SANDPIPER S30 User Manual

SERVICE & OPERATING MANUAL

Original Instructions

Certied Quality

Quality System

ISO 9001 Certied

Environmental Management System

ISO 14001 Certied

1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: AIR END5: WET END6: OPTIONAL7: WARRANTY

Model S30

Metallic
Design Level 1

Warren Rupp, Inc.

A Unit of IDEX Corporation

800 N. Main St.,

Manseld, Ohio 44902 USA

Telephone [phone]

Fax [phone]

SANDPIPERPUMP.COM

© Copyright 2014 Warren Rupp, Inc.

All rights reserved

sa nd pi pe rp um p. co m

Safety Information

IMPORTANT

Read the safety warnings and instructions in this manual
before pump installation and start-up. Failure to comply with
the recommendations stated in this manual could damage the
pump and void factory warranty.

When the pump is used for materials that tend to settle out

or solidify, the pump should be ushed after each use to

prevent damage. In freezing temperatures the pump should be
completely drained between uses.

CAUTION

Before pump operation, inspect all fasteners for loosening

caused by gasket creep. Retighten loose fasteners to prevent
leakage. Follow recommended torques stated in this manual.

Nonmetallic pumps and plastic components are not UV
stabilized. Ultraviolet radiation can damage these parts and
negatively affect material properties. Do not expose to UV light
for extended periods of time.

WARNING
Pump not designed, tested or certied to be powered by
compressed natural gas. Powering the pump with natural
gas will void the warranty.

WARNING

When used for toxic or aggressive uids, the pump should
always be ushed clean prior to disassembly.

Before maintenance or repair, shut off the compressed air line,
bleed the pressure, and disconnect the air line from the pump.

Be certain that approved eye protection and protective clothing
are worn at all times. Failure to follow these recommendations
may result in serious injury or death.

Airborne particles and loud noise hazards. Wear eye and ear
protection.

In the event of diaphragm rupture, pumped material may enter
the air end of the pump, and be discharged into the atmosphere.
If pumping a product that is hazardous or toxic, the air exhaust

must be piped to an appropriate area for safe containment.

Take action to prevent static sparking. Fire or explosion can

result, especially when handling ammable liquids. The pump,
piping, valves, containers and other miscellaneous equipment

must be properly grounded.

This pump is pressurized internally with air pressure during
operation. Make certain that all fasteners are in good condition
and are reinstalled properly during reassembly.

kg

Use safe practices when lifting

Grounding the Pump

To be fully groundable, the pumps must be ATEX Compliant. Refer to the nomenclature page for ordering information.

Optional 8 foot long (244 centimeters) Ground Strap is available for easy ground connection.

To reduce the risk of static electrical sparking, this pump must be grounded. Check the local
electrical code for detailed grounding instruction and the type of equipment required.

Refer to nomenclature page for ordering information.

WARNING

Take action to prevent static sparking.

Fire or explosion can result, especially
when handling ammable liquids. The
pump, piping, valves, containers or

other miscellaneous equipment must
be grounded.

Model S30 Metallic

sa n d pip er pu mp .c om

s30mdl1sm-rev0614

Table of Contents

SECTION 1: PUMP SPECIFICATIONS ................1

• Explanation of Nomenclature

• Performance

• Materials

• Dimensional Drawings

SECTION 2: INSTALLATION & OPERATION ......5

• Principle of Pump Operation

• Recommended Installation Guide

• Troubleshooting Guide

SECTION 3: EXPLODED VIEW ...........................8

• Composite Repair Parts Drawing

• Composite Repair Parts List

• Material Codes

1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: AIR END5: WET END6: OPTIONAL7: WARRANTY

SECTION 4: AIR END .......................................11

• Air Distribution Valve Assembly

• Air Valve with Stroke Indicator Assembly

• Pilot Valve Assembly

• Intermediate Assembly

SECTION 5: WET END .....................................17

• Diaphragm Drawings

• Diaphragm Servicing

SECTION 6: OPTIONAL CONFIGURATIONS ....19

• Solenoid Shifted Air Valve

SECTION 7: WARRANTY & CERTIFICATES ....20

• Warranty

• CE Declaration of Conformity - Machinery

• ATEX Declaration of Conformity

• ATEX Summary of Markings

sa n d pip er pu mp .c om

s30mdl1sm-rev0614

Model S30 Metallic

Explanation of Pump Nomenclature

II 2GD T5

II 2G Ex ia c IIC T5
II 2D c iaD 20 IP67 T100˚C

II 2G EEx m c T5
II 2D c IP65 T100°C

Your Model #:

S

__ ____ __ __ __ __ __ __ __ __ __ ____

(ll in from pump
nameplate)

1: PUMP SPECS

Pump Pump Check Design Wetted Diaphragm/
Brand Size Valve Level Material

Model #:

S XX X X X X X X X X X XX

Pump Brand

S SANDPIPER

®

Pump Size

30 3"

Check Valve Type

B Ball

Design Level

1 Design Level

Wetted Material

A Aluminum
I Cast Iron
S Stainless Steel
H Alloy C
X Unpainted Aluminum

Diaphragm/Check Valve Materials

1 Santoprene/Santoprene
2 PTFE-Santoprene/PTFE
B Nitrile/Nitrile
C FKM/PTFE
E EPDM/EPDM
I EPDM/Santoprene
G PTFE-Neoprene/PTFE
M Santoprene/PTFE
N Neoprene/Neoprene

Check Valve Seat

A Aluminum
B Nitrile
C CarbonSteel
E EPDM
N Neoprene
S Stainless Steel
T PTFE
V FKM
W UHMW Polyethylene

Non-Wetted Material Options

A Painted Aluminum
I Cast Iron
J Painted Aluminum w/PTFE

Coated Hardware
S Stainless Steel with
Stainless Steel Hardware
Y Painted Aluminum with
Stainless Steel Hardware
Z Cast Iron with
Stainless Steel Hardware

Porting Options

A 150# Raised Face 3" ANSI Flange
(Integral Manifold)

D 80 DIN Flange (Integral Manifold)
N NPT Threads
B BSP (Tapered) Threads

Pump Style

S Standard

Pump Options

0 None
1 SoundDampeningMufer
2 MeshMufer
3 High temperature Air Valve

 w/IntegralMufer

4 High temperature Air Valve

 w/SoundDampeningMufer

5 High temperature Air Valve

 w/MeshMufer

6 MetalMufer
7

Check Valve

Metal Muferw/GroundingCable

Check Valve Non-Wetted

Seat Material Options Style Options Options

Porting Pump Pump Kit

Kit Options

00. None
P0. 10.30VDC Pulse Output Kit
P1. Intrinsically-Safe 5.30VDC,

110/120VAC 220/240 VAC
Pulse Output Kit
P2. 110/120 or 220/240VAC
Pulse Output Kit

E0. Solenoid Kit with 24VDC Coil
E1. Solenoid Kit with 24VDC

Explosion-Proof Coil

E2. Solenoid Kit with 24VAC/12VDC Coil
E3. Solenoid Kit with 12VDC

Explosion-Proof Coil

E4. Solenoid Kit with 110VAC Coil
E5. Solenoid Kit with 110VAC

Explosion-Proof Coil

E6. Solenoid Kit with 220VAC Coil
E7. Solenoid Kit with 220VAC

Explosion-Proof Coil
E8. Solenoid Kit with 110VAC, 50 Hz
Explosion-Proof Coil
E9. Solenoid Kit with 230VAC, 50 Hz
Explosion-Proof Coil

S P. Stroke Indicator Pins

A1. Solenoid Kit with 12 VDC

ATEX Compliant Coil
A2. Solenoid Kit with 24 VDC
ATEX Compliant Coil
A3. Solenoid Kit with 110/120 VAC
50/60 Hz ATEX Compliant Coil
A4. Solenoid Kit with 220/240 VAC
50/60 Hz ATEX Compliant Coil

Your Serial #: (ll in from pump nameplate) _____________________________________

ATEX Detail

(1)

II1GcT5
II3/1GcT5

II 1D c T100°C
I M1 c
I M2 c

II2GcT5
II3/2GcT5

II 2D c T100°C

(2)

II2GExiacIICT5
II3/2GExiacIICT5

II 2D Ex c ia 20 IP67 T100°C

Note: Pumps ordered with the options listed in (1) to the left are
ATEX compliant when ordered with kit option P1.

1 • Model S30 Metallic

Models equipped with Wetted Options I, S or H,
Non-Wetted Options I, S or Z, Pump Options 6 or
7, and Kit Option 0.
Note: See ATEX Explanation of

EC-Type Certicate

Models equipped with Wetted Options A, I, S, or H,
Non-Wetted Options A, I, S, Y, or Z, Pump Options
6 or 7, and Kit Option 0.
Note: See ATEX Explanation of Type

Examination Certicate

(3)

(4)

II2GEExmcIIT5
II3/22GEExmcIIT5

II 2D c IP65 T100°C

Note: Pumps ordered with the options listed in (1) to the left are ATEX
compliant when ordered with kit option A1, A2, A3 or A4. Compressed
Air Temperature Range: Maximum Ambient Temperature to plus 50°C.

*Note: See page 19 for Special Conditions For Safe Use.

IEC EEX m T4

Note: Pump models equipped with these explosion-proof solenoid kit options

E1, E3, E5, E7, E8 or E9, are certied and approved by the above agencies.

They are NOT ATEX compliant.

sa n d pip er pu mp .c om

s30mdl1sm-rev0614

Performance

S30 METALLIC

SUCTION/DISCHARGE PORT SIZE

• 3" NPT or 3" BSP Tapered

• 3" ANSI Flange or 3" DIN Flange

CAPACITY

• 0 to 235 gallons per minute
(0 to 889 liters per minute)

AIR DISTRIBUTION VALVE

• No-lube, no-stall design

SOLIDS-HANDLING

• Up to .38 in. (9.65mm)

HEADS UP TO

• 125 psi or 289 ft. of water
(8.6 Kg/cm

DISPLACEMENT/STROKE

• .94 Gallon / 3.56 liter

MAXIMUM OPERATING PRESSURE

• 125 psi (8.6 bar)

SHIPPING WEIGHT

• Aluminum 116 lbs. (53kg)

• Cast Iron 215 lbs. (98kg)

• Stainless Steel 194 lbs. (87kg)

2

or 86 meters)

BAR

7

100

6

5

4

HEAD

3

2

1

0

Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions.

20(34)

PSI

40(68)

100 PSI (6.8 Bar)

80

80 PSI (5.44 Bar)

60

60 PSI (4.08 Bar)

40

40 PSI (2.72 Bar)

20

20 PSI (1.36 Bar) Air Inlet Pressure

0

0 20 40 60 80

The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.

60(102)

80(136)

100(170)

MODEL S30 Metallic Performance Curve

120(204)

140(238)

100 120 140 160 180 200

220

U.S. Gallons per minute

5004003002001000

600

700

Liters per minute

CAPACITY

240

900800

FEET

30
25
20
15
10

5

1: PUMP SPECS

NPSHR

METERS

9.1

7.6
6

4.5
3

1.5

Materials

Material Prole:

CAUTION! Operating temperature limitations are as follows:

Conductive Acetal: Tough, impact resistant, ductile. Good
abrasion resistance and low friction surface. Generally inert, with
good chemical resistance except for strong acids and oxidizing
agents.

EPDM: Shows very good water and chemical resistance. Has
poor resistance to oils and solvents, but is fair in ketones and
alcohols.

FKM: (Fluorocarbon) Shows good resistance to a wide range
of oils and solvents; especially all aliphatic, aromatic and
halogenated hydrocarbons, acids, animal and vegetable oils.
Hot water or hot aqueous solutions (over 70°F(21°C)) will
attack FKM.

Hytrel®: Good on acids, bases, amines and glycols at room
temperatures only.

Neoprene: All purpose. Resistance to vegetable oils. Generally
not affected by moderate chemicals, fats, greases and many
oils and solvents. Generally attacked by strong oxidizing acids,
ketones, esters and nitro hydrocarbons and chlorinated aromatic
hydrocarbons.

Nitrile: General purpose, oil-resistant. Shows good solvent, oil,

water and hydraulic uid resistance. Should not be used with

highly polar solvents like acetone and MEK, ozone, chlorinated
hydrocarbons and nitro hydrocarbons.

Nylon: 6/6 High strength and toughness over a wide
temperature range. Moderate to good resistance to fuels, oils
and chemicals.

Ambient temperature range: -20°C to +40°C
Process temperature range: -20°C to +80°C for models rated as category 1 equipment

-20°C to +100°C for models rated as category 2 equipment
In addition, the ambient temperature range and the process temperature range do not exceed the operating temperature range of the applied non-metallic parts as listed in the manuals of the pumps.

Operating

Temperatures:

Max. Min.

190°F

88°C

280°F

138°C

350°F
177°C

220°F
104°C

200°F

93°C

190°F

88°C

180°F

82°C

-20°F

-29°C

-40°F

-40°C

-40°F

-40°C

-20°F

-29°C

-10°F

-23°C

-10°F

-23°C

32°F

0°C

Polypropylene: A thermoplastic polymer. Moderate tensile

and ex strength. Resists stong acids and alkali. Attacked by

chlorine, fuming nitric acid and other strong oxidizing agents.

PVDF: (Polyvinylidene Fluoride) A durable uoroplastic with

excellent chemical resistance. Excellent for UV applications.
High tensile strength and impact resistance.

Santoprene®: Injection molded thermoplastic elastomer with

no fabric layer. Long mechanical ex life. Excellent abrasion

resistance.

UHMW PE: A thermoplastic that is highly resistant to a broad
range of chemicals. Exhibits outstanding abrasion and impact
resistance, along with environmental stress-cracking resistance.

Urethane: Shows good resistance to abrasives. Has poor
resistance to most solvents and oils.

Virgin PTFE: (PFA/TFE) Chemically inert, virtually impervious.
Very few chemicals are known to chemically react with PTFE;

molten alkali metals, turbulent liquid or gaseous uorine and
a few uoro-chemicals such as chlorine triuoride or oxygen
diuoride which readily liberate free uorine at elevated

temperatures.

Maximum and Minimum Temperatures are the limits for which these materials can be operated.
Temperatures coupled with pressure affect the longevity of diaphragm pump components.
Maximum life should not be expected at the extreme limits of the temperature ranges.

Metals:

Alloy C: Equal to ASTM494 CW-12M-1 specication for nickel and nickel alloy.

Stainless Steel: Equal to or exceeding ASTM specication A743 CF-8M for corrosion

resistant iron chromium, iron chromium nickel and nickel based alloy castings for
general applications. Commonly referred to as 316 Stainless Steel in the pump industry.

Forspecicapplications,alwaysconsulttheChemicalResistanceChart.

180°F

82°C

250°F
121°C

275°F
135°C

180°F

82°C

150°F

66°C

220°F
104°C

32°F

0°C

0°F

-18°C

-40°F

-40°C

-35°F

-37°C

32°F

0°C

-35°F

-37°C

sa n d pip er pu mp .c om

s30mdl1sm-rev0614

Model S30 Metallic • 2

Dimensional Drawings

S30 Metallic, Flanged Ports

Dimensional Tolerance:±1/8" Dimensional Tolerance:± 3mm

1: PUMP SPECS

FRONT VIEW

1” NPT EXHAUST PORT
FOR OPTIONAL PIPING EXHAUST
AIR IN SUBMERGED APPLICATIONS

CENTER OF GRAVITY

3” RF ANSI STYLE (#150) FLANGE

3/4 4 HOLES EQUALLY SPACED

DIN FLANGE CONFIGURATION

19MM 8 HOLES EQUALLY SPACED

SUCTION PORT

ON A 6 BOLT CIRCLE

80 DIN (10 BAR) FLANGE

ON A 160MM BOLT CIRCLE

SOUND DAMPENING MUFFLER

DIMENSION

STANDARD PUMP

PULSE OUTPUT

METAL MUFFLER

MESH MUFFLER

SUCTION PORT
3” RF ANSI STYLE (#150) FLANGE
3/4 4 HOLES EQUALLY SPACED
ON A 6 BOLT CIRCLE

DIN FLANGE CONFIGURATION
80 DIN (10 BAR) FLANGE
19MM 8 HOLES EQUALLY SPACED
ON A 160MM BOLT CIRCLE

SIDE VIEW

A

15 3/4 / (400MM)

16 1/32 / (407MM)

16 3/4 / (429MM)

17 3/16 / (441MM)

17 3/16 / (441MM)

BOTTOM VIEW

AIR INLET
3/4” NPT

PUMP WEIGHT: 273 lbs

3 • Model S30 Metallic

sa n d pip er pu mp .c om

s30mdl1sm-rev0614

D

E

A

B

C

STANDARD

INTEGRAL MUFFLER

1" NPT EXHAUST PORT

FOR OPTIONAL MUFFLER

STYLES OR PIPING EXHAUST

AIR IN SUBMERGED

APPLICATIONS.

SUCTION PORT

3" NPT TAP

DISCHARGE PORT
3" NPT TAP

AIR INLET
3/4” NPT

BOTH SUCTION AND
DISCHARGE PORTS ARE
AVAILABLE WITH
3" BSP TAPERED THREADS

BOTTOM VIEW

FRONT VIEW

SIDE VIEW

E

D

C

B

A

STANDARD

INTEGRAL MUFFLER

3" NPT EXHAUST PORT

FOR OPTIONAL MUFFLER

STYLES OR PIPING EXHAUST

AIR IN SUBMERGED

APPLICATIONS.

SUCTION PORT

3" NPT TAP

DISCHARGE PORT
3" NPT TAP

AIR INLET
3/4” NPT

BOTH SUCTION AND
DISCHARGE PORTS ARE
AVAILABLE WITH
3" BSP TAPERED THREADS

BOTTOM VIEW

FRONT VIEW

SIDE VIEW

Dimensional Drawings

S30 Metallic, Threaded Ports

Dimensions in Inches. Dimensional Tolerance:±1/8"

1: PUMP SPECS

S30 Metallic, Threaded Ports

Dimensions in Millimeters. Dimensional Tolerance:± 3mm

DIMENSION

IntegralMufer

Pulse Output Kit
Aluminum
Stainless Steel

MeshMufer
SoundDampeningMufer

MetalMufer

A

15 3/4

15 3/4

17 3/16

17 3/16

16 3/4

C

B

2 11/32 17 9/64 32 1/16

29 31/32

D E

30 3/16 2 9/16 17 23/64 32 9/32

sa n d pip er pu mp .c om

s30mdl1sm-rev0614

DIMENSION

IntegralMufer

Pulse Output Kit
Aluminum
Stainless Steel

MeshMufer
SoundDampeningMufer

MetalMufer

A

400

400

437

437

425

C

B

761

D E

60 435 815

767 66 441 821

Model S30 Metallic • 4

Principle of Pump Operation

SAFE AIR
EXHAUST
DISPOSAL
AREA

MUFFLER

Air-Operated Double Diaphragm (AODD) pumps are powered
by compressed air or nitrogen.

2: INSTAL & OP

Discharge

Stroke

Air Line

Discharged

Fluid

Suction

Stroke

The main directional (air) control valve
compressed air to an air chamber, exerting uniform pressure
over the inner surface of the diaphragm
the exhausting air
is directed through the air valve assembly(s) to an exhaust
port

.

④

As inner chamber pressure
pressure
together creating discharge on one side and suction on the
opposite side. The discharged and primed liquid’s directions

are controlled by the check valves (ball or ap)

The pump primes as a result of the suction stroke. The
suction stroke lowers the chamber pressure
the chamber volume. This results in a pressure differential
necessary for atmospheric pressure
through the suction piping and across the suction side check

valve and into the outer uid chamber

Suction (side) stroking also initiates the reciprocating
(shifting, stroking or cycling) action of the pump. The suction
diaphragm’s movement is mechanically pulled through its
stroke. The diaphragm’s inner plate makes contact with an
actuator plunger aligned to shift the pilot signaling valve.
Once actuated, the pilot valve sends a pressure signal to the
opposite end of the main directional air valve, redirecting the
compressed air to the opposite inner chamber.

(P2), the rod

from behind the opposite diaphragm

③

(P1) exceeds liquid chamber

connected diaphragms shift

⑤

distributes

①

. At the same time,

②

orientation.

⑥

(P3) increasing

(P4) to push the uid

.

⑦

5 • Model S30 Metallic

Primed

Fluid

SUBMERGED ILLUSTRATION

MUFFLER

LIQUID
LEVEL

SUCTION

LINE

Pump can be submerged if the pump materials of construction
are compatible with the liquid being pumped. The air exhaust
must be piped above the liquid level. When the pumped product

source is at a higher level than the pump (ooded suction

condition), pipe the exhaust higher than the product source to
prevent siphoning spills.

sa n d pip er pu mp .c om

s30mdl1sm-rev0614

1" DIAMETER AIR
EXHAUST PIPING