Schneider Electric Hyperpod User Manual

Installation Manual

HyperPod™ System

990-5862B-001

Publication Date: October 2018

Schneider Electric Legal Disclaimer

The information presented in this manual is not warranted by the Schneider Electric to be authoritative, error free, or complete. This publication is not meant to be a substitute for a detailed operational and site specific development plan. Therefore, Schneider Electric assumes no liability for damages, violations of codes, improper installation, system failures, or any other problems that could arise based on the use of this Publication.

The information contained in this Publication is provided as is and has been prepared solely for the purpose of evaluating data center design and construction. This Publication has been compiled in good faith by Schneider Electric. However, no representation is made or warranty given, either express or implied, as to the completeness or accuracy of the information this Publication contains.

IN NO EVENT SHALL SCHNEIDER ELECTRIC, OR ANY PARENT, AFFILIATE OR SUBSIDIARY COMPANY OF SCHNEIDER ELECTRIC OR THEIR RESPECTIVE OFFICERS, DIRECTORS, OR EMPLOYEES BE LIABLE FOR ANY DIRECT, INDIRECT, CONSEQUENTIAL, PUNITIVE, SPECIAL, OR INCIDENTAL DAMAGES (INCLUDING, WITHOUT LIMITATION, DAMAGES FOR LOSS OF BUSINESS, CONTRACT, REVENUE, DATA, INFORMATION, OR BUSINESS INTERRUPTION) RESULTING FROM, ARISING OUT, OR IN CONNECTION WITH THE USE OF, OR INABILITY TO USE THIS PUBLICATION OR THE CONTENT, EVEN IF SCHNEIDER ELECTRIC HAS BEEN EXPRESSLY ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. SCHNEIDER ELECTRIC RESERVES THE RIGHT TO MAKE CHANGES OR UPDATES WITH RESPECT TO OR IN THE CONTENT OF THE PUBLICATION OR THE FORMAT THEREOF AT ANY TIME WITHOUT NOTICE.

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This Publication shall not be for resale in whole or in part.

Table of Contents

General Information ...............................................................................................1

Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Loading Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

HyperPod SKU List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Documentation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Unpacking and Inspecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Safety.....................................................................................................................5

Important Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Safety Recommendations for the HyperPod System . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Planning the Installation.........................................................................................7

General Guidelines for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Enclosures and Power Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Layout and Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

List of Recommended Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Systems Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Basic configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Component Identification .....................................................................................11

HyperPod System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Raised-floor Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

FS-FM-6001-B - Raised-floor Stand, 406 mm (16 in.) FS-FM-6002-B - Raised-floor Stand, 610 mm (24 in.) FS-FM-6003-B - Raised-floor Stand, 762 mm (30 in.)

FS-FM-6004-B - Raised-floor Stand, 914 mm (36 in.) . . . . . . . . . . . . . . . . . . . .12

Post Alignment Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

FS-FM-1011-U - 1.2 m (4 ft) Aisle Post Alignment Tool

FS-FM-1012-U - 1.9 m (6 ft) Aisle Post Alignment Tool . . . . . . . . . . . . . . . . . . .13

Vertical Posts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

FS-FM-1001-B - Vertical Post Assembly, 2750 mm (9 ft), Short

FS-FM-1002-B - Vertical Post Assembly, 3200 mm (10.5 ft), Tall . . . . . . . . . . .14

Width Beams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

FS-FM-2002-B - 1.9 m (6 ft) Aisle Width Beam Assembly

FS-FM-2003-B - 1.2 m (4 ft) Aisle Width Beam Assembly . . . . . . . . . . . . . . . . .15

Length Beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

FS-FM-3001-B - Length Beam Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

End Cap Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

FS-FM-4003-B - 1.9 m (6 ft) Aisle End Cap Assembly, Short

FS-FM-4004-B - 1.9 m (6 ft) Aisle End Cap Assembly, Tall . . . . . . . . . . . . . . . .17

FS-FM-4005-B - 1.2 m (4 ft) Aisle End Cap Assembly, Short

FS-FM-4006-B - 1.2 m (4 ft) Aisle End Cap Assembly, Tall . . . . . . . . . . . . . . . .17

Door Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

FS-DR-2002-B - 1.9 m (6 ft) Aisle Standard Door Frame

FS-DR-2003-B - 1.2 m (4 ft) Aisle Standard Door Frame . . . . . . . . . . . . . . . . . .18

HyperPod System Installation i

Door and Rail Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

FS-DR-1001-B - 1.2 m (4 ft) Aisle Door and rail assembly

FS-DR-1003-B - 1.9 m (6 ft) Aisle Door and rail assembly . . . . . . . . . . . . . . . 19

Windows, Rails, and Side Brushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

FS-WI-1001-U - Window Panel 305 mm (2 ft) FS-WI-1002-B - Window Rail Assembly FS-WI-1003-B - Window Frame Brush Strips

FS-WI-1004-U - Window Brush Strip Pass-through . . . . . . . . . . . . . . . . . . . . . 20

Row Length Brush Strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

FS-AC-2001-U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Roof Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

FS-RF-2004-U - 1.9 m (6 ft) Aisle Simple Roof Panel, 300 mm (12 in.) FS-RF-2005-U - 1.9 m (6 ft) Aisle Simple Roof Panel, 600 mm (23.6 in.) FS-RF-2006-U - 1.9 m (6 ft) Aisle Simple Roof Panel for Sprinkler Option, 600 mm (23.6

in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

FS-RF-2007-U - 1.2 m (4 ft) Aisle Simple Roof Panel, 300 mm (12 in.) FS-RF-2008-U - 1.2 m (4 ft) Aisle Simple Roof Panel, 600 mm (23.6 in.) FS-RF-2009-U - 1.2 m (4 ft) Aisle Simple Roof Panel for Sprinkler Option, 600 mm (23.6

in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Solid Roof Filler Panel Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

FS-RF-1002-B - 1.9 m (6 ft) Aisle

FS-RF-1003-B - 1.2 m (4 ft) Aisle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Stop Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

FS-FM-5001-B - Stop Rail Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Air Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

FS-AC-1001-U - Air Sealing Kit FS-AC-1002-U - H Seal for Blanking Panels

FS-AC-1003-U - C Seal for Blanking Panels and Vertical Posts . . . . . . . . . . . 25

Blanking Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

FS-AC-5005-B - 300 mm (12 in.) FS-AC-5006-B - 600 mm (23.6 in.) FS-AC-5007-B - 750 mm (29.5 in.)

FS-AC-5008-B - 800 mm (31.5 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Installation Procedure Overview.......................................................................... 27

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Customizing the Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Installation locations for width beams and length beams . . . . . . . . . . . . . . . . . 28

Basic Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Floor stands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Frame end configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Length beam assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Temporary frame support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Secure the frame to the floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

End caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Door frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Frame seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Window assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Row length brush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Roof panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Stop rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Blanking panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

C seals and H seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

HyperPod System Installationii

Accessory Kits..................................................................................................... 61

End Row Transition Cabinets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

FS-AC-7001-B - Distribution Cabinet, MH50 . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

FS-AC-7002-B - Distribution Cabinet, Split . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

FS-AC-7003-B - Distribution Cabinet, Solid . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Drop Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

FS-RF-3002-U - Drop Roof Mounting Rail, 300 mm (12 in.) FS-RF-3004-U - Drop Roof Mounting Rail, 600 mm (23.6 in.)

FS-RF-3006-U - Drop Roof Mounting Rail, 750 mm (29.5 in.) . . . . . . . . . . . . . .62

FS-RF-3007-U - Drop Roof panel, 300 mm (12 in.) FS-RF-3008-U - Drop Roof panel, 600 mm (23.6 in.)

FS-RF-3009-U - Drop Roof panel, 750 mm (29.5 in.) . . . . . . . . . . . . . . . . . . . . 62

Shrink Roof. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

FS-RF-6001-U - 1.2 m (4 ft) Aisle Shrink Roof panel, 610 mm (24 in.)

FS-RF-6002-U - 1.2 m (4 ft) Aisle Shrink Roof panel, 310 mm (12.2 in.) . . . . . . 63

FS-RF-6003-U - 1.9 m (6 ft) Aisle Shrink Roof panel, 610 mm (24 in.)

FS-RF-6004-U - 1.9 m (6 ft) Aisle Shrink Roof panel, 310 mm (12.2 in.) . . . . . . 63

Ceiling Panel Lock Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

ACDC2016 - Ceiling Panel Lock System, 100-120 V (with power supply) . . . . . 64

ACDC2017 - Ceiling Panel Lock System, 200-240 V (with power supply) . . . . . 64

ACDC2015 - Ceiling Panel Lock System, (without power supply) . . . . . . . . . . . 65

Rack Height Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

FS-AC-8001-U - Rack Height Adapter, 300 mm (12 in.) FS-AC-8002-U - Rack Height Adapter, 600 mm (23.6 in.) FS-AC-8003-U - Rack Height Adapter, 750 mm (29.5 in.)

FS-AC-8004-U - Rack Height Adapter, 800 mm (31.5 in.) . . . . . . . . . . . . . . . . . 66

Cantilever Support Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

FS-AC-3001-B - Large Cantilever Support Arms . . . . . . . . . . . . . . . . . . . . . . . . 67

FS-AC-3003-B - Mini Cantilever Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

FS-AC-3002-B - Overhead Support Frame, 2.4–3.6 m (8–12 ft) . . . . . . . . . . . 68

Power Raceway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

FS-AC-4001-B - Power Raceway End Module FS-AC-4002-B - Power Raceway Main Module FS-AC-4003-B - 300 mm (12 in.) Side Cover Pack FS-AC-4004-B - 50/150 mm (2/6 in.) Side Cover Pack

FS-AC-4005-B - Power Raceway Extension Module . . . . . . . . . . . . . . . . . . . . . 69

Lighting kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

ACDC2018 - Lighting Kit with Power Supply

ACDC2019 - Lighting Kit without Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . 70

FS-AC-6001-B - Lighting Bracket Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Crossover Tray. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72

FS-AC-4007-B - 1.9 m (6 ft) Aisle Crossover Tray

FS-AC-4008-B - 1.2 m (4 ft) Aisle Crossover Tray . . . . . . . . . . . . . . . . . . . . . . . 72

Single Swing Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

FS-DR-1002-U - Swing Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Installation of Optional Accessories .................................................................... 74

Transition Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Crossover Tray. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79

Mini Cantilever Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Power Raceway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Post Cantilevers and Suspension System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Possible configurations for Post Cantilevers: . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Standard configuration installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

HyperPod System Installation iii

Shrink Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Drop Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Install the mounting rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Install the ceiling panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Solid Roof Filler Panel for Drop Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Ceiling Panel Lock System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

System diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Power supply component identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Install the power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Install electromagnetic locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Install the temperature switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Install electrical boxes and route cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Install the alarm beacon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Install the smoke detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Maintenance steps for dropout ceiling system: . . . . . . . . . . . . . . . . . . . . . . . . 105

Troubleshooting diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

Lighting Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Lighting control unit installation options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Lighting brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

Lighting System Setup and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Rack Height Adapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

Single Swing Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

One-Year Factory Warranty ..............................................................................119

Terms of Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

Non-transferable Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

Exclusions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

Warranty Claims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

HyperPod System Installationiv

General Information

Features

The HyperPod™ is a freestanding air containment system. Fully configured racks can be deployed or removed from the HyperPod as necessary. Schneider Electric racks or other EIA-310-D racks can be used in a HyperPod system.

The HyperPod system includes the following features:

• Telescoping length beams can extend the HyperPod length  from 2.4 m (2421 mm or

about 8 ft) to 3.6 m (3621 mm or about 12 ft).

Additional length beams can be added to the vertical posts to extend the Pod up to another

3.6 m (12 ft).

• Two aisle widths  are available: 1.2 m (1268 mm or about 4 ft) and 1.9 m (1877 mm or

about 6 ft).

• Two heights  are available for vertical posts: Tall = 3.2 m (3200 mm or about 10.5 ft) and

Short = 2.8 m (2750 mm or about 9 ft).

acs0053c

Possible configurations:

Dimension 1.2 m aisle, tall 1.2 m aisle, short 1.9 m aisle, tall 1.9 m aisle, short



 

2421–3621 mm (8–12 ft)

1268 mm (4 ft) 1268 mm (4 ft) 1877 mm (6 ft) 1877 mm (6 ft)

3200 mm (10.5 ft) 2750 mm (9 ft) 3200 mm (10.5 ft) 2750 mm (9 ft)

2421–3621 mm (8–12 ft)

1HyperPod System Installation

The basic HyperPod can be customized with the following accessories:

• Power Raceways

• Rack space blanking panels

• Cantilever support arms

• Overhead support frame

• Bi-parting and single swing doors

• Height adapters accommodate multiple rack heights

• LED aisle lighting with motion sensor

• End-of-row power transition cabinets

• Drop roof

• Shrink panels activated by heat

• End-of-aisle crossover tray

The HyperPod system provides a barrier between the hot exhaust and cold intake air streams in the IT environment. The separation of the hot and cold air streams in the environment increases the efficiency and effectiveness of the cooling system that supports the critical IT equipment. The separation will also allow for an elevated supply-air temperature to be provided by the cooling system since the mixing of hot and cold air is eliminated. The HyperPod system can be built using new or existing Schneider Electric equipment. This containment system is compatible with row, room, or external cooling solutions and available for cold or hot aisle containment.

This manual is a guide for the basic installation procedures for creating a HyperPod system

Loading Capacities

• End Frames (each): 249 kg (550 lbs.)

• Upper aisle length beams (each): 113 kg (250 lbs.)

• Large Cantilever (one side, system quantity is 2): 680 kg (1500 lbs.) For balance, the load should be applied to both sides of the HyperPod. If Large Cantilevers are installed on only one side, the max loading rating is 441 kg (974 lbs.)

• Mini Cantilever (one side, system quantity is 6): 90 kg (200 lbs.)

• Total System: 1814 kg (4000 lbs.)

HyperPod System Installation2

HyperPod SKU List

This manual includes inventory and installation information for the following assemblies:

FS-AC-1001-U Air sealing kit FS-FM-4005-B 1.2 m aisle end panel, short

FS-AC-1002-U H-seal FS-FM-4006-B 1.2 m aisle end panel, tall

FS-AC-1003-U C-seal FS-FM-5001-B Stop rail

FS-AC-2001-U Row length brush strip FS-FM-6001-B Raised-floor stand, 406 mm

FS-AC-3001-B Large cantilever arms FS-FM-6002-B Raised-floor stand, 610 mm

FS-AC-3002-B Overhead support frame FS-FM-6003-B Raised-floor stand, 762 mm

FS-AC-3003-B Mini cantilever arms FS-FM-6004-B Raised-floor stand support, 914 mm

FS-AC-4001-B Power raceway end module FS-FM-1011-U 1.2 m aisle post alignment tool

FS-AC-4002-B Power raceway main module FS-FM-1012-U 1.9 m aisle post alignment tool

FS-AC-4003-B Power raceway 300 mm

side cover pack

FS-AC-4004-B Power raceway 50/150 mm

side cover pack

FS-AC-4005-B Power raceway extension module FS-RF-1003-B 1.2 m aisle solid roof filler panel set

FS-AC-4007-B 1.9 m aisle crossover tray FS-RF-2004-U 1.9 m aisle simple roof panel, 300 mm

FS-AC-4008-B 1.2 m aisle crossover tray FS-RF-2005-U 1.9 m aisle simple roof panel, 600 mm

FS-AC-5005-B Blanking panel, 300 mm FS-RF-2006-U 1.9 m aisle simple roof panel for sprinkler

FS-AC-5006-B Blanking panel, 600 mm FS-RF-2007-U 1.2 m aisle simple roof panel, 300 mm

FS-AC-5007-B Blanking panel, 750 mm FS-RF-2008-U 1.2 m aisle simple roof panel, 600 mm

FS-AC-5008-B Blanking panel, 800 mm FS-RF-2009-U 1.2 m aisle simple roof panel for sprinkler

FS-AC-6001-B Lighting bracket kit FS-RF-3002-U Drop roof mounting rail, 300 mm

FS-AC-7001-B Distribution cabinet, MH50 FS-RF-3004-U Drop roof mounting rail, 600 mm

FS-AC-7002-B Distribution cabinet, Split FS-RF-3006-U Drop roof mounting rail, 750 mm

FS-AC-7003-B Distribution cabinet, Solid FS-RF-3007-U Drop roof panel, 300 mm

FS-AC-8001-U Rack height adapter, 300 mm FS-RF-3008-U Drop roof panel, 600 mm

FS-AC-8002-U Rack height adapter, 600 mm FS-RF-3009-U Drop roof panel, 750 mm

FS-AC-8003-U Rack height adapter, 750 mm FS-RF-6001-U 1.2 m aisle shrink roof panel,

FS-AC-8004-U Rack height adapter, 800 mm FS-RF-6002-U 1.2 m aisle shrink roof panel,

FS-DR-1001-B 1.2 m aisle dual sliding doors FS-RF-6004-U 1.9 m aisle shrink roof panel,

FS-DR-1002-U Swing door

FS-DR-1003-B 1.9 m aisle dual sliding doors FS-WI-1001-U Window panel, 305 mm

FS-DR-2002-B 1.9 m aisle door frame FS-WI-1002-B Window rail assembly

FS-DR-2003-B 1.2 m aisle door frame FS-WI-1003-B Window frame brush strips

FS-FM-1001-B Vertical post, Short

FS-FM-1002-B Vertical post, Tall ACDC2015 Ceiling panel lock system

FS-FM-2002-B 1.9 m aisle width beam ACDC2016 Ceiling panel lock system 100-120 V

FS-FM-2003-B 1.2 m aisle width beam ACDC2017 Ceiling panel lock system 200-240 V

FS-FM-3001-B Length beam ACDC2018 Lighting kit with power supply

FS-FM-4003-B 1.9 m aisle end cap panel, short ACDC2019 Lighting kit without power supply

FS-FM-4004-B 1.9 m aisle end panel, tall

FS-RF-1002-B 1.9 m aisle solid roof filler panel set

610 mm

310 mm

FS-RF-6003-U 1.9 m aisle shrink roof panel,

610 mm

310 mm

FS-WI-1004-U Window Brush strip pass-through

(without power supply)

3HyperPod System Installation

Documentation Information

All documentation is also available online at http://www.apc.com.

Check for updates to this manual on www.apc.com. Select Support > Resources & Tools > User Guides. Then select Airflow Management in the Product Name drop-down list, or select the part number for any HyperPod assembly in the Part Number drop-down list.

Unpacking and Inspecting

IMPORTANT: To avoid misplacing parts, do not leave boxes open following inspections. Reseal the

boxes until those parts are ready to be installed. Follow the order of procedures in this manual to ensure proper installation.

If damage is noted to the shipping containers, inspect the contents for damage and notify the shipping carrier and Schneider Electric.

After opening a box, check the components in the box against the list of items in “Component Identification” beginning on page 11. If any components are missing, contact http://www.apc.com/support.

The shipping materials are recyclable. Save them for later use or dispose of them appropriately.

HyperPod System Installation4

Safety

Important Safety Information

Read the instructions carefully to become familiar with the equipment before trying to install, operate, service, or maintain it. The following special messages may appear throughout this manual or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.

The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

DANGER

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death

or serious injury.

WARNING

WARNING indicates a potentially hazardous situation which, if not avoided, can result in death

or serious injury.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided, can result in minor

or moderate injury.

NOTICE

NOTICE addresses practices not related to physical injury including certain environmental

hazards, potential damage or loss of data.

5HyperPod System Installation

Safety Recommendations for the HyperPod System

To reduce the possibility of injury or equipment damage, read and follow the safety recommendations.

Follow all local and agency safety requirements.

WARNING

TOOL USAGE HAZARD

Follow safety standards for all hand tools and power tools used. Read and follow the tool manufacturer’s instructions. Follow the tool manufacturer’s recommendations and recognized safety requirements for use of Personal Protection Equipment (PPE).

Failure to follow these instructions can result in death, serious injury, or equipment damage.

CAUTION

WORKING HEIGHT HAZARD

The working height for the assembly process can exceed 2.3 m (7.5 ft). The use of stepladders or scaffolding will be required during assembly.

Failure to follow these instructions can result in serious injury or equipment damage.

CAUTION

LIFTING HAZARD

At least two people are required to install this equipment. Some parts may be heavy and/or excessive in size. For items weighing more than 12 kg (25 lbs), use more than one person.

Failure to follow these instructions can result in serious injury or equipment damage.

CAUTION

NO STEP HAZARD

Ceiling panels are not designed to support weight. Never lean or walk on the ceiling panels. DO NOT use ceiling panels to support power or data cables.

Failure to follow these instructions can result serious injury or equipment damage.

HyperPod System Installation6

Planning the Installation

NOTE: The data center floor must be within 0.075° from level for an 8-rack configuration, or within 0.035°

from level for a 16-rack configuration.

General Guidelines for Installation

Maintain a minimum clear space of 0.9 m (36 in.) required from the top of the frame to overhead obstructions.

Maintain a minimum working space around the frame perimeter. Be sure to factor in the depth of the racks you will install. Use your deepest rack when calculating the outside aisle space around the HyperPod (finished size perimeter + 1.2 m [4 ft] around all sides).

Install this equipment directly on a concrete floor, or use floor stands to support a raised-floor system.

WARNING

HEAVY EQUIPMENT HAZARD

Raised-floor stands are required if the combined weight of the HyperPod system and all installed equipment will exceed the structural capacity of your raised-floor system.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

See the documentation provided with each Schneider Electric product for additional instructions on installation. All documentation is also available on www.apc.com.

Enclosures and Power Equipment

Refer to the instructions that come with your enclosures and power distribution equipment for information on how to install them.

7HyperPod System Installation

Layout and Positioning

Referencing the ISX Designer report, determine the position of the main components, the total length of the planned Aisle Containment System and the aisle width. Use a chalk line or similar tool to lay out the perimeter making sure all corners are square.

90°

acs0020a

Dimension A will vary depending on the type and number of racks installed (2421–3621 mm or 8–12 ft). Dimension B is equal to 1268 mm for a 1.2 m (4 ft) aisle or 1877 mm for a 1.9 m (6 ft) aisle. Item C notes the locations of the post feet provided in SKUs FS-FM-1001-B and FS-FM-1002-B.

Observe a 1.2 m (4 ft) perimeter around the outside so that racks can be moved in and out of the pod

NOTE: A template is provided to assist proper drilling of holes into the floor to secure the vertical post feet.

HyperPod System Installation8

List of Recommended Tools

Screwdriver

P1 and

P2 Phillips

Tape measure Chalk line Hex socket

Rotary tool

(e.g. Dremel

)

Screwdriver

T-30, T-20, T-15

120 cm (48 in.)

TORX

T-square

minimum

Standard screwdriver Hex wrench

6.3 mm, 7 mm, 10 mm, 15 mm

Self-retracting knife Miter saw Metal files

3 mm, 4 mm, 6 mm

Level Drill with standard,

6, 7, 8, 10, 11,12

13,14, 18, 19, and

Phillips, TORX bits

Wrench

20 mm

T-square Scissors Lift Ladder Drill and concrete

bits

Plumb bob

9HyperPod System Installation

Systems Overview

Basic configuration

The HyperPod™ is a freestanding air containment system.

This manual is a guide for the basic installation procedures for assembling a HyperPod system.

Multiple configurations are possible depending on your requirements. Please contact Schneider Electric at www.apc.com or your Schneider-Electric representative to explore your options.

HyperPod System Installation10

Component Identification

HyperPod System Components

acs0036b

Short version shown

Item Description Quantity Required

Vertical post 4



Door frame assembly 4



Dual sliding doors 2



Width beam, 1.2 m (4 ft) 4



Aisle end cap assembly 1.2 m (4 ft) 2



Telescoping length beam assembly, 2.4–3.6 m (8–12 ft) 4



Simple roof panel, 600 mm (23.6 in.), 1.2 m (4 ft) aisle 5



Simple roof panel, 300 mm (12 in.), 1.2 m (4 ft) aisle 2



Window frame brush strips 4



Window panels, 2 ft (contents, 2 panels) 6



Window rail assembly 2



Row length brush strip assembly 2



Blanking panel *



Stop rail assembly, 2.4–3.6 m (8–12 ft) 2



Air sealing kit 1



Raised-floor stands 4



*Quantity determined by number of spaces not inhabited by racks.

11HyperPod System Installation

Raised-floor Stand

FS-FM-6001-B - Raised-floor Stand, 406 mm (16 in.)

FS-FM-6002-B - Raised-floor Stand, 610 mm (24 in.)

FS-FM-6003-B - Raised-floor Stand, 762 mm (30 in.)

FS-FM-6004-B - Raised-floor Stand, 914 mm (36 in.)

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Item Description Quantity

Raised-floor stand 406 mm (16 in.),



610 mm (24 in.), 762 mm (30 in.), 914 mm (36 in.) Shim, 6 mm 4



Shim, 3 mm 2



Shim, 1.5 mm 2



Nut, M12 8



Spring ring 8



Button head cap screw, 30 mm, M10 x 1.5 8



Set cap screw, 20 mm, M10 x 1.5 12



Self drilling, flanged hex head screw, 22 mm 8



Flanged hex head screw, 25 mm, M12 x 1.75 8



Flanged hex head screw, 20 mm, M12 x 1.75 8



Rod, 100 mm, M12 8



HyperPod System Installation12

Post Alignment Tool

FS-FM-1011-U - 1.2 m (4 ft) Aisle Post Alignment Tool

FS-FM-1012-U - 1.9 m (6 ft) Aisle Post Alignment Tool

Item Description Quantity

1.2 m (4 ft) Aisle Post Alignment Tool



FS-FM-1011-U

1.9 m (6 ft) Aisle Post Alignment Tool



FS-FM-1012-U

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13HyperPod System Installation

Vertical Posts

FS-FM-1001-B - Vertical Post Assembly, 2750 mm (9 ft), Short

FS-FM-1002-B - Vertical Post Assembly, 3200 mm (10.5 ft), Tall

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Item Description Quantity

    

 

*Template for drilling holes into floor to secure vertical posts.

Vertical Post FS-FM-1002-B (Tall) 2

Vertical Post FS-FM-1001-B (Short) 2

Template* 1

Shim, 0.5 mm 2

Hole plug FS-FM-1001-B (Short) FS-FM-1002-B (Tall)

Temporary support 1

Screw, M8 x 12, T30 8

48 88

NOTE: Fasteners for securing the vertical posts to your floor are not included.

HyperPod System Installation14

Width Beams

FS-FM-2002-B - 1.9 m (6 ft) Aisle Width Beam Assembly

FS-FM-2003-B - 1.2 m (4 ft) Aisle Width Beam Assembly

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Item Description Quantity

Width Beam, 1.9 m (6 ft) aisle, FS-FM-2002-B 1



Width Beam, 1.2 m (4 ft) aisle,



FS-FM-2003-B Screw, M8 x 12 T30 8



acs0003b

15HyperPod System Installation

Length Beam

FS-FM-3001-B - Length Beam Assembly

Aisle length beams are attached to Front/Rear frame assemblies to form the basic frame.

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Item Description Quantity

Length beam end section 2



Length beam center section 2



Length beam end section 2



Self-adhesive foam seal strip 4



M8 Hex nut 4



Pan head T30 screw, M6 x 12 8



Hex head bolt, M8 x 25 4



NOTICE

Aisle length beams are marked to note the 2.4 m (8 ft) and 3.6 m (12 ft) lengths.

acs0004a

HyperPod System Installation16

End Cap Panels

FS-FM-4003-B - 1.9 m (6 ft) Aisle End Cap Assembly, Short

FS-FM-4004-B - 1.9 m (6 ft) Aisle End Cap Assembly, Tall

FS-FM-4005-B - 1.2 m (4 ft) Aisle End Cap Assembly, Short

FS-FM-4006-B - 1.2 m (4 ft) Aisle End Cap Assembly, Tall

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Item Description Quantity

Short: FS-FM-4003-B, FS-FM-4005-B

Interior panel, 1.9 m (6 ft), FS-FM-4003-B 1



Exterior panel, 1.9 m, (6 ft), FS-FM-4003-B 1



Interior panel, 1.2 m (4 ft), FS-FM-4005-B 1



Exterior panel, 1.2 m (4 ft), FS-FM-4005-B 1



Low head Nylok® T30 screw, M8 x 12 16



Hole plug, 5 mm 1



Pan head T30 screw, M6 x 12 8



Tall: FS-FM-4004-B, FS-FM-4006-B

End cap panel, 1.9 m (6 ft), FS-FM-4004-B 2



End cap panel, 1.2 m (4 ft), FS-FM-4006-B 2



Low head Nylok T30 screw, M8 x 12 16



Pan head T30 screw, M6 x 12 8



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acs004b

NOTE: For short vertical posts, two short end cap assemblies are required per HyperPod. For tall vertical posts, two tall assemblies and two short assemblies are required per HyperPod. For example, for a tall HyperPod with a 1.9 m (6 ft) aisle, you need two FS-FM-4003 assemblies, and two FS-FM-4004 assemblies.

17HyperPod System Installation

Door Frame Assembly

FS-DR-2002-B - 1.9 m (6 ft) Aisle Standard Door Frame

FS-DR-2003-B - 1.2 m (4 ft) Aisle Standard Door Frame

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Item Description Quantity

Door frame front panel 4



Door frame rear panel cover 4



Hole plug, 5 mm diameter



FS-DR-2002-B FS-DR-2003-B

M5 x 12 Flat under cut (U cut) flat head Phillips screw



FS-DR-2002-B FS-DR-2003-B

Low head T30 screw, M8 x 12 33



Pan head T30 screw, M6 x 12 16



Low head screw, M5 x 10, FS-DR-2002-B 36



L Bracket, FS-DR-2002-B 4



HyperPod System Installation18

Door and Rail Assembly

FS-DR-1001-B - 1.2 m (4 ft) Aisle Door and rail assembly

FS-DR-1003-B - 1.9 m (6 ft) Aisle Door and rail assembly

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Item Description Quantity

                

Door side brush, 36 x 4 x 1920 mm 2

Door hanging rail assembly 1

Bracket, Left door to reel 1

Bracket, Right door to dumper 1

Left door panel 1

Right door panel 1

Flanged hex nut, M6 9

Pan head T30 screw, M6 x 12 5

Low head T30 screw, M8 x 12 5

Button head TORX screw, M4 x 8 10

Flanged TORX screw, M3 x 8 10

Pan head #2 Phillips screw, M5 x 25 5

Outside door handle 2

Left door bottom rail 1

Door leveling shim 42 x 30 x 0.6 mm 4

Right door bottom rail 1

Key 1

19HyperPod System Installation

Windows, Rails, and Side Brushes

FS-WI-1001-U - Window Panel 305 mm (2 ft)

FS-WI-1002-B - Window Rail Assembly

FS-WI-1003-B - Window Frame Brush Strips

FS-WI-1004-U - Window Brush Strip Pass-through

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Item Description Quantity

Ribbed 5 mm Lexan window, FS-WI-1001-U 2



Flat head T30 screw, M6 x 12, FS-WI-1002-B 18



Short rail bracket, FS-WI-1002-B 17



Side brush strip, FS-WI-1003-B 4



Pan head T30 screw, M6 x 10, FS-WI-1002-B 26



Long rail bracket, FS-WI-1002-B 9



Pan head T30 screw, M6 x 12, FS-WI-1003-B 8



Window rail block, FS-WI-1002-B 12



Connector with four M6 set screws, FS-WI-1002-B 8



Steel hammer head nut, M6, FS-WI-1002-B 26



Window rail, FS-WI-1002-B 12



Window Brush Strip Pass-through, FS-WI-1004-U 2



HyperPod System Installation20

Row Length Brush Strip

FS-AC-2001-U

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Item Description Quantity

Clip for brush 8



Pan head Phillips screw, M3 x 4 8



Insert nut, M6 5



Pan head T30 screw, M6 x 16 17



Self-adhesive foam seal strip 4



Brush strip 4



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21HyperPod System Installation

Roof Panel Assembly

FS-RF-2004-U - 1.9 m (6 ft) Aisle Simple Roof Panel, 300 mm (12 in.)

FS-RF-2005-U - 1.9 m (6 ft) Aisle Simple Roof Panel, 600 mm (23.6 in.)

FS-RF-2006-U - 1.9 m (6 ft) Aisle Simple Roof Panel for Sprinkler Option, 600 mm (23.6 in.)

FS-RF-2007-U - 1.2 m (4 ft) Aisle Simple Roof Panel, 300 mm (12 in.)

FS-RF-2008-U - 1.2 m (4 ft) Aisle Simple Roof Panel, 600 mm (23.6 in.)

FS-RF-2009-U - 1.2 m (4 ft) Aisle Simple Roof Panel for Sprinkler Option, 600 mm (23.6 in.)

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Item Description Quantity

Roof panel 300 mm (12 in.), FS-RF-2004-U 1



Roof panel 600 mm (23.6 in.), FS-RF-2005-U 1



Roof panel for sprinkler option, FS-RF-2006-U 1



Roof panel 300 mm (12 in.), FS-RF-2007-U 1



Roof panel 600 mm (23.6 in.), FS-RF-2008-U 1



Roof panel for sprinkler option, FS-RF-2009-U 1



Long roof panel bracket



FS-RF-2005-U, FS-RF-2006-U, FS-RF-2008-U, FS-RF-2009-U

Short roof panel bracket, FS-RF-2004-U, FS-RF-2007-U 2



Insert nut, M6, all assemblies 4



Hex head screw, M6-1 x 16, all assemblies 4



HyperPod System Installation22

Solid Roof Filler Panel Set

FS-RF-1002-B - 1.9 m (6 ft) Aisle

FS-RF-1003-B - 1.2 m (4 ft) Aisle

acs0009b

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Item Description Quantity

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

Solid roof panel, 100 mm 1

Solid roof panel, 60 mm 1

Solid roof panel, 50 mm 2

Solid roof panel, 40 mm 1

Solid roof panel (drop) 50 mm, FS-RF-1003-B* 1

Hex head screw, M6-1 x 16 mm

FS-RF-1002-B FS-RF-1003-B

Pan head TORX screw, M4 x 8, FS-RF-1003B*

*Used for the drop roof option.

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23HyperPod System Installation

Stop Rail

FS-FM-5001-B - Stop Rail Assembly

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Item Description Quantity

Left end rail 2



Pan head T30 screw, M6 x 10 8



Hex head screw, M8 x 20 9



Low head T30 screw, M8 x 12 9



Mylar electrical isolation plate 4



Right end rail 2



Stop rail middle plate 2



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HyperPod System Installation24

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