Sharp LC-60LE635, LC-60LE636, LC-60LE638E Schematic

Download

TopPage

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

SERVICE MANUAL

No. S82X760LE635B

LCD COLOUR TELEVISION

LC-60LE635E(B)/RU(B) LC-60LE636E(B)/S(B)

MODELS

In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used.

LC-60LE638E(B)

OUTLINE

This model is based on the LC-60LE830E and partially modified. For the contents not covered in this Service Manual, accordingly, please refer to the LC-60LE830E (S81T252LE830E) Service Manual.

CONTENTS

OUTLINE AND DIFFERENCES FROM BASE MODEL

OUTLINE.............................................................i

DIFFERENCES FROM BASE MODEL...............i

SAFETY PRECAUTION

IMPORTANT SERVICE SAFETY PRE-

CAUTION........................................................ xiii

PRECAUTIONS A PRENDRE LORS DE

LA REPARATION............................................xiv

PRECAUTIONS FOR USING LEAD-FREE

SOLDER ..........................................................xv

CHAPTER 1. OPERATION MANUAL

[1] Parts Name.................................................... 1-1

[2] OPERATION MANUAL.................................. 1-7

CHAPTER 2. SPECIFICATIONS

[1] SPECIFICATIONS......................................... 2-1

CHAPTER 3. DIMENSIONS

[1] DIMENSIONS ................................................ 3-1

CHAPTER 5. ADJUSTMENT

[1] ADJUSTMENT PROCEDURE ......................5-1

CHAPTER 6. TROUBLESHOOTING TABLE

[1] TROUBLESHOOTING TABLE......................6-1

[2] LED flashing specification at the time of the

error...............................................................6-7

CHAPTER 7. MAJOR IC INFORMATIONS

[1] MAJOR IC INFORMATIONS.........................7-1

CHAPTER 8. OVERALL WIRING/SYSTEM BLOCK DIAGRAM

[1] OVERALL WIRING DIAGRAM (LC-

60LE635E,RU/638E).....................................8-1

[2] OVERALL WIRING DIAGRAM (LC-

60LE636E/S).................................................8-2

[3] SYSTEM BLOCK DIAGRAM (LC-

60LE635E,RU/638E).....................................8-3

[4] SYSTEM BLOCK DIAGRAM (LC-

60LE636E/S).................................................8-4

CHAPTER 4. REMOVING OF MAJOR PARTS

[1] REMOVING OF MAJOR PARTS................... 4-1

[2] The location putting on the heat measure

sheet ..............................................................4-7

[3] Precautions for assembly............................... 4-9

Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.

Parts Guide

This document has been published to be used for after sales service only. The contents are subject to change without notice.

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

R9682

OUTLINE AND DIFFERENCES FROM BASE MODEL

OUTLINE

This model is based on the LC-60LE830E and partially modified. For the contents not covered in this Service Manual, accordingly, please refer to the LC-60LE830E (S81T252LE830E) Service Manual.

DIFFERENCES FROM BASE MODEL

Ref No.

PRINTED WIRING BOARD ASSEMBLIES

N MAIN Unit DKEYDF733FM51 DKEYDF733FM55 DKEYDF733FM57 DKEYDF733FM56 D Chanded N R/C OPC Unit DUNTKF494FM02 N ICON Unit DUNTKF770FM51 DUNTKF770FM53 DUNTKF770FM53 DUNTKF770FM53 D Chanded N TOUCH SENSOR Unit

N 3D IR TRANSMITTER Unit N POWER Unit RUNTKA799WJN1 RUNTKA932WJQZ ← ←

LCD CONTRL Unit

LCD Panel Module

N 60" LCD Panel Module Unit

CABINET AND MECHANICAL PARTS

Please refer to a Parts Guide.

SUPPLIED ACCESSORIES/PACKING PARTS (NOT REPLACEMENT ITEM)

Please refer to a Parts Guide.

SERVICE JIG (USE FOR SERVICING)

Please refer to a Parts Guide.

Description LC-60LE830E

(S81T252LE830E)

RUNTKA869WJQ

RUNTKA819WJQ

RUNTK4909TPYN

R1LK600D3GW4BH R1LK600D3GV0AY

LC-60LE635E(B) LC-60LE635RU(B)

DUNTKF494FM06

- - - - Delete

DUNTKF778FM53

LC-60LE638E(B) LC-60LE636E(B)

← ←

←

LC-60LE636S(B)

←

Inter-

chang

eabil-

ity

D Chanded D

D Chanded

Note

Changed

Chanded

ddA-25MF008FKTNUD25MF008FKTNUD25MF008FKTNUD-tinU YEKN

Note： In the case of changing the MAIN Unit ( DKEYDF733FM55/56/57) *Please confirm that following part (R9682) is added in this unit

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

LC60LE635E

SAFETY PRECAUTION

Service Manual

IMPORTANT SERVICE SAFETY PRECAUTION

Service work should be performed only by qualified service technicians who are thoroughly familiar with all safety checks and the servicing guidelines which follow:

WARNING

1. For continued safety, no modification of any circuit should be attempted.

2. Disconnect AC power before servicing.

CAUTION: FOR CONTINUED PROTECTION AGAINST A RISK OF FIRE REPLACE ONLY WITH SAME TYPEFUSE.

F7001 (250V 5A)

• Use an AC voltmeter having with 5000 ohm per volt, or higher, sensitivity or measure the AC voltage drop across the resistor.

• Connect the resistor connection to all exposed metal parts having a return to the chassis (antenna, metal cabinet, screw heads, knobs and control shafts, escutcheon, etc.) and measure the AC voltage drop across the resistor.

All checks must be repeated with the AC cord plug connection reversed. (If necessary, a nonpolarized adaptor plug must be used only for the purpose of completing these checks.)

Any reading of 0.75 Vrms (this corresponds to 0.5 mA rms AC.) or more is excessive and indicates a potential shock hazard which must be corrected before returning the monitor to the owner.

DVM

AC SCALE

BEFORE RETURNING THE RECEIVER (Fire &

Shock Hazard)

Before returning the receiver to the user, perform the following safety checks:

3. Inspect all lead dress to make certain that leads are not pinched, and check that hardware is not lodged between the chassis and other metal parts in the receiver.

4. Inspect all protective devices such as non-metallic control knobs, insulation materials, cabinet backs, adjustment and compartment covers or shields, isolation resistor-capacitor networks, mechanical insulators, etc.

5. To be sure that no shock hazard exists, check for leakage current in the following manner.

• Plug the AC cord directly into a 220-240 volt AC outlet.

• Using two clip leads, connect a 1.5k ohm, 10 watt resistor paralleled by a 0.15? F capacitor in series with all exposed metal cabinet parts and a known earth ground, such as electrical conduit or electrical ground connected to an earth ground.

///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////

TO EXPOSED METAL PARTS

1.5k ohm 10W

0.15µF

TEST PROBE

CONNECT TO KNOWN EARTH GROUND

SAFETY NOTICE

Many electrical and mechanical parts in LCD color television have special safety-related characteristics.

These characteristics are often not evident from visual inspection, nor can protection afforded by them be necessarily increased by using replacement components rated for higher voltage, wattage, etc.

Replacement parts which have these special safety characteristics are identified in this manual; electrical components having such features

are identified by " " and shaded areas in the Replacement Parts List and Schematic Diagrams.

For continued protection, replacement parts must be identical to those used in the original circuit.

The use of a substitute replacement parts which do not have the same safety characteristics as the factory recommended replacement parts shown in this service manual, may create shock, fire or other hazards.

xiii

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

PRECAUTIONS A PRENDRE LORS DE LA REPARATION

Ne peut effectuer la réparation qu' un technicien spécialisé qui s'est parfaitement accoutumé à toute vérification de sécurité et aux conseils suivants.

AVERTISSEMENT

N'entreprendre aucune modification de tout circuit. C'est dangereux.

Débrancher le récepteur avant toute réparation.

CAUTION: FOR CONTINUED PROTECTION AGAINST A RISK OF FIRE REPLACE ONLY WITH SAME TYPEFUSE.

F7001 (250V 5A)

Utiliser un voltmètre CA d'une sensibilité d'au moins 5000Ω/V pour

• mesurer la chute de tension en travers de la résistance.

Toucher avec la sonde d'essai les pièces métalliques exposées qui

• présentent une voie de retour au châssis (antenne, coffret métallique, tête des vis, arbres de commande et des boutons, écusson, etc.) et mesurer la chute de tension CA en-travers de la résistance. Toutes les vérifications doivent être refaites après avoir inversé la fiche du cordon d'alimentation. (Si nécessaire, une prise d'adpatation non polarisée peut être utilisée dans le but de terminer ces vérifications.) La tension de pointe mesurèe ne doit pas dépasser 0.75V (correspondante au courant CAde pointe de 0.5mA). Dans le cas contraire, il y a une possibilité de choc électrique qui doit être supprimée avant de rendre le récepteur au client.

VERIFICATIONS CONTRE L'INCEN-DIE ET LE CHOC ELECTRIQUE

Avant de rendre le récepteur à l'utilisateur, effectuer les vérifications suivantes.

Inspecter tous les faisceaux de câbles pour s'assurer que les fils

3. ne soient pas pincés ou qu'un outil ne soit pas placé entre le châssis et les autres pièces métalliques du récepteur.

Inspecter tous les dispositifs de protection comme les boutons de

4. commande non-métalliques, les isolants, le dos du coffret, les couvercles ou blindages de réglage et de compartiment, les réseaux de résistancecapacité, les isolateurs mécaniques, etc.

S'assurer qu'il n'y ait pas de danger d'électrocution en vérifiant la

5. fuite de courant, de la facon suivante:

Brancher le cordon d'alimentation directem-ent à une prise de cou-

• rant de 220-240V. (Ne pas utiliser de transformateur d'isolation pour cet essai).

A l'aide de deux fils à pinces, brancher une résistance de 1.5 kΩ

• 10 watts en parallèle avec un condensateur de 0.15µF en série avec toutes les pièces métalliques exposées du coffret et une terre connue comme une conduite électrique ou une prise de terre branchée à la terre.

AUX PIECES METALLIQUES EXPOSEES

DVM

ECHELLE CA

1.5k ohm 10W

0.15

SONDE D'ESSAI

BRANCHER A UNE TERRE CONNUE

AVIS POUR LA SECURITE

De nombreuses pièces, électriques et mécaniques, dans les téléviseur ACL présentent des caractéristiques spéciales relatives à la sécurité, qui ne sont souvent pas évidentes à vue. Le degré de protection ne peut pas être nécessairement augmentée en utilisant des pièces de remplacement étalonnées pour haute tension, puissance, etc. Les pièces de remplacement qui présentent ces caractéristiques sont identifiées dans ce manuel; les pièces électriques qui présentent ces particularités sont identifiées par la marque " " et hachurées dans la liste des pièces de remplacement et les diagrammes schématiques.

Pour assurer la protection, ces pièces doivent être identiques à celles utilisées dans le circuit d'origine. L'utilisation de pièces qui n'ont pas les mêmes caractéristiques que les pièces recommandées par l'usine, indiquées dans ce manuel, peut provoquer des électrocutions, incendies, radiations X ou autres accidents.

xiv

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

PRECAUTIONS FOR USING LEAD-FREE SOLDER

Employing lead-free solder

• “PWBs” of this model employs lead-free solder. The LF symbol indicates lead-free solder, and is attached on the PWBs and service manuals. The alphabetical character following LF shows the type of lead-free solder.

Example:

Indicates lead-free solder of tin, silver and copper. Indicates lead-free solder of tin, silver and copper.

Using lead-free wire solder

• When fixing the PWB soldered with the lead-free solder, apply lead-free wire solder. Repairing with conventional lead wire solder may cause damage or accident due to cracks.

As the melting point of lead-free solder (Sn-Ag-Cu) is higher than the lead wire solder by 40 ?C, we recommend you to use a dedicated soldering bit, if you are not familiar with how to obtain lead-free wire solder or soldering bit, contact our service station or service branch in your area.

Soldering

• As the melting point of lead-free solder (Sn-Ag-Cu) is about 220 ?C which is higher than the conventional lead solder by 40 ?C, and as it has poor solder wettability, you may be apt to keep the soldering bit in contact with the PWB for extended period of time. However, Since the land may be peeled off or the maximum heat-resistance temperature of parts may be exceeded, remove the bit from the PWB as soon as you confirm the steady soldering condition.

Lead-free solder contains more tin, and the end of the soldering bit may be easily corroded. Make sure to turn on and off the power of the bit as required.

If a different type of solder stays on the tip of the soldering bit, it is alloyed with lead-free solder. Clean the bit after every use of it. When the tip of the soldering bit is blackened during use, file it with steel wool or fine sandpaper.

• Be careful when replacing parts with polarity indication on the PWB silk.

Lead-free wire solder for servicing

PARTS CODE

ZHNDAi123250E BL J ?0.3mm 250g (1roll) ZHNDAi126500E BK J ?0.6mm 500g (1roll) ZHNDAi12801KE BM J ?1.0mm 1kg (1roll)

PRICE RANK

PART

DELIVERY

DESCRIPTION

LC60LE635E

CHAPTER 1. OPERATION MANUAL

[1] Parts Name

TV (front/side view)

Illumination LED

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

Service Manual

OPC sensor

Remote control sensor

TV (rear view)

USB 3 ( WIRELESS LAN) port

USB 2 (HDD) port

ETHERNET (10/100) terminal

Satellite antenna terminal

(635/638 series only)

The HDMI 2 and PC terminals can both use the same audio input terminal (HDMI 2/PC AUDIO (L/R)). However, the proper item must be selected in the “Audio select” menu.

HDMI 2/PC AUDIO (L/R)

jack

DIGITAL AUDIO OUTPUT terminal

Antenna terminal

1 – 1

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

TV (rear view) — continued

SD CARD (VIDEO STORE) slot

RS-232C terminal

PC terminal EXT 1 (RGB) terminal

EXT 2 (VIDEO/AUDIO (L/R)) terminal

EXT 3 (Component/ AUDIO (L/R)) terminal

OUTPUT (Headphones/ AUDIO (L/R)) terminal*

USB 1 port

HDMI 1 (HDMI/ARC) terminal

HDMI 2 (HDMI) terminal

HDMI 3 (HDMI) terminal

HDMI 4 (HDMI) terminal

C.I. (COMMON INTERFACE) slot

When the headphone is connected to the OUTPUT terminal, the audio can be output from the speakers.

WARNING

Excessive sound pressure from earphones and headphones can cause hearing loss. Do not set the volume at a high level. Hearing experts advise against extended

listening at high volume levels.

Important information:

Satellite services are only available for the 635/638 model series.

1 – 2

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

Remote control unit

1 1 2 3

4 5

7 8

10 11

(LC-60LE635E(B),RU(B)/636E(B).S(B))

17 18

19 20

1 (Standby/On) 2 ATV

Access conventional analogue TV mode.

DTV

Access digital TV mode.

SAT

Access satellite mode.

RADIO

DTV/SAT: Switch between radio and data mode.

When only data broadcasting (no radio broadcasting) is transmitted by DVB, the radio broadcasting will be skipped.

3 AQUOS LINK buttons 4 CONTROL

Display a panel to operate some functions on the screen. NET: “NET MENU” screen on/off.

Temporarily record a programme you are watching.

13 14

22 23 24

6 Numeric buttons 0_9

Set the channel. Enter desired numbers. Set the page in teletext mode.

When the five Nordic countries (Sweden, Norway, Finland, Denmark or Iceland) are selected in the country setting from initial auto installation, DTV services are four digits. When another country is selected, DTV services are three digits.

7 (Flashback)

Return to the previously selected channel or external input.

8 (Sound mode)

Select a sound multiplex mode.

(Wide mode)

Select a wide mode.

1 – 3

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

9 (Mute)

TV sound on/off.

10 +/- (Volume)

Increase/decrease TV volume.

“Menu” screen on/off.

12 None

This button does not work on this model.

13 / / /

(Cursor)

Select a desired item.

Execute a command. ATV/DTV/SAT: Display “CH list” when no other “Menu” screen is running.

END

ATV/DTV/SAT: Exit the “Menu” screen. NET: Return to the start page.

15 NET

Access Net TV.

16 (Display information)

Display the station information (channel number, signal, etc.) on the screen.

P. INFO

Display programme information transmitted through digital video broadcasting (DTV/SAT only).

17 (INPUT)

Select an input source.

20 /

ATV/DTV/SAT: Select the TV channel. NET: Scrolls pages up/down.

21 EPG

DTV/SAT: Display the EPG screen.

22 (Return)

ATV/DTV/SAT: Return to the previous “Menu” screen. NET: Return to the previous page (this may not function for some services).

23 Buttons for useful operations

(Subtitle)

Switch subtitle languages on/off.

(Reveal hidden teletext)

(Subpage)

(Freeze/Hold)

Freeze a moving image on the screen. Teletext: Stop updating teletext pages automatically or release the hold mode.

24 R/G/Y/B (Colour) buttons

The coloured buttons are correspondingly used to select the coloured items on the screen (e.g., EPG, MHEG-5, teletext).

Important information:

Satellite services are only available for the 635 model series.

AV MODE

Select audio/video settings.

ECO(Standard/Advanced/Off)

Select “Energy save” setting.

19 (Teletext)

ATV: Display analogue teletext. DTV/SAT: Select MHEG-5 or teletext for DTV/SAT.

1 – 4

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

Remote control unit (LC-60LE638E(B))

1 1

2 3

4 5

7 8

10 11

12 13

17 18

19 20

22 23 24

1 (Standby/On)

2 ATV

Access conventional analogue TV mode.

DTV

Access digital TV mode.

SAT

Access satellite mode.

RADIO

DTV/SAT: Switch between radio and data mode.

When only data broadcasting (no radio broadcasting) is transmitted by DVB, the radio broadcasting will be skipped.

3 AQUOSLINKbuttons 4 CONTROL

Display a panel to operate some functions on the screen. NET: “NET MENU” screen on/off.

Temporarily record a programme you are watching.

6 Numeric buttons 0_9

Set the channel. Enter desired numbers. Set the page in teletext mode. Inputting letters with the numeric buttons is only available with MHP services (Italy only).

7 (Flashback)

Return to the previously selected channel or external input.

8 (Sound mode)

Select a sound multiplex mode.

(Wide mode)

Select a wide mode.

1 – 5

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

9 (Mute)

TV sound on/off.

10 +/- (Volume)

Increase/decrease TV volume.

11 MENU

“Menu” screen on/off.

12 None

This button does not work on this model.

13 / / / (Cursor)

Select a desired item.

Execute a command. ATV/DTV/SAT: Display “CH list” when no other “Menu” screen is running.

“CH list” may not be displayed even by pressing OK when executing the MHP application. If so, you can display “CH list” from “Menu” > “CH list”.

END

ATV/DTV/SAT: Exit the “Menu” screen. NET: Return to the start page.

15 NET

Access Net TV.

20 P /

ATV/DTV/SAT: Select the TV channel. NET: Scrolls pages up/down.

21 EPG

DTV/SAT: Display the EPG screen.

22 (Return)

ATV/DTV/SAT: Return to the previous “Menu” screen. NET: Return to the previous page (This may not function for some services).

23 Buttons for useful operations

(Subtitle)

Switch subtitle languages on/off.

(Reveal hidden teletext)

(Subpage)

(Freeze/Hold)

Freeze a moving image on the screen. Teletext: Stop updating teletext pages automatically or release the hold mode.

24 R/G/Y/B (Colour) buttons

The coloured buttons are correspondingly used to select the coloured items on the screen (e.g., EPG, MHP, teletext).

16 (Display information)

Display the station information (channel number, signal, etc.) on the screen.

P. INFO

Display programme information transmitted through digital video broadcasting (DTV/SAT only).

17 (INPUT)

Select an input source.

APP

Display the MHP application list (Italy only).

ECO(Standard/Advanced/Off)

Select “Energy save” setting.

19 (Teletext)

ATV: Display analogue teletext. DTV/SAT: Select teletext for DTV/SAT.

1 – 6

[2] OPERATION MANUAL

Attaching the stand unit

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

Before attaching (or detaching) the stand, unplug the AC cord. Before performing work, spread cushioning over the surface on which you will be laying the TV. This will prevent it from being damaged.

CAUTION

Attach the stand in the correct direction. Be sure to follow the instructions. Incorrect installation of the stand may result in the TV falling over .

1 Confirm that there are twelve screws (eight long

screws and four short screws) supplied with the stand unit.

Set the supporting post for the stand unit onto the polystyrene foam.

Attach the stand base to the supporting post.

Insert and tighten the eight screws into the eight holes on the bottom of the stand base.

Hold the stand unit securely with one hand, and then tighten the screws.

3 Insert the stand into the openings on the bottom

of the TV (hold the stand so it will not drop from the edge of the base area).

Make sure that the stand is firmly inserted into the TV. Improper installation may result in tilting of the TV set.

Soft cushion

4 Insert and tighten the four screws into the four

holes on the rear of the TV.

swercsgnoLesabdnatS

Short screws

Supporting post

TV front

1 – 7

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

LC60LE635E

CHAPTER 2. SPECIFICATIONS

[1] SPECIFICATIONS

Specifications

Service Manual

Item

LCD panel

Video colour system PAL/SECAM/NTSC 3.58/NTSC 4.43/PAL 60 TV

function

Terminals Antenna VHF/UHF

Power requirement Power consumption

(method IEC62087)

Operating temperature

*1 *2 *3

As a part of our policy of continuous improvement, SHARP reserves the right to make design and specification changes for product improvement without prior notice. The performance specification figures indicated are nominal values of production units. There may be some deviations from these values in individual units.

TVstandard

Receiving channel

TV-tuning system Auto Preset 999 ch (non-Nordic [DTV]),

Stereo/Bilingual A2/NICAM

RS-232C D-sub 9 pin male connector EXT 1 EXT 2 RCApin (AV input/AUDIO L/R) EXT 3 Component(AV input/Audio L/R)

HDMI 1 (EXT 4) HDMI (ARC) HDMI 2 (EXT 5) HDMI HDMI 3 (EXT 6) HDMI HDMI 4 (EXT 7) HDMI USB 1 USB USB 2 (HDD) USB USB 3 (WIRELESS LAN) USB ETHERNET (10/100) Network connector HDMI 2/PC AUDIO (L/R) Ø 3.5 mm jack* DIGITAL AUDIO OUTPUT Optical S/PDIF digital audio output C. I. (Common Interface) EN50221, R206001, CI Plus specification OUTPUT/Headphones RCA pin (AUDIO L/R)/Ø 3.5 mm jack (audio

SD CARD (VIDEO STORE)

The satellite channel’s frequency may vary according to satellites and antennas. The HDMI 2 and PC terminals can both use the same audio input terminal. Standby power consumption applies when the TV is set to not receive EPG data.

Analogue CCIR (B/G, I, D/K, L/L’) Digital

(635 series ) Digital

(636 series ) VHF/UHF

CATV Satellite

(635 series only)

Satellite (635 series only)

LCD COLOUR TV (60"/152 cm), LC-60LE635E(B) LC-60LE635RU(B) LC-60LE636E(B) LC-60LE636S(B)

152 cm (60") X-Gen panel

DVB-T (2K/8K OFDM), DVB-C, DVB-S/S2 DVB-T (2K/8K OFDM),

DVB-T2 (1K/2K/4K/8K/16K/32K OFDM), DVB-C IR A ch_E69 ch (Digital), E2_E69 ch, F2_F10 ch,

I21_I69 ch, IR A_IR J ch Hyper-band, S1_S41 ch 950_2150 MHz*

Auto Preset 9999 ch (Nordic [DTV]), Auto Preset 99 ch (ATV), Auto Label, Auto Sort, Auto Preset 9999 ch (SAT [635 series only])

2xW01reifilpmaoiduA

Din type (analogue & digital)

F type (DVB-S/S2)

SCART (AV input, Y/C input, RGB input, TV output)

output) SD card

Finnish, French, German, Greek, Hungarian, Italian, Latvian, Lithuanian, Norwegian, Polish, Portuguese, Russian, Slovak, Slovene, Spanish, Swedish, Turkish, Ukrainian, Romanian

AC 220-240 V, 50 Hz 168 W

(0.1 W standby*

29.5 kg (with stand) 0 °C to + 40 °C

LC-60LE638E(B)

stod3x080,1x029,1noituloseR

2x)mm23xmm051(rekaepS

nip51bus-DinimCP

)

)dnatstuohtiw(gk5.62thgieW

,nainotsE,hsilgnE,hctuD,hsinaD,hcezCegaugnalDSO

2 – 1

LC60LE635E

CHAPTER 3. DIMENSIONS

[1] DIMENSIONS

Dimensional drawings

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

Service Manual

Unit:mm

(872)

(839)

(1329.12) (1329,12)

(26.4) (26,4)

(1383)

*1 *1

(747.63)

(747,63)

(536)

(400)

(149)

(470)

(230)

(72.0) (72,0)

(333)

(52)

(400)

(215)

Active area

Thinnest part

NOTE

Dimensions do not include protrusions such as screws and some parts.

3 – 1

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

LC60LE635E

CHAPTER 4. REMOVING OF MAJOR PARTS

Service Manual

[1] REMOVING OF MAJOR PARTS

1. Removing of Stand Unit and Rear Cabinet Ass’y.

1. Remove the 4 lock screws and detach the Stand Unit .

2. Remove the 1 lock screw and detach the AC Cord Cover .

3. Disconnect AC wire and detach the AC Cord .

4. Remove the 4 VESA Covers , 9 lock screws , 3 lock screws and 17 lock screws and detach the Rear Cabinet Ass’y .

AC Cord Cover

2Stand Unit

[AC]

Rear Cabinet Ass'y

AC Cord

VESA Cover

[Precaution when removing the rear cabinet]

If the rear cabinet is removed with the set upright, the speakers may fall; it results in connector disconnection. Therefore, never remove the rear cabinet with the set upright.

Be sure to remove the rear cabinet with the screen side down.

Screws for fixing Speaker and Rear Cabinet

[Precaution when mounting the rear cabinet]

Put the speakers in place with the screen side down, and attach the rear cabinet. Since the speakers are fixed by the rear cabinet, they cannot be fixed without the rear cabinet.

Speaker incline.

4 – 1

Speaker fall down.

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

[Precautions when fixing the Rear Cabinet]

When fixing the Rear Cabinet, be careful not to catch the backlight LED harness, speaker harness and other harnesses in it.

• The hooks on the external wall of the Rear Cabinet are fitted in the Front Cabinet Ass’y. After putting the Rear Cabinet in place, fit the hooks securely; then tighten the screws.

(Work method of Rear Cabinet fixation)

Rear Cabinet (Mat parts)

Front Cabinet Ass'y (Luster parts)

There is a gap without the fingernail fitting in completely only when covering with Rear Cabinet. It becomes the factor of a gap increase of Front Cabinet Ass'y/Rear Cabinet and the Rear Cabinet misregistration.

(Front Cabinet Ass’y/Rear Cabinet fingernail fixation place)

17 places

Please tighten the screw after Rear Cabinet is firmly pushed, and the fingernail is confirmed.

4 – 2

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

2. Removing of Speaker (L/R), KEY Unit and S-T-CON Angle.

1. Detach the Bottom Cover

2. Disconnect the SP wire.

3. Detach the Speaker (L) , Speaker (R) .

4. Disconnect the RC wire.

5. Detach the KEY Unit Ass’y .

6. Disconnect the KM wire.

7. Remove the 2 lock screws and detach the Key Button from Key Cover .

8. Detach the KEY Unit from Key Button .

9. Remove the 15 lock screws and detach the S-T-CON Angle .

MAIN Unit

KEY UnitAss'y

KEY Unit

Key Cover

[SP]

[RC]

[KM]

6Key Button

S-T-CON Angle

1Bottom

Cover

[SP]

4 – 3

2Speaker (L)3Speaker (R)

3. Removing of Connectors

1. Disconnect the following connectors from the MAIN Unit. (PD, LV, PL, Cl)

2. Disconnect the following connectors from the POWER Unit. (PD, LA)

3. Disconnect the following connectors from the LCD CONTROL Unit. (LW, PL)

[LA]

[PD]

[PL]

[LW]

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

MAIN UnitPOWER Unit

LCD Control Unit

MAIN Unit

[LV]

[PL]

[CI]

[PD]

4 – 4

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

4. Removing of 60” LCD Panel Module Unit, LCD CONTROL Unit, MAIN Unit, POWER Unit.

1. Remove the 8 lock screws .

2. Detach the 14 Fixing Metal Angles .

3. Remove the 8 Hooks and detach the 60” LCD Panel Module Unit .

4. Remove the 2 Connecting Cords , 2 Cores and 6 lock screws and detach the LCD CONTROL Unit .

5. Remove the 5 lock screws and detach the MAIN PWB Shield .

6. Remove the 2 lock screws and detach the MAIN Unit and remove the Hexagon screw (except LC-60LE636E(B)/S(B)) and Terminal Angle (Bottom) and Spring (Tuner) .

7. Remove the 6 lock screws and detach the POWER Unit and remove 1lock Tray Shaft and detach AC Cord Barrier .

8. Remove the 8 lock screws and detach the 2 Center Angles .

POWER Unit

Angle

2Fixing Metal

MAIN PWB

Shield

MAIN Unit

10Terminal Angle

(Bottom)

Spring

15AC Cord Barrier

2Fixing Metal

Fixing Metal Angle

(Tuner)

Fixing Metal Angle

2 Fixing Metal

Angle

Center Angle

60" LCD Panel Module Unit

Hook

5Core

Hook

LCD CONTROL Unit

4 Connecting

Cord

17 Center

Angle

4 – 5

5. Removing of R/C OPC Unit, ICON Unit.

1. Detach the R/C OPC Unit .

2. Disconnect the RA wire.

3. Remove the 1 lock screw and detach the ICON Unit .

4. Disconnect the CI wire.

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

Front Cabinet Ass'y

1R/C OPC Unit

[RA]

[CI]

3ICON Unit

4 – 6

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

[2] The location putting on the heat measure sheet

1. MAIN PWB Unit

PSPAZC805WJKZ

4 – 7

2. LCD Control Unit

PSPAZC805WJKZ

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

4 – 8

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

PSPAZC690WJZZ PMLT-A676WJZZ

[3] Precautions for assembly

1. Points to be checked and precautions when servicing the unit

Mount the main PWB Ass’y on the backlight chassis and check that the EMI-prevention parts are not peeled and twisted from the access holes. (The EMI-prevention parts, conductive nonwoven fabric gaskets, must be seen from the access holes.)

[Countermeasure] Attach the conductive nonwoven fabric gaskets on the shielded case on the main PWB.

PSPAZC691WJZZ

4 – 9

State where the main PWB and shielded case are assembled

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

Access hole

The following is a drawing mounting the main PWB Ass’y on the backlight chassis. (The parts indicated by -> are the access holes for confirmation.) (Main PWB Ass’y => State where the shielded case and RF terminal angle are mounted on the main PWB)

4 – 10

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

LC60LE635E

CHAPTER 5. ADJUSTMENT

Service Manual

[1] ADJUSTMENT PROCEDURE

1. Adjustment method after PWB and/or IC replacement due to repair

The unit is set to the optimum at the time of shipment from the factory. If any value should become improper or any adjustment is necessary due to the part replacement, make an adjustment according to the following pro-

cedure.

1. Procure the following units in order to replace the main unit. MAIN UNIT: DKEYDF733FM55 (LC-60LE635E(B)/RU(B)) MAIN UNIT: DKEYDF733FM56 (LC-60LE836E(B)/S(B)) MAIN UNIT: DKEYDF733FM57 (LC-60LE838E(B))

NOTE: [Caution when replacing IC (IC2001) in the main unit]

The above IC are Monitor microcomputer. Before replacing the relevant part, procure the following parts in which the data have been rewritten.

IC2001 RH-iXD241WJNJQ Monitor microcomputer

NOTE: [Caution when replacing ICs (IC8401, IC3303) in the main unit]

When replacing either IC8401 or IC3302, exchange MAIN units for DKEYDF733FM55 (LC-60LE635E(B)/RU(B)), DKEYDF733FM56 (LC60LE636E(B)/S(B)) DKEYDF733FM57 (LC-60LE638E(B)).

Each part should not be individually exchanged.

IC8401 RH-iXD287WJQZQ Flash IC3303 RH-iXD220WJQZQ Main CPU

NOTE: HDMI ROM Writing

After replacing IC1504, execute “HDMI EDID WRITE” on the page 5/20. Please execute it after checking MODEL NAME & INCH SIZE. are correct. If MODEL NAME & INCH SIZE. are not correct, set them previously. (Refer to 2.) The ROM data based on information of MODEL NAME & INCH SIZE.

1) Enter the process adjustment mode in TV.

2) Use the cursor keys ( / ) and CH keys ( / ) of R/C to select the item [HDMI EDID WRITE] on the page 5/20.

3) It is completed with OK displayed.

2. After replacing the LCD panel or LCD control/MAIN UNIT, check MODEL NAME in the following procedure.

1) Enter the process adjustment mode in TV.

2) Use the cursor keys ( / ) and CH keys ( / ) of R/C to select the item [MODEL NAME] on the page 20/20.

3) Verify that the Model name is displayed.

4) If the Model name doesn’t match, select the values of the Model name with the VOL keys (+/-).

5) After selection in Step 4), press the OK key, and it is completed with OK displayed.

6) Use the cursor keys ( / ) and CH keys ( / ) of R/C to select the item [PANEL_SIZE] on the page 20/20.

7) Verify that the panel size is displayed.

8) If the size doesn’t match, select the values of the panel size with the VOL keys (+/-).

9) After selection in Step 8), press the OK key, and it is completed with OK displayed.

10)After setting [MODEL NAME] [PANEL_SIZE], unplug the AC power cord and plug it back in.

3. After replacing the LCD panel or LCD control PWB, adjust the VCOM in the following procedure.

1) Enter the process adjustment mode.

2) Use the cursor keys ( / ) and CH keys ( / ) of R/C to select the item [VCOM ADJ] on the page 10/20.

3) Press the OK key to verify that the adjustment pattern is displayed.

4) Use VOL keys (+/-) of R/C to adjust the flicker in the center of the screen to minimum.

5) When the optimal state is achieved in Step 4), press the OK key to turn the pattern to OFF.

5 – 1

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

2. Entering and exiting the adjustment process mode

1) Unplug the AC power cord of running TV set to force off the power.

2) While holding down the “VOL (-)” and “INPUT” keys on the set at once, plug in the AC power to turn on the power. The letter “K” appears on the screen. This state is in Inspection mode.

3) Next, hold down the “VOL (-)” and “CH ( )” keys on the set at once. Multiple lines of blue characters appearing on the screen indicate that the set is now in the adjustment Process mode. If you fail to enter the adjustment process mode (the display is the same as normal startup), retry the procedure.

4) To exit the adjustment process mode after the adjustment is done, unplug the AC power cord to force off the power. (When the power is turned off with the remote controller, once unplug the AC power cord and plug it in again. In this case, wait for 20 seconds or

so after unplugging.)

CAUTION:Use due care in handling the information described here lest the users should know how to enter the adjustment process mode.

If the settings are tampered with in this mode, unrecoverable system damage may result.

3. Description of display

(3) Present colour system

(2) Input that has been selected now (5) Inch setting and Model name display

1/20 INPUT1 AUTO EURO

MAIN Version BOOT Version Monitor Version T-CON Version/LED CON Version NET TV KEY/MAC CI+INFO/SECURE BOOT MARLIN FRC Version LAMP ERROR MONITOR ERR CAUSE

1.00 (E 2010/**/** ) xxxxxxx xxxxxxx xxxxxxxx/xxxx xxxxxxx xxxxx/YES xxxxxxx xxxxxxx 0

1)xxxxxx 2)xxxxxx

3)xxxxxx 4)xxxxxx

NORMAL STANDBY CAUSE ERROR STANDBY CAUSE

(1) Present page/number of total pages 2char/2char Decimal Number mark. (2) Input that has been selected now TUNER/DTV/INPUT1/INPUT2/INPUT3/INPUT5/INPUT6/INPUT7/etc. ???

(5) Inch setting and Model name display Inch setting and Model name display

0 0 0 0 0

retemaraP)7(emanmetI)6(

noitacificeps yalpsiDnoitpircseD.oN

.cte 05/i0801/i085/i084/MACES/LAP/344N/853N/OTUAmetsys ruoloc tneserP)3( ???

NEDEWS/AISSUR/EPORUEyalpsid gnicudnI)4(

rahc 03 .xaMeman metI)6(

rahc 06 .xaMretemaraP)7(

5 – 2

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

4. List of adjustment process mode menu

The character string in brackets [ ] will appear as a page title in the adjustment process menu header.

1/20 [INFO]

.noisreV TOOBxxxxxxxnoisreV TOOB2

4 T-CON Version/LED CON Version xxxxxxxx/xxxx T-CON/LED CON Version

6 CI+INFO/SECURE BOOT xxxxx/YES CI+ Key Information/SECURE BOOT

xxxxxxxNILRAM7 xxxxxxxnoisreV CRF8

10 MONITOR ERR CAUSE 1)xxxxxx 2)xxxxxx

3)xxxxxx 4)xxxxxx

11 NORMAL STANDBY CAUSE 0 Situation that became standby at the end.

12 ERROR STANDBY CAUSE 0 0 0 0 Error standby cause

2/20 [INIT]

3/20 [TUNER ADJ]

4 PAL+TUNER ADJ(SMPTE) Enter PAL TUNER auto adjustment execution (SMPTE) 5 TUNER ADJ(SMPTE CH57) Enter TUNER auto adjustment execution (SMPTE CH57) 6 PAL+TUNER ADJ(SMPTE CH57) Enter PAL TUNER auto adjustment execution (SMPTE CH57) 7 TUNER CONTRAST A_GAIN 14 TUNER signal level adjustment 8 TUNER CONTRAST D_GAIN 2048 TUNER signal level adjustment 9 TUNER CONTRAST OFFSET 256 TUNER signal level adjustment

4/20 [PAL MAIN]

7 SECAM CONTRAST A_GAIN 14 SECAM contrast adjustment 8 SECAM CONTRAST D_GAIN 2048 SECAM contrast adjustment 9 SECAM CONTRAST OFFSET 256 SECAM contrast adjustment

11 N358 CONTRAST D_GAIN 2048 N358 contrast adjustment 12 N358 CONTRAST OFFSET 256 N358 contrast adjustment

5/20 [CEC TEST]

4 MONIDATA READ[TEMP/OPC] OFF MONITOR Temperature/ OPC Acquisition tool.

Last error standby cause.

(Excluding the error)

noitazilaitinIretnETINI YRTSUDNI1 to factory settings execution.

af ot noitazilaitinIFFO)cilbuP-(TINI YRTSUDNI2 ctory settings execution.(Public mode is

excluded)

aB-emitucA thgilkcaB6 cklight operating hours.

TES MARAP JDAretnETES MARAP JDA9

(Level appears in green on the upper right)

tnemtsujda LAPretnEJDA LAP1

tnemtsujda 853NretnEJDA 853N3

tset CEC IMDHretnETSET CEC IMDH1

TSET DRAC DSretnETSET DRAC DS5

).cte ,liated tnemtsujda( skrameRnoitpircseDmetIeniLegaP

noisrev erawtfos niaM)xxxxx(xxx1noisreV NIAM1

noisrev erawtfos rotinoMxxxxxxxnoisreV rotinoM3

sserddA CAM / YEK VT TENxxxxxxxCAM / YEK VT TEN5

.rorre pmal ot eud noitanimret fo rebmuN0RORRE PMAL9

gnittes FFO/NO edom cilbuPFFOEDOM CILBUP3

.sruoh gnitarepo niaM-emitucA retneC4

.teser sruoh gnitarepo niaMFFOTESER5

.teser sruoh gnitarepo thgilkcaBFFOTESER7

.teser rorre pmaLFFOTESER RORRE PMAL8

DAER CIV rof gnittes etanidrooc-X0SOPX CIV01

DAER CIV rof gnittes etanidrooc-Y0SOPY CIV11

DAER CIV rof gnittes epyt langiSNIAMEPYT LANGIS CIV21

noitcnuf noitisiuqca level erutciPFFODAER CIV31

noitucexe tnemtsujda otua RENUTretnEJDA RENUT1

noitucexe tnemtsujda otua RENUT LAPretnEJDA RENUT+LAP2

)ETPMS( noitucexe tnemtsujda otua RENUTretnE)ETPMS(JDA RENUT3

tnemtsujda MACESretnEJDA MACES2

tnemtsujda tsartnoc LAP41NIAG_A TSARTNOC LAP4 tnemtsujda tsartnoc LAP8402NIAG_D TSARTNOC LAP5 tnemtsujda tsartnoc LAP652TESFFO TSARTNOC LAP6

tnemtsujda tsartnoc 853N41NIAG_A TSARTNOC 853N01

GNITIRW DIDE IMDHretnEETIRW DIDE IMDH2

lanimret yromem BSU fo noitcepsni gnidaeRretnEMRET BSU TCEPSNI3

esuac ybdnats fo teseRretnETESER ESUAC6

5 – 3

6/20 [COMP15KMAIN]

7/20 [HDTV]

8/20 [ANALOG PC]

9/20 [SCART]

2 SCART RGB ADJ (FASTSW) Enter SCART RGB ADJ (FASTSW) adjustment

10/20 [LUMAADJ]

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

).cte ,liated tnemtsujda( skrameRnoitpircseDmetIeniLegaP

tnemtsujda level erutcip K51 tnenopmoCretnEJDA LLA K51PMOC1

eulav tnemtsujda NIAG Y041NIAG Y NIAM K51PMOC2

eulav tnemtsujda NIAG bC051NIAG BC NIAM K51PMOC3

eulav tnemtsujda NIAG rC051NIAG RC NIAM K51PMOC4

eulav tnemtsujda TESFFO Y46TESFFO Y K51PMOC5

eulav tnemtsujda TESFFO bC821TESFFO BC K51PMOC6

eulav tnemtsujda TESFFO rC821TESFFO RC K51PMOC7

tnemtsujda level oediv VTDHretnEJDA VTDH1

eulav tnemtsujda NIAG Y VTDH041NIAG Y VTDH2

eulav tnemtsujda bC VTDH051NIAG BC VTDH3

eulav tnemtsujda rC VTDH051NIAG RC VTDH4

eulav tnemtsujda TESFFO Y VTDH46TESFFO Y VTDH5

eulav tnemtsujda TESFFO bC VTDH821TESFFO BC VTDH6

eulav tnemtsujda TESFFO rC VTDH821TESFFO RC VTDH7

tnemtsujda level oediv GOLANA IVDretnEJDA CP GOLANA1 eulav tnemtsujda FFOTUC R46TESFFO R2 eulav tnemtsujda FFOTUC G46TESFFO G3 eulav tnemtsujda FFOTUC B46TESFFO B4

eulav tnemtsujda EVIRD R44NIAG R5 eulav tnemtsujda EVIRD G44NIAG G6 eulav tnemtsujda EVIRD B44NIAG B7

tnemtsujda level BGR TRACSretnEJDA BGR TRACS1

eulav tnemtsujda FFOTUC R TRACS46FFOTUC R TRACS3

eulav tnemtsujda FFOTUC G TRACS46FFOTUC G TRACS4

eulav tnemtsujda FFOTUC B TRACS46FFOTUC B TRACS5 eulav tnemtsujda NIAG R TRACS44NIAG R TRACS6 eulav tnemtsujda NIAG G TRACS44NIAG G TRACS7

eulav tnemtsujda NIAG B TRACS44NIAG B TRACS8

)D2( tnemtsujda saib nommoC46 JDA MOCV1

11/20 [LEV]

12/20 [M EEP SET]

3 MONITOR EEP READ / WRITE WRITE MONITOR EEPROM READ/WRITE Setting/execution

13/20 [M TEST PATTERN]

2 LCD TEST PATTERN1 NOT SUPPORT

4 LCD TEST PATTERN3 NOT SUPPORT 5 LCD TEST PATTERN4 NOT SUPPORT

14/20

2 TCON Version EXT.2 3 TCON Version EXT.3 4 TCON Version EXT.4

eulav tnemtsujda EVIRD R0)OL( NIAG R1 eulav tnemtsujda EVIRD G0)OL( NIAG G2 eulav tnemtsujda EVIRD B0)OL( NIAG B3 eulav tnemtsujda EVIRD R0)IH( NIAG R4 eulav tnemtsujda EVIRD G0)IH( NIAG G5 eulav tnemtsujda EVIRD B0)IH( NIAG B6

gnittes tuo-emit noitacinummoc niam eht dna rotinoMNOTUO EMIT ROTINOM1

gnittes erutarepmet XAM ROTINOM95PMET XAM ROTINOM2

gnisserdda yrartibra MORPEE ROTINOM0 x0RDA PEE ROTINOM4

noitacificeps atad yrartibra MORPEE ROTINOM0 x0ATAD PEE ROTINOM5

yalpsid rellortnoc DCL ni-tliub htiw nrettaPNRETTAP TSET DCL1

FFO2NRETTAP TSET DCL3

xxxxx1.TXE noisreV NOCT1

5 – 4

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

15/20 [FR REGI]

2 CROSSTALK TH1 3 CROSSTALK TH2 4 CROSSTALK TH3 5 CROSSTALK TH4 6 CROSSTALK GAIN1 7 CROSSTALK GAIN2 8 CROSSTALK GAIN3

16/20

17/20

18/20

19/20 [ETC]

1 ERROR STANDBY CAUSE1 NO RECORD ERROR STANDBY CAUSE 2 ERROR STANDBY CAUSE2 NO RECORD 3 ERROR STANDBY CAUSE3 NO RECORD 4 ERROR STANDBY CAUSE4 NO RECORD 5 ERROR STANDBY CAUSE5 NO RECORD

20/20 [ETC]

3 MONITOR ERROR CAUSE RESET OFF Reset of monitor error cause

0x 0

).cte ,liated tnemtsujda( skrameRnoitpircseDmetIeniLegaP

retnEEDOM JDA KLATSSORC1

xxxxxzHG4.2 DISS IFIW1 xxxxxzHG 5 DISS IFIW2 xxxxxzHG4.2 ISSR IFIW3 xxxxxzHG 5 ISSR IFIW4 xxxxxzHG 5 EMIT IFIW5 xxxxxTSET ISSR IFIW6 xxxxxTLUSER ISSR IFIW7

etirW/daeRDAERETIRW/DAER1

sserdda evalS0EVALSSSERDDA/EVALS2

0 x0SSERDDA RETSIGER3

0 x0ATAD ETIRW4

0 x0ATAD DAER5

06TNERRUC KCEHC TROHS01

WOLWS TNERRUC11

Writing data

Reading data

noitucexe tnemtsujda GB CGA-FR6GB CGA FR1

noitucexe tnemtsujda GKD CGA-FR5KD CGA FR2

noitucexe tnemtsujda I CGA-FR6I CGA FR3

noitucexe tnemtsujda 'L/L CGA-FR4'L/L CGA FR4

.esuac yb dnats teseRFFOTESER ESUAC YBDNATS6

.MORPEE ot seulav gnittes gnitirWFFOEVAS PEE1

.MORPEE morf seulav gnittes gnidaeRFFOREVOCER PEE2

EMAN LEDOME038ELEMAN LEDOM4

.gnittes ezis lenaP06EZIS LENAP5

galF pureVretnEELBANE GALF PUREV6

TIMIL LENAPNOTIMIL LENAP7

TIMIL EGNAR LENAPxxxTIMIL EGNAR LENAP8

thgil kcaB DEL kcehCretnEEDOM KCEHC TROHS9

)yrotcaf fo recudorp rof( gnivres nehw hcuot t'noD0 x0RDA PEE TCUDORP21 )yrotcaf fo recudorp rof( gnivres nehw hcuot t'noD0 x0ATAD PEE TCUDORP31 )yrotcaf fo recudorp rof( gnivres nehw hcuot t'noD1YROTCAF TCUDORP41

5 – 5

5. Special features

1. NORMAL STANDBY CAUSE (Page 1/20) Display of a cause (code) of the last standby. The cause of the last standby is recorded in EEPROM whenever it is possible. Checking this code will be useful in finding a problem when you repair the troubled set.

2. EEP SAVE (Page 20/20) Storage of EEP adjustment value.

3. EEP RECOVER (Page 20/20) Retrieval of EEP adjustment value from storage area.

4. MONITOR ERR CAUSE (Page 1/20) Display of a cause (code) of Error from Monitor microcomputer. The cause of Error is recorded in EEPROM whenever it is possible. Checking this code will be useful in finding a problem when you repair the troubled set.

1) This displays Error code and time when the error occurred.

The latest error is displayed on “1)”. The error that happens ahead of “1)” is displayed on “2)”.

2) The character depends on the way how to acquire Time Information.

T: Time is acquired from digital broadcasting

This doesn’t contain “Time offset” which is considered a time difference and Daylight-Saving Time, etc. ...

U: Time is acquired from analog broadcasting (teletext) B: Accumulation time of Backlight

In the case that Time information cannot be acquired, “B” is displayed.

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

Example) In this example, it is shown that the error occurred 3 times.

1) 16 T07/01/01 12:03 Error code: 16 (lamp error) Time: 07/01/01 12:03

* It is latest Error. * Time is acquired from digital broadcasting. * Time is UTC which doesn't have Time offset.

2) 16 U01/01/01 04:07 Error code: 16 (lamp error) Time: 07/01/01 04:07

* It is Error that happens ahead of “1)”. * Time is acquired from analogue broadcasting.

3) 16 B00000004:11 Error code: 16 (lamp error) Accumulation time: It is displayed that 4:11 have passed after Backlight driving.

* It is Error that happens ahead of “2)”.

4) 00 0000000000000 No error (“00” shows that the error is not occurred.)

5 – 6

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

6. Lamp Error detection

1. Function This LCD color TV set incorporates a Lamp error detection feature that automatically turns off the power for safety under abnormal lamp or lamp

circuit conditions. If by any chance anything is wrong with the lamp or lamp circuit or if the lamp error detection feature is activated for some reason, the following will result.

1) The power is interrupted in about 500ms after it is turned on.

(A central icon on the front of the TV flash on and off.: ON for 400ms and OFF for 1600ms.)

2) If the above phenomenon 1) occurs 5 times, it becomes impossible to turn on the power.

(A central icon keep flashing on/off.)

2. Measures

1) Set the lamp error detection to OFF

Enter the adjustment process mode, referring to “2. Entering and exiting the adjustment process mode”. The adjustment process mode can ignore “5 times count”, so If the above phenomenon 1) occurs 1~4 times, the lamp will go out.

If Lamp Error detection pin [4pin of PD: P9602/19pin of IC2001] is “High” by a trouble with the lamp and lamp circuit, it can boot-up by the adjustment process mode.

Please execute “Lamp Error detection off-mode”. Unplug the AC power cord of running TV set to force off the power. While holding down the “VOL (-)” and “CH ( )” keys on the set at once, plug in the AC power cord to turn on the power. After a central icon flash off, separate the fingers from key on the set. Then, you can check the operation to see if the lamp and lamp circuit are in trouble. If you fail boot-up, retry the procedure.

2) Resetting the lamp error count

After the lamp and lamp circuit are improved from a trouble, reset the lamp error count. (Because the power cannot be turned on, if a lamp error is detected 5 consecutive times.) a) Enter the adjustment process mode, referring to “4. Entering and exiting the adjustment process mode”. b) Using the cursor ( / ) key, move to the cursor to [LAMP ERROR RESET], Line 8 on adjustment process mode service page 2/20.

c) With the cursor ( / ) keys, select the [LAMP ERROR RESET] value.

Finally press the cursor (OK)., the count is reset. Check LAMP ERROR Count on adjustment process mode Page 2/20.

Table of contents of adjustment process mode Page 2/20

INDUSTRY INIT Enter INDUSTRY INIT (-Publicl) OFF PUBLIC MODE OFF Center Acutime

FFOTESER

Backlight Acutime

FFOTESER

LAMP ERROR RESET OFF

Resetting to "0"

ADJ PARAM SET Enter VIC XPOS VIC YPOS

0 0

VIC SIGNAL TYPE MAIN

VIC READ OFF

5 – 7

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

7. Public Mode

1. Starting the Public Mode

• There are two following ways to display the PUBLIC Mode setting screen.

1) Method of needing password

a) Turn off the power, and turn it on again, pressing the “CHANNEL UP” and “Volume UP” keys of the main unit at the same time.

Please separate the finger from the power supply key when boot-up is confirmed with lighting of a central icon etc. After a while, value of Enter password appears on the screen.

b) Display the Pass Word input screen.

Enter password

Operation procedure

• The initial input position is the digit at the left end.

• For the numeric keys “0” to “9” of R/C, key input is accepted. Input of the other keys is prohibited.

• Change “—” to “ ” by inputting the numeric key at the input position, and shift the input position rightward one digit.

• When three digits are completely input, the Pass Word is judged.

c) Check the Pass Word by inputting three digits.

If the Pass Word “0” “2” “7”, it shifts to the PUBLIC Mode setting screen. In another case, the screen is erased, and it operates in the ordinary mode.

2. Exiting the Public Mode Setting screen

• There are two following ways to exit the Public Mode setting screen.

1) Turn off the power.

2) Select “Execution” in the PUBLIC_Mode to execute it. Activate the restart under the set content. Here, the START input SOURCE setting is excluded since this item is referred to only when the power is turned on.

3. Set value of the Public Mode

• When the shipment setting is done, a set each value in Public Mode is initialized. (PUBLIC MODE in the process mode Setting of a flag is also initialized)

• Separately, the shipment beginnings when all except for each set value in Public Mode is initialized are provided for a process mode. (INDUSTRY INIT (-Public))

• Only when turning on the PUBLIC MODE item, each setting is effective.

• After it decides it with EXECUTE, it AC OFF/ON it to reflect a set value.

Enter password

5 – 8

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

4. Basic operation in the Public Mode

Public Mode setting screen.

Vol (+/-) or Cursor ( / ) Change or execution of the set value. CH (+/-) or Cursor ( / ) Movement to the selected item. Decision (ok) Excution (Used by the items "Execution" and "RESET".)

5. Operation after “RESET” Select “RESET” in the PUBLIC Mode, and it operates as follows when it is executed (refer to the basic operation).

• The set contents in the PUBLIC mode are initialized.

• It does not exit the PUBLIC mode.

• If “EXCUTE” is not executed, the content that does RESET is not reflected.

6. Setting items. (* Item names and selective items are expressed in English.)

1) Power ON fixed [POWER ON FIXED]

Public Mode POWER ON FIXED

SHUT DOWN MODE MAXIMUM VOLUME VOLUME FIXED VOLUME FIXED LEVEL RC BUTTON PANELBUTTON MENU BUTTON AVPOSITION FIXED ON SCREEN DISPLAY INPUT MODE START INPUT MODE FIXED LOUD SPEAKER RC PATH THROUGH 232C POWON PUBLIC MODE RESET EXECUTE

[VARIABLE]

[NORMAL]

[VARIABLE]

[RESPOND] [RESPOND] [RESPOND]

[VARIABLE]

[YES]

[NORMAL]

[VARIABLE]

[OFF]

[DISABLE]

[60] [20]

[ON]

Option “VARIABLE”, “FIXED_ALL”, “FIXED_BODYKEY” or “RCRESPOND” (loop enabled) Default “VARIABLE” Function • VARIABLE

• FIXED_ALL

• FIXED_BODYKEY

• RC RESPOND

: “POWER/RECEPTION” key on TV unit or remote control is enabled. : “POWER/RECEPTION” key on TV unit or remote control is disabled. : Only the “MAIN POWER” key on TV unit is disabled (The remote control is enabled). : The main unit’s POWER switch toggles between ON and Standby (the same operation by the remote control).

Key disabled when set

• OFF TIMER (SLEEP) (*Only when setting to FIXED_ALL) other than default Remarks • When selecting to “FIXED_ALL”, function related standby factors (see below) doesn’t work. and not selecting.

OFF TIMER (Sleep) No operation OFF No signal OFF (including the power management) * These items does not exist according to the model.

If the power button is pressed in the ordinary mode in setting to “FIXED_ALL” and “FIXED_BODYKEY”, the caution is displayed for 5 seconds.

When power button on the main unit is pressed When power button on R/C is pressed

No Power off by power button.

* The OSD display is an example.

If another ODS is previously displayed, the status is reset (MENU or similar).

No Power off by remote control.

2) Instantaneous current shutdown setting in turning off the power [SHUT DOWN MODE] Option “NORMAL” or “QUICK”

Default NORMAL Function • This function decides whether scanning digital tuner is enabled or disabled when the power is standby.

NORMAL QUICK

: Scanning digital tuner is enabled when the power is standby. : Scanning digital tuner is disable. It is possible to put into the standby state instantaneously due to power off input, when the power is standby. Immediately, state is a complete standby.

5 – 9

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

Remarks In selecting “QUICK”, the function does not work for the following items. (selection impossible.)

• ON TIMER, QUICK START, DIGITAL FIXED, etc. * These items does not exist according to the model.

3) Volume maximum level [MAXIMUM VOLUME] Option 0~60 (loop disabled)

Default 60 Function The volume cannot be increased more than the adjusted value (the main unit’s speaker only). Remarks • When setting to 59 or less, only the figure is displayed in the normal mode; the volume bar is not displayed.

• The volume of the headphones is limited.

• The setting is impossible when VOLUME FIXED is set to FIXED.

4) Volume fixed [VOLUME FIXED] Option “VARIABLE”, “FIXED”, “ACCTRL” or “AC/RCCTRL” (loop enabled)

Default “VARIABLE” Function • VARIABLE

• FIXED

• AC CTRL

• AC/RC CTRL

Exception • In the adjustment process, the volume can be set to any level regardless of this setting. Disabled key when setting to FIXED

Remarks • [MAXIMUM VOLUME] has priority to [VOLUME FIXED]

• VOLUME UP/DOWN [both remote control and main unit]

• MUTE * Main units's key is enabled for operating menu.

* When setting to FIXED, Maximum volume is fixed.

• The volume of the headphones is fixed.

• When setting to “FIXED”, the volume is not displayed in operating Disabled key.

• In menu operation, the main unit’s keys (Vol (+/-)) are enabled.

• Volume level graphic be omitted to volume level number.

• In setting to FIXED, ONVOL of On TIMER is not selected (Eliminate Item)

• In setting to AC/RC CTRL, ONVOL of On TIMER i is not selected (Eliminate Item)

: The volume is not fixed. : The volume is fixed to the value adjusted in the volume fixed level. : The unit starts at the volume specified in the volume fixed level, when power is turned on in the case of the AC-ON only. : The unit starts at the volume specified in the volume fixed level, when power is turned on in any case. (AC? ON, remote control? ON, main utit's key? ON)

5) Volume fixed level [VOLUME FIXED LEVEL] Option 0~60 (loop disabled)

Default 20 Function The volume is fixed to the adjusted value (the main unit’s speaker only). Exception • In the adjustment process, the volume can be set to any level regardless of this setting. Remarks • When [VOLUME FIXED] is set to “VARIABLE”, the setting cannot be changed.

6) Remote control operation [RC BUTTON] Option “RESPOND”, “NORESPOND” or “LIMITED” (loop enabled)

Default “RESPOND” Function The operation of the remote control’s keys is set.

Exception • All the keys are enabled regardless of this setting while entering the adjustment process mode, inspection mode or

Remarks The enable keys when setting to “LIMITED” are depended on Model.

7) Main Unit Operation [PANEL BUTTON] Option “RESPOND” or “NO RESPOND” (loop enabled)

Default “RESPOND” Function • RESPOND

• VOLUME can be abbreviated to VOL.

RESPOND NO RESPOND

LIMITED

Public Mode setting screen.

• NO RESPOND

: The remote control’s keys in the normal state are enabled. : The remote control’s keys in the normal state are disabled. The POWER key (RECEPTION/STANDBY key) is also disabled. : Only a part of keys (CHANNEL, etc.) is enabled and other keys are disabled.

: The main unit’s keys are enabled. : The main unit’s keys are disabled excluding the POWER key (RECEPTION/STANDBY key).

5 – 10

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

Exception • The start operation in the adjustment process mode, inspection mode are enabled regardless of this setting.

• All the keys are enabled regardless of this setting while entering the adjustment process mode, inspection mode or Public Mode setting screen.

• For the models with the MENU key on the main unit, menu operation is possible regardless of the setting during the initial setting when the power is turned on for the first time.

8) Menu operation [MENU BUTTON] Option “RESPOND” or “NO RESPOND” (loop enabled)

Default “RESPOND” Function The MENU key on the main unit and remote control is decided whether it is enabled or disabled. Exception • RESPOND

• NO RESPOND

Disabled key excluding Menu key when setting to not default

Remarks When setting to “NO RESPOND”

9) AV position fixed [AV POSITION FIXED] Option “VARIABLE” or “FIXED” (loop enabled)

Default “VARIABLE” Function • VARIABLE

Remarks • When receiving the sound select direct keys (AV POSITION key, OPC, DOLBY key, etc.), only the actual state is

All the direct transition keys to menu display. (AUTO PRESET, MANUAL MEMORY and others) * These keys does not exist according to the model.

• For the models with the MENU key on the main unit, menu operation is possible regardless of the setting while the initial setting when the power is turned on for the first time.

• FIXED

displayed; no setting is changed. * These keys does not exist according to the model.

• The settings for the Public mode are retained after the personal data is initialized, each item for the AV position and image/sound adjustment are not initialized.

: The manu key is enabled. : The manu key is disabled. : All the keys are enabled regardless of this setting while entering the process mode, inspection mode or Public Mode setting screen.

: AV position is not fixed. : AV position is fixed. : The image/sound adjustment items in the menu are fixed in the selected state. : When receiving “AV POSITION” of the remote control, only the actual state is displayed, and setting is not changed.

10) OSD display [ON SCREEN DISPLAY] Option “YES”, “NO” or “LIMITED” (loop enabled)

“LIMITED” is looped only in case of need (destination). Default “YES” Function • YES

Key which may be enabled (Example of the confusing key) Disabled key when setting to not default

Remarks • When setting to “NO”,

• NO

• LIMITED

• It is OK in the case that simple input select occur or the original state returns soon automatically.

• When setting to “NO”, the keys which is related to visibility of the screen and sound cannot be used. STILL IMAGE, SCREEN DISPLAY, OFF TIMER, AV POSITION, BRIGHTNESS SENSOR, SCREEN SIZE SELECT, AUTO PRESET, MANUAL MEMORY, IMAGE SELECT, SOUND SELECT, LANGUAGE, Closed caution * Disabled keys dependeds on the models.

ON TIMER (Watching reservation) is cleared. OFF TIMER “SLEEP” is cleared. * These items does not exist according to the model.

• When setting to “NO”, These Displays (Version-up, Public mode setting screen, Pass Word input screen of Public Mode, the adjustment process mode, K mark of inspection mode) are enabled regardless of this setting.

: OSD is displayed. : The following OSD is not displayed. Registration, setting, adjustment menu, channel call, volume bar, and input select. : Only a part of OSD (CH call: “New Information” etc...) is not displayed.

5 – 11

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

11) Start mode [INPUT MODE START] Option “NORMAL” or “Input source 1 (input selection or channel)” ... (loop enabled)

Default “NORMAL” Function Which kinds of input source or channel is decided when the power turning on.

NORMAL : The content of the last memory is followed.

Remarks • When setting to not Normal, ON TIMER (Watching reservation) has priority.

• When setting to “NORMAL”, [INPUT MODE FIXED] is set to “VARIABLE” and [INPUT MODE FIXED] is prohibited to select. (selection impossible.)

Example of option: “NORMAL”, “TVD (002TV)”, “INPUT1”, “INPUT2”, “INPUT3”, “HDMI1”, “HDMI2”, “HDMI3”, “HDMI4”.

12) Input fixed [INPUT MODE FIXED] Option “VARIABLE”, “FIXED”, “ACCTRL” or “AC/RCCTRL” (loop enabled)

Default VARIABLE Function VARIABLE

Disabled key when setting to “FIXED”

Remarks • If [INPUT MODE START] is Normal, this function cannot be set.

FIXED

AC CTRL

AC/RC CTRL

CHANNEL (+/-), DIRECT CHANNEL buttons, FLASHBACK, INPUT SELECT, TV/VIDEO, AUTO PRESET, MANUAL MEMORY, i.LINK, DIRECTINPUTSELECT, ATV, DTV, EPG, RADIO etc...

Set to “VARIABLE” automatically.

• When setting to “FIXED”, The item related to the channel setting and input selection in Menu are not displayed. ON TIMER (Watching reservation) is not active. * These items does not exist according to the model.

: If [INPUT MODE START] is set to Normal, input mode is not fixed. : When “INPUT MODESTART” is active, it is impossible to switch to another channel or input source. : When “INPUT MODESTART” is active the unit starts at the input mode which is selected when power is turned on in the case of the AC-ON only. : When “INPUT MODESTART” is active the unit starts at the input mode which is selected when power is turned on in any case. (AC? ON, remote control? ON, main utit's key? ON)

13) Speaker ON/OFF selection [LOUD SPEAKER] Option “ON” or “OFF” (loop enabled)

Default ON Function ON

OFF

Remarks • When the VOL (+/-) key is pressed, the mute icon is displayed for 4 seconds.

• For the MUTE key and sound-related keys, caution is displayed.

• For the headphones, normal operation is possible.

14) Remote control path through [RC PATH THROUGH] Option “OFF”, “ON: TVRCE” or “ON: TVRCD” (loop enabled)

Default OFF Function The item decide whether the signal received by the remote control’s light-receiving section is output to the blankpin (9pin)

of RS232C. OFF

ON: TVRCE ON: TVRCD

Exception • In the case of “ON: TV RCD”, the start operation in the adjustment process mode, inspection mod are enabled

regardless of this setting.

• In the case of “ON: TV RCD”, all the keys are enabled regardless of this setting while entering the adjustment process mode, inspection mode or Public mode setting screen.

Remarks * Remote control path through does not exist according to the model.

15) 232C power ON control [232C POWON]

: The sound from the speakers is output. : The sound from the speakers is not output even if the headphones are not used.

: This function is not active. : This function is active, and remote control is active, too. : This function is active, but remote control is not active.

Option “ENABLE” or “DISABLE” (loop enabled) Default DISABLE Function The item decide whether Power ON by the 232C command is enabled/disabled in the standby state.

The same function as 232C command “RSPW”. ENABLE

DISABLE

: POWR0001 is always enabled. : Start-up may be impossible at POWR0001. (If the 232C command reception module is set to OFF, the command is invalid.)

5 – 12

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

16) Public mode setting [PUBLIC MODE] Option “OFF” or “ON” (loop enabled)

Default OFF Function The item decide whether Public mode setting menu are enabled or disabled.

Remarks Each operation of the Public mode is impossible unless this item is set to ON.

8. Copy Mode

1. Starting the Copy Mode

• There are two following ways to display the Copy Mode setting screen.

1) Method of needing password a) Turn off the power, and turn it on again, pressing the “CHANNEL UP” and “Volume UP” keys of the main unit at the same time.

Please separate the finger from the power supply key when boot-up is confirmed with lighting of a central icon etc. After a while, value of Enter password appears on the screen.

b) Display the Pass Word input screen.

The same item as [PUBLIC MODE] in the adjustment process menu. OFF

: Public mode is not active. : Public mode is active.

Enter password

Operation procedure

• The initial input position is the digit at the left end.

• For the numeric keys “0” to “9” of R/C, key input is accepted. Input of the other keys is prohibited.

• Change “—” to “ ” by inputting the numeric key at the input position, and shift the input position rightward one digit.

• When three digits are completely input, the Pass Word is judged.

c) Check the Pass Word by inputting three digits.

If the Pass Word “3” “6” “9”, it shifts to the Copy Mode setting screen. In another case, the screen is erased, and it operates in the ordinary mode.

2. Exiting the Copy Mode Setting screen There is following way to exit the Copy Mode setting screen.

• Turn off the power. (Unplug the AC power cord from the outlet to forcibly turn off the power.)

3. Basic operation in the Copy Mode

CH (+/-) or Cursor ( / )

Movement to the selected item.

noitucexE)ko( noisiceD

Enter password

5 – 13

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

4. Restriction of Copy Mode

• USB thumb drive should be more than 1Mbyte.

• File system of USB thumb drive should be FAT (FAT32).

• More than one USB thumb drive shouldn't be connected to TV.

• All USB terminals can be valid, but more than one USB thumb drive shouldn't be connected to TV.

• If USB device is detected by TV, focus is not appropriated to items.

• In Copy mode (TV? USB) and (USB? TV), following should be mutched.

Vender Name (Fixed) Key Information (Fixed) USB Cline Version Inch Size Country setting (Factory initialization) Model Name Software Version

• In each TV, setup of Network and IP control should be set again.

NOTE: • It is unnecessary to execute “Initial Auto Instration” for Copy Mode.

(Obviously, setting the country is also unnecessary.)

• Copy Mode can’t start until the TV recognizes a USB device. TV takes about 20 seconds to recognizes a USB device after boot-up.

5. Copy data Copy data is as follows;

skrameRataD ypoC

Size of Ch call Card slot selection Setting Alphabet sorts do/not HOME/Store Setting Public Setting Sound multiplex information in each Ch Administrative information for Time Shift Vendor ID, Product ID, Serial ID for storage Communication's information IP address, Gateway, DNS address

Kinds of Security key encryption (WiFi) Access point identifier (WiFi) Key for access point

IP control setting information Device name, Login ID, Password, Communication port

secivres lla fo rebmuNtsil ecivres VTD CH list Number of broadcasting on each network

Last channel information Volume, wide mode, and subtitle

Local Time Information Information that corrects ?X time against Universal Time

.noitamrofni eseht evah t'nod ataD uneM resUataD unaM resU

Temporary data

Message list, Reception report, EPG, Off timer, Off video, and Signal strength

Peculiarity data for TV

DRM information for DivX, Mac address, and Accumulated time information

Connected equipment information

(But the recorder selection of the AQUOS LINK setting can be copied.) physical address Category of equipment Maker Name

Connected model name Data related to encrypted broadcasting (CI+) Adjustment process mode Data

)VTA ,C-BVD ,S-BVD ,T-BVD( noitamrofni krowten tsaLeulav tsaL

5 – 14

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

Copy mode

TV USB [Start ]

USB TV [Start ]

Copy mode

Execcute

Success

Fail

Execcute

Success

Fail

Copy mode

TV USB [Wait... ]

USB TV [Start ]

TV USB [Done ]

TV USB [Failed ]

USB TV [Start ]

TV USB [Start ]

USB TV [Wait... ]

USB TV [Done ]

USB TV [Failed ]

USB TV [Start ]

TV USB [Start ]

6. Operating

1) Copy mode (TV USB)) Execute start in Copy Mode setting screen.

If USB device is detected by TV,

focus is not appropriated to items.

[Wait ] is displayed while executing it. When succeeding: Done is displayed. When failing: Failed is displayed.

Key opration is not valid in coping.

After success of copy, unplug the AC power cord from the outlet, please.

2) Copy mode (USB Execute start in Copy Mode setting screen.

If USB device is detected by TV,

focus is not appropriated to items.

[Wait ] is displayed while executing it. When succeeding: Done is displayed When failing: Failed is displayed.

Key opration is not valid in coping.

After success of copy, unplug the AC power cord from the outlet, please.

TV))

5 – 15

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

[VIDEO input signal]

kcalBetihw%001

[VIDEO input signal]

kcalBetihw%001

9. Video signal adjustment procedure

The adjustment process mode menu is listed in Section 5. Signal generator level adjustment check. (Adjustment to the specified level)

p-pV7.0 :LAP langis etisopmoC• ? 0.02Vp-p (Pedestal to white level)

• 33K component signal (50 Hz) : Y level : 0.7Vp-p ? 0.02Vp-p (Pedestal to white level) : PB, PR level : 0.7Vp-p ? 0.02Vp-p

• ANALOG PC (RGB) signal : RGB level : 0.7Vp-p ? 0.02Vp-p

9.1. Entering the adjustment process mode

Enter the adjustment process mode according to Section 2.

9.2. PAL signal adjustment

]langiS[gnitteS1 PAL Full field colour bar composite signal

[Terminal] EXT1 SCART Video (PAL) IN

• Feed the PAL full field colour bar signal (75% colour saturation) to EXT1 SCART IN.

erudecorp tnemtsujdAsnoitidnoc tnemtsujdAtniop tnemtsujdA

2 Auto adjustment

performance

* ATTENTION: Please execute [12.3. TUNER adjustment] afterwards if you adjust [12.2. PAL signal adjustment] after all adjustments are

completed.

Adjustment process [PAL ADJ] page 4/20

Bring the cursor on [PAL ADJ] and press [OK]. [PAL ADJ OK] appears when finished.

9.3. TUNER adjustment

erudecorp tnemtsujdAsnoitidnoc tnemtsujdAtniop tnemtsujdA

]langiS[gnitteS1 PAL sprit field colour Bar RF signal UV

[Terminal] TUNER

• Feed the PAL Split Field colour bar signal (E-12ch) to TUNER.

• Make sure the PAL colour bar pattern has the sync level of 7:3 with the picture level.

Signal level: 55 dB ? V ? 1dB (75? LOAD)

[E-12CH]

100% white

2 Auto adjustment

performance

Adjustment process [TUNER ADJ] page 3/20

Bring the cursor on [TUNER ADJ] and press [OK]. [TUNER ADJ OK] appears when finished.

9.4. SECAM adjustment

2 Auto adjustment

performance

]langiS[gnitteS1 SECAM Full field colour Bar Signal

[Terminal] EXT1 SCART IN

Adjustment process [SECAM ADJ] page 4/20

erudecorp tnemtsujdAsnoitidnoc tnemtsujdAtniop tnemtsujdA

• Feed the SECAM full field colour bar signal (75% colour saturation) to EXT1 SCART IN.

Bring the cursor on [SECAM ADJ] and press [OK]. [SECAM ADJ OK] appears when finished.

5 – 16

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

kcalBetihw%001

9.5. ADC adjustment (Component 15K)

]langiS[gnitteS1 COMP15K, 50Hz 100% Full field colour bar Signal

[Terminal] EXT3 COMPONENT IN

erudecorp tnemtsujdAsnoitidnoc tnemtsujdAtniop tnemtsujdA

• Feed the COMPONENT 15K 100% full field colour bar signal (100% colour saturation) to EXT3 COMPONENT IN.

2 Auto adjustment

performance

Adjustment process [COMP15k ALL ADJ] page 6/20

9.6. ADC adjustment (Component 33K)

]langiS[gnitteS1 COMP33K, 50Hz 100% Full field colour bar Signal

[Terminal] EXT3 COMPONENT IN

2 Auto adjustment

performance

Adjustment process [HDTV ADJ] page 7/20

9.7. PC signal adjustment (ANALOG D-Sub 15pin)

]langiS[gnitteS1 XGA, 60Hz 100% Full Field Colour Bar Signal

Bring the cursor on [COMP15k ALL ADJ] and press [OK]. [COMP15K ALL ADJ OK] appears when finished.

erudecorp tnemtsujdAsnoitidnoc tnemtsujdAtniop tnemtsujdA

• Feed the COMPONENT 33K 100% full field colour bar signal (100% colour saturation) to EXT3 COMPONENT IN.

Bring the cursor on [HDTV ADJ] and press [OK]. [HDTV ADJ OK] appears when finished.

erudecorp tnemtsujdAsnoitidnoc tnemtsujdAtniop tnemtsujdA

• Feed the XGA 60Hz 100% full field colour bar signal (100% colour saturation) to PC IN.

[Terminal] PC IN

2 Auto adjustment

performance

Adjustment process [ANALOG PC ADJ] menu page 8/20

9.8. RGB (SCART) adjustment (RGB 15K)

]langiS[gnitteS1 RGB 15K, 50Hz 100% Full field colour bar signal

[Terminal] EXT1 SCART RGB IN

2 Auto adjustment

performance

Adjustment process [SCART RGB ADJ] menu page 9/20

Bring the cursor on [ANALOG PC ADJ] and press [OK]. [ANALOG PC ADJ OK] appears when finished.

erudecorp tnemtsujdAsnoitidnoc tnemtsujdAtniop tnemtsujdA

• Feed the RGB 15k 50Hz 100% full field colour bar signal (100% colour saturation) to EXT1 SCART IN.

Bring the cursor on [SCART RGB ADJ] and press [OK]. [SCART RGB ADJ OK] appears when finished.

5 – 17

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

10. White balance adjustment

For white balance adjustment, adjust the offset values on pages 11/20.

[Condition of the unit for inspection] : Modulated light (+16) AV MODE: DYNAMIC Active Backlight: OFF OPC: OFF Asing Time: Min, 60 minute [Input signal condition] : HDMI 1080i 15IRE (LO), 78IRE (HI) [Adjustment reference device] : Minolta CA-210 [Adjustment procedure]

1) Display the current adjustment status at R/G/B_GAIN (HI). (Page 11/20 of process adjustment) The signal of 78IRE is input.

2) Read the value of the luminance meter. x=0.272, y =0.277

3) Change R_GAIN (HI)/ B_GAIN (HI) (Adjustment offset value) on page 11/20 of process adjustment so that the values of the luminance meter approach x=0.272 and y =0.277.

(Basically, G is not changed. If adjustment fails with R and B, change G. When G is lowered, the weaker of R or B must be fixed.)

4) Display the adjustment status of the current R/G/B_GAIN (LO). The signal of 15IRE is input. Change R_GAIN (LO)/ B_GAIN (LO) (adjustment offset value) on page 11/20 of process adjustment so that the values of the luminance meter

approach x =0.272 and y = 0.277.

5) Both HI and LO are repeating the step from 1 to 4 until becoming an aim value. [Adjustment reference standard value] Adjustment spec ? 0.002 Inspection spec ? 0.004 (point LO) Adjustment spec ? 0.001 Inspection spec ? 0.002 (point HI)

6) After completing adjustments, set EEP SAVE (Page 20/20) to ON in the process menu to save the white balance adjustment value.

11. Confirmation item

1. HDMI-CEC Inspection After repairing the CEC function, check the operation about HDMI-CEC circuit.

2. CI card Inspection After repairing the CI function, check that the DTV signal is received by inserting CAM. And check the KEY certification by inserting CAM which is prepare for CI+.

3. LAN Inspection (NET)/test connectivity of SD card. After repairing the LAN function, check the communication by connecting PC and LAN terminal. And test connectivity of SD card.

4. 3D Check

5. IR communication Check/IR Emitter (Infrared light Output) Inspection.

5 – 18

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

[Information Software update USB update]

Insert the USB memory device containing

the software update file.

12. Initialization to factory settings

CAUTION:When the factory settings have been made, all user setting data, including the channel settings, are initialized.

1 Factory settings Ends by turning off the

After adjustments, exit the adjustment process mode. To exit the adjustment process mode, unplug the AC power cord from the outlet to forcibly turn off the power. When the power is turned off with the remote control, unplug the AC power cord and plug it back in (wait approximately 20 seconds before plugging in the AC power cord). After completing the NET connection., execute the NET initialization (Record of the server access).

Please execute the initialized in the factory setting again when you turn on the power supply after the initialized in the factory setting is set.

(The adjustments done in the adjustment process mode are not initialized.) Keep this in mind when initializing these settings.

erudecorp tnemtsujdAsnoitidnoc tnemtsujdAmeti tnemtsujdA

MAIN POWER key. (See to below caution)

[Factory setting with adjustment process mode]

• Enter the adjustment process mode.

• Move the cursor to [INDUSTRY INIT] on page 2/20.

• Use the R/C key to select a region from [EUROPE/RUSSIA/SWEDEN] and press the [OK] key.

• “EXECUTING” display appears.

• After a while, “SUCCESS” display appears, the setting is completed.

When succeeding: Background color (green) When failing: Background color (red) The following items are initialized in the factory setting.

1) User settings

2) Channel data (e.g. broadcast frequencies)

3) Maker option setting

4) Password data

13. Upgrading the software

1. Turn on the AC power.

2. Insert the upgrading USB flash memory for upgrade into the service slot. (After a while, an external input changes into USB automatically.)

3. Use the Menu button and cursor keys ( / / / ), Ch keys ( / ) of R/C or on the set to select Menu - Setup - Information - Software update

- USB update on OSD menu.

4. The message (Insert the USB memory device contains the software update file) shows up. Push OK when if there is no problem.

ENTER:Enter

5 – 19

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

LC60LE635E

CHAPTER 6. TROUBLESHOOTING TABLE

Service Manual

[1] TROUBLESHOOTING TABLE

The sound is not emitted from the Speaker & Woofer though the picture has come out.

No sound output in all modes?

YES Do audio signals output from pins [Y30/CPU_AOLRCK, Y31/ CPU_AOBCK, V27/CPU_AOSDATA0] of IC3303 (Digital AV

decode & Main CPU)?

YES Do audio signals input to pins [7, 8, 9] of IC2701 (DSP)? NO Check the line between IC3303 and IC2701.

YES Do audio signals output from pins [43/AMP_BCLK, 44/ AMP_LRCLK, 45/AMP_DATA_LR, 46/AMP_DATA_SW, 47/ AMP_MCLK] of IC2701?

YES Do audio signals input to pins [5, 6, 7, 8] of IC2703 (SP_AMP)? NO Check the line between IC2701 and IC2703.

NO Check IC3303 and its peripheral circuits.

NO Check IC2701 and its peripheral circuits.

YES Do audio signals output from pins [28/OUTML, 30/OUTPL, 12/ OUTPR, 14/OUTMR] of IC2703?

YES Is AMP_MUTE [pin (21)] of IC2703 at “H”? NO Check the line between IC2703 and IC3303 & IC2001 (UCOM).

YES Do audio signals input to pins [1&2/L-ch, 3&4/R-ch] of P2701? NO P2701 terminal and the peripheral circuit (L/C filter) are checked.

YES Check Speaker (right and left) and wire harness.

NO Check IC2703 and its peripheral circuits.

(Q2701,D2701 etc...)

6 – 1

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

No sound (during the reception of TV (ANALOG) broadcasting)

Does not the sound go out though the picture has come out when UHF/VHF is received?

In the case of LE635E,RU/638E series, refer to (A). In the case of LE636E,S series, refer to (B).

(A) Does SIF signal output from pin (8) of TUNER (TU1102)?

YES

Does SIF signal input to pin [AM24/CPU_ATV_IF+] of IC3303 (Digital AV decode & Main CPU)?

YES

Refer to “The sound is not emitted from the Speaker & Woofer though the picture has come out.”

(B)

Does SIF signal output from pin (8) of TUNER (TU1104)? NO Check the tuner and its peripheral circuits.

YES Does SIF signal input to pin [AM24/CPU_ATV_IF+] of IC3303 (Digital AV decode & Main CPU)?

NO Check the tuner and its peripheral circuits.

Replace as required.

NO Check the line between TU1102 and IC3303. (Q1102, etc.)

Replace as required.

NO Check the line between TU1104 and IC3303. (Q1102, etc.)

YES Refer to “The sound is not emitted from the Speaker & Woofer though the picture has come out.”

6 – 2

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

No sound (during the reception of TV (DIGITAL) broadcasting)

Does not the sound go out though the picture has come out when DTV is received?

In the case of LE635E,RU/638E series, refer to (A). In the case of LE636E,S series, refer to (B).

(A) Do IF signals output to pins [10, 11] of TUNER (TU1102)?

YES

Do IF signals input to pins [35/IFPGA_INN, 36/ IFPGA_INP] of IC4402 (CI Cont & DTB-T/C Demod)?

YES Do TS signals output to pins [15/DEMOD_TS_DATA0, 16/DEMOD_TS_SYNC, 17/DEMOD_TS_VAL, 18/

DEMOD_TS_CLK] of IC4402?

YES Do TS signals input to pins [U30/DEMOD_TSDATA0, V30/DEMOD_TSSYNC, V29/DEMOD_TSVAL, U32/ DEMOD_TSCLK] of IC3303 (Digital AV decode & Main

CPU)?

NO Check the tuner and its peripheral circuits.

Replace as required.

NO Check the line between IC1102 and IC4402.

NO Check IC4402 and its peripheral circuits.

NO Check the line between IC4402 and IC3303.

YES Refer to “The sound is not emitted from the Speaker & Woofer though the picture has come out.”

(B)

Do TS signals output to pins [19/TS_TUOUT_CLK, 17/ TS_TUOUT_SYNC, 18/TS_TUOUT_VAL, 20~27/ TS_TUOUT_D0~7] of TUNER (TU1104)?

YES Do TS signals input to pins [45/TS_TUOUT_CLK, 46/ TS_TUOUT_SYNC, 47/TS_TUOUT_VAL, 48, 51~57/

TS_TUOUT_D0~7] of IC4402 (CI Cont & DTB-T/C Demod)?

YES Do TS signals output to pins [15/DEMOD_TS_DATA0, 16/ DEMOD_TS_SYNC, 17/DEMOD_TS_VAL, 18/ DEMOD_TS_CLK] of IC4402?

YES Do TS signals input to pins [U30/DEMOD_TSDATA0, V30/ DEMOD_TSSYNC, V29/DEMOD_TSVAL, U32/

DEMOD_TSCLK] of IC3303 (Digital AV decode & Main CPU)?

YES Refer to “The sound is not emitted from the Speaker & Woofer though the picture has come out.”

NO Check the tuner and its peripheral circuits.

Replace as required.

NO Check the line between TU1104 and IC4402.

NO Check IC4402 and its peripheral circuits.

NO Check the line between IC4402 and IC3303.

6 – 3

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

No sound (during the reception of TV (DIGITAL-Satellite) broadcasting)

(DIGITAL-Satellite is only function for LE635E,RU/638E series)

Does not the sound go out though the picture has come out when DTV is received?

Do TS signals output to pins [44/TS_TUOUT_CLK, 46/ TS_TUOUT_SYNC, 45/TS_TUOUT_VAL, 43~36/ TS_TUOUT_D0~7] of TUNER(TU1102)?

YES Do TS signals input to pins [45/S2_TS_CLK, 46/S2_TS_SYNC, 47/S2_TS_VAL, 48,51~57/S2_TS_DATA0~7] of IC4402 (CI Cont & DTB-T/C Demod)?

YES Do TS signals output to pins [15/DEMOD_TS_DATA0, 16/ DEMOD_TS_SYNC, 17/DEMOD_TS_VAL, 18/ DEMOD_TS_CLK] of IC4402?

YES Do TS signals input to pins [U30/DEMOD_TSDATA0, V30/ DEMOD_TSSYNC, V29/DEMOD_TSVAL, U32/ DEMOD_TSCLK] of IC3303 (Digital AV decode & Main CPU)?

NO Check the tuner and its peripheral circuits.

Replace as required.

NO Check the line between TU1102 and IC4402.

NO Check IC4402 and its peripheral circuits.

NO Check the line between IC4402 and IC3303.

YES Refer to “The sound is not emitted from the Speaker & Woofer though the picture has come out.”

No sound from external input devices (1)

Does not the sound of the audio signal input to EXT1 go out?

Do audio signals input to pins [2/AUDIO_IN_R, 6/AUDIO_IN_L] of EXT1 (SC505)?

YES Do audio signals input to pins [AM32/SC1_AINR0, AM30/

SC1_AINL0] of IC3303 (Digital AV decode & Main CPU) from SC505?

YES Refer to “The sound is not emitted from the Speaker & Woofer though the picture has come out.”

NO Check the setting of an external input device that connects with

EXT1.

NO Check the line between SC505 and IC3303.

6 – 4

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

No picture on the display (1)

The picture doesn't appear in all modes.

Is the LVDS signal output from IC3303 (DIGITAL_AV_DECODER_&_MAIN_CPU) respectively? [VBO_HTPDN(C21), VBO_LOCKN(D21), VBO_TXA+-(A22/B22), VBO_TXB+-(A23/B23), VBO_TXC+-(A24/B24), VBO_TXD+-(A25/B25)

Check IC3303 and its peripheral control circuits.

YES

Do above-mentioned LVDS signals output from connector (P2604)?

YES

Similarly, is LCD controller's control signal normal? NO Please check each control signal of DET_POW (DET_PNL12V),

YES LCD Controller Unit:

Do LVDS signals input to connector (LV) of LCD Controller Unit?

NO Check the line between IC3303 and P2604.

NO Wire harness (LV) is checked.

(IC2001, IC3501, IC3502, X3301, etc.)

PE (PNL_EN).

YES Check the panel module.

No picture on the display (2)

Does not the picture come out when VHF/UHF is received?

In the case of LE635E,RU/638E series, refer to (A). In the case of LE636E,S series, refer to (B).

(A)

Does video signal (IFTU_AIF+/CVBS) output from pin [9] of TUNER (TU1102)?

YES Does video signal (TUNER_CVBS) input to pin [AK24/ CPU_CVBS0P] of IC3303 (Digital AV decode & Main

CPU)?

YES Refer to “No picture on the display (1)”.

(B) Does video signal (IFTU_AIF+/CVBS) output from pin [9] of TUNER (TU1104)?

NO Check the tuner and its peripheral circuits.

Replace as required.

NO Check the line between TU1102 and IC3303. (Q1106, etc...)

NO Check the tuner and its peripheral circuits.

Replace as required.

YES

Does video signal (TUNER_CVBS) input to pin [AK24/ CPU_CVBS0P] of IC3303 (Digital AV decode & Main CPU)?

YES

Refer to “No picture on the display (1)”.

NO Check the line between TU1104 and IC3303. (Q1106, etc...)

6 – 5

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

<During external connection> No picture on the monitor

No picture appears on EXT1 connected monitor during the ATV reception.

Does CVBS signal output from pin [19] of EXT1 (SC505)? YES Check the setting of an external input device that connects with

NO Does CVBS signal output from pin [5] of IC510? (CAPLESS VIDEO AMP with LPF)

NO Does CVBS signal input to pin [3] of IC510? YES Check the peripheral circuits of IC510.

NO Does CVBS signal output from pin [2] of IC507? YES Check the line between IC507 and IC510.

NO Is CVBS_OUT_MUTE [pin (1)] of IC507 at “L”? YES Check the line between IC3303 and IC507.

YES Check the line between SC505 and IC510.

EXT1.

Check the peripheral circuits of IC3303.

NO Does CVBS signal input to pin [6] of IC507? YES Check the peripheral circuits of IC507.

NO In the case of LE635E,RU/638E series, refer to (A)? In the case of LE636E,S series, refer to (B)?

(A) (B) Check the line between IC507 and TUNER (TU1102). (Q1106 etc...)

Check the line between IC507 and TUNER (TU1104). (Q1106 etc...)

6 – 6

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

Central icons

By pushing remote control MENU key.

400ms

1600ms

OFF

Central icons

1600ms

300ms

100ms

400ms

1600ms

OFF

Central icons

500ms

OFF

Central icons

1000ms

1000ms 1000ms 1000ms

OFF

[2] LED flashing specification at the time of the error

Display method

• Refer to Table 1.

• LED that can be used are only one of the central icon (Emblem Unit). This expresses the error situation by combining blinking at low speed and blinking at high speed.

• For this model, the blinking pattern displayed first is only a low-speed blinking. This expresses a rough content of the error.

• For this model, details are displayed by a high-speed blinking This expresses details of the error. Details are distinguished by the blinking frequency.

• It doesn’t return to the outline display again (blink at low speed) by pushing the MENU key (The toggle is not done). Please confirm “MONITOR ERR CAUSE” of the adjustment Process mode (1/20 page), when the error doesn't reproduce by having returned from

the error.

• The process of the upgrade is expressed by the brightness of point LED that smoothness changes.

• The upgrade completion is expressed by the LED brightness that changes in a staircase pattern.

LED flashing method <Examination for a rough content of the error>

by pushing remote control MENU key.

6 – 7

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

Table 1. Concrete flashing pattern

Expression for a rough content Expression for Details

Item

Lamp system failure Flashes once — Flashes once Flashes once Lamp error

Power PWB failure Flashes twice — Flashes twice Flashes once Power Error 1 AC_DET error (*2)

(Power failure, etc.) Flashes twice Power Error 2 UR+13.5V error (*2)

Main PWB failure Flashes 3 times — Flashes 3 times Flashes once Initial communication error (Communication Flashes twice Start-up confirmation communication error failure, etc.) Flashes 3 times Regular communication error

Others Flashes 4 times — Flashes 4 times Flash es once Temperature error

Upgrade executing smoothness

Upgrade completion a staircase

Upgrade failed — Flashing

ROM data failure — Flashing

*2: It depends on the system. The power supply error suitable for the product is defined. *3: For details, refer to ERROR STANDBY CAUSE on the adjustment process screen. *4: If the boot section is abnormal, there is no flashing (flashing disabled).

low-speed

blinking

changes.

pattern.

high-speed

blinking

— — — Version upgrading

— — — Version upgrade succeeded

(Continuous)

low-speed

blinking

— — Version upgrade failed

— — Start-up after failing version upgrade (*4)

high-speed

blinking

Flashes 3 times Power Error 3 D3.3V error (*2) Flashes 5 times Panel power supply error

Flashes 5 times Other communication error

Flashes twice Sync error Flashes 3 times Notification from the main microprocessor

(*3)

Cause

MONITOR ERR STBY table

Outline: Communication/Power failure detected by the monitor microprocessor (IC2001) is stored on EEPROM, states can be confirmed in the

adjustment process mode.

Location: Page (1/20) of the adjustment process mode: MONITOR ERR CAUSE “0” if there is no error. It is cleared to 0 on the page (2/20) of the

adjustment process mode.

Display Error description

02 Start-up communication error 2 Initial communication from the main CPU is not received. 03 Start-up communication error 3 Only the initial communication is received. 04 Start-up communication error 4 Until panel information request reception 05 Start-up communication error 5 Until initialization completion reception 06 Start-up communication error 6 Until version notification transmission 07 Start-up communication error 7 Until start-up information notification transmission 08 Start-up communication error 8 Until start-up information response reception

09 Start-up communication error 9 Until time-out setting reception 0A Communication error A REQ time-out 0B Communication error B Restart time-out during the beginning of time acquisition start-up 0C Communication error C Ending sequence time-out 0D Communication error D Preset start-up time-out during completion 0E Communication error E Download start-up time-out

0F Communication error F Time acquisition time-out

11 Communication error H Regular communication time-out

16 Panel-related error Lamp failure 1A Other error 2 Monitor temperature failure 1D Power supply error 1 PS_ON (AC_DET) failure 1E Power supply error 2 D_POW (DET_13V) failure

1F Power supply error 3 D_POW (DET_D3V3) failure

21 Power supply error 5 Panel power failure

23 Other error 3 Error standby request from the main CPU

6 – 8

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

100ms 400ms 1.6sec

LED flashing timing chart at the time of the error

1) Low-speed blinking Error type Expression of Cen tral Icon LED

Lamp failure low-speed blinking Flashes once

Power failure low-speed blinking Flashes twice

Communication failure with main CPU low-speed blinking Flashes 3 times

Others low-speed blinking Flashes 4 times

2) Lamp failure details (Low-speed blinking: Flashes once + High-speed blinking) Error type Expression of Central Icon LED Note: Pins are monitor microprocessor pins unless otherwise

Lamp failure

Flashes once (High speed)

H: ON

L: OFF H: ON

L: OFF

H: ON

L: OFF

Refer to “Lamp failure details”. LOW/High blinking by pressing the [MENU] key on the remote control.

Refer to “Power failure details”. LOW/High blinking by pressing the [MENU] key on the remote control.

Refer to “Communication failure details”. LOW/High blinking by pressing the [MENU] key on the remote control. Communication line failure or main CPU communication failure.

Refer to “Other failure details”. LOW/High blinking by pressing the [MENU] key on the remote control.

specified (IC2001).

LAMP_ERR (19pin): Abnormal H. Confirmed after 8 consecutive detections at 64ms intervals (detected only when the backlight is on).

NOTE: After 5 detection counts, the lamp cannot be activated

except in the monitoring process. To confirm the problem, “Lamp Error detection off-mode” is prepared. This mode compulsorily starts the set disregarding the count. Please refer to [5. Lamp Error detection (ADJUSTMENT PROCEDURE)]

3) Power failure details (Low-speed blinking: Flashes twice + High-speed blinking) Error type Expression of Central Icon LED Note: Pins are monitor microprocessor pins unless otherwise

specified (IC2001).

PS_ON AC_DET failure Flashes once (High speed)

SM_POW Main 13V failure Flashes twice (High speed)

D_POW Digital 3.3V failure Flashes 3 times (High speed) PANEL_POW Panel 12V failure Flashes 5 times (High speed)

H: ON

L: OFF H: ON

L: OFF

AC_DET (28pin): Abnormal (L). If error is detected during start-up or operation, the power is turned on again by interrupt handling (instantaneous blackout processing).

DET_13V (32pin): Abnormal (L). Main 13V is not applied. If error is detected during start-up or operation, the power is turned on again by polling.

DET_D3V3 (33pin): abnormal (L). Digital 3.3V is not applied.

If error is detected during start-up or operation, the power is turned on again by polling. DET_PNL12V (34pin): abnormal (L). DET_PNL12V is not applied.

Detection starts after receiving command from Panel Power ON. The power is turned off by polling.

6 – 9

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

4) Communication failure details (Low-speed blinking: Flashes 3 times + High-speed blinking) Error type Expression of Central Icon LED Note: Basically, debug print logs are analyzed or

communication logs are analyzed by a bus monitor.

Initial communication reception failure Flashes once (High speed)

Start-up confirmation reception failure Flashes twice (High speed)

Regular communication failure

Flashes 3 times (High speed) Other communication failure

Flashes 5 times (High speed)

5) Other failure details (Low-speed blinking: Flashes 4 times + High-speed blinking) Error type Expression of Central Icon LED Note: Pins are monitor microprocessor pins unless otherwise

Monitor temperature failure

Flashes once (High speed)

Main failure

Flashes 3 times (High speed)

H: ON

L: OFF H: ON

L: OFF

H: ON

L: OFF

H: ON

L: OFF

H: ON

L: OFF

H: ON

L: OFF

Initial communication from the main CPU is not received. (Request for the monitor model No. is not received.)  Communication line failure or main CPU start-up failure.

Start-up reason confirmation from the main CPU cannot be received. (Startup communication until start-up reason notification command is not received.)  Main CPU start-up failure or monitor microprocessor reception failure.

Regular communication that is performed at 1 second intervals in the normal operation is interrupted.  Main CPU operation failure or monitor microprocessor reception failure.

When a request (PM_REQ=H) is sent from the main microprocessor, the request command is not output from the main CPU, etc.  Main CPU operation failure or monitor microprocessor reception failure.

specified (IC2001).

If the panel temperature is 60C or more for 15s or more in a row, CAUTION appears on the OSD (flashes in red in the lower right screen). If the panel temperature is 60C or more for 25s or more in a row, error standby is activated. (MONITOR MAX TEMP on page (12/20) of the adjustment process: Change AD value for temperature failure): Thermistor

Main microprocessor detection error (CPU temperature error, etc.) Details are displayed on page (1/20) of the adjustment process for the main microprocessor.

6 – 10

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

LC60LE635E

CHAPTER 7. MAJOR IC INFORMATIONS

Service Manual

[1] MAJOR IC INFORMATIONS

noitpircseDedoC traPemaNON FER

[MAIN UNIT]

IC8401 RH-iXD287WJQZQ Flash This IC is 2048Mbit NAND flash memory.

This IC stores the software data that processes the system of TV such as the graphic processing, the LCD controls, and backlights etc.

IC3303 RH-iXD220WJQZQ Digital AV decode

IC2001 RH-iXD241WJQZQ

for service (RH-iXD241WJNJQ)

IC3501/3502 RH-iXD242WJQZQ DDR This IC is 2GB DDR3 SDRAM.

IC3503 RH-IXD266WJQZQ DDR Tshis IC is 1GB DDR3 SDRAM .

IC8455 VHIBR24S64F-1Y 64K bit E2PROM The BR24S64W is a 64Kbit-2-wire (I2C bus type) serial EEPROM that can

IC506 VHiM3221EiP-1Y RS232C-DRIVER The MAX3221E is a single driver, single receiver RS-232 solution operating

IC4402 VHiMT5135AE-1Q CI controller

IC2005 VHiR24002AS-1Y 2K bit E2PROM This is a 2Kbit-2-wire (I2C bus type) serial EEPROM that can be pro-

IC1504 VHiSii9387+-1Q HDMI_Port_Processor The SiI9387 HDMI port processor is the second generation of HDMI

IC9505 VHiPD720114-1Q Ethernet Bus Interface The IC is a USB 2.0 hub device that complies with the Universal Serial Bus

IC2703 VHiYDA164BZ-1Y Audio-AMP This IC is digital audio power amplifier with digital audio interface.

IC1105 (LC-60LE635E,RU/ 638E only)

RH-iXC563WJQZY LNB supply and

Main CPU

UCOM The monitor microprocessor is intended to communicate with the main CPU

DTB-T/C Demodulator

control

This IC is Video Processor & MAIN CPU. In this IC, the decode processing and the video signal processing are done. Moreover, OSD is generated here and added to a picture signal.

and to operate the system. It also controls power of the entire system.

This IC operates as a memory of IC3303 (Digital AV decode & Main CPU).

be programmed electrically. This IC stores the menu data and the adjustment value data of adjustment process mode etc. The data is given out by commands from the main microprocessor.

from a single Vcc supply. The RS-232 pins provide IEC G1000-4-2 ESD Protection. The device meets the requirements of TIA/EIA-232-F and provides the electrical interface between an asynchronous communication controller and the serial-port connector. The charge pump and four small external capacitors allow operation from a single 3V to 5.5V supply. This is a control IC for PCMCIA cards. This controls information on IC cards inserted into the PCMCIA card slot (SC4401) or information on software version upgrade cards saved on flash memories to transfer the data to CPUs and memories.

grammed electrically. This IC stores the menu data and the adjustment value data of adjustment process mode etc. The data is given out by commands from the main microprocessor.

devices that support revision 1.4 of the HDMI specification. The main feature is as follows.

1) 5-input, 1-output HDMI port processor.

2) Audio Return Channel that allows an S/PDIF uplink from HDMI sink device to an HDMI source available in one reciver port.

3) Integrated TMDS receiver and transmitter cores capable of receiving and transmitting at 2.25Gbps.

4) Supports video resolutions up to 1080p, 60Hz, 12bit or 720p/1080i, 120Hz,12bit.

5) Receiver fully comply with DVI1.0, HDCP and several optional 3D formats described in the HDMI1.4 specifications.

(USB) Specification Revision 2.0 and works up to 480 Mbps. USB 2.0 compliant transceivers are integrated for upstream and all downstream ports. The IC4 works backward compatible either when any one of the downstream ports is connected to a USB 1.1 compliant device, or when the upstream port is connected to a USB 1.1 compliant host.

The power-supply voltage is corresponded to A.5V~18V and the maximum output is 20Wx2ch. It is IC for amplifying the feeble electric wave sent from satellite broadcasting on the level which can treat a decoder, and changing and processing signal.

7 – 1

LC60LE635E

CHAPTER 8.

OVERALL WIRING/SYSTEM BLOCK DIAGRAM

[1] OVERALL WIRING DIAGRAM (LC-60LE635E(B),RU(B)/638E(B))

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

Service Manual

1097654

1311 191816151412 17

8 – 1

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

[2] OVERALL WIRING DIAGRAM (LC-60LE636E(B)/S(B))

To LCD MODULE

QCNW-L608WJQZ

1 2

P2701

60"

tinUREWOP

P2604

23 1 24

PD P960 2

microSD SC8454

tinUNIAM

HP/Audio Out J504

USB1 J9502

HDMI1 SC1503

QCNW-L720WJQZ

D-SUB 9pin

SC504

RS232C

P260

PC(RGB)

SC501

HDMI2 SC1502

HDMI3 SC1501

1 5

1 3

P2001

P2007

EXT1(SCART

)

SC505

EXT2/3

J501

TU1104 Analog/ DVB-T2 Tuner

CI card slot SC4401

HDMI4 SC1505

QACCBA106WJPZ (LE636Eonly) QACCKA055WJPZ (LE636S only)

QCNW-L587WJQZ

4 1

KEY

USB3

J9504

USB2 J9504

LAN

J9501

OpticalOut

D527

HDMI2/PC

Audio

J501

tinU

RUNTK4658TPZZ

tinULTC_DCL

1 4

1 80

QCNWN

2731TPZZ

1 80

QCNWN

2731TPZZ

QCNW-L938WJQZ

2 3

Rch:Speaker

QCNW-L613WJQZ

1 5

1 3

tinUC/R

EM BLEM UNIT

1097654

QCNW-L610WJQZ

Lch:Speaker

1311 191816151412 17

8 – 2

[3] SYSTEM BLOCK DIAGRAM (LC-60LE635E(B),RU(B)/638E(B))

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

2 3

1097654

1311 191816151412 17

8 – 3

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

[4] SYSTEM BLOCK DIAGRAM (LC-60LE636E(B)/S(B))

2 3

1097654

1311 191816151412 17

8 – 4

PartsGuide

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

PARTS GUIDE

No. S82X760LE635B

LCD COLOUR TELEVISION

LC-60LE635E(B)/RU(B) LC-60LE636E(B)/S(B)

MODELS

[1] PRINTED WIRING BOARD

ASSEMBLIES [2] LCD PANEL MODULE UNIT [3] CABINET PARTS

LC-60LE638E(B)

CONTENTS

[4] SUPPLIED ACCESSORIES/

PACKING PARTS

[5] SERVICE JIGS (USE FOR

SERVICING)

Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.

This document has been published to be used for after sales service only. The contents are subject to change without notice.

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

NO. PARTS CODE

PRICE

RANK

NEW

MARK

PART

DELIVERY

[1] PRINTED WIRING BOARD ASSEMBLIES

N DKEYDF733FM55 CE N P MAIN Unit(LC-60LE635E(B)/RU(B)) N DKEYDF733FM56 CF N P MAIN Unit(LC-60LE636E(B)/S(B)) N DKEYDF733FM57 CE N P MAIN Unit(LC-60LE638E(B)) N DUNTKF494FM06 N P R/C OPC Unit N DUNTKF770FM53 AM N P ICON Unit N DUNTKF800FM52 AN N P KEY Unit N DUNTKF778FM53 N P LCD Control Unit N RUNTKA932WJQZ N P Power Unit

[2] LCD PANEL MODULE UNIT

N R1LK600D3GV0AY N P 60" LCD PANEL (LK600D3GV0AY)

DESCRIPTION

[3] CABINET PARTS

1-1

1-2

(except

LC-60LE636E(B))

POWER Unit

MAIN

Unit

LCD

Control

Unit

60" LCD

Panel Module Unit

R/C,

Operation

Unit

ICON

Unit

KEY Unit

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

68 J

Back side

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

NO. PARTS CODE

PRICE

RANK

NEW

MARK

PART

DELIVERY

DESCRIPTION

[3] CABINET PARTS

1 CCABAC821WJ13 N P Front Cabinet Ass'y 1-1 Not Available - - Front Cabinet 1-2 HDECQB671WJ2A N P Front Decoration

2 GCABBC031WJ1A BN N P Rear Cabinet Ass'y

4 GCOVAE430WJ2A N P KEY Cover

5 HiNDPE032WJSB AD N P P_INDICATOR/BTM (except U.K.)

5 HiNDPE122WJSB AD N P P_INDICATOR/BTM (for U.K.)

6 HiNDPE035WJSB AE P P_INDICATOR/BCK

7 HiNDPE117WJSB AF N P P_INDICATOR/SID

8 LANGKD148WJFW AE P Terminal Angle (Bottom) (except LC-60LE636E/S)

8 LANGKD192WJFW AE P Terminal Angle (Bottom) (for LC-60LE636E/S)

10 JBTN-A936WJ2A AF N P KEY Button 11 LX-BZA207WJF7 AA J Screw, x19 12 PSLDMB751WJFW AN P MAIN PWB Shield 13 LANGKD127WJFW AD J Fixing Metal Angle, x14 17 QCNW-L587WJQZ AE J Connecting Cord (PL) 18 QCNW-L608WJQZ AM J Connecting Cord (PD) 19 LHLDWA294WJUZ AC J Wire Holder 20 QCNW-L720WJQZ AT N P Connecting Cord (LW) 21 QCNWN2731TPZZ AF J Connecting Cord (80P:MDL-CTL), x2 22 LX-BZA473WJN1 J Screw, x3 23 LX-NZA049WJFN AC J Hexagon Screw (except LC-60LE636E/S) 24 NSFTZA459WJF7 AC N J Tray Shaft, x6 26 GCOVAD981WJ2A AH N J AC Cord Cover 27 GCOVAE320WJ2A N P Bottom Cover 28 TLABNC117WJZZ AA P Model Label 29 PMLT-A676WJZZ AE P Gasket (HDMI) 31 PSLDMB651WJZZ AB - P Conductive sheet Shield, x2 32 LHLDWA303WJKA AC J Cable Clamp 33 PSPAGA963WJZZ AB - P PC Sheet 34 QACCKA055WJPZ AQ J AC Cord (except U.K.) 34 QACCBA106WJPZ AS P AC Cord (for U.K.) 36 QCNW-L610WJQZ AL J Connecting Cord (CI) 37 QCNW-L613WJQZ AH J Connecting Cord (SP) 38 PSPANA044WJKZ AB N J Pow PWB Spacer, x5 39 QCNW-L938WJQZ AL N P Connecting Cord (RC) 40 RSP-ZA576WJZZ N P Speaker L 41 RSP-ZA577WJZZ N P Speaker R 42 XBPS830P06WS0 AA J Screw, x66 43 XEBS830P08000 AA J Screw, x3 44 XEBS830P12000 AA J Screw, x9 47 PSPAZC690WJZZ AC P Conductive tape 48 TLABZD035WJN1 N P Energy Label (except Russia) 49 PSPAZC691WJZZ AE J Conductive tape, x3 50 PSPAZC805WJKZ J Cool Spacer,Main T-con 51 PSPAZC836WJ2Z AH N P Spacer, x2 52 PZETKA595WJKZ AE N P AC Cord Barrier 55 QEARZ0057CEFW AB J Spring(Tuner) 59 TLABZC453WJZZ AA P Panel Label 60 LHLDWA347WJKZ N P Wire holder 61 LANGTA586WJ1W N P FIX ANGLE TOP 62 LANGTA588WJ1W N P FIX ANGLE L 63 LANGTA587WJ1W N P FIX ANGLE R 64 CANGTA591WJ11 N P FIX ANGLE BR 65 CANGTA590WJ11 N P FIX ANGLE BC (x2) 66 CANGTA589WJ11 N P FIX ANGLE BL 67 CANGKD484WJ31 N P KS VESA ANGLE (x4) 68 LANGKD611WJ3W N P STAND FIX ANG (x2) 69 LHLDWA347WJKZ N P WIRE HOLDER

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

S14

FRONT

S10

Remote control

“AAA” size battery

X10

X13

Guarantee Card

(U.K. Only)

X11

Wireless LAN USB

adapter

X12

USB memory

SAFETY SHEET

WEEE SHEET

(except Russia)

Wifi SHEET

Set up Guide

X15

GOST SHEET

X14

GUARANTEE/AQUOS

(U.K. Only)

X6 X7 X8 X9

X11

X10 X14

X4 X12 X13

S11

X16

Guarantee Sheet

X15 X16

S12

S13

[4] SUPPLIED ACCESSORIES/PACKING PARTS

Informetion sheet.suffix B

X17

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

NO. PARTS CODE

PRICE

RANK

NEW

MARK

PART

DELIVERY

DESCRIPTION

[4] SUPPLIED ACCESSORIES/PACKING PARTS

X1 CANGKD276WJ05 AR N P Stand Support Ass'y, x2 X2 CDAi-A778WJ22 BG N P Stand Base Ass'y X3 CSAKKA011WJ03 AH N P Stand Screw Ass'y X4 LHLDWA303WJKA AC P Cable Clamp X5 RRMCGA903WJSA AV P Remote Control (LC-60LE635E(B),RU(B)/636E(B) ,S(B)) X5 RRMCGA984WJSA AX P Remote Control (LC-60LE638E(B)) X6 TCAUZA477WJZZ AB N P Safety Sheet X7 TCAUZA446WJZZ AB P Weee Sheet (except Russia) X8 TiNS-F305WJZZ AC N P Set Up Guide

X9 TCAUZA458WJN1 AB P Wifi Sheet X10 Not Available - - AAA size Battery X11 Ki-OUA003WJQZ BD P USB Dongle X12 UiMCUA017WJQZ N P USB Memory X13 TGAN-A801WJN1 AC P Guarantee Card (for U.K.) X14 TGAN-A802WJN1 AB P Guarantee/AQUOS (for U.K.) X15 TCAUZA478WJZZ AC P Gost Sheet (for Russia.) X16 TGAN-B651WJZZ AA P Guarantee Sheet (for Russia.) X17 TCAUZA515WJZZ N informetion sheet.suffix B

S1 SPAKCG502WJZZ - N - Packing Case (Main) (NOT REPLACEMENT ITEM)

S2 SPAKCG379WJZZ - - P-Case Bottom (NOT REPLACEMENT ITEM)

S4 SPAKXD490WJZZ - N - Packing Add (Top) (NOT REPLACEMENT ITEM)

S5 SPAKXD491WJZZ - N - Packing FOAM (Bottom) (NOT REPLACEMENT ITEM)

S7 SPAKPB723WJ2Z - - Stand Mat (Support) (NOT REPLACEMENT ITEM)

S8 SSAKAA111WJZZ - - Polyethylene Bag (NOT REPLACEMENT ITEM)

S9 SPAKPB750WJZZ - - SACK (NOT REPLACEMENT ITEM) S10 SSAKKA011WJ2Z - - Polyethylene Bag (NOT REPLACEMENT ITEM) S11 TLABM5584BMZZ - - Case Label (NOT REPLACEMENT ITEM) S12 TLABK0023TAZZ - - Label For R/C (except LC-60LE638E(B)) (NOT REPLACEMENT ITEM) S13 TLABZC826WJZZ - - Bar Code Label (NOT REPLACEMENT ITEM) S14 SPAKPB722WJ2Z - - Miror Mat (Base) (NOT REPLACEMENT ITEM)

[5] SERVICE JIGS (USE FOR SERVICING)

N QCNW-C222WJQZ J LCD Control to LCD Panel, x2 N QCNW-L795WJQZ J Main Unit to Power Unit (PD) N QCNW-L796WJQZ J Main Unit to ICON Unit (CI) N QCNW-K595WJQZ J Main Unit to Speaker (SP) N QCNW-G405WJQZ J Main Unit to LCD Control Unit (PL) N QCNW-F676WJQZ J Main Unit to LCD Control Unit (LW)

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)

No Part of this publication may be reproduced, stored in a retrieval system, or transmitted in any from or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher.

Aug. 2012 SH. CS

SHARP CORPORATION AV Systems Group CS Promotion Center Yaita,Tochigi 329-2193, Japan

Sharp LC-60LE635, LC-60LE636, LC-60LE638E Schematic

Specifications and Main Features

Frequently Asked Questions

User Manual