replacement reference: Replace the unit after 500K of staple. 9 Punch (Option) Replacement reference: Replace the unit after 1,000K of punch.

10 Cut needle ✕✕✕✕✕✕✕ Collect cut needles. 11

1 1

Positioning roller ✕✕✕✕✕S ✕

Drag roller ✕ SSSSSS

12 13 Jogger slide part ✩✩✩✩✩✩ Silicon oil :

When

calling

500K 1000K 1500K 2000K 2500K 3000K Life judgement (Reference)

✕ {{{{{{ When there is dirt, wipe with

sound is heard.

Tool, oil, chemicals

Procedure

Treatment after procedure

wet cloth with water.

brush part with wet cloth with water. * Refer to the NOTE:

Tellus oil : 0CW4110K701//

ZSOLVZZL006FC

NOTE: Discharge brush cleaning

Wipe the brush with wet cloth with a small amount of water. (Recommend) Handle the brush carefully.

MX-FNX5 MAINTENANCE LIST 2 – 1

[A]

[B]

[C]

MX-FNX5

[3] REPLACEMENT AND ADJUSTMENT

Service Manual

1. COVERS

A. FRONT DOOR, INNER COVER

(1) Front Door

1) Remove the front door screw [A] ( x 1).

2) Remove the front door [B].

(2) Left Inner Cover

1) Remove the front door.

2) Remove the left inner cover [C] ( x 1).

(3) Inner Cover

1) Remove the inner cover [D] ( x 3).

[A]

[B]

[D]

[C]

B. SIDE TABLE AND UPPER TRAY

1) Remove the side table [A] ( x 2). Slide to the right to remove it.

2) Click the release lever [B] and remove the upper tray [C].

C. LEFT COVERS, REAR COVER

Remove:

• Shift tray jogger unit ( 8. SHIFT TRAY JOGGER UNIT -A.)

• Remove the door and left inner cover. ( 1. COVERS -A.)

[A] Remove the left upper cover ( x 2, x 2).

[B] Remove the rear cover ( x 2).

[C] Remove the left lower cover ( x 4).

D. TOP COVER

Remove:

• Side table, upper tray ( 1. COVERS -B.)

[D] Step screws ( x 2).

[E] Top cover ( x 2). Slide to the right to remove.

E. SHIFT TRAY

• If you need to lower the shift tray, support the bottom of the tray

with your hand, then pull the gear toward you (1) to release the tray and lower it.

Remove:

[F] Remove the shift tray ( x 4).

[G] Shift tray rear cover ( x 1)

[H] Shift tray front cover [H] ( x 1).

[D]

[B]

MX-FNX5 REPLACEMENT AND ADJUSTMENT 3 – 1

[G]

[E]

[A]

[H]

[F]

[C]

(1)

F. JOGGER UNIT COVER

1) Open the front door.

2) Pull out the stapler tray unit [A].

3) Remove the jogger unit cover [B] ( x2)

B. POSITIONING ROLLER

1) Remove the jogger unit cover ( 1. COVERS -F.)

2) Remove the snap ring [A].

3) Release the rubber belt [B].

4) Replace the positioning roller [C].

[B]

[A]

2. ROLLERS

A. DRAG ROLLER

1) Above the shift tray, pull the roller mount [A] out.

2) Remove the rollers [B] and [C] ( x 1 each)

[A]

[B]

C. ALIGNMENT BRUSH ROLLER

[C]

1) Open the front door and pull out the staple unit.

2) Remove the rear cover.

3) Remove the main board bracket and all connectors ( x 8). ( 4. SENSORS -F.)

4) Remove the screw [A] and tension spring [B] for the tension bracket [C], and release the tension of the timing belt.

5) Remove the pulley [D] and bearing [E].

6) Remove the inner cover [F] ( x 1).

7) Open the guide [G], then remove the alignment brush roller assembly [H].

8) Remove the alignment brush roller [I] ( x2, Bearing x 1 front/back, x1).

[B]

[C]

[A]

[B]

[C]

[D]

[E]

MX-FNX5 REPLACEMENT AND ADJUSTMENT 3 – 2

[H]

[G]

4. SENSORS

A. PAPER HEIGHT SENSORS

Remove:

• Top cover. ( 1. COVERS -D.)

• Left upper panel and left upper cover ( x 2, x 2)

( 1. COVERS -C.)

[A] Protector plate ( x 1).

[B] Feeler ( x 1).

[C] Sensor bracket ( x 1).

[D] Paper height sensor - staple mode ( x 1, Pawls x4)

[E] Paper height sensor - standby mode ( x 1, Pawls x4)

[F] Paper height sensor - shift/Z-Fold( x 1, Pawls x4).

[C]

[D]

[I]

3. JOGGER FENCE

1) Open the front door.

2) Pull out the jogger and stapler unit.

3) Push both fences to the center.

4) Remove the left jogger fence [A] ( x 1)

5) Remove the right jogger fence [B] ( x 1).

NOTE: If the screws are difficult to remove or re-attach, remove the jogger fence belt and spring plate.

[B] [A]

[F]

[E]

[B]

[A]

B. EXIT GUIDE HP SENSOR

1) Remove the top cover. ( 1. COVERS -D.)

2) Remove the left upper panel and left upper cover

( x 2, x 2).

Remove:

[A] Sensor bracket [A] ( x 1).

MX-FNX5 REPLACEMENT AND ADJUSTMENT 3 – 3

[A]

[B] Exit guide HP sensor ( x 1, Pawls x3).

D. SHIFT TRAY EXIT SENSOR

• Remove the top cover ( 1. COVERS -D.)

Remove:

[A] Sensor bracket ( x1)

[B]

C. UPPER TRAY FULL AND EXIT SENSORS

(1) Upper Tray Full Sensor

1) Remove the top cover.

2) Remove the sensor cover [A] ( x 2).

3) Remove the sensor bracket [B] ( x 1).

4) Replace the upper tray full sensor [C] ( x1, x 1).

(2) Upper Tray Exit Sensor

1) Remove the sensor bracket [D] ( x 1).

2) Replace the upper tray exit sensor [E] ( x 1, x 1).

[C]

[B]

[A]

[B] Shift tray exit sensor 1 ( x1, x1)

[B]

[D]

[E]

[C] Shift tray exit sensor 2 ( x1, x1)

[A]

[C]

MX-FNX5 REPLACEMENT AND ADJUSTMENT 3 – 4

E. ENTRANCE AND STAPLER TRAY ENTRANCE

[A]

[B]

[C]

[D]

[E]

SENSORS

(1) Entrance Sensor

1) Disconnect the finisher from the copier.

2) Remove the sensor bracket [A] ( x 1).

3) Replace the entrance sensor [B] ( x 1) ( x 1).

(2) Stapler Tray Entrance Sensor

1) Open the front door.

2) Remove the sensor bracket [C] ( x 1).

3) Replace the stapler tray entrance sensor [D] ( x 1)( x 1).

[B]

[A]

F. MAIN BOARD, PRE-STACK PAPER SENSOR

1) Remove the rear cover. ( 1. COVERS -D.)

2) Remove the main board bracket ( x6, x8, x All).

3) Open the front door.

4) Loosen the screw [A] ( x1)

Remove:

[B] Gear cover ( x1)

[C] Gear ( x1, Timing belt x1)

[D] Gear ( x1)

[E] Plate ( x2)

[F] Left vertical transport guide

[G] Middle vertical transport guide

[H] Pre-stack paper sensor ( x1)

[D]

[C]

MX-FNX5 REPLACEMENT AND ADJUSTMENT 3 – 5

[G]

[A]

[C]

[B]

[F]

[H]

G. STAPLE TRIMMINGS HOPPER FULL SENSOR

• Open the front door

• Pull out the stapler unit

• Remove the rear cover ( x 2).

Remove:

[A] Staple trimmings hopper

[B] Hopper holder ( x1, Hook x1, x1)

[C] Hopper full sensor ( x 1)

[D] Hopper set sensor ( x 1)

[D]

[C]

H. STAPLER ROTATION HP AND STAPLER

RETURN SENSORS

1) Remove the stapler unit. (See next page.)

2) Remove the stapler mount bracket [A] ( x 4) (Springs x 2).

3) Replace the stapler rotation HP sensor [B] ( x 1).

4) Replace the stapler return sensor [C] ( x 1).

[A]

[B]

MX-FNX5 REPLACEMENT AND ADJUSTMENT 3 – 6

5. STAPLER

1) Open the front door and pull out the staple tray.

2) Remove the stapler unit harness cover [A] ( x 2).

3) Lift the stapler [B] off of its pegs ( x 2)

[B]

[A]

4) Remove plate [C] ( x 2).

5) Attach this plate to the new stapler with the same screws ( x 2).

6. SHIFT TRAY

A. SHIFT TRAY EXIT, SHIFT TRAY LIFT MOTOR

(2)

(1)

(1) Shift Tray Exit Motor (2) Shift Tray Lift Motor

(1) Shift Tray Exit Motor

• Rear cover ( 1. COVERS -D.)

[A] Shift tray exit motor bracket ( x2, x1, X1, Timing belt x1)

[B] Shift tray exit motor ( x2)

[C]

6) Replace the frame guard [D] with the one provided with the new stapler.

[D]

[B]

[A]

(2) Shift Tray Lift Motor

• Rear cover ( 1. COVERS -D.)

[A] Gear cover ( x2)

[A]

MX-FNX5 REPLACEMENT AND ADJUSTMENT 3 – 7

[B] Shift tray lift motor bracket ( x2)

[A]

[B]

[C]

[D]

[C] Shift tray lift motor ( x2, x1, Timing belt x1)

[B]

[C]

3) Remove the end fence [A] and plate ( x8, x6, x2).

[A]

B. DRAG ROLLER/DRAG DRIVE MOTORS, DRAG

DRIVE HP SENSOR

Remove:

• Front door and all covers, except the left lower cover, top cover

( 1. COVERS)

NOTE: Be sure to lower the shift tray by pulling the gear toward you. The shift tray must be down.

1) Remove the left stay [A] ( x 2)

2) Remove the shift tray mounting plate [B] ( x 2).

[A]

[B]

4) Remove cover [B] ( x 4).

5) Remove the motor stay [C] ( x4, x7, x4).

NOTE: Make sure the motor and sensor connectors are disconnected before removing.

[B]

[C]

6) Remove the drag roller motor unit [A] (Bearing x1, x2, x1)

7) Remove the drag roller motor ( x2)

8) Remove the drag roller HP sensor unit [B] ( x1)

9) Remove the drag roller HP sensor ( x1, Pawls x3)

10) Remove the paper height sensor - shift/Z-fold unit [C] ( x2, x2)

11) Remove the paper height sensor shift/Z-fold ( x1, Pawls x3)

12) Remove the drag drive motor unit ( x4, x2)

13) Remove the drag drive motor ( x2)

MX-FNX5 REPLACEMENT AND ADJUSTMENT 3 – 8

C. SHIFT MOTOR AND SENSORS

1) Remove the end fence ( 6. SHIFT TRAY -B.)

2) Remove the shift motor bracket [A] (with motor) ( x 4, x1, x1)

[A]

E. JOGGER UNIT

1) Open the front door and pull out the stapler tray unit.

2) Remove the jogger unit cover ( x2)

3) Remove the jogger unit [A] ( x4, x5, x5)

3) Remove the shift motor ( x4)

4) Remove the half-turn sensor bracket [B] ( x 1)

5) Remove half-turn sensor 1 [C] ( x1, Pawls x3)

6) Remove half-turn sensor 2 [D] ( x1, Pawls x3)

[C]

[B]

[D]

D. JOGGER TOP FENCE MOTOR

1) Open the front door and pull out the stapler tray unit. ( 1. COVERS -F.)

2) Remove the jogger unit cover ( x2)

3) Remove the motor bracket [A] ( x2, timing belt x1)

4) Remove the jogger top fence motor [B] ( x2 x1 x1)

[A]

F. JOGGER BOTTOM FENCE MOTOR

1) Open the front door and pull out the stapler tray unit.

2) Remove the jogger bottom fence motor unit [A] ( x3, timing belt x1, x1, x1).

[A]

[B]

MX-FNX5 REPLACEMENT AND ADJUSTMENT 3 – 9

7. PUNCH UNIT

[A]

A. PUNCH POSITION ADJUSTMENT

• The position of the punched holes can be adjusted in two ways.

(1) Front to Rear Adjustment

Three spacers [A] are provided with the punch unit for manual adjustment of the hole position in the main scan direction:

•2 mm (x 1)

•1 mm (x 2)

NOTE: One spacer was installed at installation and the remaining spacers were fastened with a screw to the rear frame of the finisher under the rear cover and slightly above the lock bar.

[A]

2) Remove the jogger unit [B] ( x 2, x 1).

[B]

B. SHIFT TRAY JOGGER UNIT PCB

1) Remove the jogger unit from the finisher. ( 8. SHIFT TRAY JOGGER UNIT -A.)

2) Remove the jogger unit control PCB [A] ( x 2, x 3)

8. SHIFT TRAY JOGGER UNIT

A. SHIFT TRAY JOGGER UNIT

1) Remove the jogger unit cover [A] ( x 2).

*Apply grease

* Apply grease to the jogger slide part at every 500K.

(Silicon oil : ZSOLVZZL006FC)

[A]

C. SHIFT TRAY JOGGER UNIT MOTORS

1) Remove the jogger unit from the finisher. ( 8. SHIFT TRAY JOGGER UNIT -A.)

2) Remove the shift tray jogger motor [A] ( x 2, x 1).

3) Remove the shift tray jogger retraction motor [B] ( x 2, x 1).

[A]

MX-FNX5 REPLACEMENT AND ADJUSTMENT 3 – 10

[B]

9. MOTORS

(1)

(2)

A. TRANSPORT MOTORS, EXIT GUIDE MOTOR

(1)

(2)

(1) Upper Transport Motor (2) Lower Transport Motor

(1) Upper Tray Transport Motor

• Rear cover ( 1. COVERS -D.)

[A] Upper transport motor ( x4, x1)

(3) Exit Guide Motor

• Top cover ( 1. COVERS -D.)

[A] Bracket ( x2, x1)

[A]

[B] Exit guide motor ( x2, x1, Timing belt x1)

[B]

[A]

(2) Lower Transport Motor

• Rear cover ( 1. COVERS -D.)

[A] Lower transport motor ( x4, x1)

[A]

B. UPPER TRAY MOTORS

(1) Upper Tray Exit Motor (2) Upper Tray Junction Gate Motor

MX-FNX5 REPLACEMENT AND ADJUSTMENT 3 – 11

(1) Upper Tray Exit Motor

[A]

• Rear cover ( 1. COVERS -D.)

[A] Motor bracket ( x2, x1)

[B] Upper tray exit motor ( x2, Timing belt x1)

(1) Pre-Stack Transport Motor

• Rear cover (1. COVERS -D.)

• Main control board bracket ( x4, x All, x8)

• Motor unit ( x2, x1)

[A] Pre-stack transport motor ( x2)

[B]

(2) Upper Tray Junction Gate Motor

• Rear cover ( 1. COVERS -D.)

[A] Upper tray junction gate motor ( x2, x1)

[A]

(2) Pre-Stack Junction Gate Motor

• Rear cover ( 1. COVERS -D.)

• Main control board bracket ( x4, x All, x8)

[A] Pre-stack junction gate motor ( x2, x1, x1)

C. PRE-STACK MOTORS

(1)

(2)

(3)

• The photograph above shows the main control board removed ( x4, x All).

(1) Pre-Stack Transport Motor (2) Pre-Stack Junction Gate Motor (3) Pre-Stack Stopper Motor

MX-FNX5 REPLACEMENT AND ADJUSTMENT 3 – 12

(3) Pre-Stack Stopper Motor

• Rear cover ( 1. COVERS -D.)

• Main control board bracket ( x4, x All, x8)

[A] Pre-stack stopper motor ( x2, x1, x1)

[B]

[A]

D. PUNCH MOTOR

(1)

(1) Punch Motor

• Rear cover ( 1. COVERS -D.)

[A] Punch motor bracket ( x3, x2, x1, Timing belt x1)

[B] Punch motor ( x2)

(1) Staple Junction Gate Motor

• Rear cover ( 1. COVERS -D.)

[A] Staple junction gate motor ( x2, x1, x1)

[A]

(2) Stapler Exit Motor

E. STAPLE MOTORS

[A]

(1)

[B]

(1) Stapler Exit Motor

• Main control board bracket ( x4, x 8, x All)

• Remove the stapler exit motor (1) ( x2 (a), (b), x2, Timing belt x1)

(1)

(1) Staple Junction Gate Motor

(a)

(b)

MX-FNX5 REPLACEMENT AND ADJUSTMENT 3 – 13

Default state

SW101

(Note) Make sure to set as below.

SW101

When limiting the maximum load.

1234

Default state

SW101

(Note) Make sure to set as below.

SW101

When limiting the maximum load.

1234

MX-FNX5

[4] SERVICE TABLES

Service Manual

1. HORIZONTAL RESIST ADJUSTMENT

* If there is virtually no shift, this adjustment is not required. (Basi-

cally this adjustment is not performed in the market.)

When executing the horizontal resist adjustment, remove and shift the screw which fixes the horizontal resist reference bracket and turn the reference bracket 90 degrees. Then the whole connection bracket can be slid horizontally.

Integrated-type connection bracket

Main unit side

Slide

* There is a marking of 2mm pitch in the fixing section on the left

upper side of the connection bracket. The bracket can be shifted by max. ±5mm.

Loosen the screw and shift

1) Take off the rear cover.

2) Confirm that the power of the connected machine is turned off,

and set the DIP SW101 of the finisher control PWB as below.

B. Loading capacity limitation in the staple mode

(Usage)

• Enable only in the staple mode (The loading capacity in the nonstaple mode is not affected.)

• For A4, A4R, B5, B5R, 8.5" x 11", and 8.5" x 11"R sizes, enable only when the number of binding sheets is 2 - 15. (This setting is disabled when the number of binding sheets is 16 - 100.)

• By enabling the setting, about 3,000 sheets can be loaded.

(By the default setting, full stop at the intermediate position (about 1,200 - 1,800 sheets)).

1) Take off the rear cover.

2) Confirm that the power of the connected machine is turned off,

and set the DIP SW101 of the finisher control PWB as below.

Rotate the bracket 90 degrees.

Normal position of the horizontal resist reference bracket

a. When paper is on the front side:

Slide the connection bracket to the front side, and shift the center binding unit to the front side.

b. When paper is on the back side:

Slide the connection bracket to the back side, and shift the center binding unit to the back side.

2. LIMITATION OF THE MAXIMUM LOAD OF THE COPY RECEIVING TRAY

A. Loading capacity limitation in the non-staple

mode

(Usage)

• Applicable to non-staple mode only. (It does not affect the maxi-

mum load of staple mode.)

• Applicable to A4, B5 and 8.5 x 11 sizes only. (Applicable only to

the 3,000-sheet capable sizes)

• If the paper on the tray has a large amount of curl, the paper may

drop off the tray or a delivery jam may occur. To prevent drop of paper and delivery jam, it is possible to alter the tray output to half the maximum specification (About 1,500 to 1,800 sheets).

* To enable both of the above settings A and B (loading setting),

set the DIP SW101 as shown below.

1234

(Note) Do not set to other than

the above.

SW101

MX-FNX5 SERVICE TABLES 4 – 1

3. CHECK AND ADJUSTMENT AFTER INSTALLATION OF THE MX-FNX5

(Note)

After installation of the MX-FNX5, be sure to check the off-center and skew.

If there is any problem in the off-center and skew, a paper jam or misalignment of the finisher may be produced.

Off-center and skew

The paper feed path is extremely long when all the post-processing feed options are installed. In such a long path, the cumulative effect of paper skew and deviation in side-to-side registration may require adjustment.

Skew appears when the paper rotates away from the direction of paper feed. If side-to-side registration shifts, the sheet remains straight but shifts left or right.

(2) Skew adjustment procedures

1) Remove the spacer which is fixed to the MX-FNX5 with two screws.

2) Insert the spacer into the connection bracket of the MX-FNX5 and adjust.

Spacer 1pc: 2mm

Skew

Side-to-Side Registration Shift

Feed Direction

A. When the MX-PNX3 (punch unit) is installed to

the MX-FNX5

(1) Skew check

1) Select a punch mode (3-hole or 4-hole) on the operation panel, and make a copy.

(Setting conditions)

Paper : Use 11 x 17 or A3 paper Paper feed tray : Paper is fed from the main unit No. 3 tray

* When, however, the MX-MFX1 (manual paper feed unit) is

installed, paper is fed from the MX-MFX1.

2) Measure and check the punch hole positions on the paper.

3) When dimension A is smaller than dimension B, insert the spacer in the front side (F) of the connection bracket.

Paper exit direction

[E]

[C]

[D]

[F]

Holes

Paper exit direction

3) Check to confirm that the difference between dimension A and dimension B is within ±2mm.

4) If the difference between dimension A and dimension B is greater than ±2mm, an adjustment for skew is required.

MX-FNX5 SERVICE TABLES 4 – 2

4) When dimension A is greater than dimension B, insert the spacer in the rear side (E) of the connection bracket.

Paper exit direction

[E]

[C]

[D]

[F]

5) Loosen screws (x2) [C] or [D] where the adjustment is required so the spacer can be inserted.

6) Insert one spacer [E] or [F].

7) Do some more test prints to check the adjustment.

If skew is still present, insert another spacer at the same location.

[E]

[C]

(4) Off-center adjustment procedures

Important

This adjustment can be done on the left side of the copier, at the MX-FDX1, at the MX-CFX2 at the MX-FNX8.

1) Slide the connection bracket of the FNX5 and adjust.

[B]

Scale: 2 mm

[D]

[F]

(3) Off-center check procedures

1) Select a punch mode (3-hole or 4-hole) on the operation panel, and make a copy.

(Setting conditions)

Paper : Use 11 x 17 or A3 paper Paper feed tray : Paper is fed from the main unit No. 3 tray.

* When, however, the MX-MFX1 (manual paper feed unit) is

installed, paper is fed from the MX-MFX1.

2) Measure and check the punch hole positions on the paper.

Holes

Paper exit direction

3) Check to confirm that the difference between dimension C and dimension D is within ±2mm.

4) If the difference between dimension C and dimension D is greater than ±2mm, the off-center adjustment is required.

[C]

[A]

2) Loosen screws. (1. 2 .3 .4)

3) Remove the bracket [A] (-x1), rotate it 90 degrees, then refasten it.

NOTE:

Re-positioning the bracket aligns the oval cut-out horizontally so that you can slide the joint bracket to slide from side-to-side.

4) Use the scale [B] at the top of the rear end of the bracket.

5) When dimension C is smaller than dimension D, slide the connection bracket to the front side (C) and tighten the screw.

6) When dimension C is greater than dimension D, slide the connection bracket to the rear side (D) and tighten the screw.

B. When the MX-PNX3 (punch unit) is not

installed to the MX-FNX5

(1) Skew check

1) Setting conditions

Paper : Use 11 x 17 or A3 paper Paper feed tray : Paper is fed from the main unit No. 3 tray.

* When, however, the MX-MFX1 (manual paper feed unit) is

installed, paper is fed from the MX-MFX1.

2) You can measure the skew and registration at two locations.

3) At the output slot of the 3000-sheet finisher MX-FNX5 [A]

4) At both locations, two scales are provided so that you can visually measure the amount of skew or deviation in side-to-side registration.

Important! Only one scale is read, depending on the type of paper.

Be sure to read the correct scale for the paper size.

Rear 11” x 17” size paper only Front A3 size paper only

MX-FNX5 SERVICE TABLES 4 – 3

Rear

[A]

Front

5) Check or adjust 11" x 17" skew.

If the shift between the lead edge and the rear edge is greater than ±2mm, the adjustment is required.

Paper exit state Check content Adjustment procedures

Paper exit direction

There is some deviation but no adjustment is necessary.

Paper exit direction

LE : Leading edge TE : Trailing Edge Scale : 2 mm

Deviation is more than 2 mm. Adjustment is necessary. Insert the spacer into the rear side [F] of the connection bracket.

LE : Leading edge TE : Trailing Edge Scale : 2 mm

Deviation is more than 2 mm. Adjustment is necessary. Insert the spacer into the rear side [E] of the connection bracket.

6) Insert the spacer into the connection bracket of the FNX5.

[E]

[C]

[D]

[F]

LE : Leading edge TE : Trailing Edge Scale : 2 mm

MX-FNX5 SERVICE TABLES 4 – 4

7) Check or adjust A3 skew.

If the shift between the lead edge and the rear edge is greater than ±2mm, the adjustment is required.

Paper exit state Check content Adjustment procedures

Paper exit direction

There is some deviation but no adjustment is necessary.

Paper exit direction

LE : Leading edge TE : Trailing Edge Scale : 2 mm

Deviation is more than 2 mm. Adjustment is necessary. Insert the spacer into the rear side [F] of the connection bracket.

LE : Leading edge TE : Trailing Edge Scale:2mm

Deviation is more than 2 mm. Adjustment is necessary. Insert the spacer into the rear side [E] of the connection bracket.

8) Insert the spacer into the connection bracket of the FNX5.

[E]

[C]

[D]

[F]

LE : Leading edge TE : Trailing Edge Scale : 2 mm

MX-FNX5 SERVICE TABLES 4 – 5

(2) Skew adjustment procedures

1) Remove the spacer which is fixed to the MX-FNX5 with two screws.

2) Insert the spacer into the connection bracket of the MX-FNX5 and adjust.

Spacer 1pc: 2mm

3) Loosen screws (x2) [C] or [D] where the adjustment is required so the spacer can be inserted.

4) Insert one spacer [E] or [F].

5) Do some more test prints to check the adjustment.

If skew is still present, insert another spacer at the same location.

[E]

[C]

(3) Off-center check procedures

1) (Setting conditions)

Paper : Use 11 x 17 or A3 paper Paper feed tray : Paper is fed from the main unit No. 3 tray.

* When, however, the MX-MFX1 (manual paper feed unit) is installed, paper is fed from the MX-MFX1.

2) Check or adjust 11” x 17” off-center.

If the off-center is greater than ±2mm, the adjustment is required.

[D]

[F]

Paper exit state Check content Adjustment procedures

Paper exit

There is some deviation but no adjustment is necessary.

direction

Center

LE : Leading edge TE : Trailing Edge Scale : 2 mm

Deviation is more than 2 mm. Adjustment is necessary.

Paper exit direction

Slide the connection bracket to the front side (C).

Center

LE : Leading edge TE : Trailing Edge Scale : 2 mm

MX-FNX5 SERVICE TABLES 4 – 6

Paper exit state Check content Adjustment procedures

Paper exit direction

Center

(4) Off-center adjustment procedures

Important

This adjustment can be done on the left side of the copier, at the MX-FDX1, at the MX-CFX2 at the MX-FNX8.

1) Slide the connection bracket of the FNX5 and adjust.

[B]

Deviation is more than 2 mm. Adjustment is necessary. Slide the connection bracket to the rear side (D).

LE : Leading edge TE : Trailing Edge Scale : 2 mm

Scale: 2 mm

[D]

[C]

[A]

2) Loosen screws. (1. 2 .3 .4)

3) Remove the bracket [A] (-x1), rotate it 90 degrees, then refasten it.

NOTE:

Re-positioning the bracket aligns the oval cut-out horizontally so that you can slide the joint bracket to slide from side-to-side.

4) Use the scale [B] at the top of the rear end of the bracket.

If the deviation from center was toward the front of the machine, slide the bracket to the front and fasten it with the screw.

-or-

If the deviation from center was toward the back of the machine, slide the bracket to the rear and fasten it with the screw.

MX-FNX5 SERVICE TABLES 4 – 7

C. When the adjustment with the MX-FNX5 is

unsatisfactory

(Note)

The MX-FNX8 must be installed.

In very rare cases, the skew and off-center may not be adjusted with the MX-FNX5.

In these cases, the MX-FNX8 (its connection bracket) must be used for the adjustment.

(The skew and off-center must be adjusted in the upstream of the MX-FNX5.)

* If the MX-FNX8 is not available, the paper path becomes shorter

and the adjustment can be completed with the MX-FNX5.

The skew and off-center adjustment procedures of the MX-FNX8 are the same as those of the MX-FNX5.

(1) MX-FNX8 skew and off-center check procedures

1) (Setting conditions)

Paper : Use 11 x 17 or A3 paper Paper feed tray : Paper is fed from the main unit No. 3 tray.

* When, however, the MX-MFX1 (manual paper feed unit) is

installed, paper is fed from the MX-MFX1.

2) You can measure the skew and registration at two locations.

3) Remove three screws, and remove the upper cover (B).

4) At both locations, two scales are provided so that you can visually measure the amount of skew or deviation in side-to-side registration.

Important! Only one scale is read, depending on the type of paper.

Be sure to read the correct scale for the paper size.

Rear 11” x 17” size paper only Front A3 size paper only

[B]

(2) MX-FNX8 skew and off-center adjustment

procedures

1) The adjustment procedures are same as those of the MXFNX5. (Refer to the adjustment procedures of the MX-FNX5.)

2) Check the paper pass state for the MX-FNX8 scale.

3) When the skew adjustment is required, insert the spacer into the connection bracket of the MX-FNX8.

Spacer for the MX-FNX8

4) When the off-center adjustment is required, slide the connection bracket of the MX-FNX8.

5) After completion of the MX-FNX8 adjustment, check the MXFNX5 skew and off-center.

6) When the MX-FNX5 skew and off-center adjustment is required, refer to the adjustment procedures of the MX-FNX5.

D. Check after completion of the adjustment

1) Use a paper feed tray which is not used in the skew and offcenter check (Tray 3 in this chapter).

2) For the off-center shift of each paper feed tray, perform the mechanical adjustment of each paper feed tray.

(For the off-center shift of each paper feed tray which is not used in the off-center check (Tray 3 in this chapter), perform the mechanical adjustment of each paper feed tray.)

3) For the adjustment procedures, refer to 6-2 ADJ8B, ADJ8C, and ADJ8D in the Service Manual of this machine.

4) After completion of the adjustment, fix the machine and the options with the adjusters.

Rear

5) For the above scale, the check procedures when paper passes are the same as those of the MX-FNX5.

Front

MX-FNX5 SERVICE TABLES 4 – 8

[A] [B] [C] [D]

[E] [F] [G]

MX-FNX5

[5] DETAILS

Service Manual

1. UPPER TRAY AND STAPLER

JUNCTION GATES

Upper Tray Mode

[A]

Sort/Stack Mode

[B]

[C]

2. PAPER PRE-STACKING

[B]

Staple Mode

Depending on the finishing mode, the copies are directed up, straight through, or down by the combinations of open and closed junction gates.

Solenoid/Gate

[A] Upper tray junction gate

motor [B] Upper tray junction gate OPEN Closed Closed [C] Stapler junction gate Closed Closed OPEN [D] Stapler junction gate

motor

Selected Operation Mode

Upper Tray Sort/Stack Staple

ON Off Off

Off Off ON

[D]

[C]

Sequence 1

The first three sheets of each job feed to trays → → ([A], [B], [C]), then the first three sheets feed together to the staple tray [D].

Sequence 2

Thereafter, the remaining sheets feed to trays → ([E], [F]), then the two sheets feed together to the staple tray [G]. Sequence 2 continues until the end of the job.

Junction gate mechanism:

• Three junction gates at the top of the pre-stack tray send the sheet of paper down path , , or .

• The pre-stack junction gate motor controls the junction gates.

• The pre-stack junction gate HP sensor detects when the junction gates are at home position.

• The pre stack paper sensor - left detects paper jams in path .

• The pre stack paper sensor - right detects paper jams in path

Stopper mechanism:

• The pre-stack stopper releases the three sheets of paper from the pre-stack tray after the previous set is stapled.

• The pre-stack stopper motor controls the stopper at the bottom of the tray.

• The pre-stack stopper HP sensor detects when the stopper is at home position.

1 2 3

2 3

MX-FNX5 DETAILS 5 – 1

3. JOGGER UNIT PAPER POSITIONING

(2)

(5)

(3)

(4)

(1)

(6)

(7)

(8)

4. STAPLING

[C]

[G]

[F]

(2)

(1)

[H]

In the staple mode, as every sheet of paper arrives in the jogger unit, it is vertically and horizontally aligned, then the staple edge is pressed flat to ensure the edge of the stack is aligned correctly for stapling.

Vertical Paper Alignment: About 60 ms after the trailing edge of the copy passes the staple tray entrance sensor [A], the positioning roller motor [B] is energized to push the positioning roller [C] into contact with the paper. The positioning roller and alignment brush roller [D] rotate to push the paper back and align the trailing edge of the paper against the stack stopper [E].

Horizontal Paper Alignment: When the print key is pressed, the jogger motor [F] turns on and the jogger fences [G] move to the wait position about 7.2 mm wider than the selected paper size on both sides. When the trailing edge of the paper passes the staple tray entrance sensor, the jogger motor moves the jogger fences 3.7 mm towards the paper. Next, the jogger motor turns on again for

3.5 mm for the horizontal paper alignment then goes back to the wait position.

Paper Stack Correction: After the paper is aligned in the stapler tray, the left [H], center [I], and right [J] stack plate motors switch on briefly and drive the front stack, center stack, and rear stack plates against the edge of the stack to flatten the edge completely against the staple tray for stapling. When the next copy paper turns on the stapler entrance sensor, the stack plate motors turn on and return to their home positions. The home positions are detected by stack plate HP sensors (1), (2), (3).

[B]

(3)

[I]

[A]

[E]

[D]

[J]

Here is the operation sequence for jogging and stapling:

(1) The lower jogger fence lifts to receive the sheets. (2) The top fence moves down, to the horizontal position. (3) A sheet of paper goes into the stapler tray. (4) The positioning roller turns when each sheet is fed to the stapler

tray.

(5) Each sheet is fed down against the lower jogger fence to align the

bottom edge.

(6) After the set number of sheets come in, the top fence motor

switches on and lowers the top fence against the top of the stack. This aligns the stack for stapling.

(7) The bottom fence motor lowers the aligned stack to the stapling

position.

(8) The stapler staples the stack.

5. STAPLER UNIT MOVEMENT

[A]

[B]

[C]

Side-to-Side

The stapler motor [A] moves the stapler [B] from side to side. After the start key is pressed, the stapler moves from its home position to the stapling position.

If two-staple-position mode is selected, for the first stack the stapler moves to the rear stapling position first, staples, moves to the front position, staples and waits at the front. For the second stack, the stapler staples the front corner first, then moves to the rear corner and staples.

NOTE: For continuous stapling jobs, the corners are stapled rear then front for the odd number stacks and stapled front then rear for even number stacks.

After the job is completed, the stapler returns to its home position. This is detected by the stapler HP sensor [C].

MX-FNX5 DETAILS 5 – 2

[E]

6. STAPLER

[D]

[B]

[A]

[B]

[A]

[C]

[E]

[D]

[C]

Rotation (1)

In the oblique staple position mode, the stapler rotation motor [A] rotates the stapler unit [B] 45° to counterclockwise after it moves to the stapling position.

Rotation (2)

When the staple end condition arises, the stapler motor moves the stapler to the front and the stapler rotation motor rotates the stapler unit to clockwise to remove the staple cartridge [C]. This allows the user to add new staples.

Once the staples have been installed, and the front door closed, the stapler unit returns to its home position.

Sensors

Two sensors [D] and [E] detect the angle of the stapler. There are three positions: horizontal, 45 degrees, 75 degrees.

[F]

[H]

When the stapler cartridge is locked and in position, actuator [A] deactivates the cartridge set sensor [B] and the stapler is ready for operation.

When aligned copies are brought to the stapling position by the positioning roller and jogger fences, the staple hammer motor [C] starts stapling.

During stapling, the stapler trims off the excess length of the staples. This length of the trimmings depends on the number of copies in the set. They will be very small for a stack containing 100 sheets.

The staple trimmings drop into the trap door [D] inside the stapler. When the stapler unit returns to its home position, solenoid {E} energizes opens the trap door.

The staple trimmings drop into the staple trimmings hopper [F].

The staple trimmings hopper descends as it fills, until actuator [G] activates the staple trimmings hopper full sensor [H]. A message asks the user to empty the staple trimmings.

[G]

MX-FNX5 DETAILS 5 – 3

[B]

7. FEED-OUT

[C]

[D][G]

[A]

[B]

[A]

[E]

[D]

The stapler has a staple end sensor [A] and cartridge set sensor [B]. When the staple cartridge is inserted, it pushes the actuator [C] into the gap of the cartridge set sensor. This tells the machine the stapler is ready for operation.

When a staple end or no cartridge condition is detected, a message is displayed advising the operator to install a staple cartridge. If this condition is detected during a copy job, the indication will appear, and the copy job will stop.

The staple cartridge has a clinch area [D] where jammed staples collect. The operator can remove the jammed staples from the clinch area by raising and lowering bracket lever [E].

[C]

[I]

[E]

[H]

[F]

After the copies have been stapled, the stack feed-out motor [A] starts.

The pawl [B] on the stack feed-out belt [C] transports the set of stapled copies up and feeds it to the shift tray exit roller [D].

When stapling starts, the exit guide motor [E] opens the upper exit guide [F], which includes the upper shift tray exit roller [G], in order to feed out the leading edge of the copy set smoothly.

The exit guide motor turns on again at the prescribed time after stapling finishes, and the upper exit guide plate is lowered. Then the shift tray exit roller takes over the stack feed-out.

The on-off timing of the exit guide motor is detected by the exit guide open sensor [H].

The stack-feed-out motor turns off when the pawl actuates the stack feed-out belt home position sensor [I].

MX-FNX5 DETAILS 5 – 4

8. PAPER EXIT STACKING

(1) (2) (3)

(4)

[F]

[E]

[A]

[B]

[C]

[D]

• The notched actuator [B] is used with sensors (1) and (2).

• The flat actuator [C] is used with sensor (3).

• Sensor (4) is provided with its own actuator [D].

The operation mode determines which parts are used to control the movement of the shift tray.

Sensor Names

No. Name

(1) Paper Height Sensor - Staple Mode (2) Paper Height Sensor - Standby Mode (3) Paper Height Sensor - Z-Fold Full (4) Paper Height Sensor - Shift/Z-Fold

[G]

The drag roller assembly [A] is fastened to a plate [B] on a shaft by a spring [C].

The cam [D], in contact with the bottom of the plate, is connected to the drag drive motor [E] via a timing belt.

The drag drive motor and timing belt rotate the cam against the bottom of the plate to move the rollers forward and back with each sheet ejected onto the shift tray.

The drag roller motor [F] drives the shaft [G] that rotates the drag rollers counterclockwise as the rollers move back. The simultaneous rotation and backward movement of the roller assembly pulls each sheet back toward the copier to align the edges of the stack on the shift tray.

The actuator [H] is mounted on the cam and rotating with both rotating clockwise) and detects the roller assembly home position when the actuator leaves the gap of the drag drive HP sensor [I] and signals the machine that the rollers are at the home position. The machine uses this information to control paper feed timing and confirm that the mechanism is operating correctly. The cam and actuator make one complete rotation for every sheet fed out of the machine onto the shift tray.

[H]

[I]

9. SHIFT TRAY OPERATION

A. OVERVIEW

[C]

(1)

(2) (3)

[D]

(4)

[B]

[A]

Sensors and Operation Modes

Mode Function

Shift Sensor (4) detects the amount of paper on the shift

Staple Sensor (1) detects the amount of paper on the shift

Standby • When the machine is turned on, Sensor (2) is

Z-Fold, Z-Fold Stap le

These operations are described in more detail in the following sections.

tray in shift mode to control operation of the tray lift motor.

tray in staple mode to control the tray lift motor.

used to position the tray at the standby position and keep it there when the shift is not in use or when the upper tray (proof tray) is used.

• If the shift tray is not attached to the machine (if it has been removed for servicing, for example), if the machine is switched on the tray mount will push up the feeler and switch off Sensor (2) to switch off the tray lift motor. (Sensor (4) cannot operate if the tray has been removed.)

• Sensor (4) detects the height of the tray when the output includes Z-folded sheets with and without stapling.

• Sensor (3) detects when the tray is full when the output includes Z-folded sheets with and without stapling.

The movement of the shift tray is controlled by four sensors (1), (2), (3), and (4) and a feeler [A] with two actuators [B] and [C].

MX-FNX5 DETAILS 5 – 5

B. SHIFT TRAY OPERATION: STAND-BY MODE

[A]

[B]

(1)

[B]

[A]

(2)

C. SHIFT TRAY OPERATION: SHIFT MODE

[A]

(4)

Standby Mode

When the machine is switched on:

1) The shift tray lift motor switches on and lowers the tray.

2) The feeler [A] descends and raises the hooked actuator [B] out of the gap of Sensor (2) and switches Sensor (2) ON.

3) When Sensor (2) switches ON this reverses the shift tray motor.

4) The shift tray motor raises the shift tray and pushes up the feeler, the actuator descends into the gap of Sensor (2), and switches Sensor (2) OFF.

5) When Sensor (2) switches OFF, this stops the shift tray lift motor with the shift tray at the standby position.

This sequence repeats every time the machine is powered on.

Sensor (2) also switches off the shift tray lift motor when the machine is switched on with the shift tray removed for servicing. When the machine is switched on without the shift tray attached to the side of the finisher:

1) The shift tray mount will push the feeler [A] up until the actuator [B] enters the gap of Sensor (2) and switches Sensor 2 ON.

2) When Sensor (2) switches ON this switches the shift tray motor OFF and stops the tray.

NOTE: Sensor (4) cannot operate with the shift tray removed so Sensor (2) is used to switch off the shift tray motor and stop the shift tray mount.

(4)

[B]

Sensor (4) and its feeler [A] and actuator [B] control the movement of the shift tray when paper is output in the sort/stack mode:

1) Paper is output to the tray.

2) As the height of the stack increases, this pushes up the feeler [A].

3) When the actuator [B] of the ascending feeler actuates Sensor (4), this switches the sensor OFF and switches the tray lift motor ON.

4) The tray lift motor lowers the tray until the feeler descends far enough to raise the actuator out of the gap of Sensor (4).

5) When the actuator leaves the gap of Sensor (4), this switches Sensor (4) ON, switches the motor OFF, and stops the tray.

The sequence repeats until the end of the job or until the tray becomes full. ( 9. SHIFT TRAY OPERATION -F.)

D. SHIFT TRAY OPERATION: STAPLE MODE

MX-FNX5 DETAILS 5 – 6

Sensor (1), feeler [A] and its notched actuator [B] control the movement of the shift tray when paper is output to the shift tray in the staple mode:

1) A stapled stack is output to the tray.

2) The tray lift motor switches ON and lowers the tray the prescribed distance.

3) Next, the tray lift motor raises the tray and feeler [A] until actuator [B] leaves the gap of Sensor (1).

4) When the actuator [b] leaves the gap of sensor (1), this switches Sensor (1) OFF and switches the tray lift motor OFF.

This sequence repeats every time a stack is output to the tray until the end of the job or until the tray becomes full. ( 9. SHIFT TRAY OPERATION -F.)

E. SHIFT TRAY OPERATION: Z-FOLDED PAPER

(3)

[C]

F. SHIFT TRAY FULL AND NEAR-FULL

DETECTION

[A]

[D]

[A]

[D]

(4)

[B]

Sensor (4) and its feeler [A] and actuator [B], and Sensor (3) with its feeler [C] and flat actuator [D] control the movement of the shift tray when Z-folded paper is output to the shift tray.

1) Z-folded paper is output to the tray.

2) As the height of the stack increases, this pushes up feeler [A] of Sensor (4).

3) When the actuator [B] of the ascending feeler enters the gap of Sensor (4), this switches the sensor OFF and switches the tray lift motor ON.

4) The tray lift motor lowers the tray until the feeler descends far enough to raise the actuator out of the gap of Sensor (4).

5) When the actuator leaves the gap of Sensor (4), this switches Sensor (4) ON, switches the motor OFF, and stops the tray.

6) Steps 1 to 5 repeat until the top of the paper stack pushes feeler [C] up and actuator [C] into the gap of Sensor (3).

7) When the actuator enters the gap of Sensor (3), this switches the sensor off and switches Sensor (3) OFF, signals that the tray is full and stops the job.

[B]

This machine has two shift tray full sensors: the shift tray full sensor (large paper) [A] for B4 and larger, and the shift tray full sensor [B] for small paper (smaller than B4).

NOTE: Sensor [C] (S20) is the near-full sensor.

When the actuator [D] enters sensor [A] while using large paper (about 1500 sheets are on the tray), a message will be displayed and copying will stop.

When the actuator [D] enters sensor [B] while using small paper (about 3,000 sheets are on the tray), a message will be displayed and copying will stop.

[C]

10. SHIFT TRAY SIDE-TO-SIDE MOVEMENT

[D]

[A]

[C]

[E]

(1)

(2)

[F]

[G]

In sort/stack mode, the shift tray [A] moves from side to side to separate the sets of copies.

The horizontal position of the shift tray is controlled by the shift motor [B] and shift gear disk [C]. After one set of copies is made and delivered to the shift tray, the shift motor turns on, driving the shift gear disk and the shaft [D]. The end fence [E] is positioned by the shaft, creating the side-to-side movement.

MX-FNX5 DETAILS 5 – 7

[B]

The next set of copies is then delivered. The motor turns on,

[A]

[B]

[C]

repeating the same process and moving the tray back to the previous position.

The disk is rotated alternately clockwise and counter-clockwise through an arc of 180 degrees.

The notches cut into the shift gear disk control the operation of the shift motor, using shift tray half-turn sensors [F] and [G].

If the job ends with the disk at (1) with only one sensor deactivated, the motor rotates the disk to the (2) position where both sensors are deactivated. This is the home position.

11. PUNCH UNIT

A. PUNCH UNIT DRIVE

B. PUNCH WASTE COLLECTION

[A]

[C]

[B]

[D]

[E]

The punch unit makes 2 or 3 holes at the trailing edge of the paper. The number of holes depends on a selection made on the operation panel.

The cam [A] has 2 punches on one side and 3 punches on the other, and is turned by the punch motor [B]. The punch motor turns on immediately after the trailing edge of the paper passes the entrance sensor. The punches on the cam rotate downward and punch holes in the paper.

After punching a sheet of paper, the cam returns to home position and stops. Home position depends on whether 2 holes or 3 holes are being made, so there are two punch HP sensors. Punch HP sensor 1 [C] is used when 2-hole punching is selected, and punch HP sensor 2 [D] is used when 3-hole punching is selected. When the cut-out [E] enters the slot of the punch HP in use (sensor 1 or 2hole punching) the motor stops.

The knob (not shown) on the front end of the punch unit can be turned in either direction to clear paper jammed in the punch unit.

Punch waste is collected in the punch waste hopper [A] positioned under the punch unit.

When the level of the punch waste in the hopper rises as far as the hole [B] in the hopper, the punch hopper full sensor [C] turns on, stops the job, and triggers a message on the operation to indicate that the hopper is full and must be removed and emptied.

The job resumes automatically after the hopper is emptied and returned to the finisher.

The punch hopper full sensor also functions as the hopper set sensor. When the hopper is not in the finisher, or if it is not inserted completely, the spring loaded sensor arm rotates up and to the right with the punch waste sensor away from the hole in the hopper holder and a message is displayed. The message in this case is the same as the hopper full message.

12. SHIFT TRAY JOGGER UNIT

A. JOGGER UNIT MECHANICAL LAYOUT

1 Shift Tray Jogger Retraction Motor 2 Shift Tray Jogger Motor Timing Belt 3 Shift Tray Jogger Motor 4 Shift Tray Jogger Fence Timing Belt 5 Shift Tray Jogger Fences 6 Shift Tray Jogger HP Sensor 7 Shift Tray Jogger Lift HP Sensor

MX-FNX5 DETAILS 5 – 8

B. JOGGER UNIT DRIVE

[H]

[C]

[B]

[A]

[D]

[I]

[J]

[G]

[F]

[E]

After the first sheet exits, the shift tray jogger motor [A] switches on and rotates the jogger timing belt [B], gear [C] and jogger fence timing belt [D]. This closes the jogger fences [E] against the sides of the first sheet to align it and stops. Next, the motor reverses to open the fences for the next sheet. The jogger motor alternates its direction of rotation to open and close the jogger fences. The timing is prescribed by the width of the paper selected for the job.

At the end of the job, the actuator [F] activates the shift tray jogger HP sensor [G] which shuts off the jogger motor and starts the jogger fence retraction motor [H].

The jogger fence retraction motor rotates the shaft which raises the jogger fences and lowers the actuator [I] into the slot of the jogger fence retraction HP sensor [J]. The activated sensor turns off the jogger fence retraction motor and the jogger fences remain at the raised position.

MX-FNX5 DETAILS 5 – 9

M27 M05 M02

M01

M04

M10

M28

MX-FNX5

[6] OVERALL MACHINE INFORMATION

Service Manual

1. MECHANICAL COMPONENT LAYOUT 2. DRIVE LAYOUT

A. MAIN DRIVE

1 Upper Tray 2 Middle Transport Rollers 3 Upper Tray Exit Roller 4 Upper Transport Rollers 5 Upper Tray Junction Gate 6 Stapler Junction Gate 7 Entrance Rollers 8 Punch Unit 9 Pre-stack Junction Gates (x2)

10 Punch Waste Hopper

11 Pre-stack Tray 12 Stack Plate 13 Stapler 14 Staple Trimmings Hopper 15 Alignment Brush Roller 16 Positioning Roller 17 Stack Feed-out Belt 18 Shift Tray Drive Belt 19 Lower Transport Rollers 20 Shift Tray 21 Shift Tray Exit Roller

M01 Shift Tray Exit Motor M02 Shift Tray Lift Motor M04 Stapler Exit Motor M05 Upper Tray Exit Motor M10 Pre-Stack Transport Motor M27 Upper Transport Motor M28 Lower Transport Motor

MX-FNX5 OVERALL MACHINE INFORMATION 6 – 1

B. STAPLING TRAY DRIVE

3. ELECTRICAL COMPONENTS

M17

M12 Positioning Roller Motor M13 Positioning Roller Drive Motor M16 Jogger Motor M17 Stack Feed-Out Belt Motor M18 Stack Plate Motor (Center) M19 Stack Plate Motor (Front) M20 Stack Plate Motor (Rear) M21 Stacker Movement Motor M22 Stapler Rotation Motor M24 Top Fence Motor

M16

A. OVERVIEW

M24

M13

M12

S32

S30

M13

M12

S31

M17

M16

S29

M25

S28

S27

S37

S35

M20

S33

M18

S38

M20

S36

M21

M18M19M22

M12 Positioning Roller Motor M13 Positioning Roller Drive Motor M16 Jogger Motor M17 Stack Feed-Out Belt Motor M18 Stack Plate Motor (Center) M19 Stack Plate Motor (Front) M20 Stack Plate Motor (Rear) M22 Stapler Rotation Motor M23 Staple Hammer Motor M24 Top Fence Motor M25 Bottom Fence Motor

S27 Stack Feed-Out Belt HP Sensor S28 Staple Tray Full Sensor S29 Jogger HP Sensor S30 Bottom Fence HP Sensor S31 Top Fence HP Sensor S32 Positioning Roller HP Sensor S33 Stack Plate HP Sensor (Center) S34 Stack Plate HP Sensor (Front) S35 Stack Plate HP Sensor (Rear) S36 Stapler HP Sensor (Front/Rear) S37 Stapler Rotation Sensor 1 S38 Stapler Rotation Sensor 2 S44 Staple Cartridge Set Sensor S45 Staple End Sensor

SHTR_S Staple Trimming Chute Solenoid

M22

SHTR_S

S34M19

S44

S45

M23

MX-FNX5 OVERALL MACHINE INFORMATION 6 – 2

S04

S05

S17

S06

M03

S02

S03

S26

S01

S39

S25

M01 Shift Tray Exit Motor M02 Shift Tray Lift Motor M04 Stapler Exit Motor M05 Upper Tray Exit Motor M07 Upper Tray Junction Gate Motor M08 Stapler Junction Gate Motor M09 Pre-Stack Junction Gate Motor M10 Pre-Stack Transport Motor

M11 Pre-Stack Stopper Motor M14 Drag Drive Motor M15 Drag Roller Motor M27 Upper Transport Motor M28 Lower Transport Motor M29 Punch Motor M30 Shift Tray Jogger Motor M31 Shift Tray Jogger Retraction Motor

S14 Upper Tray Junction Gate HP Sensor

S15 Stapler Junction Gate HP Sensor

S16 Pre-Stack Junction Gate HP Sensor

S24 Pre-Stack Stopper HP Sensor

B. ELECTRICAL COMPONENT SUMMARY

S21

S22

1 Front Door Safety Switch

M03 Exit Guide Motor

S01 Entrance Sensor S02 Upper Tray Exit Sensor S03 Upper Tray Full Sensor S04 Shift Tray Exit Sensor 1 S05 Shift Tray Exit Sensor 2 S06 Exit Guide HP Sensor S17 Pre-Stack Tray Paper Sensor (Right) S21 Stapler Tray Exit Sensor S22 Staple Trimmings Hopper Full Sensor S23 Staple Trimmings Hopper Set Sensor S25 Pre-Stack Tray Paper Sensor (Left) S26 Stapler Tray Entrance Sensor S39 Punch-Out Hopper Full Sensor

M27

S15

M05

M02

M29

M08 S14

M07

M10

M09

S16

M04

S11

S24

M28

M01

S23

M30

M31 M15

M14

Motors

No. Name Description

M01

SFT_EX_M

M02

LFT_M

M03

KAIHEI_M

M04

STP_EX_M

M05

PRF_EX_M

M06

SFT_M

M07

PRFK_M

M08

STPK_M

M09

PRSTKK_M

M10

PRSTKH_M

M11

PRSTKT_M

M12

POP_M

M13

POPH_M

M14

MKUDO_M

M15

MHNSO_M

Shift Tray Exit Motor Shift Tray Lift Motor

Exit Guide Motor Opens and closes the upper exit

Stapler Exit Motor Drives the rollers that feed stapled

Upper Tray Exit Motor

Shift Motor Moves the shift tray from side to side.

Upper Tray Junction Gate Motor Stapler Junction Gate Motor

Pre-Stack Junction Gate Motor Pre-Stack Transport Motor Pre-Stack Stopper Motor

Positioning Roller Motor Positioning Roller Drive Motor Drag Drive Motor Extends the sponge roller that drags

Drag Roller Motor Rotates the drag roller counter-

Drives the exit roller for the shift tray.

Moves the shift tray up or down.

guide. When stapling starts, the exit guide motor opens the upper exit guide, which includes the upper shift tray exit roller, in order to feed out the leading edge of the copy set smoothly. The exit guide motor turns on again a certain time after stapling is complete, and the upper exit guide plate is lowered. Then the shift tray exit roller takes over the stack feed-out. The onoff timing of the exit guide motor is detected by the exit guide HP sensor.

stacks out of the stapling unit. Drives the rollers that output paper to the proof tray (top tray).

Operates the upper tray junction gate.

Operates the staple junction gate that directs paper into the stapling path.

Operates the pre-stack junction gates that direct paper into path 1, 2, or 3 of the pre-stack unit. Drives the rollers that feed paper into the pre-stack paper paths. Controls the stopper that stops the sheets in the pre-stack unit and then releases them to the staple tray.

Moves the positioning roller into contact with the paper. Rotates the positioning roller.

the stapled stack on the shift tray toward the finisher so that the edge of the stack is aligned against the back of the shift tray.

clockwise to pull the ejected paper toward the machine so that the edge of the stack on the shift tray is aligned against the back of the shift tray.

MX-FNX5 OVERALL MACHINE INFORMATION 6 – 3

Motors

No. Name Description

M16

JOG_M

M17

BLT_M

M18

OSAE_M

M19

OSAEM_M

M20

OSAEU_M

M21

STPMV_M

M22

STPPOS_

M23

STP_M

M24

STOPPER

M25

FENCE_M

M27

MAIN1_M

M28

MAIN2_M

M29

PNCH_M

M30

SFTJG_M

M31

SFTJGT_M

PCBs

No. Name Description

PCB Main Board

PCB Main Board Controls the finisher and

Sensors

No. Name Description

S01

ENTR

S02

PRF_EX

S03

PRF_FL

S04

SFT_EX1

S05

SFT_EX2

S06

KAiHEiHP

S07

STP_SMN

Jogger Motor Moves the jogger fences of the

Stack Feed-Out Belt Motor

Stack Plate Motor (Center) Stack Plate Motor (Front) Stack Plate Motor (Rear)

Stap ler Movement Motor Stapler Rotation Motor Staple Hammer Motor

Top Fence Motor After the specified number of sheets

Bottom Fence Motor

Upper Transport Motor

Lower Transport Motor Punch Motor Drives the punch shaft and roller.

Shift Tray Jogger Motor

Shift Tray Jogger Retraction Motor

(Output Jogger)

Entrance Sensor Detects the copy paper entering the

Upper Tray Exit Sensor Upper Tray Full Sensor

Shift Tray Exit Sensor 1 Shift Tray Exit Sensor 2 Exit Guide HP Sensor

Paper Height Sensor - Standby Mode

stapling tray. Drives the stack feed-out belt which lifts the stapled stack and feeds it out of the finisher. The stack-feed-out motor turns off when the pawl actuates the stack feed-out belt home position sensor. Presses down the center of the edge for stapling. Presses down the front corner of the edge for stapling. Presses down the rear corner of the edge for stapling. Moves the staple unit side-to-side.

Rotates the stapler 45 degrees for oblique stapling. Drives the staple hammer.

has been fed, this motor lowers the top fence against the leading edges of the sheets to align them for stapling and then raises the top fence to its home position after stapling. Operates the top fence that jogs prestacked paper vertically (in the direction of paper feed). After the specified number of sheets has been fed, this motor lowers the bottom fence to position the stack for stapling and then raises the bottom fence to its home position after stapling. Feeds paper in the upper transport area. Drives the rollers that transport paper toward the proof tray (top tray).

Drives the rollers that transport paper in the shift and stapling paper path.

Drives the shift tray jogger fences against the sides of the sheets to align the stack, then reverses to return them to the home position.

Raises the shift tray jogger fences after aligning the stack, then reverses and lowers them to them to the home position.

Controls operation of the shift and output jogger mechanisms.

communicates with the copier.

finisher and checks for misfeeds. Checks for misfeeds at the upper tray.

Detects when the upper tray is full.

Controls the output timing of stapled stacks and detects jams. Controls the timing of paper in the shift path and detects paper jams. Detects whether the guide plate is opened or not.

Detects the height of the tray when the machine is turned on to position the tray at the standby position.

Sensors

No. Name Description

S08

SFT_SMN

S09

Z_SFT_FL

S10

SMN_KNT

S11

MKUDOHP

S12

SFT1HP

S13

SFT2HP

S14

PRFKHP

S15

STPKHP

S16

PRSTKHP

S17

PRSTKRHP

S18

KGN

S19

KGN_DAi

S20

NEAR_KGN

S21

STP_EX

S22

HARI_FL

S23

HOPPRSET

S24

PRSTKKHP

S25

PRESTK

S26

JAM_PPR

S27

BLTHP

S28

KAMiARi

S29

JOGHP

S30

FENCEHP

Paper Height Sensor - Staple Mode Paper Height Sensor - Z-Fold Full

Paper Height Sensor - Shift/ZFold

Drag Drive HP Sensor

Shift Tray HalfTurn Sensor 1

Shift Tray HalfTurn Sensor 2

Upper Tray Junction Gate HP Sensor Stapler Junction Gate HP Sensor

Pre-Stack Junction Gate HP Sensor Pre-Stack Tray Paper Sensor (Right) Shift Tray Full Sensor

Shift Tray Full Sensor (Large Paper) Shift Tray NearFull Sensor Stap le r Tr ay Exit Sensor

Stap le Tri mmings Hopper Stap le Tri mmings Hopper Set Sensor Pre-Stack Stopper HP Sensor

Pre-Stack Tray Paper Sensor (Left)

Stap le r Tr ay Entrance Sensor

Stack Feed-Out Belt HP Sensor

Staple Tray Full Sensor Jogger HP Sensor Bottom Fence HP Sensor

Detects the height of the paper output on the shift tray and adjusts the height of the tray in the staple mode. Detects the height of the paper output on the shift tray and signals when the tray is full when Z-folded paper is output to the shift tray.

Detects the amount of paper on the shift tray 1) in shift mode to control operation of the tray lift motor, and 2) when Z-folded paper is output to the shift tray. Controls the push and pull movement of the drag roller when it extends and drags paper back against the back of the shift tray to keep the edge of the stack aligned on the shift tray. Detects whether the shift tray is at either the front or back position. Controls the side-to-side movement of the shift tray. (This pair of sensors is used to detect the positions of the leading and trailing edges of the sheets controls operation of the shift mechanism.)

Detects whether the shift tray is at either the front or back position. Controls the side-to-side movement of the shift tray. Detects the upper tray junction gate at its home position.

Detects the staple junction gate at its home position.

Detects the pre-stack junction gate mechanism at its home position.

Detects paper feed in the right side of the pre-stack unit and detects jams.

Detects when the shift tray is full for paper smaller than B4. The tray is at its lower limit.

Detects when the shift tray is full for large size paper (B4 or larger).

Detects when the shift tray is nearly full. Detects jams at the staple tray exit.

Detects when the staple trimmings hopper is full. Detects if the hopper that holds stapling trimmings is set correctly or incorrectly. Detects the pre-stack stopper mechanism at its home position.

Detects paper feed in the right side of the pre-stack unit. Controls the release timing of the pre-stack stopper, and starts the prestack transport motor. Also detects paper jams. Detects a paper jam if there is paper at the entrance of the stapler unit junction gate when the machine is turned on or after the door is closed. Detects the home position of the stack feed-out belt.

Detects paper in the stapler tray.

Detects the home position of the jogger fence in the stapler tray. Detects the bottom fence at its home position.

MX-FNX5 OVERALL MACHINE INFORMATION 6 – 4

Sensors

No. Name Description

S31

STPPRHP

S32

POPHP

S33

OSAEHP

S34

OSAEMHP

S35

OSAEUHP

S36

STPMVHP

S37

STPPS1HP

S38

STPPS2HP

S39

PNCH_FLL

S40

PNCHHP1

S41

PNCHHP2

S42

SFTJOGHP

S43

SFTJGTHP

Top Fence HP Sensor Positioning Roller HP Sensor

Stack Plate HP Sensor (Center) Stack Plate HP Sensor (Front) Stack Plate HP Sensor (Rear)

Stapler HP Sensor (Front/ Rear) Stapler Rotation Sensor 1

Stapler Rotation Sensor 2

Punch-out Hopper Full Sensor Punch HP Sensor 1

Punch HP Sensor 2

Shift Tray Jogger HP Sensor

Shift Tray Jogger Retraction HP Sensor

Detects the top fence at its home position. Detects the home position of the positioning roller.

Detects the home position of the center stack plate. Detects the home position of the front stack plate. Detects the home position of the rear stack plate.

Detects the home position of the staple unit for side-to-side movement.

Paired with Stapler Rotation Sensor 2. This sensor pair controls the positioning of the corner stapler for the horizontal, 45° angle, and 75° angle stapling positions. Paired with Stapler Rotation Sensor 1. This sensor pair controls the positioning of the corner stapler for the horizontal, 45° angle, and 75° angle stapling positions.

Detects when the punch-out hopper is full and detects when the punch tray is set. Detects the cam home position for the 2-hole punch. After punching a sheet of paper, the cam returns to home position and stops. Home position depends on whether 2 holes or 3 holes are being made, so there are two punch HP sensors. Punch HP sensor 1 is used when 2-hole punching is selected, and punch HP sensor 2 is used when 3-hole punching is selected. When the cutout enters the slot of the punch HP in use (sensor 1 or 2-hole punching) the motor stops. Detects the cam home position for 3hole punch. After punching a sheet of paper, the cam returns to home position and stops. Home position depends on whether 2 holes or 3 holes are being made, so there are two punch HP sensors. Punch HP sensor 1 is used when 2-hole punching is selected, and punch HP sensor 2 is used when 3-hole punching is selected. When the cut-out enters the slot of the punch HP in use (sensor 1 or 2-hole punching) the motor stops.

Detects the actuator on the rear shift tray jogger fence and switches off the shift tray jogger motor, and signals the machine to turn on the shift tray jogger retraction motor to raise the fences at the end of a job. Detects the jogger fences of the shift tray jogger unit at their home positions.

Solenoids

No. Name Description

SHTR_S Staple Trimming

Chute Solenoid

Switches

No. Name Description

SW Front Door Safety

Switch

SW Emergency Stop

Switch

SW Shift Tray Upper

Limit Switch

Opens and closes the trap door that drops staple trimmings into the stapling trimmings hopper.

Detects when the front door is open. The finisher does not operate until the front door has been closed.

Switches the current job off and on to allow time for the operator to remove paper from the shift tray. Cuts the power to the shift tray lift motor when the shift tray position is at its upper limit.

MX-FNX5 OVERALL MACHINE INFORMATION 6 – 5

C. BLOCK DIAGRAM

24 V

Main unit

S1: Inlet port sensor

S2: Proof paper exit sensor

S3: Proof full sensor

S4:

Shift paper exit 1 sensor

S5:

Shift paper exit 2 sensor

S6:

Paper exit port open/close home sensor

S7:

Shift paper surface sensor

S8: Staple paper surface sensor

S9: Z paper shift full sensor

S10: Paper surface sensor

Return drive home sensor

S11:

S12: Shift home 1 sensor

S13: Shift home 2 sensor

S14: Proof select home sensor

S15:

Staple select home sensor

S16: Pre-stack select home sensor

S17: Pre-stack right sensor

S18: Tray lower limit sensor

S19:

Tray lower limit large sensor

S20: Tray near lower limit sensor

Staple paper exit sensor

S21:

S22: Staple dust full sensor

S23:

Staple dust hopper set sensor

S24:

Pre-stack pawl release home sensor

S25: Pre-stack sensor

S26: Jam paper sensor

S27:

Discharge home sensor

S28: Staple tray paper surface sensor

S29: Jogger home sensor

S30: Movable fence home sensor

S31:

Lead edge stopper home sensor

S32: Tapping drive home sensor

S41: Punch home 2 sensor

Emergency stop

S11

S13

S15

S17

S19

S21

S23

S25

S27

S29

S31

S41

Stop LED

SW PWB

S39: Punch dust full sensor

S40: Punch home 1 sensor

S39

S40

S10

S12

S14

S16

S18

S20

S22

S24

S26

S28

S30

S32

FU100

250V T5A L

Reg.

MX-FNX5 Main PWB

Punch PWB

24V

SW2: Door SW (Interlock switch)

(STP)

M11

(STP)

M13

(STP)

M15

(STP)

M17

(STP)

M19

(STP)

M21

(STP)

M23

(STP)

M25

(STP)

M28

(DC less)

S33

S35

S37

M1: Shift paper exit motor

M2: Tray up/down motor

(DC)

Paper exit port open/close motor

M3:

M4: Staple paper exit motor

(STP)

M5: Proof paper exit motor

M6: Shift motor

(STP)

M7: Proof select motor

M8: Staple select motor

(STP)

M9: Pre-stack select motor

M10

M10: Pre-stack transport motor

(STP)

Pre-stack pawl release motor

M11:

M12

M12: Tapping drive motor

(STP)

M13: Tapping transport motor

M14

M14: Return drive motor

(STP)

M15: Return transport motor

M16

M16: Jogger motor

(STP)

M17: Discharge motor

M18

M18: Holding motor

(STP)

M19: Holding front motor

M20

M20: Holding rear motor

(STP)

M21: Stapler back/forth motor

M22

M22: Stapler diagonal motor

(STP)

M23: Staple motor

M24

M24: Lead edge stopper motor

(STP)

M25: Movable fence motor

M27

M27: Upper transport motor

(DC less)

M28: Lower transport motor

SOL

SOL1:

Shooter open/close solenoid

S33: Holding home sensor

S34: Holding front home sensor

S35: Holding rear home sensor

Stapler back/forth home sensor

S36:

S37:

Stapler diagonal home 1 sensor

S38:

Stapler diagonal home 2 sensor

(Remark) 1: STP: Stepping motor 2: DC: DC brush motor 3: DC less : DC brushless motor

M29: Punch motor

S34

S36

S38

M29

(STP)

S42:

Shift jogger home sensor

S43:

Shift jogger retract home sensor

S42

S43

Shift jogger PWB

MX-FNX5 OVERALL MACHINE INFORMATION 6 – 6

M30

M30: Shift jogger motor

(STP)

M31

M31: Shift jogger retract motor

(STP)

D. ACTUAL WIRING CHART

Proof select

Staple select

home sensor

Pre-stack select

home sensor

Pre-stack right

sensor

Tray lower limit

limit sensor

large sensor

Tray near lower

Tray lower limit

Staple paper

exit sensor

sensor

hopper set

Staple dust

Staple dust full

Blue

sensor

Jam paper

sensor

Pre-stack

release home

Pre-stack pawl

AMP Mini CT + Interface 3P

Yellow

AMP

Mini CT 8P

Mini CT 6P

Mini CT 10P

Mini CT 9P

AMP CT + Interface 3P Blue

AMPCT3PBlue

AMP

Mini CT 6P

AMP

Mini CT 3P

Main control PWB

AMP

Mini CT 9P

AMP

Mini CT 19P

AMP

Mini CT 14P

sensor

Shift paper

AMP Mini CT + Interface 6P

AMPMiniCT6P

exit 1 sensor

Shift paper

exit 2 sensor

AMP CT 4P

AMP CT 3P

AMPCT3PBlue

AMPCT+Interface4P

AMPCT+Interface3P

AMP CT + Interface 3P Blue

sensor

Inlet port

Proof paper

exit sensor

Proof full

AMP Mini CT + Interface 3P

AMP Mini CT + Interface 3P Yellow

open/close

Paper exit port

home sensor

AMP Mini CT + Interface 9P

AMPMiniCT9P

Shift paper

surface sensor

Blue

Staple paper

surface sensor

Blue

sensor

full sensor

Z paper shift

Paper surface

AMP CT 6P

AMP CT + Interface 6P

3. The connector is of pressure type unless otherwise specified.

2. The power source is of UL3619 AWG26(H) unless otherwise specified.

Return drive

home sensor

Shift home 2

Shift home 1

sensor

(Note) 1. The part number suffix of a component part is omitted.

MX-FNX5 OVERALL MACHINE INFORMATION 6 – 7

MOLEX

Mi II 8P Red

MOLEX

Mi II 9P Red

MOLEX

Mi II 4P

AMP

Mini CT 4P

AMP

Mini CT 4P

AMP

Mini CT 4P

Main control PWB

AMP

Mini CT 20P

AMP

Mini CT 20P

AMP

Mini CT 20P

AMP CT 13P

AMP CT + Interface 13P

AMP

Mini CT 9P

AMP

Mini CT 12P

AMP

Mini CT 12P

AMP

Mini CT 12P

AMP

Mini CT 10P

AMP

Mini CT 10P

AMP Mini CT + Interface 10P AMP Mini CT 10P

AMP

Mini CT 18P

AMP

Mini CT 18P

AMP

Mini CT 10P

AMP CT + Interface 10P

AMP CT 10P

Pressure bonding

MOLEX

5557 2P

Pressure bonding

Discharge

home sensor

Staple tray paper

surface sensor

Jogger home

sensor

AMP CT + Interface 2P

Pressure bonding

AMP CT 2P

Pressure bonding

AMP CT + Interface 2P

Pressure bonding

AMP CT 2P

Pressure bonding

home sensor

Lead edge stopper

Blue

sensor

Tapping drive home

Holding home

sensor

Holding front home

Blue

home sensor

Movable fence

Holding rear home

sensor

Blue

home sensor

Stapler back/forth

home 1 sensor

Stapler diagonal

home 2 sensor

Stapler diagonal

AMP

CT 7P Pressure bonding

Shooter

open/close

solenoid

Staple motor

5557 2P Pressure bonding

3. The connector is of pressure type unless otherwise specified.

2. The power source is of UL3619 AWG26(H) unless otherwise specified.

Stapler

(Note) 1. The part number suffix of a component part is omitted.

MX-FNX5 OVERALL MACHINE INFORMATION 6 – 8

Return drive motor

AMPCT7P

Pressure bonding

AMPCT+

Interface 7P

AMPCT7P

AMP CT +

Return transport motor

Pressure bonding

Interface 7P Blue

Jogger motor

AMPCT7P

Pressure bonding

AMPCT+

Interface 7P

Discharge motor

AMPCT7P

Pressure bonding

AMPCT+

Interface 7P

Holding motor

Round terminal: M4

T14 (Moter)

AMPCT7P

Pressure bonding

T13 (F.G.)

Round terminal: M3

AMPCT+

Interface 7P

AMP

Mini CT 16P

AMPCT7P

AMPCT+

Tapping transport motor

Pressure bonding

Interface 7P Blue

Holding front motor

AMPCT7P

Pressure bonding

AMPCT+

Interface 7P

AMP

Mini CT 14P

Holding rear motor

AMPCT7P

Pressure bonding

AMPCT+

Interface 7P

Movable fence motor

AMPCT7P

Pressure bonding

AMP CT +

Interface 7P Blue

Door SW

AMP

#250 Pressure bonding

AMP

Mini CT 16P

AMP

Mini CT 16P

AMP

Mini CT 16P

AMP

Mini CT 14P

AMP

Mini CT 15P

Mini CT 7P

MOLEX

51067 3P Pressure bonding

Main control PWB

AMP

Mini CT 11P

AMP CT + Interface 7P

AMP CT 7P

AMP CT + Interface 7P

AMP CT 3P

AMP CT + Interface 3P

Pressure bonding

AMP

Mini CT 15P

AMPCT+Interface7P

AMP

Mini CT 7P

AMP

CT 7P

AMP

Mini CT 15P

AMP CT + Interface 7P

AMP

Mini CT 18P

AMP CT + Interface 7P

AMP CT + Interface 2P

JST PS #110

AMP CT 7P

Pressure bonding

Shift motor

Pressure bonding

Tray upper limit SW

AMP CT 7P

Pressure bonding AMP CT + Interface 7P

Proof select

motor

AMP CT 7P

Pressure bonding

Staple select

motor

AMP CT 7P

Pressure bonding AMP CT + Interface 7P

Pre-stack

select motor

Pre-stack

transport motor

AMPCT7P

Pressure bonding AMP CT + Interface 7P Blue

Tapping drive

motor

AMP CT 7P Pressure bonding

Lead edge

AMPCT7P

Pressure bonding

exit motor

stopper motor

Shift paper

AMP CT 2P Pressure bonding

Tray up/down

motor

AMPCT7P

Pressure bonding AMP CT + Interface 7P

3. The connector is of pressure type unless otherwise specified.

2. The power source is of UL3619 AWG26(H) unless otherwise specified.

Proof paper

exit motor

(Note) 1. The part number suffix of a component part is omitted.

MX-FNX5 OVERALL MACHINE INFORMATION 6 – 9

Upper transport motor

Lower transport motor

Shift jogger motor

Shift jogger home sensor

Shift jogger retract motor

I/F: Main unit

Shift jogger retract home sensor

AMPCT3PBlue

AMP CT 7P Pressure bonding

AMP CT + Interface 7P

AMP

Mini CT 15P

AMP

Mini CT + Interface 15P

AMP CT + Interface 7P Blue AMP CT 7P Pressure bonding

JST EL

15P Pressure

bonding

Shift jogger section

T1 F.G.

Shift jogger PWB

SSJC-HYB

10P Pressure bonding

Round terminal: M3

AMP Mini CT 12P

AMP

Mini CT 15P

MOLEX

Mi II 8P Red

MOLEX

Mi II 9P Red

MOLEXMiII

8P Pressure bonding

MOLEXMiII

9P Pressure bonding

Main control PWB

AMP

Mini CT 18P

Round terminal: M4

T9 (F.G.)

AMP CT 8P AMP CT + Interface 8P

AMP CT 7P

Pressure bonding AMP CT + Interface 7P

AMP CT 7P

Pressure bonding AMP CT + Interface 7P

AMP

Mini CT 8P

Round terminal: M4

T5 (F.G.)

Round terminal: M3

T7 (F.G.)

AMP CT 7P

Pressure bonding AMP CT + Interface 7P

AMP

CT 12P

Pressure bonding

AMP

CT 12P

Pressure bonding

AMP

Mini CT 7P

Pressure bonding

AMP

CT 7P

Pressure bonding

MOLEX

51004 11P

Pressure bonding

AMP

CT 3P

Punch PWB

AMP

Mini CT 4P

AMP Mini CT + Interface 4P

AMP Mini CT 4P

AMP

Mini CT 8P

AMP CT +

Interface 7P

AMP CT 7P

Pressure bonding

AMP

Mini CT 7P

AMP CT +

Interface 7P

AMP CT 7P

Pressure bonding

sensor

T10 (F.G.)

Round terminal: M4

Stapler

diagonal motor

Stapler

back/forth motor

T6 (F.G.)

Round terminal: M3

T8 (Moter)

Round terminal: M4

Pre-stack pawl

release home

Punch dust full

Punch unit (Note 4)

sensor

Punch home 1

Punch motor

sensor

Punch home 2

Emergency stop SW PWB

4. Punch unit (option): C31200 (DOM2/3 holes), C31201 (NA2/3 holes), C31202 (EU2/4 holes), C31203 (NE4 hole).

3. The connector is of pressure type unless otherwise specified.

2. The power source is of UL3619 AWG26(H) unless otherwise specified.

Staple paper

exit motor

Paper exit port

open/close motor

(Note) 1. The part number suffix of a component part is omitted.

MX-FNX5 OVERALL MACHINE INFORMATION 6 – 10

LEAD-FREE SOLDER

The PWB’s of this model employs lead-free solder. The “LF” marks indicated on the PWB’s and the Service Manual mean “Lead-Free” solder.

The alphabet following the LF mark shows the kind of lead-free solder.

Example:

Solder composition

Sn-Ag-Cu

Sn-Ag-Bi Sn-Ag-Bi-Cu

Sn-Zn-Bi

Sn-In-Ag-Bi

Sn-Cu-Ni

Sn-Ag-Sb

Bi-Sn-Ag-P Bi-Sn-Ag

5mm

Lead-Free

Solder composition code (Refer to the table at the right.)

(1) NOTE FOR THE USE OF LEAD-FREE SOLDER THREAD

When repairing a lead-free solder PWB, use lead-free solder thread.

Never use conventional lead solder thread, which may cause a breakdown or an accident.

Since the melting point of lead-free solder thread is about 40°C higher than that of conventional lead solder thread, the use of the exclusive-use soldering iron is recommended.

Solder composition code

(2) NOTE FOR SOLDERING WORK

Since the melting point of lead-free solder is about 220°C, which is about 40°C higher than that of conventional lead solder, and its soldering capacity is inferior to conventional one, it is apt to keep the soldering iron in contact with the PWB for longer time. This may cause land separation or may exceed the heat-resistive temperature of components. Use enough care to separate the soldering iron from the PWB when completion of soldering is confirmed.

Since lead-free solder includes a greater quantity of tin, the iron tip may corrode easily. Turn ON/OFF the soldering iron power frequently.

If different-kind solder remains on the soldering iron tip, it is melted together with lead-free solder. To avoid this, clean the soldering iron tip after completion of soldering work.

If the soldering iron tip is discolored black during soldering work, clean and file the tip with steel wool or a fine file.

No part of this publication may be reproduced,

stored in a retrieval system, or transmitted in

any form or by any means, electronic, mechanical,

form or byanymeans, electronic, mechanical,

photocopying, recording, or otherwise, without prior written permission of the publisher.

CAUTION FOR BATTERY REPLACEMENT

(Danish) ADVARSEL !

Lithiumbatteri – Eksplosionsfare ved fejlagtig håndtering.

(English) Caution !

Danger of explosion if battery is incorrectly replaced.

Dispose of used batteries according to manufacturer’s instructions.

(Finnish) VAROITUS

Paristo voi räjähtää, jos se on virheellisesti asennettu.

Vaihda paristo ainoastaan laitevalmistajan suosittelemaan

(French) ATTENTION

Il y a danger d’explosion s’ il y a remplacement incorrect

de la batterie. Remplacer uniquement avec une batterie du

même type ou d’un type équivalent recommandé par

Mettre au rebut les batteries usagées conformément aux

(Swedish) VARNING

(German) Achtung

Explosionsgefahr bei Verwendung inkorrekter Batterien.

Als Ersatzbatterien dürfen nur Batterien vom gleichen Typ oder

vom Hersteller empfohlene Batterien verwendet werden.

Entsorgung der gebrauchten Batterien nur nach den vom

Udskiftning må kun ske med batteri

af samme fabrikat og type.

Levér det brugte batteri tilbage til leverandoren.

Replace only with the same or equivalent type

recommended by the manufacturer.

tyyppiin. Hävitä käytetty paristo valmistajan ohjeiden

mukaisesti.

le constructeur.

instructions du fabricant.

Explosionsfara vid felaktigt batteribyte.

Använd samma batterityp eller en ekvivalent

typ som rekommenderas av apparattillverkaren.

Kassera använt batteri enligt fabrikantens

instruktion.

Hersteller angegebenen Anweisungen.

CAUTION FOR BATTERY DISPOSAL

(For USA, CANADA)

THIS PRODUCT CONTAINS A LITHIUM PRIMARY

(MANGANESS DIOXIDE) MEMORY BACK-UP BATTERY

THAT MUST BE DISPOSED OF PROPERLY. REMOVE THE

BATTERY FROM THE PRODUCT AND CONTACT YOUR

LOCAL ENVIRONMENTAL AGENCIES FOR INFORMATION

ON RECYCLING AND DISPOSAL OPTIONS.

CE PRODUIT CONTIENT UNE PILE DE SAUVEGARDE DE

MÉMOIRE LITHIUM PRIMAIRE (DIOXYDE DE MANGANÈSE)

QUI DOIT ÊTRE TRAITÉE CORRECTEMENT. ENLEVEZ LA

PILE DU PRODUIT ET PRENEZ CONTACT AVEC VOTRE

AGENCE ENVIRONNEMENTALE LOCALE POUR DES

INFORMATIONS SUR LES MÉTHODES DE RECYCLAGE ET

“BATTERY DISPOSAL”

“TRAITEMENT DES PILES USAGÉES”

DE TRAITEMENT.

Printed in Japan.

No part of this publication may be reproduced,

stored in a retrieval system, or transmitted,

in any form or by any means,

electronic; mechanical; photocopying; recording or otherwise

without prior written permission of the publisher.

Trademark acknowledgements

Microsoft Corporation in the U. S.A. and other countries.

Windows Windows® and U.S.A. and other countries.

IBM and PC/AT are trademarks of International Business Machines Corporation.

Acrobat reserved. Adobe, the Adobe logo, Acrobat, and the Acrobat logo are trademarks of Adobe Systems Incorporated.

All other trademarks and copyrights are the property of their respective owners.

Windows® operating system is a trademark or copyright of Microsoft

95, Windows®

XP, Windows®

Internet Explorer®

98, Windows® Me, Windows NT®

Vista, Windows®

2000 Server, Windows®

4.0, Windows® 2000,

are trademarks or copyrights of Microsoft Corporation

Server 2003

in the

SHARP CORPORATION Digital Document System Group CS Promotion Center Yamatokoriyama, Nara 639-1186, Japan

2007 July Printed in Japan

SHARP MX-FNX5, MX-PNX3 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

[1] SPECIFICATION

1. 85 - 110 sheet model

2. 85 sheet model

3. Tray specification

[2] MAINTENANCE LIST

[3] REPLACEMENT AND ADJUSTMENT

1. COVERS

A. FRONT DOOR, INNER COVER

B. SIDE TABLE AND UPPER TRAY

C. LEFT COVERS, REAR COVER

D. TOP COVER

E. SHIFT TRAY

F. JOGGER UNIT COVER

B. POSITIONING ROLLER

2. ROLLERS

A. DRAG ROLLER

C. ALIGNMENT BRUSH ROLLER

4. SENSORS

A. PAPER HEIGHT SENSORS

3. JOGGER FENCE

B. EXIT GUIDE HP SENSOR

D. SHIFT TRAY EXIT SENSOR

C. UPPER TRAY FULL AND EXIT SENSORS

F. MAIN BOARD, PRE-STACK PAPER SENSOR

G. STAPLE TRIMMINGS HOPPER FULL SENSOR

5. STAPLER

6. SHIFT TRAY

A. SHIFT TRAY EXIT, SHIFT TRAY LIFT MOTOR

C. SHIFT MOTOR AND SENSORS

E. JOGGER UNIT

D. JOGGER TOP FENCE MOTOR

F. JOGGER BOTTOM FENCE MOTOR

7. PUNCH UNIT

A. PUNCH POSITION ADJUSTMENT

B. SHIFT TRAY JOGGER UNIT PCB

8. SHIFT TRAY JOGGER UNIT

A. SHIFT TRAY JOGGER UNIT

C. SHIFT TRAY JOGGER UNIT MOTORS

9. MOTORS

A. TRANSPORT MOTORS, EXIT GUIDE MOTOR

B. UPPER TRAY MOTORS

C. PRE-STACK MOTORS

D. PUNCH MOTOR

E. STAPLE MOTORS

[4] SERVICE TABLES

1. HORIZONTAL RESIST ADJUSTMENT

B. Loading capacity limitation in the staple mode

2. LIMITATION OF THE MAXIMUM LOAD OF THE COPY RECEIVING TRAY

3. CHECK AND ADJUSTMENT AFTER INSTALLATION OF THE MX-FNX5

D. Check after completion of the adjustment

[5] DETAILS

2. PAPER PRE-STACKING

3. JOGGER UNIT PAPER POSITIONING

4. STAPLING

5. STAPLER UNIT MOVEMENT

6. STAPLER

7. FEED-OUT

8. PAPER EXIT STACKING

9. SHIFT TRAY OPERATION

A. OVERVIEW

B. SHIFT TRAY OPERATION: STAND-BY MODE

C. SHIFT TRAY OPERATION: SHIFT MODE

D. SHIFT TRAY OPERATION: STAPLE MODE

E. SHIFT TRAY OPERATION: Z-FOLDED PAPER

10. SHIFT TRAY SIDE-TO-SIDE MOVEMENT

11. PUNCH UNIT

A. PUNCH UNIT DRIVE

B. PUNCH WASTE COLLECTION

12. SHIFT TRAY JOGGER UNIT

A. JOGGER UNIT MECHANICAL LAYOUT

B. JOGGER UNIT DRIVE

[6] OVERALL MACHINE INFORMATION

1. MECHANICAL COMPONENT LAYOUT 2. DRIVE LAYOUT

A. MAIN DRIVE

B. STAPLING TRAY DRIVE

3. ELECTRICAL COMPONENTS