Schneider Electric MA40-704X, MA41-707 Series, MA41-715X Series Instruction Manual

Page 1

Installation Instructions

MA40-704X, MA41-707/715X Series

SmartX Spring Return Two-Position Actuators

Application

SmartX ™ Direct Coupled Actuators are designed to be used in both damper and valve control applications. The follow general instructions are for damper applications, refer to the Applicable Literature table for valve literature.

The MA40-704X, MA41-707X and MA41-715X series spring return actuators are used for the on-off, fail safe control of dampers and valves in HVAC systems.

Features

• Two-position actuator controlled by SPST controller

• 133 lb-in (15N-m), 60 lb-in (7 N-m), and 35 lb-in (4N-m) torque models

• 24 Vac/DC, 120 Vac, and 230 Vac models

• Rugged die cast housings rated for NEMA 2 / IP54

• Overload protection throughout rotation

• Optional built-in auxiliary switch to provide for interfacing or signaling

• Provides 95° of rotation

• Visual position indicator provided

• Provides true mechanical clockwise or counterclockwise spring return operation for reliable fail safe application and positive close-off in air tight damper applications

• Direct mount to round or square damper shafts

• Rotation limiting available

• MA41-7153 series actuators can be double-mounted (gang mounting) to accommodate high torque application requirements

• Five year warranty

• MA41-707X-XXX and MA41-715X-XXX equipped with manual override

MA40-704X

MA41-707X MA41-715X

Page 2

Applicable Literature

F-Number Description Audience Purpose

F-26750 MX40-6XXX-2XX, MX4X-7XXX-2XXSeries Actuator/

Linkage Assemblies General Instructions

F-26751 VX-2000 Series Ball Valve Assembly Installations

Instructions

F-26646 MX4X-7XXX, MX40-6XXX Series SmartX Actuator

Selection Guide

F-26752 VX-2000, VX-7000 Series

Ball/Linked Globe Linked Valve Assemblies Actuator/Linkage Assemblies Selection Guide

F-26080 EN-205 Water System Guidelines Application Engineers

F-13755 CA-28 Control Valve Sizing Application Engineers

F-11080 Valve Selection Chart Water

F-11366 Valve Selection Chart Steam (two-way valves only)

Sales Personnel Application Engineers Installers Service Personnel Start-up Technicians

Installers Service Personnel Start-up Technicians

Describes the globe valve actuator/linkage assembly’s features, speciﬁcations, and possible applications. Provides step-by-step mounting instructions.

Describes the actuator/linkage/ball valve assembly’s features, speciﬁcations, and possible applications. Provides step-by-step mounting instructions.

Provides actuator speciﬁcations and part number cross referencing of phased out actuators with the new directcoupled actuators.

Provides part number cross referencing of phased out globe and ball valve assemblies with the new directcoupled actuators.

Describes Schneider Electric approved water treatment practices.

Provides charts, equations, and diagrams to assist in the conﬁguration of valve system applications. TOOL-150, valve sizing slide rule may be purchased separately.

Installation Instructions

Speciﬁcations

Actuator Inputs Control Signal On-off, spring return. SPST control

contacts or Triacs (500 mA rated).

Power Input See Table-1. All 24 Vac circuits are

Class 2. All circuits 30 Vac

and above are Class 1.

Connections 3 ft. (91 cm) appliance cables 1/2 in.

conduit connector.

For M20 Metric conduit, use

AM-756 adaptor. Actuator Outputs Electrical: Auxiliary Switches MA41-715X-502 and MA41-707X-502 Two SPDT 7A (2.5A) @250 Vac,

UL listed; one ﬁxed @ 5° and one

adjustable 25 to 85°

MA40-7040-501 and MA40-7041-501 One SPDT 6A (1.5A) @250 Vac,

UL listed; adjustable 15 to 95°

(MIN to 1 scale)

MA40-7043-501 One SPDT 6A (1.5A) @24 Vac, UL listed;

adjustable 15 to 95° (MIN to 1 scale). Mechanical Stroke, Angle of rotation 95° ± 5° maximum. Adjustable 30° to 95°

with AM-689 installed on

MA41-715X or MA41-707X series.

Stroke limiter is standard on

MA40-704X series. Damper Shaft Clamp MA40-704X The factory installed universal

clamp is used for shafts up to 5/8”

(15mm) diameter or up to 1/2” (13 mm)

square. AM-710 accessory clamp is

required when mounting actuators to

shafts up to 3/4” (19 mm) diameter or

up to 1/2” (13 mm) square.

MA41-715X or MA41-707X The factory installed universal clamp is used

for shafts up to 3/4” (19 mm) diameter or

up to 1/2” (13 mm) square. AM-687

accessory clamp is required when

mounting actuators to shafts up

to 1.05” (27mm) in diameter or

up to 5/8” (15 mm) square.

Position Indicator Visual indicator MA41-715X and MA41-707X -5 to 90° (-5° is spring return position) MA40-704X 0 to 1 (0 is spring return position) Nominal Damper Area Actuator sizing should be

done in accordance with damper

manufacturer’s speciﬁcation.

Direction of Rotation Clockwise or counterclockwise

rotation determined by actuator mounting Manual Override MA41-707X and MA41-715X rotation adjustable from -5° to 85° using manual

override crank Environment Ambient Temperature Limits Shipping & Storage -40 F to 160°F (-40 to 71°C) Operating -22 to 140°F (-30 to 60°C) Humidity 15 to 95% RH, non-condensing Enclosure Rating MA41-715X and MA41-707X NEMA 1 (IEC IP30). NEMA 2

(IEC IP54) with conduit

connector in the down position MA40-704X NEMA 2 (IEC IP54) no restrictions Agency Listings UL 873 Underwriters Laboratories

(File # E9429 Category Temperature

-Indicating and Regulating Equipment).

CUL UL Listed for use in Canada

by Underwriters Laboratories.

Canadian Standards C22.2 No. 24.

European Community EMC Directive (89/336/EEC).

Low Voltage Directive (72/23/EEC).

Australia This product meets requirements to bear

the RSM Mark according to the terms

speciﬁed by the Communications

Authority under the Radiocommunications

Act 1992.

Document Number: F-26642-11

Page 3

Installation Instructions

Available Models

Actuator Power Input

Part Numbers

Voltage

MA41-7153

MA41-7153-502 Two

MA41-7150

MA41-7150-502 Two

MA41-7151

MA41-7151-502 Two

MA41-7073

MA41-7073-502 Two

MA41-7070

MA41-7070-502 Two

MA41-7071

MA41-7071-502 Two

MA40-7043

MA40-7043-501 One No

MA40-7040

MA40-7040-501 One

MA40-7041

MA40-7041-501 One

24 Vac ±

20%

22…30

Vdc

120 Vac

±10%

230 Vac

±10%

24 Vac ±

20%

22…30

Vdc

120 Vac

±10%

230 Vac

±10%

24 Vac ±

20%

22…30

Vdc

120 Vac

±10%

230 Vac

±10%

VA Hz Watts

Running

50 60

9.8 9.7 7.5 7.5 0.29 2.8 2.8

11.7 10.0 8.8 8.4 — 3.6 5.0

15.5 10.6 9.5 8.5 — 4.6 3.3

4.8 4.8 3.2 3.2 0.13 0.8 0.8

10.7 5.6 4.2 3.6 — 2.0 1.2

17.0 8.0 5.1 4.0 — 2.7 1.4

4.4 4.4 2.9 2.9 0.11 0.8 0.8

6.4 4.3 3.8 3.4 — 1.6 1.2

5.8 4.6 4.1 3.9 — 1.5 1.2

50 60 50 60

Amps

Holding

Auxiliary

Switch

ing in Seconds @

70° (21°C)

Powered

No Yes

No No

<190 <30 133 (15) 350 (40)

<80 <40 60 (7) 250 (28)

<50 <26 35 (4) 150 (17)

Spring Return

Approximate Tim-

Output Torque Rating

lb-in (N-m)

Minimum

Maximum

Stall

Manual

Override

Yes

a - Timing was measured with no load applied to the actuator. b - De-rating is required at low temperatures. c - One adjustable from 25 to 85° rotation and one set to operate @ 5° ﬁxed. d - One adjustable from 15 to 95° rotation (MIN to 1 scale)

Accessories

For use with MA41-7XXX: AM-671 Universal Mounting Bracket, AM-693 is required AM-672 Universal Mounting Bracket, AM-693 is required AM-673 Mounting Bracket AM-674 Weather Shield AM-675 Base Mounting Plate for AM-674 AM-676 Universal Shaft Extension AM-714 Weather Shield (polycarbonate) AM-756 Metric Conduit Adapter M20 x 1.5 to 1/2” NPT AM-761 7-inch Anti-rotation Bracket

AM-762 9-inch Anti-rotation Bracket

For use with MA40-7043: AM-709 Position Indicator and Stroke Limiter AM-710 Universal Clamp for up to 3/4” diameter shafts AM-711 Crankarm for up to 1/2” round shaft AM-712 Crankarm Adapter Kit AM-713 Mounting Bracket for Honeywell Mod IV, M6415

type actuators and new installations

AM-715 Crankarm Adapter Kit for Honeywell Mod IV,

M6415 type actuators and new installations

For use with MA41-7073, MA41-7153 AM-686 Damper Position Indicator AM-687 Universal Clamp for up to 1.05” (27 mm) diameter

shafts AM-688 Replacement Universal Clamp AM-689 Rotation Limiter AM-690 Crankarm for round shafts up to 3/4” (19 mm) AM-691 Crankarm for jackshafts up to 1.05” (27 mm) AM-692 V-bolt Kit for AM-690 and AM-691 Crankarm AM-693 Damper Linkage Kit AM-758 Short “U” Mounting Bracket AM-759 Tall “U” Mounting Bracket

AM-760 Slotted “L” Mounting Bracket

AM-763 1/8” Hex Crank for Manual Override

Page 4

TYPICAL APPLICATIONS (wiring diagrams)

Figure-1 through Figure-3 illustrate typical wiring diagrams for spring return ﬂoating actuators. See Available Models.

Installation Instructions

Figure 1 Typical Wiring Diagram for 24 Vac Basic and Double Auxiliary Switch Models.

MA41-707X-502 and MA41-715X-502 units manufactured prior to the date code 0141 (October 6, 2001) used the following color coding for the auxiliary switches:

Auxiliary Switch 1

Orange: Fixed auxiliary switch common (com) Yellow: Fixed auxiliary switch normally closed (NC) Violet: Fixed auxiliary switch normally open (NO)

Auxiliary Switch 2

Orange/white: Adjustable auxiliary switch common (com) Violet/white: Adjustable auxiliary switch normally closed (NC)

Yellow/white: Adjustable auxiliary switch normally open (NO)

The label information on these units is incorrect. If replacing these units, the auxiliary switch operation of the replacement actuator will be per the product label.

Figure 2 Typical Wiring Diagram for 120 Vac or 230 Vac Basic and Single Auxiliary Switch Models.

Document Number: F-26642-11

Page 5

Installation Instructions

Figure 3 Typical Wiring Diagram for 24 Vac Basic and Single Auxiliary Switch Models.

Installation

• If the universal clamp is not set to 0° on the position

Inspection

Inspect the package for damage. If damaged, notify the appropriate carrier immediately. If undamaged, open the package and inspect the device for obvious damage. Return damaged products.

Requirements

• Job wiring diagrams

• Tools (not provided): – #8 sheet metal screws

– 10mm open end wrench or socket wrench – 7/16 inch, open end wrench or socket wrench – 1/8 inch, allen wrench – Appropriate screwdriver(s)

• Appropriate accessories

• Training: Installer must be a qualiﬁed, experienced

technician

Precautions

Notices

• Electrical shock hazard! Disconnect the power supply (line

power) before installation to prevent electric shock and equipment damage.

• Make all connections in accordance with the job wiring

diagram and in accordance with national and local electrical codes. Use copper conductors only.

• Avoid electrical noise interference. Do not install near large

contactors, electrical machinery, or welding equipment.

• Do not drill holes in actuator body. Six pre-drilled holes are

located on each side, under the label, to accept #10-24 thread-forming screws for mounting accessories.

Manual Override

The MX41-707X & MX41-715X actuators are equipped with a manual override.

• The manual override is to be used only when power is not

applied to the unit.

indicator, manually wind the actuator in the direction indicated with hex wrench from -5° to 0° and lock with a screwdriver.

• When operating manual override, back off 5° from full open mechanical stop to ensure proper release.

• Do not attempt to use the manual override with actuators mounted in tandem. Damage to the gear train may occur.

Federal Communications Commission (FCC)

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in residential installations. This equipment generates, uses, and can radiate radio frequency energy and may cause harmful interference if not installed and used in accordance with the instructions. Even when instructions are followed, there is no guarantee that interference will not occur in a particular which can be determined by turning the equipment off and on; the user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.

• Increase the separation between the equipment and receiver.

• Connect the equipment to an outlet on a circuit different from that to which the receiver is connected.

• Consult the dealer or an experienced radio/television technician for help.

Canadian Department of Communications (DOC)

This Class B digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations.

Cet appareil numerique de la classe B respecte toutes les exigences du Reglement sur le material broilleur du Canada.

European Standard EN 55022

Notice: This is a Class B digital (European Classiﬁcation) product. In a domestic en

vironment this product may cause

Page 6

radio interference in which case the user may be required to take adequate measures.

Enclosure Rating

Notice: Avoid locations where excessive moisture, corrosive fumes, vibration, or explosive vapors are present.

Mounting

Notice: To remain in NEMA 2/IP54 compliance, the MA4X-715X and MA4X-707X series actuators should be mounted with conduit end down.

Mount the SmartX Actuator directly on the damper shaft in locations that clear the maximum dimensions of the actuator case and allow the actuator to be mounted ﬂush to the surface of the terminal box and perpendicular to the damper shaft.

: Some terminal boxes have sheet metal screw heads or other

Note

protrusions near the damper shaft. In these cases, a spacer or shim may be added under the anti-rotation bracket of the actuator to make the actuator perpendicular to the shaft.

Damper Actuator Sizing

Correct sizing of the actuator is necessary for proper control of dampers. The area of damper that can be controlled by a given actuator is dependent upon the type of damper, the quality of the damper, the pressure drop across the damper in the closed position, and the velocity of the air ﬂow through the damper. To obtain actual damper torque requirements, contact the damper manufacturer.

Installation Instructions

Damper Shaft Sizing

Use the “Long Damper Shaft” mounting instructions if the damper shaft is at least 3-1/2” (90 mm) long.

Use the “Short Damper Shaft” mounting instructions if the damper shaft is shorter than 3-1/2” (90mm) or the area around the damper shaft is too narrow to allow standard mounting, as described in the “Short Damper Shaft” mounting section.

Document Number: F-26642-11

Page 7

Installation Instructions

Shaft Rotates

Clockwise

To Open

Shaft Rotates

Counterclockwise

To Open

A - Left

A - Right

This step determines shaft rotation. Linkage may change damper direction.

Long Shaft

Short Shaft

Min. 3 1/2" (90 mm)

3/8" to 3/4" Diameter (10 mm to 20 mm) 3/8" to 1/2" Square (10 mm to 13 mm)

Min. 3/4" (20 mm)

Move the damper to its normal position. Verify the controller action is set to match the damper application.

Normally closed damper: when damper is closed, actuator position indicator should be at 0°. When damper is open, actuator position indicator should be at 90°.

Normally opened damper: when damper is open, actuator position indicator should be at 0°. When damper is closed, actuator position indicator should be at 90°.

MA40-704X Series Installation

Note: The MA40-704X series actuator comes equipped with standard universal mounting clamp. For damper shafts larger than 5/8” (16 mm) in diameter, the AM-710 universal mounting clamp is required (order separately). The AM-710 clamp accommodates shafts sizes up to 3/4” (19mm) diameter shafts.

Page 8

Installation Instructions

B - Left - Short Shaft

B - Right - Short Shaft

1. Assemble mounting clamp.

2. Assemble retaining clip

3. Place actuator over shaft.

4. Hand tighten clamp nuts

"L" Marker

niversa

ounting clamp.

Retainin

clip

"R" Marker

niversa

ounting clamp

Retaining clip

Correct clamp mounting

position if actuator is

in normal spring

return position

(before preload)

B - Left - Long Shaft

B - Right - Long Shaft

1 Universal clamp.

2 Retaining clip.

3 Damper position indicator.

"R" Marker

1 Universal clamp.

2 Retaining clip.

3 Damper position indicator.

"L" Marker

A. Assemble damper position indicator. B. Assemble retaining clip.

1. Position mounting clamp.

2. Assemble retaining clip

3. Slide actuator over shaft.

4. Hand tighten clamp nuts

Correct pointer mounting

position if actuator is

in normal spring

return position

(before preload)

Document Number: F-26642-11

Page 9

Installation Instructions

#8 S

C - Left and Right

D- Left

5. Center bracket in slot.

Drill two holes.

7. Start one screw.

8. Swing bracket down.

Universal Bracket in the Slot

Center the

1/2

x 1

x 2

heet Meta

cre

Centerline

D- Right

L Centerline

0°

5°

.8 .6 .4

5°

9. Loosen clamp nuts.

10. Check that the shaft is in full zero position.

11. Swing actuator

5° in the direction of travel. Do not move shaft.

12. Tighten clamp nuts to 4 to 6 lb-ft (5.4 to 8.2 N-m) of torque.

13. Move bottom of actuator back into position.

14. Pivot bracket back into position.

Page 10

Installation Instructions

E- Left

E - Right

x 2

15. Tighten bracket screws.

Correct clamp mounting

position

(after 5˚ preload)

Document Number: F-26642-11

Page 11

Installation Instructions

MA41-707X and MA41-715X Series Installation

Caution: Do not drill additional holes in the actuator body. Six pre-drilled holes are located on each side, under the label, to accept #10-24 thread-forming screws for mounting accessories.

Note: The MA41-707X and MA41-715X series actuators come equipped with standard universal mounting clamp installed. For damper shafts larger than 3/4” (19 mm) in diameter, the AM-687 universal mounting clamp is required (order separately). The AM-687 clamp accommodates round shaft sizes up to 1.05” (27 mm) in diameter or 5/8” (16 mm) square shafts.

Caution: The MA41-707X and MA41-715X actuators are equipped with a manual override.

The manual override to be used only when power is not applied to the unit.

If the universal clamp is not set to 0° on the position indicator, manually wind the actuator in the direction indicated with hex wrench from -5° to 0° and lock with a screwdriver.

When operating manual override, back off 5° from full open mechanical stop to ensure proper release.

Do not attempt to use the manual override with actuators mounted in tandem. Damage to the gear train could occur.

Using power tools to adjust the manual override will cause damage to the gears.

To unlock manual override without power, crank the manual override in the direction indicated a minimum of 5°.

Page 12

Installation Instructions

Document Number: F-26642-11

Page 13

Installation Instructions

Page 14

Installation Instructions

Document Number: F-26642-11

Page 15

Installation Instructions

Jackshaft Installation

MA40-704X Series

The MA40-704X actuator is designed for use with jackshafts up to 3/4” (19 mm) in diameter. In most applications, the MA40-704X actuator may be mounted in the same manner as a standard damper shaft application. If the jackshaft diameter is larger than 5/8” (16 mm) in diameter, the optional AM-710 universal clamp must be used.

MA41-715X and MA41-707X Series

The MA41-715X and MA41-707X actuators are designed for use with jackshafts up to 1.05” (27mm) in diameter. In most applications, the actuator may be mounted in the same manner as a standard damper shaft application. If the jackshaft diameter is larger than 3/4” (19 mm) in diameter, the optional AM-687 universal clamp must be used.

Multiple Actuator Mounting

If more torque is required than one actuator can provide a second actuator may be mounted to the damper shaft, using the AM-673 multiple mounting bracket. See Figure-4.

Multiple actuators may be powered from one transformer provided the following rules are followed:

• The total current draw of the actuators (VA rating) is less than or equal to the rating of the transformer and less than the rating of the control circuit.

• Polarity on the secondary of the transformer is strictly followed.

– All L2 wires from all actuators are connected to the

common lead on the transformer.

– All L1 wires from all actuators are connected to the

hot lead.

Caution

Mixing the L2 and L1 wires on one lead of the transformer may result in erratic operation or failure of the actuator and/or controls.

Caution

Do not attempt to use the manual override with actuators mounted in tandem. Damage to the gear train may occur.

Multiple actuators positioned by the same control signal may be powered from multiple transformers provided the following rules are followed:

• The transformers are properly sized.

• All L2 wires from all actuators are tied together and tied to the negative lead of the control signal.

Table 2. Power Wiring Color Code.

Part Number L1 L2

MA41-7XX3

MA41-7XX3-502

MA41-7XX0

MA41-7XXX-502

MA41-7XX1

MA41-7XXX-502

Red Black

Black White

Brown Light Blue

Figure 4 Mounting Multiple Actuators.

Page 16

Installation Instructions

Wiring Requirements

Control and Power Leads

See Table-3 for power wiring data. Refer to Figure-1 through Figure-3 for typical wiring applications.

: Class 2 control and power lead wiring must be routed

Note

separately from line voltage wiring and any other non-class 2 circuits. Line voltage, auxiliary switch, and auxiliary switch leads must be connected to a class 1 circuit.

Table 3. Power Wiring Data.

Actuator Voltage

24 Vac 22…30 Vdc

Part Number

MA41-7153

MA41-7153-502

MA40-7043

MA40-7043-501

MA41-7073

MA41-7073-502

Auxiliary Switches

The MA40-704X-501 series actuators include one built-in SPDT auxiliary switch which can be used for interfacing or signaling (e.g., for fan start-up). The switch is adjustable between 15° and 95° of rotation (MIN to 1 scale).

The MA41-715X-502 and MA41-707X-502 series actuators include two built-in SPDT auxiliary switches which can be used for interfacing or signaling (e.g., for fan start-up). The switch position near the normal (spring return) position is ﬁxed at 5°. The other is adjustable between 25° and 85° of rotation.

Maximum Wire Run in ft. (m)

(5% Voltage Drop)

14 AWG 16 AWG 18 AWG

330 (101) 200 (61) 130 (40)

1100 (335) 700 (213) 440 (134)

600 (183) 500 (152) 254 (77)

Rotation Limitation for MA40-704X Series

The Stop Block is used in conjunction with the tab on the universal clamp or the AM-709 position indicator. In order to function properly, the clamp or indicator must be mounted correctly.

The Stop Block controls the rotational output of the MA40-704X and MF40-704X-501 actuators. It is used in applications where a damper has a designed rotation that is less than 90°, for example with a 45° or 60° rotating damper.

1. Determine the amount of damper rotation required. The actuator stop block provides limited rotation from 40° to 95°.

2. Loosen the screw securing the stop block to the actuator.

Note: The actuator is shipped with the Stop Block mounted to the “L” side. If the damper application requires the “R” side face the installer, simply remove the Stop Block and screw and move it to the new location.

3. Slide the stop block into position, so that its edge lines up with the degree graduation on the actuator face which corresponds with the required rotation. See Figure-5.

4. Secure the stop block in place.

5. Test the damper rotation by applying power. Re-adjust if necessary.

Adjusting the Switching Point

Refer to Table-4 for auxiliary switch rating.

Figure 5 Adjusting Stop Block for Limited Rotation.

Adjusting the switching point for MA40-704X-501

The actuator must be in its normal (spring return) position.

Use a ﬂat screw driver to rotate the switch pointer until it is at the desired switch position on the MIN to 1 scale.

Adjusting the switching point for MA41-715X-502 or MA41-707X-502

The actuator must be in its normal (spring return) position.

Insert a 1/8” allen wrench into the hex hole located in the center of the adjustable switch pointer.

Rotate the wrench until the switch pointer is at the desired switch position in degrees, from 25 to 85°.

Table 4. Auxiliary Switch Rating.

Part Number Voltage Resistive Load Inductive Load

MA40-7043-501 24 Vac 6A 1.5A

MA40-7040-501

MA40-7041-501

MA41-707X-502

MA41-715X-502

250 Vac 6A 1.5A

250 Vac 7A 2.5A

Rotation Limitation for MA41-715X and MA41-707X Series

The AM-689 rotation limiter is used in conjunction with the tab on the universal clamp or the AM-686 position indicator which comes with the AM-689. In order to function properly, the clamp or indicator must be mounted correctly.

The AM-689 rotation limiter controls the rotational output of the MA41-715X, MA41-715X-502, MA41-707X, and MA41-707X-502 actuators. It is used in applications where a damper has a designed rotation that is less than 90°, for example with a 45° or 60° rotating damper.

1. Determine the amount of damper rotation required.

2. Locate the AM-689 rotation limiter on the actuator so that its edge lines up with the degree graduation on the actuator face which corresponds with the required rotation. See Figure-6.

3. Find the appropriate cross-hair location through the slot of the rotation limiter. This is the mounting location for the retaining screw.

4. Pierce through the label material to allow easy fastening of the retaining screw.

5. Position the rotation limiter back to the desired position,

Document Number: F-26642-11

Page 17

Installation Instructions

Screw secured at these cross hairs.

Angle of rotation is now set at 40.

making sure the locating “teeth” on the rotation limiter are engaged into the locating holes on the actuator.

6. Fasten the rotation limiter to the actuator using the selftapping screw provided.

7. Test the damper rotation by applying power. Re-adjust if necessary.

Figure 6 Securing the AM-689 Rotation Limiter.

Checkout

After the entire system has been installed and the actuator has been powered up, the following check can be made for proper system operation. Check for correct operation of the damper while actuator is being stroked.

Apply power to the actuator. Actuator and damper should be driven to their powered position.

On the MA4X-7XXX-50X models, check for correct auxiliary switch operation.

Break power to the actuator. Actuator and damper should return to their normal, or spring return position.

Table 5. Power Wiring Color Code.

Part Number L1 L2

MA4X-7XX3 MA4X-7XX3-502

MA4X-7XX0 MA4X-7XXX-502

MA4X-7XX1 MA4X-7XXX-502

Red Black

Black White

Brown Light Blue

Theory Of Operation

The actuators are mounted directly onto a damper shaft using a universal V-clamp. When power is applied, the actuator rotates 95° to its powered position, at the same time tensing the spring return safety mechanism. When power is removed, the spring returns the actuator to its normal position. The actuators provide true mechanical spring return operation for reliable, positive close-off on air tight dampers.

The MA41-707X, MA41-707X-502, MA41-715X, and MA41715X-502 actuators are equipped with a graduated position indicator showing -5° to 90°. The MA40-704X and MA40-704X-501 are equipped with a graduated position indicator showing 0 to 1.

The MA40-704X-501 models are provided with 1 built in auxiliary switch. The SPDT switch is provided for interfacing or signaling, for example, fan start-up. The switching function is adjustable between 15° to 95° rotation (MIN to 1 scale).

The MA41-715X-502 and MA41-707X-502 models are provided with 2 built in auxiliary switches. The SPDT switches are provided for interfacing or signaling, for example, fan start-up. The switching function is adjustable on one switch between 25° to 85° rotation and the other switch is ﬁxed at 5°.

The MA41-707X-XXX and MA41-715X-XXX actuators are equipped with a manual override mechanism. This allows the actuator to be manually positioned at any point between -5° and 85°. This mechanism is accessible on both sides of the actuator and can be used to ensure tight close-offs for valves and dampers. The manual override should not be used while a unit is powered or on units that are mounted in tandem.

Maintenance

Regular maintenance of the total system is recommended to assure sustained optimum performance. The actuators are maintenance free.

Field Repair

None. Replace with a functional actuator.

Page 18

Dimensional Data

Figure-7 and Figure-8 dimensions are in inches (mm).

Installation Instructions

Figure 7 MA41-707X or MA41-715X Series Mounting Dimensions.

Figure 8 MA40-704X Series Mounting Dimensions.

Document Number: F-26642-11