Schneider Electric LAD9R1V Installation Manual

Page 1

Altistart™ 48

Enclosed Soft Start Controllers 1–600 hp, 600 V; 1–500 hp, 480 V; 1–250 hp, 240 V or 1–200 hp, 208 V Class 8638 and 8639

Instruction Bulletin

30072-450-62 Rev. 02, 02/2014

Retain for future use.

™

Page 2

Hazard Categories and Special

DANGER

WARNING

CAUTION

NOTICE

Symbols

Read these instructions carefully and look at the equipment to become familiar with the device before trying to install, operate, service, or maintain it. The following special messages may appear throughout this bulletin or on the equipment to warn of hazards or to call attention to information that clarifies or simplifies a procedure.

The addition of either symbol to a “Danger” or “Warning” safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed.

This is the safety alert symbol. It is used to alert you to personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING indicates a hazardous situation which, if not avoided, can result in death or serious injury.

CAUTION indicates a hazardous situation which, if not avoided, can result in minor or moderate injury.

NOTICE is used to address practices not related to physical injury. The safety alert symbol is not used with this signal word.

NOTE: Provides additional information to clarify or simplify a procedure.

Please Note Electrical equipment should be installed, operated, serviced, and maintained

only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.

Page 3

30072-450-62 Altistart™ 48 Enclosed Soft Start Controllers Rev. 02, 02/2014 Table of Contents

SECTION 1: INTRODUCTION AND TECHNICAL CHARACTERISTICS ................................................................................ 5

Introduction ................................................................................................ 5

Related Documentation............................................................................. 5

Exceptions to Bulletin S1A37491 ............................................................. 5

Terminology ............................................................................................... 6

Standard Features ..................................................................................... 6

Before You Begin....................................................................................... 6

Technical Specifications........................................................................... 9

Controller Nameplate............................................................................... 11

Catalog Number Identification................................................................ 11

Form Designations .................................................................................. 12

SECTION 2: RECEIVING, HANDLING, AND STORAGE ....................................................................................................... 13

Receiving and Preliminary Inspection ................................................... 13

Before Installation.................................................................................... 13

Handling the Controller........................................................................... 14

SECTION 3: INSTALLATION .................................................................................................................... 15

Precautions .............................................................................................. 15

Seismic Qualification Mounting Criteria................................................ 15

Mounting Dimensions and Weights ....................................................... 17

Wiring........................................................................................................ 31

Grounding ............................................................................................ 31

Control Wiring ...................................................................................... 33

Load Wiring ......................................................................................... 33

Adaptation to Line Input ...................................................................... 33

SECTION 4: OPERATION .................................................................................................................... 35

Circuit Diagrams ...................................................................................... 35

Integrated Full Voltage Bypass Starter (MOD A10) .............................. 35

Factory Settings....................................................................................... 36

Minimum Start-up Procedure.................................................................. 37

Nominal Motor Current (In) .................................................................. 37

Motor Overload Relay (MOD A10 only) ............................................... 38

SECTION 5: MAINTENANCE .................................................................................................................... 39

Before You Begin..................................................................................... 39

Power Fuse Recommendation................................................................ 41

Technical Support.................................................................................... 44

SECTION 6: REPLACEMENT PARTS .................................................................................................................... 47

Page 4

Altistart™ 48 Enclosed Soft Start Controllers 30072-450-62 Table of Contents Rev. 02, 02/2014

Page 5

30072-450-62 Altistart™ 48 Enclosed Soft Start Controllers Rev. 02, 02/2014 Section 1—Introduction And Technical Characteristics

Section 1—Introduction And Technical Characteristics

Introduction This instruction bulletin is a supplement to the Altistart™

Start Controller Installation Guide, S1A37491. installation and maintenance information for the Altistart 48 (ATS48) Enclosed Soft Start Controllers. ATS48 Enclosed Soft Start Controllers are combination devices available with a fusible disconnect (Class 8638) or with a circuit breaker (Class 8639).

This bulletin provides

48 Y-Range Soft

Exceptions to Bulletin S1A37491

• Instruction bulletin S1A37491, Altistart

Installation Guide, describes the installation, operation, and

characteristics of the ATS48 soft start when used as a component of the Class 8638 or Class 8639 ATS48 Enclosed controllers.

• Instruction bulletin 30072-200-50_, Safe Handling, Installation,

Operation, and Maintenance of Electrical Equipment.

NOTE: To replace missing documents, contact your local Schneider Electric field office.

Certain information in the related documentation replaces information provided in bulletin S1A37491. When referencing this instruction bulletin, note the following exceptions:

• “Minimum Start-Up Procedure” on page 37 of this bulletin replaces the

“Quick Start Procedure” section of bulletin S1A37491.

• “Receiving, Handling, and Storage” on page 13 of this bulletin replaces

the “Receiving and Handling” section of bulletin S1A37491.

• “Mounting” in bulletin S1A37491 is not applicable to the ATS48

Enclosed controller. For information about installing the controller, refer to the “Installation” section on page 15 of this bulletin.

• “Recommended Component Lists” in bulletin S1A37491 applies to open

ATS48 soft starts only. For a list of actual components used with the ATS48 Enclosed controller, refer to the “Power Fuse Recommendation” (page 41) and “Replacement Parts” (page 47) sections of this bulletin.

• The recommended OCPD ratings in the “Technical Data” section of

bulletin S1A37491 applies to open ATS48 soft starts only. For actual components used with ATS48 Enclosed controllers, refer to “Power Fuse Recommendation” on page 41 and “Replacement Parts” on page 47 of this bulletin.

• “Dimensions and Weights” in bulletin S1A37491 applies to open ATS48

soft starts only. For overall enclosure weights, refer to the front elevation drawings supplied with the ATS48 Enclosed controller order.

• “Recommended Wiring Diagrams” in bulletin S1A37491, applies to open

ATS48 soft starts, and does not necessarily apply to ATS48 Enclosed controllers. For the exact wiring, refer to the wiring diagram shipped with the enclosed unit.

S1A37491 replaces instruction bulletin 30072-450-61B.

Page 6

Altistart™ 48 Enclosed Soft Start Controllers 30072-450-62

DANGER

Section 1—Introduction And Technical Characteristics Rev. 02, 02/2014

Terminology The following terms and abbreviations are used in this bulletin:

• Class 8638 and Class 8639 Altistart 48 Enclosed Soft Start Controllers

are called Enclosed 48 controllers.

• MOD for factory modifications

• Altistart 48 Soft Start Controllers are called ATS48 soft starts.

Standard Features The Enclosed 48 controller provides a pre-engineered enclosure package

with a disconnect means and a starter for soft starting and stopping of standard, three-phase, asynchronous induction motors.

Each Enclosed 48 controller contains:

• Current limiting provisions to achieve short circuit ratings for the unit

• Customer terminal blocks for 120 V control connections

• A disconnect (circuit breaker or fused switch) with an external handle

• A door mounted keypad display for diagnostics and set up

• A shorting contactor which bypasses the soft start when full voltage level

is reached upon starting

• Various control and power contactor options may be included in the

Enclosed 48 controller. Factory order specific drawings will list all included options.

• Load terminals (T1/T2/T3) for motor connections to the ATS48 soft start.

• Solid state overload protection built in to the ATS48 soft starts.

For information about how to apply and adjust the ATS48 soft start for a particular installation, refer to bulletin S1A37491.

Before You Begin

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

• Read and understand this instruction bulletin before installing or operating the Enclosed 48 controller. Installation, adjustment, repair, and maintenance must be performed by qualified personnel.

• The user is responsible for compliance with all international and national electrical code requirements with respect to grounding of all equipment.

• Many parts of this controller, including the printed circuit boards, operate at the line voltage. DO NOT TOUCH. Use only electrically insulated tools.

• Some terminals have voltage on them when the disconnect is open.

• Install and close all covers and doors before applying power or starting and stopping the controller.

Failure to follow these instructions will result in death or serious injury.

Page 7

30072-450-62 Altistart™ 48 Enclosed Soft Start Controllers

DANGER

Rev. 02, 02/2014 Section 1—Introduction And Technical Characteristics

Class 8638

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

• Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E.

• This equipment must only be installed and serviced by qualified electrical personnel.

• Never operate energized switch with door open.

• Turn off switch before removing or installing fuses or making load side connections.

• Always use a properly rated voltage sensing device at all line and load fuse clips to confirm switch is off.

• Turn off power supplying switch before doing any other work on or inside switch.

• Do not use renewable link fuses in fused switches.

Failure to follow these instructions will result in death or serious injury.

This safety message refers to the Enclosed 48 controllers with a fusible disconnect (Class

8638). Unless otherwise specified, all other safety messages in this document refer to all Enclosed 48 controllers.

Page 8

Altistart™ 48 Enclosed Soft Start Controllers 30072-450-62

DANGER

Section 1—Introduction And Technical Characteristics Rev. 02, 02/2014

Class 8639

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

• Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E.

• This equipment must only be installed and serviced by qualified electrical personnel.

• Turn off all power supplying this equipment before working on or inside the equipment.

• Always use a properly rated voltage sensing device to confirm that power is off.

• Replace all devices, doors, and covers before turning on power to this equipment.

Failure to follow these instructions will result in death or serious injury.

UNINTENDED EQUIPMENT OPERATION

Before turning on the Enclosed 48 controller or upon exiting the configuration menus, ensure that the inputs assigned to the Run command are in a state that will not cause the controller to run. Otherwise, the motor can start immediately.

Failure to follow these instructions will result in death or serious injury.

This safety message refers to the Enclosed 48 controllers with a circuit breaker (Class 8639). Unless otherwise specified, all other safety messages in this document refer to all Enclosed 48 controllers.

Page 9

30072-450-62 Altistart™ 48 Enclosed Soft Start Controllers

WARNING

CAUTION

Rev. 02, 02/2014 Section 1—Introduction And Technical Characteristics

LOSS OF CONTROL

• The designer of any control scheme must consider the potential failure modes of control paths and, for certain critical control functions, provide a means to achieve a safe state during and after a path failure. Examples of critical control functions are emergency stop and overtravel stop.

• Separate or redundant control paths must be provided for critical control functions.

• System control paths may include communication links. Consideration must be given to the implications of anticipated transmission delays or failures of the link

• Each implementation of an Enclosed 48 controller must be individually and thoroughly tested for proper operation before being placed into service.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

For additional information, refer to NEMA ICS 1.1 (latest edition), “Safety Guidelines for the Application, Installation, and Maintenance of Solid State Control” and to NEMA ICS 7.1 (latest edition), “Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed Drive Systems.”

INCOMPATIBLE LINE VOLTAGE

Before turning on and configuring the Enclosed 48 controller, ensure that the line voltage is compatible with the line voltage range specified on the drive controller nameplate. The drive controller can be damaged if the line voltage is not compatible.

Failure to follow these instructions can result in injury or equipment damage.

Technical Specifications Table 1 on page 10 describes the technical specifications for the Enclosed

48 controllers. For additional specifications of the open style ATS48 soft start, refer to bulletin S1A37491.

Page 10

Altistart™ 48 Enclosed Soft Start Controllers 30072-450-62 Section 1—Introduction And Technical Characteristics Rev. 02, 02/2014

Table 1: Technical Specifications

• NEMA Type 1: Indoor use primarily to provide a degree of protection against limited amounts of falling dirt.

Degree of protection

Conformity to standards

Operational test vibration Conforms to IEC 60068-2-6, 1.5 mm peak from 2 to 13 Hz, 1 gn from 13 to 200 Hz (ATS48 soft starts).

Seismic qualification

Transit test to shock

Environment

Ambient air temperature

Maximum ambient pollution Conforms to IEC 60664-1, Pollution Degree 3

Maximum relative humidity 95% without condensation or dripping water conforming to IEC 60068-2-78

Maximum operating altitude 1000 m (3280 ft.), derate by 2.2% for each additional 100 m (328 ft) up to 3000 m (9842 ft) maximum.

3-phase supply voltage 208 Vac ± 10%; 230 Vac ± 15%; 460 Vac ± 15%; 575 Vac ± 10%

Control voltage 115 Vac [Control Power Transformer (CPT) included as standard]

Frequency 50/60 Hz

Rated current See Table 7 on page 38.

Motor power 3 to 600 hp

Motor voltage 208, 220, 230, 240, 460, 480, 575, 600 V

Characteristics

Duty cycle

Methods of Starting:

Torque ramp Adjustable from 1 to 60 s by keypad

Current limitation Adjustable from 150% to 500% of controller-rated current by keypad

Booster start-up pulse Full voltage starting for 5 cycles of 50 to 100% mains voltage, selectable by keypad.

Methods of Stopping:

Freewheel Coast to stop on stop command

Torque deceleration ramp Adjustable from 1 to 60 s by keypad

Operation

Status and Diagnostics:

Motor:

Controller:

Short circuit current ratings See Table 3 on page 12.

Protection

Overcurrent protection device

InTele Braking Selectable by keypad. Contact Schneider Electric Technical Support for application assistance.

Thermal overload With Full Voltage Bypass: A bimetallic or solid state Class 20 (MOD A10) overload relay is integral to the ATS48 soft starts.

Shunt-trip disconnect Removes all power from the controller cabinet when the ATS48 soft start detects a fault condition.

Isolation contactor

Shorting contactor

Thermal switch

• Type 12: Indoor use primarily to provide a degree of protection against circulating dust, falling dirt, and dripping noncorrosive liquids.

• Type 3R: Outdoor use primarily to provide a degree of protection against rain, sleet, and damage from ice formation.

• Enclosures are painted ANSI #49.

UL listed per UL508; CSA Certified per CSA 22.2 No. 14.

Immunity to radioelectrical interference: conforms to IEC 61000-4-3 Level 3.

Available as an optional feature (MOD Y10). Provides a qualification label and hardware qualified to seismic rating per ICC ES AC156 for compliance to the seismic provisions of the International Building Code and ASCE 7.

Conforms to the National Safe Transit Association and International Safe Transit Association test for packages weighing 100 lbs and over.

• Operation: Ambient conditions in installed area from 0 to 40 °C, 32 to 104 °F (Type 1 and 12); 0 to 50 °C, 32 to 122 °F (Type 3R)

• Storage: -25 to +70 °C, -13 to 158 °F.

• Starting at 400% of I

• Starting at 400% of I thermal cycling

For additional information, refer to “Application and Protection” in bulletin S1A37491.

Digital display of motor and controller status, including:

• Ready/Run/Detected Fault

• Motor Current

• Motor Torque

• Motor Thermal State

• Power Factor

Without Full Voltage Bypass: A solid state thermal overload is integral to the ATS48 soft start. Overload class is selectable as 10, 20, or 30 via keypad. Range is 50% to 100% of ATS48 soft start rated current.

Removes supply power from the Silicon Control Rectifier (SCR) power circuit and motor when the motor is not running or when the ATS48 soft starts detects a fault condition.

An overcurrent protection device (OCPD) provides Type 1 coordination to the short-circuit current withstand ratings. Select fuses for motor protection from Table 9 on page 41.

A standard shorting contactor reduces temperature rise within the enclosure by eliminating the watts loss of the SCRs. Control of the contactor allows all forms of stopping.

Controllers rated for 17–62 A have one thermal switch to help protect against overheating. Controllers rated 72 A and greater have 2 thermal switches; one controls the fan, the other helps protect against overheating.

for 23 s, or 300% of In for 46 s, from a cold state

for 12 s, or 300% of In for 23 s, with a load factor of 50% and 10 starts per hour or an equivalent

Page 11

30072-450-62 Altistart™ 48 Enclosed Soft Start Controllers

MOD (Options) Code

Permissible Input Voltage

Maximum Controller Amps

Controller Transformer

Primary Fuses (if used)

Basic ATS48 controller Model Number

Horsepower/Kilowatt Rating

Line Frequency

OCPD Device Identification

Coordinated Short Circuit Rating

ATS48 Control Logic Fuses

Controller Transformer

Secondary Fuses (if used)

Load Terminations (wire size and terminal torques)

Factory Order Number (Q2C) and item number

Date code

Plant Code (Seneca, SC)

Line Terminations (wire size

and terminal torques)

Enclosure Environmental

Rating

Service Entrance Rating (if used)

Class 8639 Type 48UKA4N + MOD Designations (see Table 2)

8638 = Fusible Disconnect

8639 = Circuit Breaker

48U = Enclosed 48

Soft Start Controller

Horsepower Rating A = 3 hp J = 40 hp S = 250 hp B = 5 hp K = 50 hp T = 300 hp C = 7.5 hp L = 60 hp U = 350 hp D = 10 hp M = 75 hp W = 400 hp E = 15 hp N = 100 hp X = 500 hp F = 20 hp P = 125 hp Z = 600 hp G = 25 hp Q = 150 hp H = 30 hp R = 200 hp

Enclosure Type G = Type 1 A = Type 12 H = Type 3R

Voltage 2 = 208 V 3 = 230 V 4 = 460 V 5 = 575 V

Power Circuit N = Non-Reversing with Isolation Contactor R = Reversing with Isolation Contactor S = Shunt Trip Coil

Rev. 02, 02/2014 Section 1—Introduction And Technical Characteristics

Controller Nameplate The nameplate for the Enclosed 48 controller is located on the inside door.

It shown identifies the controller Class, Type, and MODs (options). See Figure 1. When identifying or describing the Enclosed 48 controllers, use the data from this nameplate.

Figure 1: Enclosed 48 Controller Nameplate

Catalog Number Identification

Figure 2 identifies each part of the catalog number for Enclosed 48 controllers.

Figure 2: Catalog Number Identification

Page 12

Altistart™ 48 Enclosed Soft Start Controllers 30072-450-62 Section 1—Introduction And Technical Characteristics Rev. 02, 02/2014

Form Designations Table 2 describes the MOD designations for Enclosed 48 controllers.

Table 2: Factory Modifications (MOD)

Options Description Options Description

Control Miscellaneous Options

A06 Start/Stop pushbuttons E10 CSA / cUL label(s)

B06 Forward, Stop, and Reverse pushbuttons F10 Auxiliary contacts for run

C06 Hand-Off-Auto selector switch G10

D06 Stop-Run selector switch H10

E06 Hand-Auto, Start/Stop pushbuttons J10

Pilot Light Clusters K10 Motor space heater provisions

A07 Run (Red) and Off (green) L10 ID engraved nameplates

B07 Push-To-Test Run (red) and Off (green) M10 Spare terminal blocks

C07

D07

Meters R10 MOV/Surge arrestor

A08 Ammeter S10

B08 Elapsed time meter T10 Reserved for future

Communications Cards U10 Omit door mounted keypad

A09 Modbus™ V10 OSHPD Seismic Qualification

C09 Ethernet TCP/IP W10 NEMA style contactors

D09 Devicenet™ X10 50 °C, 122 °F operation

E09 Ethernet IP Y10 Seismic qualification (AC156)

Miscellaneous Options Z10 Service entrance rating

A10 Full voltage bypass (AC3) 710 UL qualified modifications

B10 150 VA additional control capacity 610

C10 Power-Up ON delay (start relay) 810 SPL special features

D10 Emergency Stop pushbutton

Run (Red), Off (green), and Detected Fault (yellow)

Push-To-Test Run (red), Off (green), and Push-To-Reset Fault (yellow)

Only available for 208 V, 125–200 hp; 230 V, 150–250 hp; and 460 V, 300–500 hp.

P10 Permanent wire markers

Q10 ANSI #61 enclosure paint

Auxiliary contacts for full voltage bypass run

Auxiliary contacts for auto mode

Auxiliary contacts for detected fault mode

Dual motor overloads and branch circuits

100K circuit breaker rating

Table 3 describes the coordinated short circuit current ratings for the Enclosed 48 controller.

Table 3: Short Circuit Current Ratings

Horsepower Rating 8638

Fusible

@ 208 V @230 V @ 460 V @ 575 V

Enclosure

Size

A–C 3-50 5-60 10-125 15-150 100K 65K

D 60-100 75-125 150-250 200-30 100K 30K

E 125-200 150-250 300-500 350-600 65K 65 or 100K

100K is only available when option 610 is selected. See Table 2.

Disconnect AIC

8639 Circuit Breaker AIC

Page 13

30072-450-62 Altistart™ 48 Enclosed Soft Start Controllers

WARNING

NOTICE

Rev. 02, 02/2014 Section 2—Receiving, Handling, and Storage

Section 2—Receiving, Handling, and Storage

DAMAGED CONTROLLER EQUIPMENT

Do not operate any Enclosed 48 controller that appears damaged.

Failure to follow these instructions can result in injury or equipment damage.

Receiving and Preliminary Inspection

Thoroughly inspect the Enclosed 48 controller before it is stored or installed. Upon receipt:

1. Remove the controller from its packaging and visually inspect the exterior for shipping damage.

2. Ensure that the Class, Type, and MOD specified on the controller nameplate (see page 11) agree with the packaging slip and corresponding purchase order.

3. If you find any shipping damage, notify the carrier and your sales representative.

4. Enclosed 48 controllers are shipped on a pallet on their back or in an upright position. To avoid damage, do not stack units on top of each other. If you plan to store the controller after receipt, replace it in its original packaging material and store it in an environment whose ambient air temperature is within the range specified in Table 1 on page 10. Store the controller in its original packaging until it is at the final installation site.

Before Installation Before installing the Enclosed 48 controller:

1. Move the operating handle assembly to the Off position and open the Enclosed 48 controller door.

2. Visually verify that all internal mounting and terminal connection hardware is properly seated, securely fastened, and undamaged.

3. Visually verify that the internal plugs and wiring connections are tight. Inspect all connections for damage.

4. Verify that all relays and fuses are installed and fully seated.

5. Close and secure the Enclosed 48 controller door by fully tightening the thumbscrews.

STACKING DURING STORAGE OR SHIPPING

• Do not stack Enclosed 48 controllers on top of each other.

• Do not place any material on the top of the Enclosed 48 controller.

Failure to follow these instructions can result in equipment damage.

Page 14

Altistart™ 48 Enclosed Soft Start Controllers 30072-450-62

WARNING

LIFTING

FORCE

YES

LIFTING

FORCE

45˚

MAX.

SPREADER BAR

SPREADER

45˚

MAX.

WARNING

Section 2—Receiving, Handling, and Storage Rev. 02, 02/2014

Handling the Controller

LIFTING HEAVY EQUIPMENT

Keep the area below any equipment being lifted clear of all personnel and property. Use the lifting method shown in Figure 3.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

Figure 3: Hoisting Enclosed 48 Controllers

Handle the Enclosed 48 controller carefully to avoid damage to the internal components, frame, or exterior. When handling the controller, balance it carefully to keep it from tipping. After removing the packaging materials, the controller requires some type of mechanical lifting.

When handling the Enclosed 48 controllers:

• Always work with another person. The weight, size, and shape of the

controller are such that two people are required to handle it.

• Use gloves.

• Attach a spreader bar to the two top lifting holes on the controller back

panel or lifting bracket (see Figures 4–14 for location of lifting holes) and hoist the controller with chains or straps. See Figure 3 for the proper hoisting method.

• Raise the controller from a horizontal position (that is, with the back of

the controller resting on a pallet).

• Before removing banding or lag bolts (if used), attach the speader bar

with chains or straps (hoisting mechanism) to maintain control or tipping.

• Place the controller in an upright position.

NOTE: Wall mounted enclosures will not sit upright without support. The bottom of the wall mounting Enclosed 48 controller is on an angle.

IMPROPER MOUNTING

Before removing the lifting mechanism:

• Ensure that all hardware is of sufficient size and type for the controller

weight.

• Secure and tighten all hardware.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

Page 15

30072-450-62 Altistart™ 48 Enclosed Soft Start Controllers

DANGER

Rev. 02, 02/2014 Section 3—Installation

Section 3—Installation

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

Read and understand the precautions in “Before You Begin” starting on page 6 before performing the procedures in this section.

Failure to follow these instructions will result in death or serious injury.

Precautions Read, understand, and follow all precautions described in this instruction

bulletin and in the reference documents listed on page 5 before attempting to install, service, or maintain the Enclosed 48 controller.

Follow these precautions when installing Enclosed 48 controllers:

• The Enclosed 48 controller can be installed in a Pollution Degree 3

environment, as defined in NEMA ICS1-111A and IEC 60664-1. Ensure that the expected environment is compatible with this rating.

• When attaching wall mounted and free standing controllers, use

fasteners rated for the weight of the apparatus, the expected shock and vibration of the installation, and the expected environment.

• During installation and operation, maintain the ventilation clearances

specified on the factory supplied outline dimensional drawings or in Figures 8–18. Provide sufficient cooling for the heat load.

• Do not mount the controller in direct sunlight or on hot surfaces (Type 1

and 12 only). Mount it on a solid, flat surface only. When drilling for

conduit entry, take care to prevent metal chips from falling on parts and electronic printed wiring boards.

Seismic Qualification Mounting Criteria

Seismic qualification (MOD Y10) harmonizes the following standards in compliance with ICC ES AC156 acceptance criteria test protocol with an importance factor of 1.5:

• IBC (International Building Code)

• NFPA 5000 (Building Code – National Fire Protection Agency)

• NBCC (National Building Code of Canada)

• 1997 UBC (Uniform Building Code)

• 1999 NBC (BOCA National Building Code)

• 1999 SBC (Standard Building Code)

• ASCE 7 (American Society of Civil Engineers)

For seismic rating installation compliance, follow the instructions in the labels attached to the controller (see Figures 4–7 on 16) for anchorage, lateral, and mounting guidelines using SAE Grade 5 hardware bolts and washers. These guidelines apply for both floor and wall mounted Type 1, 12K, and 3R enclosures.

Page 16

Altistart™ 48 Enclosed Soft Start Controllers 30072-450-62

SEISMIC ANCHORAGE REQUIREMENTS

Seismic Anchorage Location

To maintain Seismic Qualication each individual

enclosure must be anchored to wall at all ve

grade 5 bolts and the appropriate at washers. In order to develop full strength of the anchor, torque bolts to the value specied by the anchor manufacturer. Refer to Instruction Manual 30072-450-62 for

80438-908-01box BREV

mounting locations shown to the left. Use 3/8"

installation instructions.

Section 3—Installation Rev. 02, 02/2014

Figure 4: Certification Label

SEISMIC QUALIFIED

IBC NFPA 5000 CBC UBC NBC SBC ASCE-7 02

80438-880-04 BREV

Figure 5: Floor Mounting

Figure 6: Floor Mounting (Type 1 and 12 only)

Figure 7: Wall Mounting

Page 17

30072-450-62 Altistart™ 48 Enclosed Soft Start Controllers

Dimensions: in. [mm]

Rev. 02, 02/2014 Section 3—Installation

Mounting Dimensions and Weights

Figure 8: Size A Enclosure, Wall Mounted, Type 1, 12, and 3R: 3–5 hp @ 208 V, 5–15 hp @ 230 V, 10–30 hp @ 480 V,

and 15–40 hp @ 575 V

15.011 [381.3]

13.083 [332.3]

6.5 [165.1]

1.813 [46.0]

33.433 [849.2]

32.656 [829.5]

Figures 8–18 show the dimensions of the various wall mounted and floor mounted enclosure types. Table 4 on page 30 lists the weights and estimated watts loss.

24.690 [627.1]

24.000 [609.6]

20.000 [508]

A = Seismic anchor = 0.437 [11.1]

Approximate Center of Gravity

2 x .880 [22.3]

30.640 [778.3]

21.563 [547.7]

18.677 [474.4]

7.000

[177.8]

TRIP

OFF

4.313 [109.5]

16.3 [414.7]

4.313 [109.5]

4X .375 [9.5]

10.0 [254]

20.000 [508]

24.000 [609.6]

4X 1.000 [25.4]

36.513 [927.4]

Page 18

Altistart™ 48 Enclosed Soft Start Controllers 30072-450-62

33.555 [852.3]

42.640 [1083.1]

30.513 [775.0]

4.313 [109.5]

3.600 [91.4]

OFF

TRIP

4X .375 [9.5]

14.000 [355.6}

18.690 [457.2]

30.877 [784.3]

45.031 [1143.8]

14.000 [355.62]

18.000 [957.2]

2 x .880 [22.4]

4.313 [109.5]

18.000 [457.2]

4X 1.000 [25.4]

15.002 [381]

13.083 [332.3]

1.813 [46.0]

45.808

[1163.5]

5.000 [127.0]

6.5 [166.1]

22.5 [571.9]

Approximate Center of Gravity

7.0 [177.8]

A = Seismic anchor = 0.437 [11.1]

Dimensions: in. [mm]

Section 3—Installation Rev. 02, 02/2014

Figure 9: Size B Enclosure, Wall Mounted, Type 1, 12, and 3R: 15–30 hp @ 208 V, 20–40 hp @ 230 V,

40–75 hp @ 480 V, and 50–100 hp @ 575 V

These horsepower and voltage combinations with a shunt-trip circuit are available in the Size A enclosure. See Figure 8.

Page 19

30072-450-62 Altistart™ 48 Enclosed Soft Start Controllers

4.313 [109.5]

18.000 [457.2]

4X 1.000 [25.4]

3.600 [91.4]

30.513 [775.0]

4.313 [109.5]

3.600 [91.4]

OFF

TRIP

4X .375 [4.5]

14.000 [355.6]

45.669 [1160]

61.656 [1566.1]

14.000 [355.6]

18.000 [457.2]

2 x 0.880 [22.3]

18.690 [474.7]

48.555 [1233.3]

59.640 [1514.9]

15.002 [381]

13.083 [332.3]

1.813 [1585.8]

62.433 [1585.8]

5.000 [127.0]

6.5 [166.1]

Approximate Center of Gravity

30.8 [783.0]

7 [177.8]

A = Seismic anchor = 0.437 [11.1]

Dimensions: in. [mm]

Rev. 02, 02/2014 Section 3—Installation

Figure 10: Size C Enclosure, Wall Mounted, Type 1, 12, and 3R: 40–50 hp @ 208 V, 50–60 hp @ 230 V,

100–125 hp @ 480 V, and 125–150 hp @ 575 V

Page 20

OFF

TRIP

Ø 1.4 [35.1]

20.0

[507.0]

16.2

[410.5]

3.0

[75.3]

11.8

[299.5]

72.0

[1829.6]

91.6

[2325.9]

7.8

[196.9]

20.0

508.5]

2.0

[50.2]

[

4.1

[104.1]

16.8

[426.7]

1.6

[40.6]

3.3

[83.8]

17.2

[436.9]

1.4

[35.6]

39.4

[999.8]

90°

15.4

[391.2]

2.4

[61.0]

2.3

[58.4]

4.1

[104.1]

1.7

[43.2]

11.8

[299.7]

GROUND BUS

4X 5.0 [127.0]

2X 10.0

[254.0]

6X 2.5 [63.8]

15.0

[380.5]

LIFTING HOLES

45.8

[1163.3]

[254]

Approximate Center of Gravity

NOTES:

1. Circled numbers indicate depth in inches.

2. A = Standard Anchors, B = Seismic Anchors 0.88 [22.4]

Dimensions: in. [mm]

Altistart™ 48 Enclosed Soft Start Controllers 30072-450-62 Section 3—Installation Rev. 02, 02/2014

Figure 11: Size D Enclosure, Floor Mounted, Type 1 and 12, 20 inches wide, 8639 Power Circuit S (Shunt Trip) only:

60–100 hp @ 208 V, 75–125 hp @ 230 V, 150–250 hp @ 480 V, and 200–300 hp @ 575 V

Page 21

32.6

[829.1]

16.3 [414]

[12.8]

30.2

[767.5]

2.4

[59.9]

Ø 1.4 [35.1]

27.7

[703.1]

22.2

[563.9]

LIFTING

HOLES

94.8

[2407.0]

92.9

[2360.7]

GROUND BUS

15.4

[391.2]

1.7

[43.2]

11.8

[299.7]

2.4

[61.0]

2.3

[58.4]

4.1

[104.1]

3.4

[86.1]

8.9

[224.9]

10.0

[254.0]

3.7

[94.3]

13.9

[353.3]

2.7

[68.2]

5.0

[127.0]

10.0

[254.0]

BB B

90°

56.3

[1431.0]

17.2

[437.1]

13.8

[351.8]

46.4

[1181.7]

Approximate Center of Gravity

NOTES:

1. Circled numbers indicate depth in inches.

2. A = Standard Anchors, B = Seismic Anchors 0.88 [22.4]

Dimensions: in. [mm]

30072-450-62 Altistart™ 48 Enclosed Soft Start Controllers Rev. 02, 02/2014 Section 3—Installation

Figure 12: Size D Enclosure, Floor Mounted, Type 3R, 20 inches wide, 8639 Power Circuit S (Shunt Trip) only:

60–100 hp @ 208 V, 75–125 hp @ 230 V, 150–250 hp @ 480 V, and 200–300 hp @ 575 V

Page 22

Altistart™ 48 Enclosed Soft Start Controllers 30072-450-62

NOTES:

1. Circled numbers indicate depth in inches.

2. A = Standard Anchors, B = Seismic Anchors 0.88 [22.4]

Dimensions: in. [mm]

Section 3—Installation Rev. 02, 02/2014

Figure 13: Size D Enclosure, Floor Mounted, Type 1 and 12, 30 inches wide, 8639 Power Circuit N (Isolation Contactor)

or R (Reversing): 60–100 hp @208 V, 75–125 hp @ 230 V, 150–250 hp @ 480 V, and 200–300 hp @ 575 V

30.0

[761.0]

26.2

[664.5]

3.0

[75.3]

11.8

[299.5]

[255.3]

20.1

[

509.5]

Ø 1.4 [35.1]

LIFTING

HOLES

[381]

27.2

[690.9]

25.4

[645.2]

8.3

[210.8]

7.4

[188.0]

4.1

[104.1]

1.4

[35.6]

2.3

[58.4]

[104.1]

2.0

[50.2]

16.8

[426.7]

1.6

[40.6]

4.1

4X 5.0 [127.0]

20.0

[508.0]

TRIP

OFF

Approximate Center of Gravity

[1829.6]

45.8

[1163.3]

[196.9]

72.0

91.6

[2325.9]

7.8

6X 2.5 [63.8]

11.8

1.7

[43.2]

GROUND BUS

[299.7]

15.0

[381.0]

15.0

[380.5]

49.4

[1254.2]

90°

Page 23

30072-450-62 Altistart™ 48 Enclosed Soft Start Controllers

32.6

[828.8]

17.2

[437.1]

[12.8]

30.2

[767.5]

2.4

[59.9]

Ø 1.4 [35.1]

37.7

[957.1]

32.2

[817.9]

LIFTING

HOLES

94.8

[2407.0]

92.9

[2360.7]

90°

66.3

[1685.0]

GROUND BUS

25.4

[645.2]

1.7

[43.2]

11.8

[299.7]

7.4

[188.0]

2.3

[58.4]

4.1

[104.1]

3.4

[86.1]

13.9

[351.8]

15.0

[381.0]

3.7

[94.3]

13.9

[353.3]

2.7

[68.2]

5.0

[127.0]

20.0

[508.0]

46.4

[1179.8]

Approximate Center of Gravity

16.3

[414]

18.8

[478.8]

NOTES:

1. Circled numbers indicate depth in inches.

2. A = Standard Anchors, B = Seismic Anchors 0.88 [22.4]

Dimensions: in. [mm]

Rev. 02, 02/2014 Section 3—Installation

Figure 14: Size D Enclosure, Floor Mounted, Type 3R, 30 inches wide, 8639 Power Circuit N (Isolation Contactor) or

R (Reversing): 60–100 hp @ 208 V, 75–125 hp @ 230 V, 150–250 hp @ 480 V, and 200–300 hp @ 575 V

Page 24

Altistart™ 48 Enclosed Soft Start Controllers 30072-450-62

NOTES:

1. Circled numbers indicate depth in inches.

2. A = Standard Anchors, B = Seismic Anchors 0.88 [22.4]

Dimensions: in. [mm]

Section 3—Installation Rev. 02, 02/2014

Figure 15: Size E Enclosure, Floor Mounted, Type 1 and 12, 35 inches wide, 8638 and 8639 Power Circuit N (Isolation

Contactor) or S (Shunt Trip): 125–200 hp @ 208 V, 150–250 hp @ 230 V, 300–500 hp @ 480 V, and 350–600 hp @ 575 V

35.0

[889.0]

17.5

[444.5]

TRIP

OFF

54.4

[1381.2]

[254]

90°

20.0

[508.5]

2.0

[50.2]

LIFTING HOLES

Ø 1.4 [35.1]

31.2

[791.5]

3.0

[75.3]

11.8

[299.5]

91.6

2325.9]

32.2

[817.9]

30.4

[772.2]

8.3

[210.8]

7.6

[193.0]

Approximate Center of Gravity

16.8

1.6

[40.6]

1.3

[33.0]

[426.7]

11.8

[299.7]

4X 5.0

[127.0]

6X 2.5

[63.8]

25.0

[635.0]

17.5

[444.5]

15.0

[380.5]

2.0

[50.8]

1.4

[35.6]

2.3

[58.4]

4.1

[104.1]

[1829.6]

45.8

[1163.3]

72.0

7.8

[196.9]

Page 25

30072-450-62 Altistart™ 48 Enclosed Soft Start Controllers

32.6

[828.8]

17.2

[437.1]

[12.8]

30.2

[767.5]

2.4

[59.9]

62.7

[1592.1]

57.2

[1452.9]

94.8

[2407.0]

92.9

[2360.7]

Ø 1.4 [35.1]

LIFTING

HOLES

46.45

[1179.8]

Approximate Center of Gravity

31.35

[796.3]

16.3

[414]

NOTES:

1. Circled numbers indicate depth in inches.

2. A = Standard Anchors, B = Seismic Anchors 0.88 [22.4]

Dimensions: in. [mm]

Rev. 02, 02/2014 Section 3—Installation

Figure 16: Size E Enclosure Outline, Floor Mounted, Type 3R, 55 in. wide, 8638 and 8339 Power Circuit R (Reversing):

125–200 hp @ 208 V, 150–250 hp @ 230 V, 300–500 hp @ 480 V, and 350–600 hp @ 575 V

Page 26

Altistart™ 48 Enclosed Soft Start Controllers 30072-450-62

90°

70.3

[1786.0]

55.1

[1400.3]

90°

30.4

[772.2]

1.3

[33.0]

11.8

[299.7]

7.6

[193.0]

2.3

[58.4]

4.1

[104.1]

17.5

[444.5]

3.7

[94.3]

13.9

[353.3]

2.7

[67.5]

5.0

[127.0]

25.0

[635.0]

3.4

[86.3]

10.0

[254.0]

10.0

[254.0]

27.5

[698.5]

Dimensions: in. [mm]

Section 3—Installation Rev. 02, 02/2014

Continued from page 25

Page 27

30072-450-62 Altistart™ 48 Enclosed Soft Start Controllers

20.0

[508.5]

2.0

[50.2]

OFF

TRIP

55.0

[1397.0]

45.0

[1143.0]

Ø 1.4 [35.1]

LIFTING

HOLES

3.0

[75.3]

11.8

[299.5]

72.0

[1829.6]

91.6

2325.9]

7.8

[196.9]

27.5

[698.5]

[254]

45.8

[1163.3]

Approximate Center of Gravity

Dimensions: in. [mm]

Rev. 02, 02/2014 Section 3—Installation

Figure 17: Size E Enclosure, Floor Mounted, Type 1 and 12, 55 inches wide, 8638 and 8339 Power Circuit R

(Reversing): 125–200 hp @ 208 V, 150–250 hp @ 230 V, 300–500 hp @ 480 V, and 350-600 hp @ 575 V

Continued on next page

Page 28

Altistart™ 48 Enclosed Soft Start Controllers 30072-450-62

NOTES:

1. Circled numbers indicate depth in inches.

2. A = Standard Anchors, B = Seismic Anchors 0.88 [22.4]

Dimensions: in. [mm]

Section 3—Installation Rev. 02, 02/2014

Continued from page 27

1.4

[35.6]

17.2

[436.9]

32.2

[817.9]

30.4

[772.2]

8.5

[215.9]

7.6

[193.0]

16.8

1.6

[40.6]

1.3

[33.0]

[426.7]

11.8

[299.7]

12X 2.5

[64.0]

27.5

[698.5]

17.6

[445.9]

2.0

[50.8]

1.4

[35.6]

2.3

[58.4]

4.1

[104.1]

10.0

[254.8]

25.0

[634.2]

4X 5.1

[128.4]

39.4

[999.8]

90°

54.4

[1381.2]

Page 29

30072-450-62 Altistart™ 48 Enclosed Soft Start Controllers

32.6

[828.8]

16.3 [414]

[12.8]

30.2

[767.5]

2.4

[59.9]

37.2

[944.9]

94.8

[2407.0]

92.9

[2360.7]

90°

71.3

[1812.0]

GROUND BUS

30.4

[772.2]

1.3

[33.0]

11.8

[299.7]

7.6

[193.0]

2.3

[58.4]

4.1

[104.1]

3.4

[86.1]

16.4

[415.3]

17.5

[444.5]

3.7

[94.3]

13.9

[353.3]

2.7

[67.5]

5.0

[127.0]

25.0

[635.0]

42.7

[91084.1]

21.35

[522.3]

17.2

[437.1]

Approximate Center of Gravity

46.4

[1181.7]

NOTES:

1. Circled numbers indicate depth in inches.

2. A = Standard Anchors, B = Seismic Anchors 0.88 [22.4]

Dimensions: in. [mm]

Rev. 02, 02/2014 Section 3—Installation

Figure 18: Size E Enclosure, Floor Mounted, Type 3R, 35 inches wide, 8638 and 8639 Power Circuit N

(Isolation Contactor) or S (Shunt Trip): 125–200 hp @ 208 V, 150–250 hp @ 230 V, 300–500 hp @ 480 V, and 350–600 hp @ 575 V

Page 30

Altistart™ 48 Enclosed Soft Start Controllers 30072-450-62 Section 3—Installation Rev. 02, 02/2014

Table 4 lists the weights for the devices illustrated in Figures 8 through 18. It also provides the estimated watts loss for the Enclosed 48 controllers.

Table 4: Weights and Estimated Watts Loss

Class 8638 and 8639

Weights (lb)

Enclosed 48 Controllers

Horsepower Ratings

ATS48_YU3

Device

Size

A D17 3 5 10 15

A D22 5 7.5 15 20

AD32 7.5102025

A D38 10 – 25 30

AD47 – 153040

B D62 15 20 40 50

B D75 20 25 50 60

B D88 25 30 60 75

B C11 30 40 75 100

C C14 40 50 100 125

C C17 50 60 125 150

D C21 60 75 150 200

D C32 100 125 250 300

E C41 125 150 300 350

E C48 150 – 350 400

E C59 – 200 400 500

E C66 200 250 500 600

Watts loss conditions identified in Start (ATS48 soft start mode) during installation /deceleration ramp. Run (shorting contactor mode) during operating conditions.

Power Circuit N is non-reversing with an isolation contactor. Power Circuit R is reversing with an isolation contactor. Power Circuit S is a Shunt Trip Coil with a molded case.

The underscore (_) represents the variable part of the catalog number.

208 V 230 V 460 V 575 V

Estimated

Watts Loss

285 W Start 158 W Run

5 2 9 W S t a r t 258 W Run

1264 W Start

538 W Run

2482 W Start

1004 W Run

Type 1 Type 12 Type 3R

Power Circuits

NRSNR SNRS

110 110 110

125 125 125

200 200 200

500 500 400 500 500 400 525 525 425D C25 75 100 200 250

750 1000 750 750 1000 750 800 1050 800

Page 31

30072-450-62 Altistart™ 48 Enclosed Soft Start Controllers

DANGER

CAUTION

DANGER

Rev. 02, 02/2014 Section 3—Installation

Wiring

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

Turn off all power (main and remote) before installing the equipment. Refer to “Before You Begin” starting on page 6 before performing the procedures in this section.

Failure to follow these instructions will result in death or serious injury.

IMPROPER WIRING HAZARDS

Follow the wiring practices described in this document in addition to those already required by the National Electrical Code

Failure to follow these instructions can result in injury or equipment damage.

Grounding Ground the Enclosed 48 controller according to the National Electrical Code

and all local codes. To ground the drive controller:

• Connect a copper wire from the ground bar terminal to the power system

ground.

• Verify that the resistance to ground is 1 Ω or less. Improper grounding

causes intermittent and unreliable operation.

and local codes.

HAZARD OF ELECTRIC SHOCK

• Ground equipment using the provided ground connection point. The Enclosed 48 controller panel must be properly grounded before power is applied.

• Do not use metallic conduit as a ground conductor.

Failure to follow these instructions will result in death or serious injury.

Ground multiple Enclosed 48 controllers as shown in Figure 19. Use one grounding conductor per device. Do not loop ground conductors or install them in series.

Page 32

Altistart™ 48 Enclosed Soft Start Controllers 30072-450-62 Section 3—Installation Rev. 02, 02/2014

Figure 19: Grounding Multiple Enclosed 48 Controllers

YES

Controller

Page 33

30072-450-62 Altistart™ 48 Enclosed Soft Start Controllers

8998-9873

Rev. 02, 02/2014 Section 3—Installation

Control Wiring The customer terminal block pulls apart to facilitate control wiring. To

access the control terminals, remove the top portion of the terminal block from the base by grasping it and pulling up. See Figure 20. Connect the control wiring to the top portion of the terminal block.

Each terminal is rated for one 16–12 AWG (1.3–3.3 mm 16 AWG (1.3 mm

) wires. Torque the terminal screws to 5 lb-in (0.6 N• m). The customer terminal block is designated TB1 on the wiring diagrams shipped with the Enclosed 48 controller.

NOTE: Depending on the power and control options ordered, several analog or digital inputs and outputs will be available at the control terminal blocks on the Altistart 48 soft start. For I/O availability, refer to the elementary diagram supplied with the Enclosed 48 controller. For I/O specifications and adjustments, refer to bulletin S1A37491.

Figure 20: Pull-Apart Customer Terminal Block

) wire or two

Load Wiring The motor load connections to the Enclosed 48 controller terminate on the

ATS48 soft start controller. The load terminals are designated T1, T2, and T3. Refer to the Enclosed 48 controller wiring diagrams, nameplate, and bulletin S1A37491 for load terminal wire and torque requirements.

Adaptation to Line Input This paragraph replaces the information described in the “Adaptation to Line

Input” section of bulletin S1A37491.

Each ATS48 soft start controller is factory configured for a particular line voltage as specified in the equipment order. The available ratings are: 208 Vac, 240 Vac, 480 Vac, and 600 Vac @ 60 Hz. The factory configured voltage rating is listed on the controller nameplate. Consult your Schneider Electric representative if the equipment requires modification from these voltage ratings.

The ATS48 soft start control transformer and overcurrent protective device (OCPD) may require change or reconfiguration.

Page 34

Altistart™ 48 Enclosed Soft Start Controllers 30072-450-62 Section 3—Installation Rev. 02, 02/2014

Page 35

30072-450-62 Altistart™ 48 Enclosed Soft Start Controllers

DANGER

WARNING

Rev. 02, 02/2014 Section 4—Operation

Section 4—Operation

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

Read and understand the precautions in “Before You Begin” starting on page 6 before performing the procedures in this section.

Failure to follow these instructions will result in death or serious injury.

UNINTENDED EQUIPMENT OPERATION

• Read and understand the Altistart 48 Y-Range Soft Start Controllers Installation Guide (S1A37491) before using the keypad display.

Parameter changes affect drive controller operation. Most parameter changes require pressing ENT.

• Lock the keypad after making parameter adjustments.

• Do not reset soft start parameters to configurations other than those specified on the wiring diagrams supplied with the Enclosed 48 controller. Some factory-set drive parameters are critical for the Enclosed 48 controller power and control configurations.

• Do not alter the programming of factory-installed control devices or power contactors.

Failure to follow these instructions can result in death or serious injury.

For complete information about the operation of the ATS48 soft start, refer to bulletin S1A37491 and to the drawings supplied with the unit.

Circuit Diagrams The Enclosed 48 controller is an integrated package that can have different

components and control schemes than those listed in bulletin S1A37491. Replace the “Recommended Wiring Diagrams” and “Recommended Components Lists” sections of bulletin S1A37491 with the documentation shipped with the Enclosed 48 units. Wiring diagrams specific to Enclosed 48 controllers are shipped with each unit. For component information, refer to the replacement parts list beginning on page 47 of this document, or consult your Schneider Electric representative.

Integrated Full Voltage Bypass Starter (MOD A10)

Enclosed 48 controllers can include an optional full-voltage bypass starter which provides the ability to bypass the ATS48 soft start and run the motor using across-the-line, full-voltage starting. This mode of operation can be used when the ATS48 soft start is out of service due to a protective trip condition but the process needs to continue until a convenient shutdown is possible. Ensure that the electrical and mechanical systems are compatible with full-voltage starting before using the bypass starter.

The bypass circuit includes a “Bypass-Norm” (Bypass/Normal) selector switch mounted on the controller, control logic, and a separate

Page 36

Altistart™ 48 Enclosed Soft Start Controllers 30072-450-62 Section 4—Operation Rev. 02, 02/2014

ambient-temperature compensated bimetallic or solid state overload relay (SSOLR). When the selector switch is in the Normal position, the ATS48 soft start controls the motor and the bypass contactor functions as a shorting contactor. The bypass contactor closes when the starting cycle is complete and opens when a stop command is given.

When the selector switch is in the Bypass position, the ATS48 soft start does not control the motor. The input contactor and the bypass contactor are directly opened and closed using a customer-supplied control.

Factory Settings The Enclosed 48 controller software is factory configured to match the

power and control options purchased with the enclosed controller.

NOTE: Use caution when making changes to factory configured parameters. The factory settings are critical for the power and control options to function properly.

For more information about the Enclosed 48 controller factory settings, refer to Table 5. A wiring diagram is a part of the “Installation/Maintenance” packet included with your shipment.

Before powering up the controller for the first time, compare the motor nameplate current rating with the output current (based on the horsepower and voltage rating) in Table 7 on page 37. If the motor

nameplate current rating is not within 40 to 100% of the value in the table, a different ATS48 soft start must be used.

Table 5: Factory Configuration

Nominal motor current (IN)

Current Limit (ILt)

Acceleration ramp (ACC)

Initial torque on starting (tq0)

Stop (StY)

Motor thermal protection (tHP)

Display

Logic inputs

•LI1

•LI2

•LI3

•LI4

Logic outputs

•LO1

•LO2

Relay outputs

•R1

•R2

•R3

Preset to correspond to 460 V rated motor current based on NFPA 70 / NEC Table 430.150 ratings

400% of the motor current I

15 seconds

20% of the nominal torque

Freewheel stop (-F-)

Class 10 thermal overload protection curve (ATS48 soft start)

Class 20 set to minimum threshold (MOD A10)

rdY (ATS48 soft start ready) when power and control voltage are present and the motor is operating.

•STOP

• RUN

• Forced freewheel stop (LIA)

• Forced local mode (LIL)

• Motor thermal alarm (tA1)

• Motor powered (rnI)

• Detected fault relay (r1F)

• Bypass relay at the end of starting

• Motor powered (rnI)

Page 37

30072-450-62 Altistart™ 48 Enclosed Soft Start Controllers Rev. 02, 02/2014 Section 4—Operation

Table 5: Factory Configuration (continued)

Analog output (AO)

Communication parameters

Motor current (OCr, 0–20 mA)

• When connected via the serial link, the soft starter has a logic address (Add) of 0

• Transmission speed (tbr): 19200 bits per second

• Communication format (FOr): 8 bits, no parity, 1 stop bit (8nl)

Minimum Start-up Procedure Before operating the motor, check and adjust the following:

• The nominal motor current parameter

• The bimetallic motor overload relay or SSOLR (if a full voltage bypass

starter, MOD A10, is provided)

Refer to the following sections for more information.

The nominal motor current parameter and all programmable Altistart 48 parameters can be adjusted via the keypad. An access switch on the back of the keypad provides three levels of access to the parameters: locked, partial unlocked, and unlocked. The switch is factory set to the locked position to help prevent accidental modification of the parameters. To access the parameters, open the Enclosed 48 controller door, locate the access switch, and set the switch to the unlocked position.

For more information, refer to the “Remote Keypad Display” section of bulletin S1A37491.

Nominal Motor Current (In) The factory settings for the nominal motor current, I

the factory setting is not within 95–105% of the motor nameplate current, or if using a 1.0 service factor motor, adjust the I performance and thermal protection as specified in Table 6.

, are listed in Table 7. If

parameter to obtain optimal

Table 6: Service Factor Settings

Service Factor Setting

1.0 IN = 0.96 x Nameplate Current

1.15 or 1.25 I

= 1.00 x Nameplate Current

For 1.15 or 1.25 service factor motors, the nominal current may be set as high as 104% of the nameplate current if required to help prevent nuisance tripping.

Table 7: Horsepower Ratings and Nominal Motor Current Factory

Settings

Altistart

Soft Start

Model

ATS48D17Y 3 5 10 15 14

ATS48D22Y 5 7.5 15 20 21

ATS48D32Y 7.5 10 20 25 27

ATS48D38Y 10 – 25 30 34

ATS48D47Y – 15 30 40 40

ATS48D62Y 15 20 40 50 52

ATS48D75Y 20 25 50 60 65

ATS48D88Y 25 30 60 75 77

ATS48C11Y 30 40 75 100 96

ATS48C14Y 40 50 100 125 124

ATS48C17Y 50 60 125 150 156

Horsepower Rating

208 V 230 V 460 V 575 V

Nominal Motor Current (I

Factory Setting

)

Page 38

Altistart™ 48 Enclosed Soft Start Controllers 30072-450-62 Section 4—Operation Rev. 02, 02/2014

Table 7: Horsepower Ratings and Nominal Motor Current Factory

Settings (continued)

Altistart

Soft Start

Model

ATS48C21Y 60 75 150 200 180

ATS48C25Y 75 100 200 250 240

ATS48C32Y 100 125 250 300 302

ATS48C41Y 125 150 300 350 361

ATS48C48Y 150 – 350 400 414

ATS48C59Y – 200 400 500 477

ATS48C66Y 200 250 500 600 660

Horsepower Rating

208 V 230 V 460 V 575 V

Nominal Motor Current (I

Factory Setting

Motor Overload Relay (MOD A10 only) All Enclosed 48 controllers use the solid state thermal overload protection

provided with the Altistart soft start. The bypass starter option provides an additional ambient-temperature compensated bimetallic overload relay or SSOLR for supplementary motor overload protection. Check the overload relay to verify that the current setting matches the actual motor full load amperes. All adjustable overload relays are factory set for the minimum trip setting.

Table 8 lists the catalog numbers of the motor overload relays provided with the MOD A10 option.

Table 8: Enclosed 48 Controller Overload Relays

Overload Relay

Full Load Current in Amperes

9–13 LRD1516

12–18 LRD1521

17–25 LRD1522

23–28 LRD1532

30–40 LRD340

37–50 LRD350

48–65 LRD365

55–70 LR2D3561

63–80 LR2D3563

60–100 LR9F5567

90–150 LR9F5569

132–220 LR9F5571

200–330 LR9F7575

300–500 LR9F7579

380–630 LR9F7581

Catalog numbers beginning with LR9 are SSOLR Type overload relays.

Overload Relay Catalog Number

)

Page 39

30072-450-62 Altistart™ 48 Enclosed Soft Start Controllers

DANGER

Rev. 02, 02/2014 Section 5—Maintenance

Section 5—Maintenance

Before replacing any parts in the Enclosed 48 controller, read and understand the following safety messages and all other safety messages provided in this bulletin.

Before You Begin

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

• The user is responsible for compliance with all international and national electrical code requirements with respect to grounding of all equipment.

• Many parts of this drive controller, including the printed circuit boards, operate at the line voltage. DO NOT TOUCH. Use only electrically insulated tools.

• Some terminals have voltage on them when the disconnect is open.

• Install and close all covers and doors before applying power or starting and stopping the drive controller.

Failure to follow these instructions will result in death or serious injury.

Class 8638

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

• Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E.

• This equipment must only be installed and serviced by qualified electrical personnel.

• Never operate energized switch with door open.

• Turn off switch before removing or installing fuses or making load side connections.

• Always use a properly rated voltage sensing device at all line and load fuse clips to confirm switch is off.

• Turn off power supplying switch before doing any other work on or inside switch.

• Do not use renewable link fuses in fused switches.

Failure to follow these instructions will result in death or serious injury.

This safety message refers to the Enclosed 48 controllers with a fusible disconnect (Class

8638). Unless otherwise specified, all other safety messages in this document refer to all Enclosed 48 controllers.

Page 40

Altistart™ 48 Enclosed Soft Start Controllers 30072-450-62

DANGER

WARNING

Section 5—Maintenance Rev. 02, 02/2014

Class 8639

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

• Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E.

• This equipment must only be installed and serviced by qualified electrical personnel.

• Turn off all power supplying this equipment before working on or inside equipment.

• Always use a properly rated voltage sensing device to confirm power is off.

• Replace all devices, doors and covers before turning on power to this equipment.

Failure to follow these instructions will result in death or serious injury.

UNINTENDED EQUIPMENT OPERATION

Before turning on the Enclosed 48 controller or upon exiting the configuration menus, ensure that the inputs assigned to the Run command are in a state that will not cause the drive controller to run. Otherwise, the motor can start immediately.

Failure to follow these instructions will result in death or serious injury.

LOSS OF CONTROL

• Separate or redundant control paths must be provided for critical control functions.

• System control paths may include communication links. Consideration must be given to the implications of anticipated transmission delays or failures of the link

• Each implementation of an Enclosed 48 controller must be individually and thoroughly tested for proper operation before being placed into service.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

Page 41

30072-450-62 Altistart™ 48 Enclosed Soft Start Controllers

CAUTION

Rev. 02, 02/2014 Section 5—Maintenance

INCOMPATIBLE LINE VOLTAGE

Failure to follow these instructions can result in injury or equipment damage.

Power Fuse Recommendation

The Enclosed 48 controllers are provided with a circuit breaker or with a fusible switch disconnect.

Units supplied with fusible switch disconnects require the user to supply and install the power fuses. Select the fuses from Table 9. All of the Enclosed 48 controllers accept UL Class J or L fuses, depending on the full load current rating.

NOTE: Table 9 replaces the fuse recommendations and references to fuse type and size listed in bulletin S1A37491. Consult the fuse manufacturer derating curves before selecting fuses for ambient temperatures above 40 °C (104 °F). Consider that internal ambient temperatures are higher than external ambient temperatures. For typical wattage values, refer to Table 4 on page 30.

Table 9: Power Fuse Selection for Enclosed 48 Controller with Fusible Switch Disconnect

Motor Horsepower at Recommended Square D Fuses Altistart 48 Controller

200 V 230 V 460 V 575 V

3 – – – J/20A 25423-20200 Littelfuse JTD-20

– 5 10 – J/25A 25423-20250 Littelfuse JTD-25

– – – 15 J/30A 25423-20300 Littelfuse JTD-30

5 – – – J/30A 25423-20300 Littelfuse JTD-30

– – 15 – J/35A Littelfuse JTD-35

– 7.5 – 20 J/40A 25423-20400 Littelfuse JTD-40

Power Fuse

Class/Rating

J/20A 25423-30200 Bussmannn LPJ-20

J/20A Shawmut AJT-20

J/25A 25423-30250 Bussmannn LPJ-25

J/25A Shawmut AJT-25

J/30A 25423-30300 Bussmannn LPJ-30

J/30A Shawmut AJT-30

J/30A 25423-30300 Bussmannn LPJ-30

J/30A Shawmut AJT-30

J/35A 25423-30350 Bussmannn LPJ-35

J/35A Shawmut AJT-35

J/40A 25423-30400 Bussmannn LPJ-40

J/40A Shawmut AJT-40

Power Fuse

Part Number

Fuse Manufacturer and

Part Number

Soft Start Catalog

Number

ATS48D17Y

ATS48D22Y

Page 42

Altistart™ 48 Enclosed Soft Start Controllers 30072-450-62 Section 5—Maintenance Rev. 02, 02/2014

Table 9: Power Fuse Selection for Enclosed 48 Controller with Fusible Switch Disconnect (continued)

Motor Horsepower at Recommended Square D Fuses Altistart 48 Controller

200 V 230 V 460 V 575 V

7.5 – 20 25 J/45A Littelfuse JTD-45

– 10 – – J/50A 25423-20500 Littelfuse JTD-50

10 – – – J/50A 25423-20500 Littelfuse JTD-50

– – 25 30 J/60A 25423-20600 Littelfuse JTD-60

15 – – – J/80A 25423-20800 Littelfuse JTD-80

– 20 40 50 J/90A 25423-20900 Littelfuse JTD-90

20 – – – J/100A 25423-21000 Littelfuse JTD-100

– – 50 60 J/110A 25423-21100 Littelfuse JTD-110

– 25 – – J/125A 25423-31250 Bussmannn LPJ-125

25 – 60 75 J/125A 25423-21250 Littelfuse JTD-125

– 30 – – J/150A 25423-21500 Littelfuse JTD-150

30 – – – J/150A 25423-21500 Littelfuse JTD-150

– 40 75 100 J/175A 25423-21750 Littelfuse JTD-175

40 – – – J/200A 25423-22000 Littelfuse JTD-200

– 50 100 125 J/225A 25423-22250 Littelfuse JTD-225

Power Fuse

Class/Rating

J/45A 25423-30450 Bussmannn LPJ-45

J/45A Shawmut AJT-45

J/50A 25423-30500 Bussmannn LPJ-50

J/50A Shawmut AJT-50

J/50A 25423-30500 Bussmannn LPJ-50

J/50A Shawmut AJT-50

J/60A 25423-30600 Bussmannn LPJ-60

J/60A Shawmut AJT-60

J/70A 25423-30700 Bussmannn LPJ-70

J/70A Shawmut AJT-70

J/80A 25423-30800 Bussmannn LPJ-80

J/80A Shawmut AJT-80

J/90A 25423-30900 Bussmannn LPJ-90

J/90A Shawmut AJT-90

J/100A 25423-31000 Bussmannn LPJ-100

J/100A Shawmut AJT-100

J/110A 25423-31100 Bussmannn LPJ-110

J/110A Shawmut AJT-110

J/125A 25423-21250 Littelfuse JTD-125

J/125A Shawmut AJT-125

J/125A 25423-31250 Bussmannn LPJ-125

J/125A Shawmut AJT-125

J/150A 25423-31500 Bussmannn LPJ-150

J/150A Shawmut AJT-150

J/150A 25423-31500 Bussmannn LPJ-150

J/150A Shawmut AJT-150

J/175A 25423-31750 Bussmannn LPJ-175

J/175A Shawmut AJT-175

J/200A 25423-32000 Bussmannn LPJ-200

J/200A Shawmut AJT-200

J/225A 25423-32250 Bussmannn LPJ-225

J/225A Shawmut AJT-225

Power Fuse

Part Number

Fuse Manufacturer and

Part Number

Soft Start Catalog

Number

ATS48D32Y

ATS48D38Y

ATS48D47Y– 15 30 40 J/70A 25423-20700 Littelfuse JTD-70

ATS48D62Y

ATS48D75Y

ATS48D88Y

ATS48C11Y

ATS48C14Y

Page 43

30072-450-62 Altistart™ 48 Enclosed Soft Start Controllers Rev. 02, 02/2014 Section 5—Maintenance

Table 9: Power Fuse Selection for Enclosed 48 Controller with Fusible Switch Disconnect (continued)

Motor Horsepower at Recommended Square D Fuses Altistart 48 Controller

200 V 230 V 460 V 575 V

60 – 150 – J/300A 25423-23000 Littelfuse JTD-300

– 75 – 200 J/350A 25423-23500 Littelfuse JTD-350

75 – – – J/350A 25423-23500 Littelfuse JTD-350

– 100 200 250 J/400A 25423-24000 Littelfuse JTD-400

100 – – – J/450A 25423-24500 Littelfuse JTD-450

– 125 250 300 J/500A 25423-25000 Littelfuse JTD-500

200 – – – L/900A Littelfuse KLP-C-900

– 250 500 600 L/1000A Littelfuse KLP-C-1000

Power Fuse

Class/Rating

J/250A 25423-32500 Bussmannn LPJ-250

J/250A Shawmut AJT-250

J/300A 25423-33000 Bussmannn LPJ-300

J/300A Shawmut AJT-300

J/350A 25423-33500 Bussmannn LPJ-350

J/350A Shawmut AJT-350

J/350A 25423-33500 Bussmannn LPJ-350

J/350A Shawmut AJT-350

J/400A 25423-34000 Bussmannn LPJ-400

J/400A Shawmut AJT-400

J/450A 25423-34500 Bussmannn LPJ-450

J/450A Shawmut AJT-450

J/500A 25423-35000 Bussmannn LPJ-500

J/500A Shawmut AJT-500

J/600A 25423-36000 Bussmannn LPJ-600

J/600A Shawmut AJT-600

L/700A 25432-10700 Bussmannn KRP-C-700

L/700A Shawmut A4BQ-700

L/800A 25432-10800 Bussmannn KRP-C-800

L/800A Shawmut A4BQ-800

L/900A 25432-10900 Bussmann KRP-C-900

L/900A Shawmut A4BQ-900

L/1000A 25432-11000 Bussmann KRP-C-1000

L/1000A Shawmut A4BQ-1000

Power Fuse

Part Number

Fuse Manufacturer and

Part Number

Soft Start Catalog

Number

ATS48C17Y50 60 125 150 J/250A 25423-22500 Littelfuse JTD-250

ATS48C21Y

ATS48C25Y

ATS48C32Y

ATS48C41Y125 150 300 350 J/600A 25423-26000 Littelfuse JTD-600

ATS48C48Y150 – 350 400 L/700A Littelfuse KLP-C-700

ATS48C59Y– 200 400 500 L/800A Littelfuse KLP-C-800

ATS48C66Y

Page 44

Altistart™ 48 Enclosed Soft Start Controllers 30072-450-62 Section 5—Maintenance Rev. 02, 02/2014

Technical Support When troubleshooting the Class 8638 or Class 8639 Enclosed 48 controller,

discuss with the operating personnel the symptoms of the reported problem. Ask them to describe the problem, when they first observed the problem, and where the problem was seen. Observe directly the controller and process. Record the controller, motor, and peripheral equipment nameplate data on the “Altistart 48 Class 8638/8639 Enclosed Controllers Troubleshooting Sheet” on page 45. (You may copy this form as needed.)

The Drives Product Support Group (DPSG) provides field sales, distributors, OEMs, contractors, and end users with AC drive and soft starter technical assistance. Support includes equipment selection, programming, communications, and other troubleshooting assistance. The support group may be contacted as follows:

• Phone (toll free): 1-888-778-2733 Monday–Friday 8 a.m. to 8 p.m. ET

(after-hours emergency support is available)

• Fax: 919-217-6508

• E-mail: drive.products.support@schneider-electric.com

Contact the DPSG for all product-related technical support questions. If the reported incident cannot be resolved, the support engineer will direct you to the functional group that can best provide a resolution. Each incident inquiry is assigned a case number, which is critical for tracking the history of the incident, for dispatching services, and for warranty evaluations.

Page 45

30072-450-62 Altistart™ 48 Enclosed Soft Start Controllers

Detailed description of problem (attach wiring diagram/schematics if applicable):

When requesting after-sales service, it is important to disclose all conditions under which the Square D / Schneider Electric equipment currently operates. This will help in diagnosing the system quickly.

FAX to: TECHNICAL SUPPORT at 919-217-6508

DATE:

CONTACT NAME:

COMPANY:

ADDRESS

CITY:

STATE:

PHONE:

FAX:

ENCLOSED 48 CONTROLLER CONFIGURATION

Class: _____________________ Type: ______________________ Forms: _________________________________________________________________

Factory Order Number

/ Q2C Number: _______________________________________________________________________________________________

Application

/Equipment Designation: ___________________________________________________________________________________________________

MOTOR NAMEPLATE DATA

Horsepower: ____________ Voltage (3 Phase): ________ Frequency: _____ Poles: ________ FLA:_____ Service Factor: ___________ Motor Type/Design: ________ o NEMA A o NEMA B o NEMA C o NEMA D

Motor Cable Type

: ______________________________ Approximate Cable Length (in Feet): ________

POWER SOURCE AND ENVIRONMENT

Voltage Between L1 and L2: Voltage Between L2 and L3: Voltage Between L3 and L1: Service Transformer Rating: _________________ kVA, __________% Z Frequency: o60 Hz or o 50 Hz

Ambient Temperatures

________________ Min.

° C

(° F)

______________________ Max. ° C (° F) Humidity: _____________

Altitude if greater than

3300 feet above sea level, specify: ____________________ ft

ATS48 SOFT START CONTROLLER DETECTED FAULT AND EVENT CODES

Refer to “Detected Fault and Operating Condition Management” in bulletin S1A37491 for possible causes and corrective action

Requires a Power Reset

Auto-Reset Conditions (Customer Configurable)

Requires a RUN Command Reset

oInF, Internal Analysis Needed

oPHF

, Loss of Phase or Loss of Motor

Phase

oSLF

, Serial Link Interruption o OHF, Starter Thermal Trip

oOCF

, Overcurrent oETF, External Event

oOTF

, Motor Thermal Trip Via PTC

Probes

oPIF

, Phase Inversion oFRF, Line Frequency (out of tolerance) o STF, Excessive Starting Time

oEEF

, Internal Memory oUSF, Power Supply oOLC, Current Overload o ULF, Motor Underload

o CLF, Control Line Interruption

(CL1/CL2) oOLF, Motor Thermal Trip o LRF, Locked Rotor (in steady state)

Auto-Reset Conditions When Causes Disappear

o CFF, Invalid Configuration (power up) o CFI, Invalid Configuration (COMM)

Rev. 02, 02/2014 Section 5—Maintenance

Figure 21: Altistart 48 Class 8638/8639 Enclosed Controllers Troubleshooting Sheet

Page 46

Altistart™ 48 Enclosed Soft Start Controllers 30072-450-62 Section 5—Maintenance Rev. 02, 02/2014

Page 47

30072-450-62 Altistart™ 48 Enclosed Soft Start Controllers

DANGER

Rev. 02, 02/2014 Section 6—Replacement Parts

Section 6—Replacement Parts

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

• Refer to “Before You Begin” starting on page 4 before performing the procedures in this section.

• For controllers with fusible switch disconnects, use only the Class J or Class L fuses listed in Table 9 on page 41 to provide correct short-circuit protection.

Failure to follow these instructions will result in death or serious injury.

For the ATS48 soft start replacement parts, refer to bulletin S1A37491. Refer to the Table 10 for additional replacement parts used in the Enclosed 48 controllers. Order all parts from your local supplier of Square D brand parts.

Table 10: Replacement Parts for Enclosed 48 Controllers

Part Description

Automatic Molded Case Switch

Shunt Trip Automatic Molded Case Switch

Operator Mechanisms

Motor Horsepower at

208 V 230 V 460 V 575 V

3–30 5–40 10–75 15–125 150 A HLL36000LV

40 — 100 150 175 A JLL3600017LV

50, 60 50 to 75 125, 150 — 250 A JLL3600025LV

75, 100 100, 125 200, 250 200–300 400 A LHL36000MV

125, 150 150, 200 300–400 — 600 A PLL34000S60

200 250 500 — 800 A PLL34000S80

— — — 350–500 — PKL36000S60

— — — 600 — PKL36000S80

3–30 5–40 10–75 15–125 150 A HLL36000SALV

40 — 100 150 175 A JLL3600017SALV

50, 60 50–75 125, 150 — 250 A JLL3600025SALV

75, 100 100, 125 200, 250 200–300 400 A LHL36000MV1021

125, 150 150, 200 300–400 — 600 A PLL34000S60SA

200 250 500 — 800 A PLL34000S80SA

— — — 350–500 — PKL36000S60SA

— — — 600 — PKL36000S80SA

3–50 5–60 10–75 15–125 — 80439-403-52

60 75 100 150 — 80439-403-53

75, 100 100, 125 200, 250 200–300 — 80439-954-50

125, 150 150, 200 300–400 — — 80439-991-50

200 250 500 — — 80439-991-50

— — — 350–500 — 80439-991-50

— — — 600 — 80439-991-50

Rating

Catalog No.

Page 48

Altistart™ 48 Enclosed Soft Start Controllers 30072-450-62 Section 6—Replacement Parts Rev. 02, 02/2014

Table 10: Replacement Parts for Enclosed 48 Controllers (continued)

Part Description

IEC Shorting Contactors (AC-1)

IEC Isolation Contactors (AC-3)

Motor Horsepower at

208 V 230 V 460 V 575 V

3–7.5 5–10 10–20 15–25 25 A Contactor LC1D25G7

10–15 15 25–30 30–40 32 A Contactor LC1D32G7

— 20 40 50 40 A Contactor LC1D40AG7

20–25 25 50 60 50 A Contactor LC1D50AG7

30–40 30–40 60–75 75–100 80 A Contactor LC1D80G7

50 50–60 100–125 125–150 115 A Contactor LC1D115G7

60 75 150 200 150 A Contactor LC1D150G7

75 100 200 250 185 A Contactor LC1F185

75 100 200 250

100 — — — 265 A Contactor LC1F265

100 — — — 120 V Coil (F265) LX1FH1272

125 125 250 300–350 330 A Contactor LC1F330

125 125 250 300–350 120 V Coil (F330) LX1FH1272

150 150 300–350 400 400 A Contactor LC1F400

150 150 300–350 400 120 V Coil (F400) LX1FJ110

200 200 400 500–600 500 A Contactor LC1F500

200 200 400 500–600 120 V Coil (F500) LX1FK110

— 250 500 — 630 A Contactor LC1F630

— 250 500 — 120 V Coil (F630) LX1FL110

3–5 5 10–15 15–20 25 A Contactor LC1D25G7

7.5 7.5–10 20 25 32 A Contactor LC1D32G7

10 — 25 30 40 A Contactor LC1D40AG7

15 15 30 40 50 A Contactor LC1D50AG7

20 20 40 50 65 A Contactor LC1D65AG7

— 25 50 60 80 A Contactor LC1D80G7

25–30 30–40 60–75 75–100 115 A Contactor LC1D115G7

40 50 100 125 150 A Contactor LC1D150G7

50–60 60 125 150 185 A Contactor LC1F185

50–60 60 125 150

75 75 150 200 225 A Contactor LC1F225

75 75 150 200

— 100 200 250 265 A Contactor LC1F265

— 100 200 250 120 V Coil (F265) LX1FG095

100 125 250 300 330 A Contactor LC1F330

100 125 250 300 120 V Coil (F330) LX1FH1272

125 150 300 250 400 A Contactor LC1F400

125 150 300 250 120 V Coil (F400) LX1FJ110

150 — 350 400–500 500 A Contactor LC1F500

150 — 350 400–500 120 V Coil (F500) LX1FK110

200 200–250 400–500 600 630 A Contactor LC1F630

200 200–250 400–500 600 120 V Coil (F630) LX1Fl10

Rating

120 V / 60 Hz Coil

(F185)

120 V / 60 Hz Coil

(F185)

120 V / 60 Hz Coil

(F225)

Catalog No.

LX1FG095

Page 49

30072-450-62 Altistart™ 48 Enclosed Soft Start Controllers Rev. 02, 02/2014 Section 6—Replacement Parts

Table 10: Replacement Parts for Enclosed 48 Controllers (continued)

Part Description

Circuit Breakers

NOTE: Ratings noted by an asterisk (*) are available

with MOD 610, 100 kAIC Short-Circuit Current.

Shunt Trip Circuit Breakers

NOTE: Ratings noted by an asterisk (*) are available

with MOD 610, 100 kAIC Short-Circuit Current.

Motor Horsepower at

208 V 230 V 460 V 575 V

3 — — — 20 A HLL36020LV

— — 10 — 25 A HLL36025LV

5 5 — — 30 A HLL36030LV

— — 15 — 40 A HLL36040LV

7.5 7.5 — — 45 A HLL36045LV

— 10 20 — 50 A HLL36050LV

10 — 25 — 60 A HLL36060LV

— 15 30 — 80 A HLL36080LV

15, 20, 25 20, 25, 30 40, 50, 60 — 110 A HLL36110LV

30 — 75 — 125 A HLL36125LV

— 40 — — 150 A HLL36150LV

40 — — — 175 A JLL36175LV

50 50 100 — 200 A JLL36200LV

— 60 125 — 225 A JLL36225LV

60 — — — 400 A LHL3640031M

— 75 150 — 400 A LHL3640032M

75 100 — — 400 A LHL3640033M

100 125 200 — 400 A LHL3640035M

— — 250 — 400 A LHL3640036M

125, 150 150 300, 350 — 600 A MJL36600

125, 150* 150* 300, 350* — 600 A PLL34060

200 200 400 — 800 A MJL36800

200* 200* 400* — 800 A PLL34080

— 250 500 — 1000 A PLL34100

3 — — — 20 A HLL36020SALV

— — 10 — 25 A HLL36025SALV

5 5 — — 30 A HLL36030SALV

— — 15 — 40 A HLL36040SALV

7.5 7.5 — — 45 A HLL36045SALV

— 10 20 — 50 A HLL36050SALV

10 — 25 — 60 A HLL36060SALV

— 15 30 — 80 A HLL36080SALV

15, 20, 25 20, 25, 30 40, 50, 60 — 110 A HLL36110SALV

30 — 75 — 125 A HLL36125SALV

— 40 — — 150 A HLL36150SALV

40 — — — 175 A JLL36175SALV

50 50 100 — 200 A JLL36200SALV

— 60 125 — 225 A JLL36225SALV

60 — — — 400 A LHL3640031M1021

— 75 150 — 400 A LHL3640032M1021

75 100 — — 400 A LHL3640033M1021

100 125 200 — 400 A LHL3640035M1021

— — 250 — 400 A LHL3640036M1021

125, 150 150 300, 350 — 600 A MJL36600SA

125, 150* 150* 300, 350* — 600 A PLL34060SA

200 200 400 — 800 A MJL36800SA

200* 200* 400* — 800 A PLL34080SA

— 250 500 — 1000 A PLL34100SA

Rating

Catalog No.

Page 50

Altistart™ 48 Enclosed Soft Start Controllers 30072-450-62 Section 6—Replacement Parts Rev. 02, 02/2014

Table 10: Replacement Parts for Enclosed 48 Controllers (continued)

Part Description

Mechanical Interlocks for Contactors

Overload Relays

Motor Horsepower at

208 V 230 V 460 V 575 V

3–7.5 5–10 10–20 15–25 D09–D32 Contactors LAD9R1V

10–20 15–25 25–50 30–60 D40–D65 Contactors LA9D4002

25–50 30–50 60–100 75–150

— 60 125 —

60–75 75 150 200

100 100–125 200–250 250–300

125 — 300 350

150 150 350 400–500

200 200–250 400–500 600

3 — — — 9–13 A LRD1516

5 5 10 15 12–18 A LRD1521

7.5 7.5 15 20 17–25 A LRD1522

— 10 20 25 25–32 A LRD1532

10 — 25 30 30–40 A LR2D3555

15 15 30 40 37–50 A LR2D3557

20 20 40 50 48–65 A LR2D3559

— — 50 60 55–70 A LR2D3561

— 25 — — 63–80 A LR2D3563

25–30 30 60 75 60–100 A LR9D5567

40 40–50 75–100 100–125 90–150 A LR9D5569

50–75 60–75 125–150 150–200 132–220 A LR9F5571

100 100–125 200–250 250–300 200–330 A LR9F7575

125–150 150 300–350 350–400 300–500 A LR9F7579

200 200–250 400–500 500–600 380–630 A LR9F7581

Rating

D115–D150

Contactors

F185–F225

Contactors

(horizontally

mounted)

F185–F225

Contactors

(vertically mounted)

F265–F330

Contactors

(vertically mounted)

F400 Contactors

(vertically mounted)

F500 Contactors

(vertically mounted)

F630 Contactors

(vertically mounted)

Catalog No.

LA9D11502

LA9FG970

LA9FG4G

LA9FH4H

LA9FJ4J

LA9FK4K

LA9FL4L

Page 51

30072-450-62 Altistart™ 48 Enclosed Soft Start Controllers Rev. 02, 02/2014 Section 6—Replacement Parts

Table 10: Replacement Parts for Enclosed 48 Controllers (continued)

Part Description

IEC Reversing Isolation Contactors (AC-3)

IEC FV Bypass Contactors (AC-3)

Motor Horsepower at

208 V 230 V 460 V 575 V

3–5 5 10–15 15–20 25A Contactor LCD25G7

7.5 7.5–10 20 25 32A Contactor LC2D32G7

10 — 25 30 40A Contactor LC2D40G7

15 15 30 40 50A Contactor LC2D50G7

20 20 40 50 65A Contactor LC2D65G7

25 25 50 60 80A Contactor LC2D80G7

30 30–40 60–75 75–100 115A Contactor LC2D115G7

40 50 100 125 150A Contactor LC2D150G7

50–60 60 125 150 185A Contactor LC2F185

50–60 60 125 150

75 75 150 200 225A Contactor LC2F225

75 75 150 200

— 100 200 250 265A Contactor LC2F265

— 100 200 250 120V Coil (F265) LX1FG095

100 125 250 300 330A Contactor LC2F330

100 125 250 300 120V Coil (F330) LX1FH1272

125 — 300 350 400A Contactor LC2F400

125 150 300 350 120V Coil (F400) LX1FJ110

150 150 350 400–500 500A Contactor LC2F500

150 — 350 400–500 120V Coil (F500) LX1FK110

200 — 400–500 600 630A Contactor LC2F630

200 200–250 400–500 600 120V Coil (F630) LX1FL110

3–5 — 10–15 15–20 25A Contactor LC1D2G7

7.5 5 20 25 32A Contactor LC1D32G7

10 7.5–10 25 30 40A Contactor LC1D40G7

15 — 30 40 50A Contactor LC1D50G7

20 15 40 50 65A Contactor LC1D65G7

— 20 50 60 80A Contactor LC1D80G7

25–30 25 60–75 75–100 115A Contactor LC1D115G7

40 30–40 100 125 150A Contactor LC1D150G7

50–60 50 125 150 185A Contactor LC1F185

50–60 60 125 150

75 75 150 200 225A Contactor LC1F225

75 75 150 200

— 100 200 250 265A Contactor LC1F265

— 100 200 250 120V Coil (F265) LX1FG095

100 125 250 300 330A Contactor LC1F330

100 125 250 300 120V Coil (F330) LX1FH1272

125 150 300 350 400A Contactor LC1F400

125 150 300 350 120V Coil (F400) LX1FJ110

150 — 350 400–500 500A Contactor LC1F500

150 — 350 400–500 120V Coil (F500) LX1FK110

200 200–250 400–500 600 630A Contactor LC1F630

200 200–250 400–500 600 120V Coil (F630) LX1FL110

Rating

120V/60Hz Coil

(F185)

120V/60Hz Coil

(F225)

120V/60Hz Coil

(F185)

120V/60Hz Coil

(F225)

Catalog No.

LX1FG095

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Altistart™ 48 Enclosed Soft Start Controllers 30072-450-62 Section 6—Replacement Parts Rev. 02, 02/2014

Page 53

Page 54

Altistart™ 48 Enclosed Soft Start Controllers Instruction Bulletin

Schneider Electric

1415 S. Roselle Road Palatine, IL 60067 USA 1-888-778-2733 www.schneider-electric.us

Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.

© 2004–2014 Schneider Electric All Rights Reserved Altistart, Schneider Electri,c and Square D are trademarks owned by Schneider Electric Industries SAS or its affiliated companies. All other trademarks are the property of their respective owners.

30072-450-62 Rev. 02, 02/2014 Replaces 30072-450-62B, 03/2009

Page 55

Addendum Anexo Annexe

PHA99478

08/2018

California Proposition 65 Warning—Lead and Lead Compounds

Advertencia de la Proposición 65 de California—Plomo y compuestos de plomo Avertissement concernant la Proposition 65 de Californie— Plomb et composés de plomb

WARNING: This product can

expose you to chemicals including lead and lead compounds, which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to: www.P65Warnings.ca.gov.

ADVERTENCIA: Este producto puede exponerle a químicos incluyendo plomo y compuestos de plomo, que es (son) conocido(s) por el Estado de California como causante(s) de cáncer y defectos de nacimiento u otros daños reproductivos. Para mayor información, visite : www.P65Warnings.ca.gov.

AVERTISSEMENT: Ce produit peut vous exposer à des agents chimiques, y compris plomb et composés de plomb, identifiés par l'État de Californie comme pouvant causer le cancer et des malformations congénitales ou autres troubles de l’appareil reproducteur. Pour de plus amples informations, prière de consulter:

www.P65Warnings.ca.gov.

All trademarks are the property of Schneider Electric SE, its subsidiaries, and affiliated companies.

Schneider Electric USA, Inc.

800 Federal Street Andover, MA 01810 USA 888-778-2733 www.schneider-electric.us

Todas las marcas comerciales son propiedad de Schneider Electric SE, sus filiales y compañías afiliadas.

Importado en México por:

Schneider Electric México, S.A. de C.V.

Av. Ejercito Nacional No. 904 Col. Palmas, Polanco 11560 México, D.F. 55-5804-5000 www.schneider-electric.com.mx

Toutes les marques commerciales sont la propriété de Schneider Electric SE, ses filiales et compagnies affiliées.

Schneider Electric Canada, Inc.

5985 McLaughlin Road Mississauga, ON L5R 1B8 Canada 800-565-6699 www.schneider-electric.ca

Schneider Electric LAD9R1V Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Introduction This instruction bulletin is a supplement to the Altistart™

Related Documentation In addition to this bulletin, refer to the following documentation which ships

Exceptions to Bulletin S1A37491

Terminology The following terms and abbreviations are used in this bulletin:

Standard Features The Enclosed 48 controller provides a pre-engineered enclosure package

Before You Begin

Technical Specifications Table 1 on page 10 describes the technical specifications for the Enclosed

Controller Nameplate The nameplate for the Enclosed 48 controller is located on the inside door.

Catalog Number Identification

Form Designations Table 2 describes the MOD designations for Enclosed 48 controllers.

Receiving and Preliminary Inspection

Before Installation Before installing the Enclosed 48 controller:

Handling the Controller

Precautions Read, understand, and follow all precautions described in this instruction

Seismic Qualification Mounting Criteria

Mounting Dimensions and Weights

Wiring

Grounding Ground the Enclosed 48 controller according to the National Electrical Code

Control Wiring The customer terminal block pulls apart to facilitate control wiring. To

Load Wiring The motor load connections to the Enclosed 48 controller terminate on the

Adaptation to Line Input This paragraph replaces the information described in the “Adaptation to Line

Circuit Diagrams The Enclosed 48 controller is an integrated package that can have different

Integrated Full Voltage Bypass Starter (MOD A10)

Factory Settings The Enclosed 48 controller software is factory configured to match the

Minimum Start-up Procedure Before operating the motor, check and adjust the following:

Nominal Motor Current (In) The factory settings for the nominal motor current, I

Motor Overload Relay (MOD A10 only) All Enclosed 48 controllers use the solid state thermal overload protection

Before You Begin

Power Fuse Recommendation

Technical Support When troubleshooting the Class 8638 or Class 8639 Enclosed 48 controller,