SHARP CDMPS600 Service Manual

CD-MPS600/CD-MPS66
SERVICE MANUAL
No. S4415CDMPS600
MINI COMPONENT SYSTEM
MINI COMPONENT SYSTEM
CONTENTS
CHAPTER 1. GENERAL DESCRIPTION
[1] Specifications.................................................1-1
[2] Names of parts ..............................................1-2
CHAPTER 2. ADJUSTMENTS
[1] Mechanism section ........................................2-1
[2] Tuner section.................................................2-1
[3] TEST MODE..................................................2-2
[4] CD section .....................................................2-4
[5] CD Changer mechanism section...................2-5
CHAPTER 3. MECHANISM BLOCKS
[1] Caution on diassembly ..................................3-1
[2] Removing and reinstalling the main parts ........3-4
MODEL
CD-MPS600 Mini Component System consisting of CD-MPS600 (main unit) and CP-MPS600 (speaker system).
CD-MPS600
MINI COMPONENT SYSTEM
MODEL
CD-MPS66 Mini Component System consisting of CD-MPS66 (main unit) and CP-MPS66 (speaker system).
In the interests of user-safety the set should be restored to its original condition and only parts identical to those specified be used.
CHAPTER 6. CIRCUIT SCHEMATICS AND PARTS LAYOUT
[1] Schematic diagram........................................ 6-1
[2] Wiring side of PWB ..................................... 6-11
CHAPTER 7. FLOWCHART
[1] Troubleshooting............................................. 7-1
CHAPTER 8. OTHERS
[1] Function table of IC ....................................... 8-1
[2] FL Display ................................................... 8-10
Parts Guide
CD-MPS66
CHAPTER 4. DIAGRAMS
[1] Block diagrams ..............................................4-1
CHAPTER 5. CIRCUIT DESCRIPTION
[1] Notes on schematic diagram .........................5-1
[2] Types of transistor and LED ..........................5-1
[3] Waveforms of CD circuit ................................5-2
[4] Voltage...........................................................5-3
Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
This document has been published to be used
SHARP CORPORATION
CD-MPS600/CD-MPS66
IMPORTANT SERVICE NOTES
BEFORE RETURNING THE AUDIO PRODUCT
BEFORE RETURNING THE AUDIO PRODUCT
(Fire & Shock Hazard) Before returning the audio product to the user, perform the following safety checks.
1. Inspect all lead dress to make certain that leads are not pinched or that hardware is not lodged between the chassis and other metal parts in the audio product.
2. Inspect all protective devices such as insulating materials, cabinet, terminal board, adjustment and compartment covers or shields, mechanical insulators etc.
3. To be sure that no shock hazard exists, check for leakage current in the following manner.
* Plug the AC line cord directly into a 120 volt AC outlet. * Using two clip leads, connect a 1.5 kohm, 10 watt resistor paralleled
by a 0.15 µF capacitor in series with all exposed metal cabinet parts and a known earth ground, such as conduit or electrical ground con­nected to earth ground.
* Use a VTVM or VOM with 1000 ohm per volt, or higher, sensitivity to
measure the AC voltage drop across the resistor (See diagram).
* Connect the resistor connection to all exposed metal parts having a
return path to the chassis (antenna, metal cabinet, screw heads, knobs and control shafts, escutcheon, etc.) and measure the AC voltage drop across the resistor.
TO EXPOSED METAL PARTS
VTVM
AC SCALE
1.5 kohms 10 W
0.15 mF
TEST PROBE
CONNECT TO KNOWN EARTH GROUND
All check must be repeated with the AC line cord plug connection reversed. Any reading of 0.3 volt RMS (this corresponds to 0.2 milliamp. AC.) or more is excessive and indicates a potential shock hazard which must be corrected before returning the audio product to the owner.
– i –
AudioCD-MPS600/CD-MPS66Service ManualCD-MPS600/CD-MPS66MarketE
CHAPTER 1. GENERAL DESCRIPTION
[1] Specifications
FOR A COMPLETE DESCRIPTION OF THE OPERATION OF THIS UNIT, PLEASE REFER TO THE OPERATION MANUAL.
CD-MPS600/CD-MPS66
CD-MPS600/CD-MPS66
General
Power source AC 120 V, 60 Hz Power consump-
tion Dimensions Width: 10-1/4" (260 mm)
Weight 17.2 lbs. (7.8 kg)
108 W
Height: 13" (330 mm) Depth: 12-7/8" (326 mm)
Amplifier
Output power 120 watts minimum RMS per channel into 6
Output terminals Speakers: 6 ohms
Input terminals Game/Auxiliary (audio signal):
ohms from 100 Hz to 20 kHz, 10% total har­monic distortion
Headphones: 16 - 50 ohms (recommended: 32 ohms)
Video output: 1Vp-p
500 mV/47 k ohms Game/Video: 1Vp-p
CD player
Type 5-disc multi-play compact disc player Signal readout Non-contact, 3-beam semiconductor laser
D/A converter 1-bit D/A converter Frequency
response Dynamic range 90 dB (1 kHz)
pickup
20 - 20,000 Hz
Tuner
Frequency range FM: 87.5 - 108.0 MHz
AM: 530 - 1,720 kHz
Cassette deck
Frequency response
Signal/noise ratio 55 dB (TAPE-1 playback)
Wow and flutter 0.3 % (WRMS)
CP-MPS600/CP-MPS66
Type 2-way type speaker system
Maximum input power
Rated input power 120 W
Impedance 6 ohms
Dimensions Width: 9-7/8" (252 mm)
Weight 7.9 lbs. (3.6 kg)/each
50 - 14,000 Hz (normal tape)
50 dB (TAPE-2 recording/playback)
with passive radiator
2" (5 cm) tweeter
5-1/8" (13 cm) woofer 4" (10 cm) passive radiator
240 W
Height: 13" (330 mm) Depth: 9-13/16" (249 mm)
Specifications for this model are subject to change without prior notice.
1 – 1
CD-MPS600/CD-MPS66
[2] Names of parts
CD-MPS600/CD-MPS66
Front panel
1. Disc Trays
2. Timer Indicator
3. Power On/Stand-by Button
4. Disc Track Up or Fast Forward, Tape 2 Fast Forward, Tuner Preset Up, Time Up Button
5. Clock/Timer Button
6. Tuning Up Button
7. Tuning Down Button
8. Disc Track Down or Fast Reverse, Tape 2 Rewind, Tuner Preset Down, Time Down Button
9. Equalizer Mode Select Button
10. Tape 1 Cassette Compartment
11. Headphone Jack
12. Game/Video Input Jacks
13. Disc Number Select Buttons
14. Disc Direct Play Button
15. Disc Tray Open/Close Button
16. Character Button
17. Enter Button
18. Disc Play or Repeat, Tape Play Button
19. Memory/Set Button
20. Tape 2 Record Pause Button
21. MP3 Disc Navigation Mode Select Button
22. Disc or Tape Stop Button
23. Cursor Buttons
24. Extra Bass/Demo Mode Button
25. Volume Control
26. Tape 2 Cassette Compartment
27. Tuner (Band) Button
28. CD Button
29. Tape (1 2) Button
30. Game/Video Button
10
11
12
13
1
2 3
4
5 6 7
8
9
14 15 16 17
18 19 20 21
22 23
24
25
26
28 29 3027
Display
1. Disc Number Indicators
2. MP3 Folder Indicator
3. MP3 Title Indicators
4. MP3 Total Indicator
5. Sleep Indicator
6. Timer Play Indicator
7. Timer Recording Indicator
8. Tape 2 Record Indicator
9. Daily Timer Indicator
10. FM Stereo Mode Indicator
11. FM Stereo Receiving Indicator
12. Memory Indicator
13. Tape Play Indicator
14. MP3 Disc Indicator
15. Extra Bass Indicator
16. Disc Repeat Play Indicator
17. Disc Pause Indicator
18. Disc Play Indicator
Rear panel
1. Cooling Fan
2. AC Power Cord
3. FM 75 Ohms Antenna Terminal
4. FM Antenna Ground Terminal
5. AM Loop Antenna Jack
6. Video Output Jack
7. Speaker Terminals
4 5321 7 8
6
9131110 12
14 15 16
17 18
3
4
5
6
1
7
1 – 2
2
CD-MPS600/CD-MPS66
Remote control
1. Remote Control Transmitter
2. Disc Number Select Buttons
3. Clock/Timer Button
4. Character Input/Disc Direct Search Buttons
5. MP3 Disc Navigation Mode Select Button
6. Enter Button
7. Memory/Set Button
8. Tape 2 Record Pause Button
9. Disc Track Down or Fast Reverse, Tape 2 Rewind, Tuner Preset Down, Time Down Button
10. Disc or Tape Stop Button
11. CD Button
12. Tuner (Band) Button
13. Equalizer Mode Select Button
14. Extra Bass Button
15. Power On/Stand-by Button
16. Disc Random Button
17. Character Button
18. Cursor Buttons
19. Disc Clear/Dimmer Button
20. Disc Pause Button
21. Disc Track Up or Fast Forward, Tape 2 Fast Forward, Tuner Preset Up, Time Up Button
22. Disc Play or Repeat, Tape Play Button
23. Tape (1 2) Button
24. Game/Video Button
25. MP3 Disc Display Button
26. Volume Up and Down Buttons
10 11
12 13 14
CD-MPS600/CD-MPS66
1
2
3
4
5 6
7 8 9
15
16
17 18
19 20 21 22 23 24
25 26
CP-MPS600/CP-MPS66
1. Tweeter
2. Passive Radiator
3. Woofer
4. Speaker Wire
1
2
3
4
1 – 3
CD-MPS600/CD-MPS66
AM IF
FM RF
TP301
TP302
FM IF
T301
T302
R356
R381
T303
T306
IC301
L312
T351
CNP301
AM/FM LOOP ANTENNA
FM BAND COVERAGE fL
AM BAND COVERAGE fL
AM TRACKING fL
MAIN PWB
1
AudioCD-MPS600/CD-MPS66Service ManualCD-MPS600/CD-MPS66MarketE
CHAPTER 2. ADJUSTMENTS
[1] Mechanism section
• Driving Force Check
Torque Meter Specified Value
Play: TW-2111 Tape 1: Over 80 g
• Torque Check
Torque Meter Specified Value
Play: TW-2111 30 to 80 g.cm 30 to 80 g.cm Fast forward: TW-2231 — 70 to 180 g.cm
• Tape Speed
Test Tape Adjust-
Normal
MTT-111 Variable
speed
Tape 2: Over 80 g
Tape 1 Tape 2
70 to 180 g.cm
ing Point
Resistor in motor.
Specified
Value
3,000 ± 30 Hz Speaker
Instrument
Connection
Speaker Ter­minal (Load resistance: 6 ohms)
•FM RF
Signal generator: 1 kHz, 40 kHz dev., FM modulated
Test
Stage
Frequency Frequency
Display
Setting/
Adjusting
Point
FM Band Coverage
FM RF 98.00 MHz
87.50 MHz T301 (fL):
1.3 V ± 0.1 V
98.00 MHz L312 *2
(10-30 dB)
*1. Input: Antenna Output: TP301 *2. Input: Antenna Output: Speaker terminal
•FM IF
Signal generator: 10.7 MHz, FM modulated
Test
Stage
Frequency Frequency
Display
Setting/Adjust-
ing Point
IF 10.7 MHz 98 MHz T302 (Turn the
core of trans­former T302 fully counter clockwise)
Instrument
Connection
*1
Instrument
Connection
*1
TAPE MECHANISM
Tape Motor
Variable Resistor in motor
Figure 1
[2] Tuner section
fL: Low-range frequency
fH: High-range frequency
• AM IF/RF
Signal generator: 400 Hz, 30%, AM modulated
Test Stage Frequency Frequency
AM IF 450 kHz 1,720 kHz T351 *1 AM Band
Coverage AM
Tracking
*1. Input: Antenna Output: TP302
530 kHz (fL): T306
990 kHz 990 kHz (fL): T303 *1
*2. Input: Antenna Output: TP301
Display
Setting/
Adjusting
Parts
1.1 ± 0.1 V
Figure 2 Adjustment Points
Instrument
Connection
*2
2 – 1
[3] TEST MODE
Setting the test mode
During stand-by mode, press ON/STAND-BY button while pressing
down the button and X-BASS/DEMO button. then, press the CD button to enter the test mode.
CD-MPS600/CD-MPS66
C D T E S T
OPEN/CLOSE operation is using manual. IL isn’t done
<< >>,<< >>buttons make pick's slide possible.
A
to page 2-3
<<PLAY>> key input.
Do TOC IL. Do normal play. When these following key is input into PLAY key, track num­ber can be appoint directly.
<< 1>> key: Track 4
<< 2>> key: Track 9
<< 3>> key: Track 15
IL isn’t done
IL isn’t done
<<MEMORY>> key input.
Adjustment result automatically will display as below for each 2 sec: a) "FOF_XXXX" b) "TOF_XXXX" c) "TBAL_XX" d) "TGAN_XX" f) "FGAN_XX" g) "RFLS_XX"
<<STOP>> key input.
STOP
explanation: a) Focus off set = "FOF_XXXX" b)Tracking off set = "TOF_XXXX" c)Tracking balance = "TBAL_XX" d)Tracking Gain = "TGAN_XX" f) Focus Gain = "FGAN_XX" g) RF level shift = "RFLS_XX" VOL — Last memory P.GEQ — FLAT X-BASS — OFF To cancel : Power OFF
––––––––
2 – 2
CD-MPS600/CD-MPS66
<<MEMORY>> key input.
Laser ON.
<<MEMORY>> key input.
Tracking OFF play at that specific point.
<<MEMORY>> key input.
Tracking ON play from that specific point.
A
<<MEMORY>> key input.
Adjustment result automatically will display as below for each 2 sec : a) "FOF_XXXX" b) "TOF_XXXX" c) "TBAL_XX" d) "TGAN_XX" f) "FGAN_XX" g) "RFLS_XX"
<<STOP>> key input.
STOP
Sliding the PICKUP with<< >>, << >> button must only be in STOP mode.
explanation: a) Focus off set = "FOF_XXXX" b)Tracking off set = "TOF_XXXX" c)Tracking balance = "TBAL_XX" d)Tracking Gain = "TGAN_XX" f) Focus Gain = "FGAN_XX" g) RF level shift = "RFLS_XX" VOL — Last memory P.GEQ — FLAT X-BASS — OFF To cancel : Power OFF
2 – 3
[4] CD section
F
z
CD Error code description
Error Explanation
01 When Pickup set inner position, inner switch cannot detect
'ON' level for 10 secs. 10* CAM error. Can't detect CAM switch when CAM is moving. 11* When it detect cam operation error during initialize pro-
cess. 20* TRAY error. Can't detect TRAY switch when TRAY is mov-
ing. 21* When it detect TRAY operation error during initialize pro-
cess.
31 When it change to CD function, DSP cannot read initial
data.
* 'CHECKING'
If Error is detected, 'CHECKING' will be displayed instead of 'ER­CD**'. 'ER-CD**' display will only be displayed when error had been detected for the 5th times.
Standard Specification of Stereo System Error Message Display Contents
Error Contents Display Notes
CD Pickup Mechanism Error. 'ER-CD01' PU-IN SW Detection NG.
CD Changer Mechanism Error. 'ER-CD**' (*) 10: CAM SW Detection NG during normal operation
11: CAM SW Detection NG during initialize process 20:TRAY SW Detection NG during normal operation
21:TRAY SW Detection NG during initialize process CD DSP Communication Error. 'ER-CD31' DSP COMMUNICATION ERROR. Focus Not Match/IL Time Over. 'NO DISC'
TUNER PLL Unlock. PLL Unlock.
M 87.5 MH
CD-MPS600/CD-MPS66
(*) CHECKING:
If CD changer mechanism error is detected, 'CHECKING' will be dis­play instead of 'ER-CD**'. 'ER-CD**' display will only be display when error had been detected for the 5 th times.
Speaker abnormal detection and +B PROTECTION display
In case speaker abnormal detection or +B PROTECTION had
occurred, it can be check by pressing 'POWER', ' ' and 'X-BASS' button. MicroComputer version number will displayed as "XM******".
Press ‘VIDEO/AUX’ button during version number display and then press ‘POWER’, ‘MEMORY/SET’ and ‘VIDEO/AUX’ button. Display will show "S** B**". S is referring to speaker abnormal detection and B is referring to +B PROTECTION. ** is in hex valve.
+B PROTECTION is condition when irregular process occur on power supply line.
BEFORE TRANSPORTING THE UNIT
The following process need to be taken after set tapering/parts replacement.
1. Press the ON/STAND-BY button to enter stand-by mode.
2. While pressing down the button and the X-BASS/DEMO but­ton, press the ON/STAND-BY button. The Micro Computer version number will be displayed as "XM******".
3. Press OPEN/CLOSE button until "WAIT" "FINISHED" appears.
4. Unplug the AC cord and the unit is ready for transporting.
2 – 4
CD-MPS600/CD-MPS66
[5] CD Changer mechanism section
• A number in the drawing sheet is the number of the parts guide (CHANGER MECHANISM PARTS).
1
141
2 – 5
140
HALF GEAR MUST ARRANGE AS SHOWN
2
CD-MPS600/CD-MPS66
139
APPLY SANKOL BEFORE FIX
FIX ITEM 1 ACCORDING TO THE SHOWN PICTURE ABOVE
ROTATE MODE BIG GEAR UNTIL REACH AS SHOWN IN PICTURE
2 – 6
CD-MPS600/CD-MPS66
3
143
APPLY GREASE
112
PULL THE LEVER UNITIL REACH THE ARROW MARK
2 – 7
4
CD-MPS600/CD-MPS66
FIGURE 2
FIGURE 1
152
142
APPLY GREASE
118
SLOT CLAMP SW ARM INSIDE BASE SLOT
2 – 8
CD-MPS600/CD-MPS66
5
APPLY GREASE AT BOTTOM SIDE OF GEAR FOLLOW MARKING
NO NEED APPLY GREASE AT BOTTOM SIDE
FIGURE 1
APPLY GREASE AT TOP SIDE OF GEAR FOLLOW MARKING
127
OTHER THAN FIGURE 1 DIRECTION ALL N.G
O.K
128
N.G
BLACK MARK
2 – 9
6
CD-MPS600/CD-MPS66
APPLY GREASE AT HALF GEAR AREA
ROTATE CLOCKWISE UNTIL REACH HERE (MAXIMUM)
129
2 – 10
CD-MPS600/CD-MPS66
7
CHANGE COLOR TO BLACK
150151148
2 – 11
8
CD-MPS600/CD-MPS66
TRAY BIG GEAR CHANGE COLOR TO BLACK
MUST FREE FROM GREASE THE SHOWN AREA
O.K
GREASE APPLICATION LENGTH
GREASE APPLICATION PORTION
N.G
124
TRAY BIG GEAR CHANGE COLOR TO BLACK
SHOWN HOLE MUST FACING ARROW DIRECTION
131
2 – 12
CD-MPS600/CD-MPS66
9
138 126 125
APPLY GREASE AT BOTTOM SIDE ONLY
TR-RE JOINT GEAR C
APPLY GREASE ONLY AT TOP SIDE GEAR
MUST FIX ACCORDING TO THE HOLE'S
2 – 13
10
CD-MPS600/CD-MPS66
148 147 146 145
2 – 14
CD-MPS600/CD-MPS66
11
121
144
WH EN FIXING ITEM 2 MUST FOLLOW AS SHOWN
APPLY GREASE
130
2 – 15
12
CD-MPS600/CD-MPS66
117
FIGURE 2
FIGURE 1
APPLY GREASE
FIGURE 3
APPLY GREASE SC141
2 – 16
CD-MPS600/CD-MPS66
13
ITEM 2 , 3 MUST APPLY GREASE ON TOP SIDE GEAR ONLY
134
GEAR 112 GEAR 112
133
132
O.K
TOP VIEW AFTER ASSY
N.G
FIX REVERSE N.G
2 – 17
14
APPLY GREASE BEFORE FIX
A
MOVE 112 UNTIL TOUCH THE WALL
B
DURING GEAR A ROTATE MUST PRESS SHOWN AREA AND LEVER B WILL MOVE ARROW DIRECTION THEN FIX PART 108
CD-MPS600/CD-MPS66
SCREW TORQUE
+0.5
2 kgf-cm
-0
108 803 x6
APPLY GREASE
CONFIRM WHETHER FIXED PROPELY OR NOT
2 – 18
CD-MPS600/CD-MPS66
15
APPLY GREASE
115
BEHIND THE LEVER NEED TO APPLY GREASE
PULL IT THEN LEVER WILL MOVE IN
2 – 19
16
CD-MPS600/CD-MPS66
123
115
APPLY GREASE
APPLY GREASE BEFORE FIX
APPLY GREASE AT BOSS
SPRING MUST ARRANGE UNDER THE HOOK
BOARD R
BOARD R
O.K LR JOINT LEV
LR JOINT LEV
N.G
2 – 20
CD-MPS600/CD-MPS66
17
ASSY REVERSELY N.G
103 137 136
APPLY GREASE
BIG SLOT MUST FACING OUT WH EN FIX & AFTER FIX TO BASE CHASSIS AFTER ASSY CONFIRM THE FREE DROP
GEAR POSITION DURING FIXING
2 – 21
18
CD-MPS600/CD-MPS66
ASSY REVERSELY N.G
APPLY GREASE
114
135
136
BIG SLOT MUST FACING OUT
WH EN FIX & AFTER FIX TO BASE CHASSIS AFTER ASSY CONFIRM THE FREE DROP
GEAR POSITION DURING FIXING
CONFIRM BOTH GEAR SIT PROPELY & LOCKED
2 – 22
CD-MPS600/CD-MPS66
19
AFTER FIX OUTER UP/DOWN LEVER HOLD SHOWN PORTION AND MOVE UP/DOWN THEN CONFIRM LEVER GO INSIDE THE HOLE OR NOT
120
BIGGER SLOT FACING OUT
IF GO INSIDE HOLE IS O.K
IF NO GO INSIDE HOLE IS N.G
119
BIGGER SLOT FACING OUT
2 – 23
20
CD-MPS600/CD-MPS66
BIG SLOT FACING OUT
110
2 – 24
CD-MPS600/CD-MPS66
21
PUSH THE LEVER ACCORDING TO ARROW DIRECTION THEN FIX
WH EN FIX MAIN BASE ASSY FOLLOW ACCORDING TO O.K PICTURE
MAKE SURE MECHA HOLDER SHAFT FIX PROPELY TO LEVER
O.K
N.G
N.G
2 – 25
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