SHARP MX-CFX2 Service Manual

SERVICE MANUAL

CODE: 00ZMXCFX2/S1E

INSERTER

MODEL

CONTENTS

[1] SPECIFICATION

1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1

2. Paper Size/Type/Weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1

[2] MAINTENANCE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1

[3] REPLACEMENT AND ADJUSTMENT

1. COVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1

2. 1ST, 2ND TRAYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 2

3. FEED UNITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 2

4. BOARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 2

5. MOTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 3

6. SENSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 4

7. ROLLERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 7

MX-CFX2

[4] DETAILS

1. PAPER PATH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1

2. PAPER FEED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1

[5] OVERALL MACHINE INFROMATION

1. MAIN LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1

2. DRIVE LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1

3. ELECTRICAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1

Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.

This document has been published to be used

SHARP CORPORATION

for after sales service only. The contents are subject to change without notice.

MX-CFX2

[1] SPECIFICATION

Service Manual

1. General

Form Floor standing type Productivity 85-110 sheets/minute

Tray 2 Tray Paper Capacity Upper tray: 200 sheets

Paper Weight (Feeder) Paper Weight (Through pass)

Paper Size (Feeder)

Paper size (Through pass)

Operation Key No. Uses the operation panel. Reliability MCBJ in compliance with the main unit

Life 5 years or 3,000K Power Consumption Power Source DC24V (supplied by the main unit) Dimensions (W x D x H) Weight 50kg or less

(A4 / 8.5”x11”), continuously transport inserted paper.

Lower tray: 200 sheets

(80 g/m

)

60-205 g/m

52-300 g/m

Auto-AB: A3W, A4W, A3, B4, A4, A4-R, B5, B5-R, A5, A5-R,

8.5”x13” Auto-Inch: 12”x18”, 11”x17”, 9”x12”, 8.5"x14", 8.5”x13.4”,

8.5”x11”,8.5”x11”-R*, 5.5”x8.5”, 5.5”x8.5”-R,

7.25”x10.5”-R, A3, B4, A4 Manual: SRA3 (320x450mm), SRA4, 318x234.75mm,

312.5x220mm, 318x469.5mm, 312.5x440mm, 8K, 16K, 16KR Custom Size: Main scanning: 140-320 (5.5-12.5) Sub scanning: 140-470 (5.5-18.5) * 8.5x13.4/8.5x14/8.5x11R and A4R/8.5x13/

* A5/5.5”x8.5” are feeded from Inserter Tray of

A3W, A4W, A3, B4, A4, A4-R, A5, B5, B5-R, A5-R, 8K, 16K, 16KR, 12"x18", 11"x17", 9”x12”, 8.5”x14”,

8.5”x13.4”, 8.5”x13”, 8.5"x11", 8.5"x11"-R,

7.25”x10.5”R, 5.5"x8.5"-R, 5.5”x8.5”, SRA3 (320x450mm), SRA4, 318x234.75mm,

312.5x220mm, 318x469.5mm, 312.5x440mm

MCBF in compliance with the main unit

100W

545mm x 732mm x 1271mm (Tray extended: 690mm x 732mm x 1271mm)

16lbs Bond - 110lbs Index

16lbs Bond - 170lbs Index

8.5x13.4 is exclusion.

Inserter Unit.

2. Paper Size/Type/Weight

Paper supply

Minimum paper weight 60g/m

Maximum paper weight 205g/m

Paper type Thin paper No Yes

Plain paper Yes Yes Recycled paper Yes Yes Colored paper Yes Yes Letter head Yes Yes Pre-printed paper Yes Yes Pre-punched paper Yes Yes Heavy paper1

(106-128g/m Heavy paper2

(129-176g/m Heavy paper3 (177-205g/m Heavy paper4 (206-300g/m Tab paper No Yes Transparency paper No Yes Label paper No Yes

Paper size 12"x18" (A3W) 305

Ledger (11"x17") 279

Ledger (11"x17") Z folding

Legal (8.5"x14") 216

Legal (8.5"x14") Z folding Mexican Legal (8.5"x13.4")

Foolscap (8.5"x13") Letter (8.5"x11") 279

Letter R (8.5"x11"R)

Letter R (8.5"x11"R) Z folding Invoice (5.5"x8.5") Invoice R (5.5"x8.5"R)

Exective R (7.25"x10.5") 9x12 (A4W) 305

A3 297

A3 Z folding 297

B4 257

B4 Z folding 257

A4 297

A4-R 210

)

(16lbs bond)

(40lbs bond)

(110lbs index)

(65lbs cover)

x457

x432 279 x216

x356 216 x178 216 x340 216 x330

x216 216 x279 216 x140

216 x140 140 x216

184 x266

x229

x420

x210

x364

x182

x210

x297

Inserter

Through

pass section

52g/m2

(14lbs bond)

300g/m2

(40lbs bond) (140lbs index) (100lbs cover)

(Even 52g/m

is possible)

section

Ye s Ye s

No Yes

Ye s Ye s

MX-CFX2 SPECIFICATION 1 – 1

Paper size A4-R Z folding 210

x148

B5 257

x182

B5-R 182

x257

A5 210

x148

A5-R 148

x210

SRA3 320

x450

SRA4 320

x225

318x234.75mm Yes Yes

312.5x220mm Yes Yes 318x469.5mm Yes Yes

312.5x440mm Yes Yes 8K 270

x390

16K 270

x195

16K-R 195

x270

Postcard 100

x148

Special-Custom size No Yes

(Custom Range) min

Main max

Main min Sub max Sub

Special-Size uncertain No Yes

Paper supply

Inserter

section

Yes Yes

No Yes

- 100 (4.0)

- 320 (12.5)

- 140 (5.5)

- 470 (18.5)

Through

pass section

MX-CFX2 SPECIFICATION 1 – 2

MX-CFX2

[2] MAINTENANCE LIST

✕: Check {: Clean S: Replace U: Adjust ✩ : Lubricate : Shift position (Clean, replace, or adjust as needed.)

Service Manual

No. Part name

1 Drive roller ✕ {{{{{{ When there is dirt, wipe with

2 Follower roller ✕ {{{{{{ When there is dirt, wipe with

3 Paper feed belt ✕✕✕✕✕✕✕Roller life 60K

4 Reverse roller ✕✕✕✕✕✕✕Roller life 60K

5 Pick-up roller ✕✕✕✕✕✕✕Roller life 60K

6 Sensor ✕ {{{{{{ 7 Paper feed drive gear ✕✕✕✕✕✕✕ UKOG-0307FCZZ 8 Punch hole horizontal

resist adjustment

9 Transport guide plate ✕ {{{{{{

10 Torque limiter ✕✕✕✕✕✕✕

When

calling

500K 1000K 1500K 2000K 2500K 3000K Life judgement (Reference)

✕✕✕✕✕✕✕

* Refer to the NOTE:

Tool, oil, chemicals

Procedure

Treatment after procedure

wet cloth and water.

wet cloth and water. Specified with the use ratio

of 10%. Specified with the use ratio of 10%. Specified with the use ratio of 10%.

NOTE: Replacement reference: Replace according to each paper feed counter value.

• Roller (MX-CFX2) : 60K or 1 year Torque limiter : 800K

* Paper feed section roller life

The life of roller used in paper feed section of each option is different. (See the table below.) When a certain paper feed unit is used greater than usual, its life may be expired before the maintenance timing.

Actually, however, different sizes of paper are used with different paper feed trays, and it is quite rare that the roller replacement must be made before the maintenance timing.

IF a certain paper size is used more than normal, set feed trays for that paper size and explain the frequency of maintenance to the client.

When servicing, check the use frequency of each paper feed tray, and replace the rollers as needed.

When cleaning the roller, it is advisable to use a wet cloth with a small quantity of water.

The amount of friction applied to the rollers increases from pick up to paper feed to paper separation.

[Roller life of each paper feed section]

MX-LCX6 200K MX-LCX3 N 100K MX-MFX1 100K MX-LCX4 (Paper feed tray 1, 2, 3) 200K MX-LCX5 (Paper feed tray 1, 2, 3) 200K MX-MFX2 200K MX-CFX2 60K

Model name Life

MX-CFX2 MAINTENANCE LIST 2 – 1

MX-CFX2

[3] REPLACEMENT AND ADJUSTMENT

Service Manual

1. COVERS

• Open the vertical feed cover [A].

[A]

Remove:

[A] Top cover ( x2)

[B] Inner cover with front door [C] ( x2)

[D] 1st tray cover holder ( x1)

[E] 1st tray cover. Slide the cover toward you to remove it from the inside pins.

[F] Base cover (Knob x1)

[G] Tray unit rear cover ( x2)

[G]

[E]

[A]

Remove:

[A] Front door (L-pins x2)

• Swing the upper L-pin [B] out of its groove and pull it up.

• Swing the lower L-pin [C] out of its groove and pull it down.

[D] Rear top cover of the feed unit ( x2)

[E] Feed unit rear upper cover ( x4)

[B]

[A]

[C]

[D]

[F]

[D]

[B]

[C]

[E]

MX-CFX2 REPLACEMENT AND ADJUSTMENT 3 – 1

2. 1ST, 2ND TRAYS

[A]

[D]

[E]

1st Tray

2nd Tray

A. 1st Tray

Remove:

• Inner cover with tray unit front door ( 1. COVERS)

• Tray unit rear cover ( 1. COVERS)

[A] Disconnect:

• 1st lift motor ( x1, x1)

• White connectors ( x2)

[B] 1st tray ( x5)

B. 2nd Tray

Remove:

• Inner cover with tray unit front door ( 1. COVERS)

• Tray unit rear cover ( 1. COVERS)

[C] Disconnect:

• 2nd lift motor ( x1, x1)

• Red, blue connectors ( x2)

[D] 2nd tray ( x5)

[A], [C]

[B]

[B], [D]

3. FEED UNITS

A. 1st Feed Unit

Remove:

• Top cover ( 1. COVERS)

• Inner cover with front door ( 1. COVERS)

• Tray unit rear cover ( 1. COVERS)

[A] Stay ( x5)

[B] Open the 1st tray cover and hold it open

[C] 1st feed belt unit

[D] 1st feed unit ( x, x )

B. 2nd Feed Unit

• Open the vertical feed cover ( 1. COVERS)

• Remove inner cover with tray unit front door ( 1. COVERS)

• 2nd feed belt unit (same as [C])

[E] 2nd feed unit ( x2, x2)

[C]

4. BOARDS

A. TRAY UNIT CONTROL BOARD

Remove:

• Tray unit rear cover ( x2) ( 1. COVERS)

[A] Board cover ( x3, x8)

[B] Tray unit control board ( x 17, x5, Standoff x1)

[B]

[A]

MX-CFX2 REPLACEMENT AND ADJUSTMENT 3 – 2

B. MAIN CONTROL BOARD

[A]

[B]

[A]

[B], [D]

[C]

• Transport unit rear upper cover ( 1. COVERS)

[A] Connector bracket ( x2)

[B] Main control board ( x4, x2, x14, Standoff x2)

B. HORIZONTAL TRANSPORT MOTOR

• Transport unit rear cover ( 1. COVERS)

[A] Motor unit ( x2, x1, Timing belt x1)

[B] Horizontal transport motor ( x2)

5. MOTORS

A. VERTICAL TRANSPORT MOTOR

Remove:

• Transport unit rear cover ( 1. COVERS)

[A] Motor unit ( x2, x1, Timing belt x1)

[B] Vertical transport motor ( x2)

[B]

[A]

[B]

C. 1ST, 2ND LIFT MOTORS

• Tray unit rear cover ( 1. COVERS)

[A] 1st lift motor ( x2, x1)

[B] 2nd lift motor ( x2, x1)

[A]

[B]

D. 1ST, 2ND FEED MOTORS

• Tray unit rear cover ( 1. COVERS)

[A] 1st feed motor unit ( x3, x2, x1)

[B] 1st feed motor ( x2, Timing belt x1)

[C] 2nd feed motor unit ( x3, x1)

[D] 2nd feed motor unit ( x2, Timing belt x1)

MX-CFX2 REPLACEMENT AND ADJUSTMENT 3 – 3

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