In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used.
[2] MAIN Unit.. ...............................................9-2
[3] T-CON Unit. .............................................9-5
[4] RC/LED Unit ............................................9-15
[5] KEY Unit ...................................................9-17
Parts Guide
Parts marked with "" are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the
safety and performance of the set.
This document has been published to be used for
after sales service only.
The contents are subject to change without notice.
LC-60LE631M/X-WH
CHAPTER 1. OUTLINE AND DIFFER-
ENCES FROM BASE MODEL
[1] OUTLINE / DIFFERENCES FROM BASE
MODEL
This model is based on the LC-60LE630M/X and partially modified.
For the contents not covered in this Service Manual, accordingly, please refer to the LC-60LE630M/X Service Manual
CABINET PARTS, SUPPLIED ACCESSORIES, PACKING PARTS (NOT REPLACEMENT ITEM), SERVICE JIGS (USE FOR SERVICING)
Please refer to a Parts list.
1 – 1
LC-60LE631M/X-WH
SAFETY PRECAUTIONSAFETY PRECAUTIONSAFETY PRE CAUTIONSAFETY PRECAUTIONSAFETY PRECAUTIONSAFETY PRECAUTIONSAFETY P RECAUTIONSAFETY PRECAUTIONSAFETY PRECAUTIONSAFETY PRECAUTIONSAFETY PRECAUT IONSAFETY
LC32LE240M
5GTXKEG/CPWCN
IMPORTANT SERVICE SAFETY PRECAUTION
Service work should be performed only by qualified service technicians who are thoroughly familiar with all safety checks and the
servicing guidelines which follow:
WARNING
1. For continued safety, no modification of any circuit should be
attempted.
2. Disconnect AC power before servicing.
BEFORE RETURNING THE RECEIVER (Fire &
All checks must be repeated with the AC cord plug connection
reversed. (If necessary, a nonpolarized adaptor plug must be used
only for the purpose of completing these checks.)
Any reading of 0.74 Vrms (this corresponds to 0.5 mA rms AC.) or
more is excessive and indicates a potential shock hazard which
must be corrected before returning the monitor to the owner.
Shock Hazard)
Before returning the receiver to the user, perform the following
safety checks:
3. Inspect all lead dress to make certain that leads are not pinched,
and check that hardware is not lodged between the chassis and
other metal parts in the receiver.
4. Inspect all protective devices such as non-metallic control knobs,
insulation materials, cabinet backs, adjustment and compartment
covers or shields, isolation resistor-capacitor networks, mechanical
insulators, etc.
5. To be sure that no shock hazard exists, check for leakage current in
the following manner.
• Plug the AC cord directly into a 110-240 volt AC outlet.
• Using two clip leads, connect a 1.5k ohm, 10 watt resistor paralleled by a 0.15 F capacitor in series with all exposed metal cabinet
parts and a known earth ground, such as electrical conduit or electrical ground connected to an earth ground.
• Use an AC voltmeter having with 5000 ohm per volt, or higher, sensitivity or measure the AC voltage drop across the resistor.
• Connect the resistor connection to all exposed metal parts having a
return to the chassis (antenna, metal cabinet, screw heads, knobs
and control shafts, escutcheon, etc.) and measure the AC voltage
drop across the resistor.
Many electrical and mechanical parts in LCD colour television have
special safety-related characteristics.
These characteristics are often not evident from visual inspection, nor
can protection afforded by them be necessarily increased by using
replacement components rated for higher voltage, wattage, etc.
Replacement parts which have these special safety characteristics are
identified in this manual; electrical components having such features
are identified by "" and shaded areas in the Replacement Parts List
and Schematic Diagrams.
PRECAUTIONSAFETY PRECAUTIONSAFETY PRECAUTIO NSAFETY PRECAUTIONSAFETY PRECAUTIO N
For continued protection, replacement parts must be identical to those
used in the original circuit.
The use of a substitute replacement parts which do not have the same
safety characteristics as the factory recommended replacement parts
shown in this service manual, may create shock, fire or other hazards.
1 – 2
LC-60LE631M/X-WH
PRECAUTIONS FOR USING LEAD-FREE SOLDER
Employing lead-free solder
•“PWBs” of this model employs lead-free solder. The LF symbol indicates lead-free solder, and is attached on the PWBs and service manuals. The
alphabetical character following LF shows the type of lead-free solder.
Example:
Indicates lead-free solder of tin, silver and copper.Indicates lead-free solder of tin, silver and copper.
Using lead-free wire solder
•When fixing the PWB soldered with the lead-free solder, apply lead-free wire solder. Repairing with conventional lead wire solder may cause damage or accident due to cracks.
As the melting point of lead-free solder (Sn-Ag-Cu) is higher than the lead wire solder by 40 C, we recommend you to use a dedicated soldering
bit, if you are not familiar with how to obtain lead-free wire solder or soldering bit, contact our service station or service branch in your area.
Soldering
•As the melting point of lead-free solder (Sn-Ag-Cu) is about 220 C which is higher than the conventional lead solder by 40 C, and as it has poor
solder wettability, you may be apt to keep the soldering bit in contact with the PWB for extended period of time. However, Since the land may be
peeled off or the maximum heat-resistance temperature of parts may be exceeded, remove the bit from the PWB as soon as you confirm the
steady soldering condition.
Lead-free solder contains more tin, and the end of the soldering bit may be easily corroded. Make sure to turn on and off the power of the bit as
required.
If a different type of solder stays on the tip of the soldering bit, it is alloyed with lead-free solder. Clean the bit after every use of it.
When the tip of the soldering bit is blackened during use, file it with steel wool or fine sandpaper.
•Be careful when replacing parts with polarity indication on the PWB silk.
NDKEYMF904FM12MAIN Unit (LC-60LE631X-WH)
NDUNTKG016FMF8R/C LED Unit
NDUNTKF800FMF8KEY Unit
NRUNTKB057WJQZPOWER Unit
NDUNTKF908FM11T-CON
LC-60LE631M/X-WH
noitpircseD.oNtraP.oNfeR
Unit
OTHER UNIT
NR1LK600D3GV0DF60" LCD Panel Module Unit
SERVICE JIGS
noitpircseD.oNtraP.oNfeR
yt’QnoitpircseD.oNtraP.oNfeR
2T-Con - LCD Panel,droCgnitcennoCZQJW222C-WNCQN
1-T-Con (LW)niaM,droCgnitcennoCZQJW676F-WNCQN
1-T-Con (PL)niaM,droCgnitcennoCZQJW504G-WNCQN
1)DP(rewoP-niaM,droCgnitcennoC-WNCQCNW-N125WJPZN
1 – 4
LC-60LE631M/X-WH
CHAPTER 2. SPECIFICATIONS
[1] SPECIFICATIONS
Item
LCD panel
Resolution
Video Colour SystemPAL/SECAM/NTSC 3.58/NTSC 4.43/PAL 60
TV
TV-Standard
Function
TV-Standard
(60LE631X-WH)
Receiving
Channel
TV-Tuning SystemAuto Preset 99 ch
STEREO/BILINGUALNICAM: B/G, I, D/K A2 stereo: B/G
Viewing anglesH : 176º V : 176º
Audio amplifier
Speakers
TerminalsAntenna input
HDMI 1
HDMI 2
HDMI 3
INPUT 4VIDEO in, AUDIO in
INPUT 5VIDEO in, AUDIO in
INPUT 6
AUDIO OUTAudio out
AUDIO IN (R/L)Ø 3.5 mm jack*
PC
USBUSB
RS-232C9 pin D-sub male connector
DIGITAL AUDIO OUTPUT
Headphones
OSD language (60LE631M-WH)
OSD language (60LE631X-WH)
Power RequirementAC 110 — 240 V, 50/60 Hz
Power Consumption188 W (0.5 W Standby)
Dimensions
Weight without stand (with stand)25.5 kg (28.5 kg)
Operating Temperature0°C — 40°C
* The HDMI1 and PC terminals can both use the same audio input terminal.
As a part of policy of continuous improvement, SHARP reserves the right to make design and specification changes for
product improvement without prior notice. The performance specification figures indicated are nominal values of production
units. There may be some
without stand (mm)
with stand (mm)
Model
LC-60LE631M-WH / LC-60LE631X-WH
60" (1525 mm) Active Matrix type a - Si TFT
2,073,600 pixels (1920 x 1080)
( 60LE631M-WH )
Analogue
Digital
VHF/UHF
CATVS1 — S41ch (including Hyperband)
PAL: B/G, D/K, I SECAM: B/G, D/K, K/K1NTSC: M
PAL: B/G, D/K, I SECAM: B/G, D/K, K/K
Before performing work, spread cushioning over the surface
on which you will be laying the TV. This will prevent it from
being damaged.
CAUTION
Attach the stand in the correct direction.
Be sure to follow the instructions. Incorrect installation
of the stand may result in the TV falling over.
1
C onfirm that there are sc re ws w ith the stand unit.
(Eight long screws and four short screws)
4
Attaching the s tand cover.
1
Insert the stand cover.
2
Insert and tighten four short screws into the holes of
the stand cover.
LC-60LE631M/X-WH
2
Atta c h the s upporting pos t for the s tand unit onto
thebaseusingthelongscrewswithascrewdriver
as shown.
Supporting
post
Front
3
Ins ert the s tand into the op enings on the bottom
of the TV (hold the stand so it will not drop from
the edge of the bas e a rea).
Soft cushion
NOTE
To detach the stand unit, perform the steps in reverse order.
A screwdriver is not supplied with this product.
3 – 1
LC-60LE631M/X-WH
CHAPTER 4. DIMENSIONS
[1] DIMENSIONS
Dimensional drawings
1384
1333
1333
Unit: mm
*1
*1
400
I
Active area
NOTE
• Dimensions do not include protrusions such as screws and some parts.
106
341.5
AN-52AG4
ο
10
6
38
78
1
8
43
219
4 – 1
CHAPTER 5. REMOVING OF MAJOR
PARTS
[1] REMOVING OF MAJOR PARTS
1. Removing of the Stand Unit and Rear Cabinet
1. Remove the 4 lock screws [1] and detach the Stand Unit [2].
2. Remove the 1 lock screw [3] and detach the AC Cord Cover [4].
3. Disconnect AC Cord [5].
4. Remove the 16 lock screws [6],
Remove the 10 lock screws [10],
5.
5
1 lock screw
[7], 3 lock screws [8], 2 lock screw
and detach the Rear Cabinet A ss’y [11].
6
4
LC-60LE631M/X-WH
JOR
PAR
TRE
MO
VIN
G
OF
MAJ
OR
PAR
TRE
MO
VIN
G
OF
MAJ
OR
PAR
TRE
MO
VIN
G
OF
MAJ
OR
PAR
TRE
MO
VIN
G
OF
MAJ
OR
PAR
TRE
MO
VIN
G
OF
MAJ
OR
PAR
TRE
MO
VIN
G
OF
MAJ
OR
PAR
TRE
MO
VIN
G
OF
MAJ
OR
PAR
TRE
MO
VIN
G
OF
MAJ
OR
PAR
TRE
MO
VIN
G
OF
MAJ
OR
PAR
TRE
MO
VIN
G
OF
MAJ
OR
PAR
T
[9],
11
8
7
3
9
9
10
1
2
5 – 1
LC-60LE631M/X-WH
2. Removing of Connectors
1. Disconnect the following connectors from the MAIN Unit. (PD, LW, PL, RA)
2. Disconnect the following connectors from the POWER Unit. ( PD )
3. Disconnect the following connectors from the LCD CONTROL Unit. (LW, PL, FFC)
4. Disconnect the following connectors from the KEY Unit. (KM)
5. Disconnect the following connectors from the R/C, LED Unit. (RA)
5 – 2
3.
R emovingof S peaker(L/R)
1.
R emove the 4 Hooks and detach the 2 Bottom Cover.
2.
Detach the S peake r (L), S pea ker (R).
(1)
LC-60LE631M/X-WH
(8)
(2)
5 – 3
LC-60LE631M/X-WH
4. Removing of the PWB Units
1. Detach the Key Cover [1], remove the 2 lock screws [2], detach the Key Button [3] and detach the KEY Unit [4].
2.
De tach the R/C LED Unit [5].
3. Detach the Side Cover [6].
4. Remove the 2 lock hexagon screws [7] and 2 lock hexagon screws [8].
5. Remove the 10 lock screws [9] and detach the MAIN Unit [10] and POWER Unit [11].
6. Remove the 6 lock screws [12] and detach the LCD CONTROL Unit [13].
Key Button
3
10
POWER Unit
2
11
9
8
7
Side Cover
MAIN Unit
6
10
KEY Unit
KEY Cover
1
4
LCD CONTROL Unit
R/C LED Unit
12
13
5
5 – 4
5. Removing of the LCD Panel Module Unit
1.
Detach the 21 Hooks [1] and detach the LCD Panel Module Unit [2].
1
LC-60LE631M/X-WH
5 – 5
LC-60LE631M/X-WH
[ 2 ] PRECAUTIONS FOR ASSEMBLY
[Precautions when fixing the Rear Cabinet]
When fixing the Rear Cabinet, be careful not to catch the backlight LED harness, speaker harness and other harnesses in it.
• The hooks on the external wall of the Rear Cabinet are fitted in the Front Cabinet Ass’y. After putting the Rear Cabinet in place, fit the hooks
securely; then tighten the screws.
(Work method of Rear Cabinet fixation)
Rear Cabinet
(Mat parts)
Front Cabinet Ass'y
(Luster parts)
There is a gap without the fingernail fitting in completely only when covering
with Rear Cabinet.
It becomes the factor of a gap increase of Front Cabinet Ass'y/Rear Cabinet
and the Rear Cabinet misregistration.
Please tighten the screw after Rear Cabinet is firmly pushed, and the
fingernail is confirmed.
If the rear cabinet is removed with the set upright, the speakers may fall; it results in connector disconnection. Therefore, never remove the rear cabinet with the set upright.
Be sure to remove the rear cabinet with the screen side down.
Screws for fixing Speaker
and Rear Cabinet
[Precaution when mounting the rear cabinet]
Put the speakers in place with the screen side down, and attach the rear cabinet.
Since the speakers are fixed by the rear cabinet, they cannot be fixed without the rear cabinet.
Speaker incline.
Speaker fall down.
5 – 7
LC-60LE631M/X-WH
CHAPTER 6. TROUBLESHOOTING
TABLE
[1] TROUBLESHOOTING TABLE
No power (front LED failure to light up) or no startup (front LED failure to turn from red to green)
eRON?tesehtotdetcennocylthgitgulpdrocCAehtsIconnect the AC cord tightly and turn on the power again.
Is the output voltage at pin (9) of P9601 (BU+5V line) as specified?
Is the output voltage at pin (17), (18), (19) and (20) of P9601
(13V line) as specified?
Are the wire harnesses and other cables properly conn ected in
the set?
Is there the AC_DET and PNL_ON signal input at pins (11) and
(10) of P9601?
Are the DC/DC converter outputs and the output voltages along
the control lines as specified?
1) B1.26V (IC9604)
2) B5.6V (IC9602)
3) BU3.3V (IC9601)
4) D3.3V (IC9606)
5) B5V (IC9611)
6) B1.8V (IC9610)
7) AU3.3V (IC9603)
8) AU1.8V (IC9607)
With [RF] signal inputNo video onscreen (1)
YES
NOReplace the power unit.
YES
NOReconnect the wire harnesses and other cables properly in the
set.
YES
NOCheck the AC_DET signal line PNL_ON signal line.
YES
NOCheck the DC/DC converters and the control lines. Replace
defective parts as required.
No video in the UHF/VHF reception
Is there IF output from the tuner pin(12) of TU1103 as specified?
Is there VIDEO output from the tuner pin(16) of TU1103 as specified?
YES
Is there VIDEO input at pin (M3) of IC.3033CI&3011UTneewtebtiucricehtkcehCON?3033
YES
Are there the signal outputs at pin AC (21), (22), (23), (24), AD
(21), (22), (23), (24) and AE (21), (22), (23), (24) of IC3303?
YES
Check LVDS cable, LCD controller (incl. panel) and their peripheral circuits.
NO
NOCheck IC3303 and its peripheral circuit.
Check TU1103 and its peripheral circuits.
6 – 1
LC-60LE631M/X-WH
No audio heard (1)
No sound in the UHF/VHF reception.
Is the IF output from the tuner pin (13) of TU1103 as specified?NOCheck TU1103 and its peripheral circuits.
YES
Is there the signal input at pins (W3) of .stiucriclarehpirepstidna3033CIkcehCON?3033CI
YES
Is there I2S_LRCLK signal input at pin(9) of stidna7072CIdna3033CIneewtebnoitcennockcehCON?7072CI
peripheral circuits.
YES
peripheral circuits.
YES
Is the L-ch audio signal output at pin(28) and (30) of IC2704 normal?NOCheck IC2704 and its peripheral circuits.
Is the R-ch audio signal output at pin(12) and (14) of IC2704 normal?
YES
Are the audio signal L-ch and R-ch output at (4)/(5) and (1)/(3) of
Are waveforms input in to the pin F1, F2, G1, G2, G3, H1, H2 and
H3 of IC3303 normally and I2S output normally?
Are waveforms input in to the pin A8, C7, B7 and D8 of IC3303
normally and I2S output normally?
YES
Is there I2S_LRCLK signal input at pin(9) of IC2707?NOCheck connection between IC3303 and IC2707 and its periph-
YES
Is there AMP_LRCLK signal input at pin(8) of IC2704?NOCheck connection between IC2707 and IC2704 and its periph-
YES
Is the L-ch audio signal output at pin (28) and (30) of IC2704 normal?
Is the R-ch audio signal output at pin (12) and (14) of IC2704 normal?
YES
Are the audio signal L-ch and R-ch output at (4)/(5) and (1)/(3) of
P2702 normal?
NOCheck peripheral circuits of IC3303.
eral circuits.
eral circuits.
NOCheck IC2704 and its peripheral circuits.
NOCheck circuit between IC2704 & P2702.
YES
Check speakers and their peripheral circuits.
6 – 4
LC-60LE631M/X-WH
No sound from the HDMI sound input terminal.
(HDMI1 analog audio)
Is there the L-ch audio signal input from pin (2) of external input
terminal J506 (HDMI AUDIO IN) to pin (AC2) of IC3303?
Is there the R-ch audio signal input from pin (3) of external input
terminal J506 (HDMI AUDIO IN) to pin (AB2) of IC3303?
Are I2S signal output at pin A8, C7, B7 and D8 of IC3303 normally?
No audio heard (4)
YES
YES
NOCheck peripheral circuits of IC3303.
YES
Is there I2S_LRCLK signal input at pin(9) of IC2707?NOCheck connection between IC3303 and IC2707 and its periph-
eral circuits.
YES
Is there AMP_LRCLK signal input at pin(8) of IC2704?NOCheck connection between IC2707 and IC2704 and its periph-
eral circuits.
YES
Is the L-ch audio signal output at pin(28) and (30) of IC2704 normal?
Is the R-ch audio signal output at pin(12) and (14) of IC2704 normal?
YES
Are the audio signal L-ch and R-ch output at (4)/(5) and (1)/(3) of
P2702 normal?
YES
Check speakers and their peripheral circuits.
NOCheck IC2704 and its peripheral circuits.
NOCheck circuit between IC2704 & P2702.
6 – 5
No audio heard (5)
No PC audio output
YES
Pin (2) of J506: Is L-ch input into the pin (AC2) of IC3303?
Pin (3) of J506: Is R-ch input into the pin (AB2) of IC3303?
YES
Are I2S signal output at pin A8, C7, B7 and D8 of IC3303 normally?NOCheck peripheral circuits of IC3303.
LC-60LE631M/X-WH
YES
Is there I2S_LRCLK signal input at pin(9) of IC2707?NOCheck connection between IC3303 and IC2707 and its
peripheral circuits.
YES
Is there AMP_LRCLK signal input at pin(8) of IC2704?NOCheck connection between IC2707 and IC2704 and its
peripheral circuits.
YES
Is the L-ch audio signal output at pin(28) and (30) of IC2704 normal?NOCheck IC2704 and its peripheral circuits.
Is the R-ch audio signal output at pin(12) and (14) of IC2704 normal?
YES
Are the audio signal L-ch and R-ch output at (4)/(5) and (1)/(3) of
P2702 normal?
YES
Check speakers and their peripheral circuits.
NOCheck circuit between IC2704 & P2702.
6 – 6
Loading...
+ 48 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.