schneider Altivar 12P Installation manual

2354235 11/2008

Altivar 12P

Baseplate variable speed drives
for asynchronous motors

Installation manual

02/2012

BBV28587

www.schneider-electric.com

Contents

Important Information __________________________________________________________________________________________ 4
Before you begin______________________________________________________________________________________________ 5
Documentation structure________________________________________________________________________________________ 6
Product Overview _____________________________________________________________________________________________ 7
Check list ___________________________________________________________________________________________________ 8
Drive ratings _________________________________________________________________________________________________ 9
Dimensions and weights_______________________________________________________________________________________ 11
Conditions of Acceptability (CA)_________________________________________________________________________________ 12
Mounting___________________________________________________________________________________________________ 13
Thermal resistances and losses _________________________________________________________________________________ 15

BBV28587 02/2012 3

Important Information

The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists, which will result in
personal injury if the instructions are not followed.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow
this symbol to avoid possible injury or death.

NOTICE

Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain
it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call
attention to information that clarifies or simplifies a procedure.

DANGER

DANGER indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.

WARNING

WARNING indicates a potentially hazardous situation, which, if not avoided, can result in death, serious injury or
equipment damage.

CAUTION

CAUTION indicates a potentially hazardous situation, which, if not avoided, can result in injury or equipment
damage.

CAUTION

CAUTION, used without the safety alert symbol, indicates a potentially hazardous situation which, if not avoided,
can result in equipment damage.

PLEASE NOTE

The word "drive" as used in this manual refers to the controller portion of the adjustable speed drive as defined by NEC.

Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by
Schneider Electric for any consequences arising out of the use of this product.

© 2009 Schneider Electric All Rights Reserved

4 BBV28587 02/2012

Before you begin

Read and understand these instructions before performing any procedure with this drive.

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

• Read and understand this manual before installing the Altivar 12P drive. Installation must be performed by qualified personnel.

• Read and understand the standard user manual before operating the Altivar 12P drive. adjustment, repair, and maintenance must
be performed by qualified personnel.

• The user is responsible for compliance with all international and national electrical code requirements with respect to grounding of
all equipment.

• Many parts of this drive, including the printed circuit boards, operate at the line voltage. DO NOT TOUCH. Use only electrically
insulated tools.

• DO NOT touch unshielded components or terminal strip screw connections with voltage present.

• DO NOT short across terminals PA/+ and PC/– or across the DC bus capacitors.

• Before servicing the drive:

- Disconnect all power, including external control power that may be present.

- Place a “DO NOT TURN ON” label on all power disconnects.

- Lock all power disconnects in the open position.

- WAIT 15 MINUTES to allow the DC bus capacitors to discharge.

- Measure the voltage of the DC bus between the PA/+ and PC/– terminals to ensure that the voltage is less than 42 Vdc.

- If the DC bus capacitors do not discharge completely, contact your local Schneider Electric representative. Do not repair or
operate the drive

• Install and close all covers before applying power or starting and stopping the drive.

Failure to follow these instructions will result in death or serious injury.

WARNING

DAMAGED DRIVE EQUIPMENT

Do not operate or install any drive or drive accessory that appears damaged.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

CAUTION

RISK OF HIGH TEMPERATURE ON METAL PARTS

The baseplate of the product can reach a temperature up to 90 °C (194 °F) in normal conditions.

• Do not touch the base of the drive.
When mounted, the immediate proximity of the plate can reach a temperature above 70 °C (158 °F) in normal operating conditions.

• Safety hot surfaces sticker must be applied accordingly to your local standards (ref. ANSI Z535.3-2007, ISO 7000-0535) nearby the
product.

Failure to follow these instructions can result in injury or equipment damage.

Example of Safety hot surfaces symbol (ref. ANSI Z535.3-2007):

CAUTION

RISK OF DAMAGE TO THE DRIVE

As this product has no self cooling (heatsink fins or fan), it is important that it is installed correctly, and that the cooling system is
compatible with the demands of the application.

• Mount the drive according to the Conditions of Acceptability.

Failure to follow these instructions can result in equipment damage.

BBV28587 02/2012 5

Documentation structure

The following Altivar 12 technical documents are available on the Schneider Electric website (www.schneider-electric.com) as well as on
DVD-ROM (reference VW3A8200).

ATV12 User manual (BBV28581)

This manual describes how to install, program and operate the drive.

ATV12 Quick Start Guide (S1A56146)

The Quick Start describes how to wire and configure the drive to start motor quickly and simply for simple applications.
This document is delivered with the drive with an Annex (S1A58684) for Short Circuit Current Ratings (SCCR) and branch circuit protection.

ATV12 Modbus Communication manual (BBV28590)

This manual describes the assembly, connection to the bus or network, signaling, diagnostics, and configuration of the communication­specific parameters via the 7 segment LED display.
It also describes the communication services of the Modbus protocol.
This manual includes all Modbus addresses. It explains the operating mode specific to communication (state chart).

ATV12P Installation manual (BBV28587)

This manual describes how to install the drive ATV12 baseplate following the conditions of acceptability.

6 BBV28587 02/2012

Product Overview

This ATV12 baseplate product is designed for OEM's and factory installation into end user machines where it is not acceptable to install
cooling fans.

This document is provided to help selection of cooling system and drive mounting within the conditions of acceptibility (page 12

).

BBV28587 02/2012 7

Check list

1. Receive and inspect the drive

v Check that the part number printed on the label is the same as that on the

purchase order.

v Remove the Altivar from its packaging and check that it has not been damaged

in transit.

2. Mechanical installation

v For drive mounting types and recommendations on

the ambient temperature, please refer to the
Mounting and temperature conditions instructions on
page 10

.

v Mount the drive vertically.
v The use of the drive must be in agreement with the

environments defined by the standard 60721-3-3 and
according to the levels defined in the catalogue.

v Mount the options required for your application, see

catalogue.

3. Wire and configure the drive

v Please refer to the ATV12 user manual.

Steps 2 to 4 must
be performed with
the power off.

4. Remove the vent cover

5. Use and run the drive

v Please refer to the ATV12 user

manual (BBV28581).

8 BBV28587 02/2012

Drive ratings

Single-phase supply voltage: 100…120 V 50/60 Hz

For three Phase Output 200/240 V motors

Motor Line supply (input) Drive (output) Reference

Power indicated
on plate (1)

kW HPAAkAkVAW W A A A

0.37 0.5 11.4 9.3 1 1.9 29 16 2.4 3.6 4 ATV12P037F1

Max. current line Max.

prospec.
at
100 Vat120 V

line Isc

Apparent
power

Single-phase supply voltage: 200…240 V 50/60 Hz

For three Phase Output 200/240 V motors

Motor Line supply (input) Drive (output) Reference

Power indicated
on plate (1)

kW HP A A kA kVA W W A A A

0.37 0.5 5.9 4.9 1 2 27 16 2.4 3.6 4 ATV12P037M2

0.55 0.75 8 6.7 1 2.8 34 24 3.5 5.3 5.8 ATV12P055M2

0.75 1 10.2 8.5 1 3.5 44 31 4.2 6.3 6.9 ATV12P075M2

Max. current line Max.

prospec.
at
200 Vat240 V

line Isc

Apparent
power

Power dissipated at
nominal current

Product
(1)

Power dissipated at
nominal current

Product
(1)

Plate (2)

Plate (2)

Nominal
current
In

Nominal
current
In

Max. transient
current for
60 s 2 s

Max. transient
current for
60 s 2 s

Three-phase supply voltage: 200…240 V 50/60 Hz

For three Phase Output 200/240 V motors

Motor Line supply (input) Drive (output) Reference

Power indicated
on plate (1)

kW HPAAkAkVAW W A A A

0.37 0.5 3.6 3 5 1.2 24 14 2.4 3.6 4 ATV12P037M3

0.75 1 6.3 5.3 5 2.2 41 29 4.2 6.3 6.9 ATV12P075M3

1.5 2 11.1 9.3 5 3.9 73 57 7.5 11.2 12.4 ATV12PU15M3

2.2 3 14.9 12.5 5 5.2 85 61 10 15 16.5 ATV12PU22M3
3 3 19 15.9 5 6.6 94 72 12.2 18.3 20.1 ATV12PU30M3
4 5 23.8 19.9 5 8.3 128 103 16.7 25 27.6 ATV12PU40M3

(1)These power ratings represent both power and control thermal losses. They are for a switching frequency of 4 kHz, in continuous

operation. The switching frequency is adjustable from 2 to 16 kHz.
Above 4 kHz, the drive will reduce the switching frequency if an excessive temperature rise occurs. The temperature rise is detected by
a PTC probe in the power module. Nonetheless, derating should be applied to the nominal drive current if continuous operation above
4 kHz is required: 10% derating for 8 kHz, 20% derating for 12 kHz, 30% derating for 16 kHz. Please refer to derating curve provided in
this manual.

(2) This power represents thermal losses dissipated by plate.

Max. current line Max.

prospec.
at
200 Vat240 V

line Isc

Apparent
power

Power dissipated at
nominal current

Product
(1)

Plate (2)

Nominal
current
In

Max. transient
current for
60 s 2 s

BBV28587 02/2012 9

Drive ratings

Type A mounting

Free space ≥ 50 mm (2 in.) on each side, with vent cover fitted. Mounting type A is
suitable for drive operation at surrounding air temperature less than or equal to 40 °C
(104 °F).

≥ 50 mm

(2 in.)

≥ 50 mm

(2 in.)

Type B mounting

Drives mounted side-by-side, vent cover should be removed (the degree of protection
becomes IP20).

Derating curve

Derating curve for the nominal drive current (In) as a function of temperature, switching frequency and mounting type.

40 °C (104 °F) mounting types A and B as shown below

Switching frequency in kHz

10 BBV28587 02/2012

Dimensions and weights

ATV12P037F1, 037M2, 055M2, 075M2,
037M3, 075M3

ATV12PU15M3, U22M3

ATV12Pamm

(in.)

Size 1C1

037F1

037M2

Size 1C1

055M2
075M2

Size 1C3

037M3
075M3

ATV12Pamm

Size 2F3

U15M3
U22M3

72

(2.83)

72

(2.83)

(in.)

105

(4.13)

b
mm
(in.)

142

(5.59)

142

(5.59)

b
mm
(in.)

130

(5.12)

G

c
mm
(in.)

102.2

(4.02)60(2.36)

102.2

(4.02)60(2.36)

mm
(in.)

98.2

(3.87)93(3.66)

mm
(in.)

G

c

mm
(in.)

H
mm
(in.)

131

(5.16)

120

(4.72)

H
mm
(in.)

120

(4.72)

H1
mm
(in.)

143

(5.63)

143

(5.63)

H1
mm
(in.)

143

(5.63)

Ø
mm
(in.)

2 x 5

(2 x 0.20)

2 x 5

(2 x 0.20)

Ø
mm
(in.)

2 x 5

(2 x 0.20)

For

screws

M4

M4

For

screws

M4

Weight

kg

(lb)

0.6

(1.3)

0.7

(1.5)

Weight

kg

(lb)

1.0

(2.2)

ATV12PU30M3, U40M3

ATV12Pamm

(in.)

Size 3F3

U30M3
U40M3

140

(5.51)

b
mm
(in.)

170

(6.69)

c
mm
(in.)

100.2

(3.94)

G
mm
(in.)

126

(4.96)

H
mm
(in.)

159

(6.26)

H1
mm
(in.)

184

(7.24)

Ø
mm
(in.)

4 x 5

(4 x 0.20)

For

screws

M4

Weight

kg

(lb)

1.6

(3.5)

BBV28587 02/2012 11

Conditions of Acceptability (CA)

Please read the following section before selection and mounting installation of your product.

Environmental limits

The drive electronics are designed for installation in a maximum surrounding air temperature of 40 °C (104 °F). Any air temperature above
this will require derating.

Baseplate temperature limit

The absolute limit for the baseplate is 90 °C (194 °F).

Operating conditions such as current and switching frequency will affect baseplate temperature. Please refer to tables on page 17
definition of thermal losses with respect to current and switching frequency.
Mounting conditions such as material flatness, thermal grease properties and mounting screw torque will all affect baseplate temperature.

for a

Possible mounting types

Mounting could be made following three different methods.

1. Metal sheet.

2. Machine framework.

3. External heatsink.

Mounting restrictions

• Maximum surrounding air Temperature of 40 °C (104 °F)

• Vertical mounting at ± 10°.

• No other heat source on the surface.

• The metal sheet must have a clearance, front and rear, of 50 mm.

• Free space in front of unit: 10 mm (0.39 in.) minimum.

• When increasing the thickness from 10 (0.39 in.) to 20 mm (0.78 in.) the metal sheet area can only be reduced by 5%.

Thermal properties of mounting

The drive must be mounted to a thermally conductive surface with sufficient thermal capacity to maintain the baseplate below the 90 °C
(194 °F).

Thermal grease

This should be applied as per the manufacturers recommendations.
The following grease are recommended, but the user may use any local equivalent meeting the requirements of the complete thermal
design.

Manufacturer Type Reference Thermal conductivity Thickness

Electrolube Ester system oil,

silicone free

GE Bayer Silicones Alkyl modified oil,

contains some silicone

HTC 0.9 W/(m.K)

YG 6260 0.84 W/(m.K)

100

μm

Mechanical restrictions

The mounting surface must be machined to respect a flatness of 100 μm max with a corresponding maximum roughness of 3.2 μm.
Be sure to remove any burrs of the mounting holes before fitting the drive to the mounting surface.

12 BBV28587 02/2012

Mounting

Mounting the drive on a metal sheet

ATV12Pppppp drives can be mounted on a steel or aluminium machine frame, observing the conditions described in the Mounting
restriction, page 12

Drive alone Metal sheet characteristics (square shape)

ATV12P037F1
ATV12P037M2
ATV12P055M2
ATV12P075M2

ATV12P037M3
ATV12P055M3
ATV12P075M3

ATV12PU15M3
ATV12PU22M3

ATV12PU30M3
ATV12PU40M3

.

thickness: 10 mm (0.39 in.)
area: 0.12 m² (1.3 sqft) for steel sheet
area: 0.09 m² (1 sqft) for aluminium sheet

thickness: 10 mm (0.39 in.)
area: 0.18 m² (1.94 sqft) for aluminium sheet(*)

thickness: 10 mm (0.39 in.)
area: 0.42 m² (4.52 sqft) for aluminium sheet(*)

Three identical
drives side by side

ATV12P037F1
ATV12P037M2
ATV12P055M2
ATV12P075M2
ATV12P037M3
ATV12P055M3
ATV12P075M3

(*) Steel plate is not proposed because size will exceed 1 m² (10.76 sqft).

Metal sheet characteristics (square shape)

thickness: 20 mm(0.78 in.)
area: 0.41 m² (4.41 sqft) for steel sheet
or
thickness: 10 mm (0.39 in.)
area: 0.31 m² (3.37 sqft) for aluminium sheet

Mounting procedure

• Deburr the tapped holes.

• Apply a thermal contact grease, or equivalent, to the entire support surface of the drive.

Screw size and tightening torque

The table below details the specifications for the mounting screws.

Model Power mains voltage Rating Screw Torque

ATV12P037F1 110 V 1PH 0.37 kW

ATV12P037M2 200 V 1PH 0.37 kW

ATV12P055M2 200 V 1PH 0.55 kW

ATV12P075M2 200 V 1PH 0.75 kW

ATV12P037M3 200 V 3PH 0.37 kW

ATV12P075M3 200 V 3PH 0.75 kW

ATV12PU15M3 200 V 3PH 1.50 kW

ATV12PU22M3 200 V 3PH 2.20 kW

ATV12PU30M3 200 V 3PH 3.00 kW

ATV12PU40M3 200 V 3PH 4.00 kW

2 x M4

1.1 to 1.7 Nm
(9.7 to 15 lb.in)

4 x M4

BBV28587 02/2012 13

Mounting

Mounting the drive on an external heatsink and machine framework

The following conditions must followed for correct installation:

• Determination of the suitable thermal resistance (Rth), see page 15,

• Selection of heatsink or framework which has a thermal resistance lower or equal to the determined value (Rth).

CAUTION

RISK OF DAMAGE TO DRIVE

When using external heatsink, the cooling solution must be calculated assuming the heat source is of the concentrated type.
The following information is to be given to the cooling solution manufacturer:

• required concentrated Rth,

• source dimension,

• thermal losses.

Failure to follow these instructions can result in equipment damage

Mounting procedure

• Deburr the tapped holes.

• Apply a thermal contact grease, or equivalent, to the entire support surface of the drive.

• Follow mounting restrictions page 12

.

14 BBV28587 02/2012

Thermal resistances and losses

R

th

90 T

ambient

–

L

oad

-----------------------------------=

R

th

RBPRGR

Ext

++=

R

Ext

90 T

ambient

–

L

oad

----------------------------------- RBP– RG–=

The global thermal resistance of your system Rth, expressed in K/W (for kelvin per watt), is defined by the following formula:

Equ. 1

See Thermal losses L

The global thermal resistance R

•"R

•"R

•"R

baseplate thermal resistance, see page 17

BP:

grease thermal resistance, see page 17

G:

External heatsink thermal resistance, see page 17

Ext:

th

values in the table page 17

oad

is equal to the sum of 3 components:

.

.

Equ. 2

.

baseplate thermal resistance: R

Grease thermal resistance: R

External heatsink Resistance: R
Example: machine frame

Re-arranging equation (1) and (2), we can calculate the thermal resistance of external heatsink required to satisfy the 90 °C (194 °F)
requirement for the baseplate, namely:

Equ. 3

The calculated R
We recommend to incorporate a 10% margin ; this margin is already included in the values on table page 17

is the maximum thermal resistance value for a heat sink that would fit for the application.

Ext

BP

G

Ext

.

BBV28587 02/2012 15

Thermal resistances and losses

Choosing a heat sink for the product

The choice of a heat sink depends on your installation. Here are a few tips to help you find the correct heat sink for your application :

• Heat sink base shall be at least as large as the product baseplate (please refer to table page 9

• Heat sink thermal resistance shall fit with the values given on page 9

Note: Thermal resistance is not a characteristic of a heat sink, but it is actually of a {heat sink + source} system, as the source shape strongly
affects the value. Most heat sink manufacturers give their products with a thermal resistance value calculated accordingly to a source which
has the same surface than the heat sink base. If your heat sink is larger than your ATV 12 P product, please refer to the manufacturer to
get the corrected thermal resistance. This corrected value is to be compared to the specifications page 9

.

for dimensional information),

.

16 BBV28587 02/2012

Thermal resistances and losses

Single-phase supply voltage: 100…120 V 50/60 Hz

Drive Frequency Thermal

losses

(4) L

ATV12P kHz W W/m² (W/sqft) mm (in.) K/W (2) K/W (2) K/W (2)
037F1 4 to 16 17 1816 (169) 72 x 130 (2.83 x 5.12) 0,04 0,012 2,6

Thermal
density

OAD

Concentrated heatsource
surface area

Thermal resistance Rth (1)
baseplate

R

BP

grease

R

G

External
heatsink R

(3)

Single-phase supply voltage: 200…240 V 50/60 Hz

Drive Frequency Thermal

losses

(4) L

ATV12P kHz W W/m² (W/sqft) mm (in.) K/W (2) K/W (2) K/W (2)

4 16 1709 (159) 72 x 130 (2.83 x 5.12) 0,04 0,012

037M2

055M2 4 to 16 24 2564 (238) 72 x 130 (2.83 x 5.12) 0,04 0,012 1.82
075M2 4 to 16 31 3312 (308) 72 x 130 (2.83 x 5.12) 0,04 0,012 1.4

8 17 1816 (169) 72 x 130 (2.83 x 5.12) 0,04 0,012
12 18 1923 (179) 72 x 130 (2.83 x 5.12) 0,04 0,012
16 18 1923 (179) 72 x 130 (2.83 x 5.12) 0,04 0,012

Thermal
density

OAD

Concentrated heatsource
surface area

Thermal resistance Rth (1)
baseplate

R

BP

grease

R

G

External
heatsink R

(3)

2,75
2,6
2,45
2,45

Three-phase supply voltage: 200…240 V 50/60 Hz

Ext

Ext

Drive Frequency Thermal

losses

(4) L

ATV12P kHz W W/m² (W/sqft) mm (in.) K/W (2) K/W (2) K/W (2)

4 14 1496 (139) 72 x 130 (2.83 x 5.12) 0,04 0,012

037M3

055M3 4 23 2457 (228) 72 x 130 (2.83 x 5.12) 0,04 0,012 1.9
075M3 4 to 16 29 3098 (288) 72 x 130 (2.83 x 5.12) 0,04 0,012 1.5

U15M3

U22M3

U30M3

U40M3

8 15 1603 (149) 72 x 130 (2.83 x 5.12) 0,04 0,012
12 16 1709 (159) 72 x 130 (2.83 x 5.12) 0,04 0,012
16 16 1709 (159) 72 x 130 (2.83 x 5.12) 0,04 0,012

4 57 4176 (388) 72 x 130 (2.83 x 5.12) 0,012 0,008
8 64 4689 (436) 72 x 130 (2.83 x 5.12) 0,012 0,008
12 69 5055 (470) 72 x 130 (2.83 x 5.12) 0,012 0,008
16 71 5201 (483) 72 x 130 (2.83 x 5.12) 0,012 0,008
4 61 4469 (415) 72 x 130 (2.83 x 5.12) 0,012 0,008
8 62 4542 (422) 72 x 130 (2.83 x 5.12) 0,012 0,008
12 63 4615 (429) 72 x 130 (2.83 x 5.12) 0,012 0,008
16 63 4615 (429) 72 x 130 (2.83 x 5.12) 0,012 0,008
4 72 3025 (281) 140 x 170 (5.51 x 6.69) 0,004 0,0036
8 74 3109 (289) 140 x 170 (5.51 x 6.69) 0,004 0,0036
12 75 3151 (293) 140 x 170 (5.51 x 6.69) 0,004 0,0036
16 75 3151 (293) 140 x 170 (5.51 x 6.69) 0,004 0,0036
4 103 4328 (402) 140 x 170 (5.51 x 6.69) 0,004 0,0036
8 to 16 110 4622 (429) 140 x 170 (5.51 x 6.69) 0,004 0,0036

Thermal
density

OAD

Concentrated heatsource
surface area

Thermal resistance Rth (1)
baseplate

R

BP

grease

R

G

External
heatsink R

(3)

3,16
2,95
2,76
2,76

0,77
0,68
0,63
0,61
0,71
0,7
0,69
0,69
0,61
0,6
0,59
0,59
0,43
0,4

Ext

(1)See definition on page 15. The table takes into account a 10% margin.
(2) K/W: kelvin per watt
(3)Concentrated heatsource
(4)These losses take into account the derating used for switching frequency.

BBV28587 02/2012 17

18 BBV28587 02/2012

ATV12P_User_manual_BBV28587_02

BBV28587 02/2012