schneider Altivar 31pppT User Manual

Altivar 31pppT
Variable speed drives
Programming manual Traverse control
for asynchronous motors Traverse control
Warnings____________________________________________________________________________________________________ 2 Using the traverse control programming manual _____________________________________________________________________ 3 Factory configuration __________________________________________________________________________________________ 4 Function compatibility __________________________________________________________________________________________ 5 List of functions which can be assigned to inputs/outputs ______________________________________________________________ 6 Settings menu SEt- and motor control menu drC- ____________________________________________________________________ 7 I/O menu I-O- ________________________________________________________________________________________________ 8 Control menu CtL- ____________________________________________________________________________________________ 9 Application functions menu FUn- ________________________________________________________________________________ 11 Display menu SUP- __________________________________________________________________________________________ 22 Configuration/Settings table ____________________________________________________________________________________ 23 Communication variables ______________________________________________________________________________________ 24
NOTE: Please also refer to the "Installation Manual" and the "Altivar 31 Programming Manual".
1

Warnings

When the drive is powered up, the power components and some of the control components are connected to the line supply. It is extremely dangerous to touch them. The drive cover must be kept closed.
In general, the drive power supply must be disconnected before any operation on either the electrical or mechanical parts of the installation or machine. After the ALTIVAR has been switched off and the display has disappeared completely, wait for 10 minutes before working on the equipment. This is the time required for the capacitors to discharge. The motor can be stopped during operation by inhibiting start commands or the speed reference while the drive remains powered up. If personnel safety requires prevention of sudden restarts, this electronic locking system is not sufficient: fit a cut-off on the power circuit..
The drive is fitted with safety devices which, in the event of a fault, can shut down the drive and consequently the motor. The motor itself may be stopped by a mechanical blockage. Finally, voltage variations, especially line supply failures, can also cause shutdowns. If the cause of the shutdown disappears, there is a risk of restarting which may endanger certain machines or installations, especially those which must conform to safety regulations.
In this case the user must take precautions against the possibility of restarts, in particular by using a low speed detector to cut off power to the drive if the motor performs an unprogrammed shutdown.
The drive must be installed and set up in accordance with both IEC international and national standards. Bringing the device into conformity is the responsibility of the systems integrator who must observe the EMC directive among others within the European Union. The specifications contained in this document must be applied in order to comply with the essential requirements of the EMC directive.
The Altivar 31 must be considered as a component: it is neither a machine nor a device ready for use in accordance with European directives (machinery directive and electromagnetic compatibility directive). It is the responsibility of the end user to ensure that the machine meets these standards.
The drive must not be used as a safety device for machines posing a potential risk of material damage or personal injury (lifting equipment, for example). In such applications, overspeed checks and checks to ensure that the trajectory remains under constant control must be made by separate devices which are independent of the drive.
The products and equipment described in this document may be changed or modified at any time, either from a technical point of view or in the way they are operated. Their description can in no way be considered contractual.
2

Using the traverse control programming manual

This document should be used in conjunction with the Altivar 31 programming manual.
It describes functions and parameters that are additional or different to the Altivar 31.
Differences from the Altivar 31
• The PowerSuite software workshop cannot be used with the Altivar31pppT
• Different factory configuration (see page 4
• Compatibility of the different functions (see page 5
• Assignments of the different analog/logic output and relays (see page 8
• Diagrams of the different reference channel (see pages 9
• Application functions menu FUn-:
- Addition of the Traverse control sub-menu: tCO- (see page 17
- Different PI Regulator sub-menu: PI- (see page 20
- Deletion of Brake control menu: bLC-
- Deletion of Management of limit switch menu: LSt-
• Display menu SUP
- Addition of parameters relating to the PI function and the traverse control function (see page 22
)
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and 10)
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)
3

Factory configuration

Factory settings
Factory settings which are specific to the AltivarpppT are underlined.
The Altivar 31 is factory-set for the most common operating conditions:
• Display: Drive ready (rdY) with motor stopped, and motor frequency with motor running
Motor frequency (bFr): 50 Hz
• Constant torque application (UFt = L)
• Suppression of the speed loop filter (SrF = YES)
• Normal stop mode on deceleration ramp (Stt = rMP).
• Stop mode in the event of a fault: Freewheel
• Linear ramps (ACC, dEC): 3 seconds
• Low speed (LSP): 0 Hz
• High speed (HSP): 50 Hz
• Motor thermal current (ItH) = Nominal motor current (value depending on drive rating)
• Standstill injection braking current (SdC1) = 0.7 x nominal drive current, for 0.5 seconds
• Automatic adaptation of the deceleration ramp in the event of overvoltage on braking
• No automatic restarting after a fault
• Switching frequency 4 kHz
• Logic inputs:
- LI1: Forward, 2-wire transition detection control, non-reversing, inactive on the ATV31 LI2: Inactive (not assigned)
-
- LI3: Traverse control command
- LI4: Inactive (not assigned)
- LI5 - LI6: Inactive (not assigned)
• Analog inputs:
- AI1: Speed reference 0-10 V, inactive on ATV 31
- AI2: Summed speed reference input 0±10 V
- AI3: 4-20 mA inactive (not assigned)
• Relay R1: The contact opens in the event of a fault (or drive off)
• Relay R2: Inactive (not assigned)
• Analog output AOC: 0-20 mA inactive (not assigned)
.
ppppppAT drives (not assigned)
ppppppAT.
ATV 31ppppppAT range
When they leave the factory, ATV 31ppppppAT drives are supplied with local control activated: the RUN, STOP buttons and the drive potentiometer are active. Both logic input LI1 and analog input AI1 are inactive (not assigned).
If the above values are compatible with the application, the drive can be used without changing the settings.
4

Function compatibility

Incompatible functions
The following functions will be inaccessible or deactivated in the cases described below:
Automatic restart
This is only possible for 2-wire level detection control (tCC = 2C and tCt = LEL or PFO).
Flying restart
This is only possible for 2-wire level detection control (tCC = 2C and tCt = LEL or PFO). This function is locked if the automatic DC injection on stopping is configured as Continuous (AdC = Ct).
Reverse
On the ATV31pppAT range only, this function is locked if local control is active (tCC = LOC).
Function compatibility table
The choice of application functions may be limited by the number of I/O and by the fact that some functions are incompatible with one another. Functions which are not listed in this table are fully compatible.
If there is an incompatibility between functions, the first function configured will prevent the remainder being configured.
To configure a function, first check that functions which are incompatible with it are unassigned, especially those which are assigned in the factory setting.
Summed inputs (factory setting)
+/- speed (1)
Traverse control (factory setting)
Preset speeds
PI regulator
JOG operation
Summed inputs (factory setting)
+/- speed (1)
Traverse control (factory setting)
Preset speeds
PI regulator
JOG operation
Motor switching
DC injection stop
Quick stop
Freewheel stop
(1)Excluding special application with reference channel Fr2 (see diagrams on pages 9
Incompatible functions Compatible functions N/A
p
Priority functions (functions which cannot be active at the same time):
XA
Stop functions have priority over run commands. Speed references via logic command have priority over analog references.
The function indicated by the arrow has priority over the other.
pAA
p ppp
Xp pA
ppp
Xp Xp
X
Motor switching
A
p A
DC injection stop
Quick stop
p
XX
and 10)
Freewheel stop
A
5

List of functions which can be assigned to inputs/outputs

Logic inputs
The assignments Limit switch forward LAF and Limit switch reverse LAr are not available on the ATV31pppT. Addition of assignments to the "Traverse control" function.
Analog inputs
Unchanged.
Analog/logic output
Addition of assignments to the "Traverse control" function. No "brake sequence" assignment.
Relay
Addition of assignments to the "Traverse control" function. No "brake sequence" assignment.
6

Settings menu SEt- and motor control menu drC-

Settings menu SET-
Unchanged.
Motor control menu drC-
Unchanged except for the factory setting of parameter UFt which is now "L" and the factory setting of parameter SrF which is now "YES".
drC-
Code Description Adjustment
Factory setting
range
UFt Selection of the type of voltage/frequency ratio L
L: Constant torque for motors connected in parallel or special motors P: Variable torque: Pump and fan applications n: Sensorless flux vector control for
constant torque applications
nLd: Energy saving, for variable torque applications not requiring high dynamics (behaves in a similar way to the P ratio at no load and the n ratio on load).
Voltage
UnS
L
n
P
FrS
Frequency
SrF Suppression of the speed loop filter YES
nO: The speed loop filter is active (prevents the reference being exceeded). YES: The speed loop filter is suppressed (in position control applications, this reduces the response time
and the reference may be exceeded).
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