Sanremo Opera User Manual

THE REVOLUTION

InstructionLibret o IstruzioniBookletEnglish OPERA

(Translation of originalInstructioninstructions)Booklet

Bedienungsanleitung

Livret D’Instructions

Libro De Instructiones

Cod. 81010001C-GB - Rev. C - 06/2017

Congratulazioni per aver acquistato un prodotto SANREMO: ogni nostro articolo è frutto di un’ attenta ricerca, in costante collaborazione con gli amanti del caffè di tutto il mondo. Ecco perché è per noi estremamente importante la tua opinione: grazie alla tua esperienza e collaborazione sapremo migliorare ogni giorno di più, per ottenere sempre il meglio in ogni creazione SANREMO. SANREMO, think about it.

Congratulations on purchasing your SANREMO machine: each one of our products is the result of careful research, in constant collaboration with coffee lovers from all over the world. That’s why your thoughts are important to us: your experience and collaboration makes us improve every day, and you can always get the best out of every SANREMO creation.

SANREMO, think about it.

CAP. 0	Index		OPERA

BUILDER

SANREMO coffee machines s.r.l.

Via Giacomo Bortolan, 52

31050 Vascon di Carbonera (Treviso) ITALY

Tel. [phone] - Fax. [phone] www.sanremomachines.com - E-mail: [e-mail]

SUMMARY DATA

We recommend transcribe the data in the underlying table of the machine, in order to facilitate any reports to the sales network.

Model ...................................................................................................................................................

Register ...............................................................................................................................................

Delivery date
..............................................................................................................................................................
	Made
	in
	Italy
mod.	type

Address dealer

	..............................................................................................................................................	................................................................
		Phone :	-
		Fax. :...................	- ..............................
	..............................................................................................................................................	................................................................
		Phone :	-
		Fax. :...................	- ..............................

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THE REVOLUTION

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CAP. 0	Index		OPERA

ENGLISH

Dear Sir, Dear Madam

Congratulations for choosing a SANREMO coffee machine.

Your new machine, fitted with the most innovative components, guaranteed by years of know-how and experience, is built and tested with the most advanced research and technical methods, to ensure quality, reliability and respect for the environment, allowing you to operate with maximum efficiency and functionality.

The following pages contain instructions for installation, proper operation and maintenance, as well as recommendations and warnings for a practical and safe use of the machine.

Kind regards

SANREMO srl

	INDEX OF CHAPTERS
	General warnings and regulations (page 1/1)	Ediz. 2017-06	1 EN
	Technical data, transportation and unpacking (page 2/1)	Ediz. 2017-06	2
	Safety devices (page 3/1)	Ediz. 2017-06	3
			4
	Installation and connection (page 4/1)	Ediz. 2017-06
			5
	Operation of the machine (page 5/1)	Ediz. 2017-06
			6
	Cleaning (page 6/1)	Ediz. 2017-06
	Decommissioning (page 7/1)	Ediz. 2017-06	7

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OPERA		Index	CAP. 0

EN

THE REVOLUTION

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CAP. 1 General warnings and regulations		OPERA

	GENERAL WARNINGS AND
	REGULATIONS
	INDEX
1.1	- GENERAL WARNINGS. ...................................................................................	2
1.2	- STANDARD REFERENCES.............................................................................	3
1.3	- DESCRIPTION OF SYMBOLS .........................................................................	3
1.4	- PREPARATION BY THE PURCHASER ..........................................................	4
1.5	- EMERGENCY OPERATIONS IN CASE OF FIRE.............................................	4
1.6	- RISK OF EXPLOSION .....................................................................................	4
1.7	- SOUND PRESSURE LEVEL ............................................................................	4
1.8	- VIBRATION ......................................................................................................	4

1

Chapter

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OPERA		General warnings and regulations CAP. 1

1.1 - GENERAL WARNINGS

-This manual is an integral part of the machine and must be stored carefully for future consultation.

If it is lost or further information is needed, contact the local dealership or the manufacturer.

-Before operating the machine, the operator must read this manual thoroughly and must acquire deep knowledge of technical specifications and controls.

-Before installing the machine, check that the area is suitable for the size and weight of the machine.

-The machine is not suitable for installation outdoors or in places where water jets may be used or where the temperature may drop to below 5°C.

-Do not install the machine near heat sources.

-Children must not play with the device.

-This device can be used by children older than 8 years or by people with diminished physical, sensorial or mental capacities, or without experience or required knowledge, provided they are supervised or have received instructions on safe use of the device and understanding its risks.

-Do not use the device with wet hands or bare feet.

-Do not allow unauthorised and unqualified personnel to operate, adjust or service the machine.

Furthermore, refer to this manual for all necessary operations.

-Before cleaning and/or servicing the machine and before removing any guard, ensure that the main switch is on “OFF”

(O), so that power is disconnected from the machine during the operation.

-The power supply grid of the purchaser must be fitted with an automatic breaker upstream of the machine main switch with a contact opening distance according to the disconnection specifications for overvoltage class III and AS/NZS 3000, as well as a suitable grounding system meeting all the requirements of the injury prevention standards.

-Do not use adaptors, multiple plugs and/ or extensions.

-Do not use the machine if the power cable is frayed or damaged.

-If operations are required on or near the main switch, disconnect power from the line to which the main switch is connected.

-Check that all safety devices (guards, cases, microswitches, etc.) have not been tampered with and are properly operating. Otherwise, service them.

-Do not remove safety devices.

-To avoid personal danger, only use suitable tools compliant with national safety standards.

-PAY UTMOST ATTENTION TO THE WARNING LABELS OF THE MACHINE EVERY TIME YOU OPERATE ON OR NEAR THE MACHINE.

-Furthermore, the user must replace all warning labels that are worn or unclear for any reason, requesting spare ones from the

Spare parts service.

-If the machine is malfunctioning or components are damaged, contact the local dealership or the manufacturer.

-No one must use the machine for a purpose other than the expected and documented purpose.

Use of the machine must always take place with the methods, timing and location set out

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CAP. 1 General warnings and regulations		OPERA

by good technical practice, in accordance with current regulations and complying with workplace health and safety standard as set out by current laws of the country where the machine is used.

-The manufacturer will not be held liable for any accident or damage to persons or things arising from failure to observe safety standards and instructions of this manual.

Any use other than the use described in this manual must be considered as improper use; if you believe this manual is not sufficiently clear for your needs, always contact the local dealership or the manufacturer to receive further instructions and solutions.

-THESE SAFETY STANDARDS COMPLETE OR EXCEED CURRENT LOCAL SAFETY REGULATIONS.

-IF IN DOUBT, ALWAYS REQUIRE THE

INTERVENTION OF SPECIALIZED PERSONNEL.

-ANY ELECTRICAL/ELECTRONIC OR MECHANICAL TAMPERING WITH THE MACHINE BY THE USER AND NEGLIGENT USE OF THE MACHINE WILL WAIVE ANY LIABILITY FOR THE MAN-

UFACTURER, MAKING THE USER THE

ONLY ONE RESPONSIBLE BEFORE INJURY PREVENTION AUTHORITIES.

1.2 - STANDARD REFERENCES

-The machine and its safety devices have been manufactured in compliance with the standards listed under the declaration of conformity.

1.3 - DESCRIPTION OF SYMBOLS

Many accidents are caused by insufficient knowledge and failure to apply safety rules during operation and maintenance of the machine.

In order to avoid accidents, read, understand and follow all cautions and warnings contained in this manual and those shown on the labels applied to the machine.

To identify the safety messages included in this manual the following symbols have been used:

HAZARD

This symbol is used in the safety messages of the manual, when potential danger situations exist or there is a likelihood of causing serious injury or death.

ATTENTION

This symbol is used in the safety messages of the manual, when danger may cause minor or moderate injury or damage if not attended to.

This message can be used also only for danger that may cause damage to the machine.

IMPORTANT

This symbol is used for precautions to be taken to avoid operations that may shorten the life of the machine or for important communications to the operator.

These operations must be performed by a specialised and authorised technician.

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OPERA		General warnings and regulations CAP. 1

1.4- PREPARATION BY THE PURCHASER

a) Preparation of the installation area.

-The purchaser must prepare a support floor for the machine as described in the installation chapter.

b) Electrical preparation.

-The power supply system must comply with current national regulations of the area and must be fitted with an efficient grounding system.

-Position a disconnecting omni-polar device on the power line, upstream of the machine.

•The power supply cables must be sized according to the maximum current required by the machine so that the total voltage loss under full load is less than 2%.

c)Water preparation.

•A drain fitted with a siphon and a water supply grid must be prepared to supply softened drinking water with a shuttering gate located upstream of the machine.

1.5- EMERGENCY OPERATIONS IN CASE OF FIRE

a) In case of fire, cut-out power to the machine

by shutting off the main switch.

b) Extinguish the fire with the suitable extinguishers.

HAZARD

You must not try to extinguish the fire with water when the machine is live.

1.6 - RISK OF EXPLOSION

•The machine is not suitable for use in environments at risk of explosion.

1.7 - SOUND PRESSURE LEVEL

The machine is manufactured so as to maintain the continuous equivalent weighed sound pressure level: 84 dB, uncertainty 2,5 dB.

1.8 - VIBRATION

The machine is fitted with vibration dampening rubber feet. During normal operation, it does not generate vibration that is harmful to the operator or the environment.

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CAP. 2 Technical Data - Transportation - Unpacking		OPERA
		2
	TECHNICAL DATA	Chapter
TRANSPORTATION - UNPACKING
	INDEX
2.1 - DIMENSIONS. .................................................................................................. 2
2.2 - TECHNICAL DATA............................................................................................ 2
2.3 - MACHINE DESCRIPTION ................................................................................ 3
2.4 - TRASPORTATION ............................................................................................ 3			EN
2.4.a - Shipment................................................................................................. 3
2.4.b - Lifting the package................................................................................. 3
2.4.c - Storage................................................................................................... 4
2.5 - CHECK UPON RECEIPT.................................................................................. 4
2.6 - UNPACKING .................................................................................................... 4
2.7 - IDENTIFICATION OF COMPONENTS.............................................................. 5
2.8 - IDENTIFICATION OF THE MACHINE ............................................................. 5
2.8.a - Positioning of the plate........................................................................... 5
2.8.b - Identification plate................................................................................... 5
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OPERA Technical Data - Transportation - Unpacking CAP. 2

	2.1 - DIMENSIONS
	C
	B	A
		2 UNITS	3 UNITS
	A	745 mm	1040 mm
	B	654 mm	654 mm
EN	C	440 mm	440 mm

2.2 - TECHNICAL DATA

Units		2 UNITS		3 UNITS
Boiler capacity	litres		8
Pre-heating boiler capacity	litres		2.8
Independent unit capacity	litres		0.5
Power supply voltage	V	220-240 1N~
		380-415 3N~
Boiler heating element absorbed power (230V)	kW		3.85
Coffee heating element absorbed power (230V)	kW		1.65
Independent unit heating element absorbed power	kW		0.96
Cup heating plate heating element absorbed	kW		0.25
power
Total absorbed power	kW	3,5 - 5,7 - 6,5 - 7,7		3,5 - 5,7 - 6,5 - 7,7
				- 8,75
Boiler operating pressure	Bar	0,8 ÷ 1,5 / 0,08 ÷ 0,15
	(MPa)
Mains water pressure	Bar	6 (0,6)
	(MPa)
Coffee adjustment pressure	Bar	8-12 (0.8-1.2)
	(MPa)
Operating temperature	°C	5 ÷ 35

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CAP. 2 Technical Data - Transportation - Unpacking OPERA

2.3 - MACHINE DESCRIPTION

-Professional espresso coffee machine with 2 or 3 units.

-New multiboiler system with PID control.

-(CDS) Controlo Delivery System: this allows perfectly balanced brewing for any type of coffee.

-Automatic water loading in the boiler.

The machine is manufactured to prepare espresso coffee and hot drinks.

Coffee, hot water or steam are dispensed by means of the units and the controls located in the front of the machine. A cup heating plate is located on top of the machine.

The machine comprises a frame onto which all components are fastened, closed by panels fastened by screws.

2.4 - TRASPORTATION----------------------------------------------------------------------------------

2.4.a - Shipment

The machine is shipped in a wooden crate with inner protection inserts.

The type of shipment (plane, truck, railway, etc.) is agreed between the supplier and the purchaser when the contract is signed.

ATTENTION The package containing the machine must be transported covered from the weather

and no other crate or other material must be placed on top of it. EN The package must always be transported in vertical position, must not be upturned,

set on one side and it must not receive shocks.

	2.4.b - Lifting the package (Fig. 1)
		Fig. 1
	The package must be handled with utmost care. Use
	suitable lifting equipment to lift and position the pack-
	age, chosen according to its weight.
	The crate must be lifted by means of a forklift, inserting
	the forks into the relevant slots (1) of the pallet.
	HAZARD
	Lifting and handling operations must be
	performed by a specialised and author-
	ised technician trained to use the relevant
	equipment.	1
	The manufacturer will not be held liable
	for any accident or damage to persons or
	things arising from failure to observe cur-
	rent safety standards pertaining to lifting
	and handling materials.

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OPERA Technical Data - Transportation - Unpacking CAP. 2

2.4.c - Storage

IMPORTANT

The crate containing the machine must be stored covered from the weather and no other crate, box or other material must be placed on top of it.

2.5 - CHECK UPON RECEIPT

When the shipment is received, check that the package is in good conditions and not visibly damaged.

If all is ok, remove the package as described in point 2.6 (unless different instructions have been provided by the manufacturer).

Check that the package contains the instructions manual and all components listed in the bill of transport. If damage or faults are found:

a- Immediately inform the carrier and your agent, both by phone and in writing with notice of receipt; b- Inform the manufacturer.

2.6 - UNPACKING (Fig. 2)------------------------------------------------------------------------------

	IMPORTANT	Fig. 2
	In order to prevent risks of contamination,
	we recommend unpacking the equipment
	only when it is time to install it.
EN	To remove the machine from the package, proceed
	as follows:
	• Remove the upper cover (1).	1
	• Remove the side walls (2).
	• Remove the internal protection inserts (3).
	• Check that all is in good conditions.
	• Remove the plastic bag (4).
	• Pull out accessories, instruction manuals, etc.	2
	• Check that the shipment is compliant.
	HAZARD
	The packaging elements (plastic bags,
	carton, nails, etc.) MUST not be left within
	reach of children, since they are potential	3
	hazard sources; therefore they must be
	collected and sent to the proper recycling
	centres.	4
	IMPORTANT
	Anycommunicationrelatingtoanydamage
	or fault or non-conformity must be timely
	and must be sent within 8 days from receipt
	of the machine. Otherwise the goods are
	deemed to have been accepted.	3

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CAP. 2 Technical Data - Transportation - Unpacking OPERA

2.7 - IDENTIFICATION OF COMPONENTS (Fig. 3)
		Made	17	7	11	Fig. 3
A		in	C			13
		Italy				12
F	mod.	type	E
			10
			D
B	H					8
		G				9

		5			6
					15
					14
		4			16
			1		3
				2
					EN
	1.	Coffee machine	9.	Single filter holder
	2.	Instruction manual	10.	Double filter (4/6 pieces)
	3.	Declaration of conformity	11.	Single filter
	4.	Drain pipe L= 2 m	12.	Impurity filter
	5.	Intake pipe L= 2 m	13.	Blind filter
	6.	Softener intake pipe 0.5 m	14.	Power supply cable
	7.	Presser	15.	Strap
	8.	Double filter holder (2/3 pieces)	16.	Tablet

2.8 - IDENTIFICATION OF THE MACHINE

-The machine is identified by the serial number.

-The serial number must be provided to the Dealer if maintenance or spare parts requests are made.

2.8.a - Positioning of the plate

IMPORTANT:

The machine plate is the only legal means of identification, therefore it must be kept in good conditions, it must not be removed and/or its data must not be altered. The customer is liable for any tampering.

2.8.b - Identification plate

The identification plate bears the following data:

A= Model.

B= Serial number.

C= Year of manufacture.

D= Power supply voltage

E= Frequency

F= Power

G= Pump pressure

H= Mains pressure

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EN

THE REVOLUTION

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CAP. 3		Safety devices		OPERA
				3
3.5	- SAFETY DEVICES ...........................................................................................		2	Chapter
	SAFETY DEVICES
	INDEX
3.1	- EXPECTED USE. .............................................................................................		2
3.2	-IMPROPER USE................................................................................................		2
3.3	- DECLARATION FOR MATERIALS COMING INTO CONTACT WITH FOOD. 2
3.4	- SAFETY LABELS ............................................................................................		2		EN
	3.5.a -Mechanical safety devices.......................................................................		3
	3.5.b - Electrical/electronic safety devices.........................................................		3
3.6	- OPERATOR AREAS.........................................................................................		3
3.7	- AREAS WITH RESIDUAL RISK ......................................................................		3
3.8	- DANGEROUS AREAS .....................................................................................		3

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OPERA		Safety devices	CAP. 3

3.1 - EXPECTED USE

IMPORTANT

The coffee machine is manufactured and designed only to dispense espresso coffee and to prepare hot drinks (tea, cappuccino, etc.) by means of hot water or steam.

Use of the coffee machine is reserved to professional operators with adequate knowledge of the hygiene and safety standards.

The machine includes an area to pre-heat the cups.

It must be used only for this purpose; any other use is to be considered improper and dangerous.

HAZARD

The manufacturer will not be held liable for any damage to persons or things due to improper use of the machine.

EN 3.2 - IMPROPER USE

The coffee machine is designed and manufactured only for food preparation purposes, therefore the following is prohibited:

-use of the machine by non-professional operators;

-using fluids other than softened drinking water with maximum hardness of 3/5 French degrees (60/85 ppn);

-heating liquids or other substances that are not for consumption;

-pouring ground material other than coffee in the filter holders;

-positioning objects other than cups and mugs on the cup heating plate;

-placing containers with fluids on the cup heating plate;

-covering vents with cloths or other materials;

-covering the cup heating plate with cloths;

-touching the dispensing areas with your hands;

-using the machine if it is very wet.

IMPORTANT

This paragraph lists some improper uses that can be reasonably expected, but in any case the machine must be used observing the instructions under the “Expected use” paragraph.

3.3- DECLARATION FOR MATERIALS COMING INTO CONTACT

WITH FOOD

The manufacturer SANREMO s.r.l. hereby declares that materials used in its products are compliant with EC regulation no. 1935/2004.

3.4 - SAFETY LABELS

Warning labels with descriptive symbols are present on all areas that are dangerous for the operator or technician.

HAZARD

Labels showing safety instructions are applied on the machine; these must be followed carefully by anyone operating on the machine. Failure to comply with the instructions on the label waives any liability of the manufacturer for damage or injury to persons or property that could arise.

Danger: voltage on

•Label placed on all live areas. Do not perform operations when the voltage is on.

Danger of burning

CAUTION

HOT

•Label placed on the top part of the cup heating plate and on the dispensing units; operate with care due to the danger of burning.

3.5 - SAFETY DEVICES

There are two types of safety systems designed and fitted to the coffee machine:

Mechanical safety devices Electrical/electronic safety devices.

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CAP. 3	Safety devices		OPERA

3.5.a - Mechanical safety devices (Fig. 1)

The mechanical safety devices are as follows:

-panel (1) enclosing all electrical/electronic components and the boiler, fully closed by screws;

-working surface (2) fitted with grille and tray to collect fluids;

-controls (3) located on the top part of the machine, above the dispensing areas (4);

-relief valve on the boiler;

-check valve on the water line.

3.5.b - Electrical/electronic safety devices

The electrical/electronic safety devices are as follows:

-thermal breakers on motors;

-safety thermostats to monitor overheating;

3.6 - OPERATOR AREAS (Fig. 2)

The machine is operated by only one operator, who stands in front of the machine to prepare coffee and other hot drinks with ease.

3.7 - AREAS WITH RESIDUAL RISK (Fig. 3)

Residual risk areas are areas that cannot be protected due to the specific type of operation they are used for; on the coffee machine, these areas are as follows:

•the area (1) of the units when dispensing coffee;

•the steam tap (2) when heating drinks;

•the hot water dispensing area (3);

•the top part of the dispensing area (4); this hazard is indicated by the relevant label.

Risk of burning is present in all three areas.

3.8 - DANGEROUS AREAS

HAZARD Dangerous areas are all areas inside the machine, under the safety guards, where the technician can operate when servicing the machine.

These areas are accessible only by the technician.

Fig. 1

3

1

4

2

Fig. 2

EN

Fig. 3
	3
	2
	1
2	4

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OPERA		Safety devices	CAP. 3

EN

THE REVOLUTION

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CAP. 4		Installation and connection		OPERA
				4
	4.4.c - Filling (for the version with external pump).............................................		5	Chapter
	INSTALLATION AND
	CONNECTION
	(Chapter for the technical installer)
		INDEX
4.1	- LIFTING THE MACHINE. .................................................................................		2
4.2	- MACHINE POSITIONING..................................................................................		3
4.3	- TRAY ASSEMBLY ............................................................................................		4
4.4	- CONNECTIONS ...............................................................................................		4
	4.4.a - Water connection....................................................................................		4		EN
	4.4.b - Intake (Standard Version)		5
4.5	- ELECTRIC CONNECTION................................................................................		7
	4.5.a - Equipotential connection.........................................................................		8
4.6	- COMMISSIONING ............................................................................................		9
	4.6.a - First start-up............................................................................................		9
	4.6.b - Adjustment of the grinder/dosing machine...........................................		11
4.7	-COFFEE DISPENSING TESTS .......................................................................		11
4.8	- FINAL DELIVERY ...........................................................................................		11
4.9	- ADJUSTING THE FUNCTIONS .....................................................................		11

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