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S10
User Manual
30 pgs2.87 Mb0

SANDPIPER S10 User Manual

SERVICE & OPERATING MANUAL
Model S10 Non-Metallic Design Level 1
Table of Contents
Performance Curve ..................................................................................................3
Dimensions: S10 Non-Metallic .................................................................................4
Metric Dimensions: S10 Non-Metallic.......................................................................5
Installation and Start-up............................................................................................6
Air Supply .................................................................................................................6
Air Inlet and Priming .................................................................................................6
Between Uses ..........................................................................................................6
Installation Guide ......................................................................................................7
Important Safety Information ....................................................................................9
Material Codes .......................................................................................................10
Composite Repair Parts Drawing ...........................................................................12
Air Valve Assembly Servicing .................................................................................15
Air Valve with Stroke Indicator Drawing and Parts List ........................................... 16
Air Valve with Stroke Indicator Servicing ............................................................... 17
Pilot Valve Servicing, Assembly Drawing and Parts List .......................................18
Solenoid Shifted Air Distribution Valve Option ........................................................20
Intermediate Assembly Drawing .............................................................................21
Diaphragm Service Drawing, Non-Overlay.............................................................23
Diaphragm Servicing, Overlay Diaphragm Servicing ............................................24
Converting the Pump for Piping the Exhaust Air ....................................................25
Exhaust Conversion Drawing .................................................................................25
Converted Exhaust Illustration................................................................................25
Pulse Output Kit Drawing, Option ...........................................................................26
s10nmdl1sm-rev0614
Warren Rupp, Inc. • A Unit of IDEX Corporation • 800 N. Main St., Manseld, Ohio 44902 USA
Telephone (419) 524-8388 • Fax (419) 522-7867 • warrenrupp.com
©Copyright 2014 IDEX AODD, Inc. All rights reserved.
Quality System
ISO 9001 Certied
Environmental
Management System
ISO 14001 Certied
S10 Non-Metallic
Ball Valve
Design Level 1
Air Operated Double Diaphragm Pump
ENGINEERING, PERFORMANCE & CONSTRUCTION DATA
INTAKE/DISCHARGE PIPE SIZE
1" ANSI Flange
CAPACITY
0 to 23 US gallons per minute
(0 to 87 liters per minute)
AIR VALVE
No-lube, no-stall
design
SOLIDS-HANDLING
Up to .15 in. (4mm)
HEADS UP TO
100 psi or 231 ft. of water
(7 bar or 70 meters)
DISPLACEMENT/STROKE
.026 US gallon / .098 liter
CAUTION! Operating temperature limitations are as follows:
Operating Temperatures
Materials Maximum* Minimum* Optimum**
Santoprene
life. Excellent abrasion resistance. 135°C -40°C 10°C to 100°C
PTFE Chemically inert, virtually impervious. Very few chemicals are known to react chemically with Teon: molten alkali metals, turbulent liquid or gaseous uorine and a few uoro-chemicals such as 220°F -35°F 50°F to 212°F chlorine triuoride or oxygen diuoride which readily liberate free uorine at elevated temperatures. 104°C -37°C 10°C to 100°C
PVDF 250°F 0°F 121°C -18°C
Polypropylene 180°F 32°F 82°C 0°C
Polyurethane
Nylon
FKM (Fluorocarbon): Shows good resistance to a wide range of oils and solvents; especially all aliphatic,
aromatic and halogenated hydrocarbons, acids, animal and vegetable oils. Hot water or hot aqueous solutions (over 70°F) will attack FKM.
For specic applications, always consult “Chemical Resistance Chart” Technical Bulletin
CAUTION: Nonmetallic pumps and plastic components are not UV stabilized. Ultraviolet radiation can damage these parts and negatively affect material properties. Do not expose to UV light for extended periods of time.
SANDPIPER® pumps are designed to be powered only by compressed air.
s10nmdl1sm-rev0614 Models S10 Non-Metallic Page 1
®
Injection molded thermoplastic elastomer with no fabric layer. Long mechanical ex 275°F -40°F 50° to 212°F
210°F
99°C
180°F
82°C
350°F 177°C
-40°F
-40°C
32°F
0°C
-40°F
-40°C
*Denite reduction in service life. **Minimal reduction in service life at ends of range.
-40°F to 210°F
-40°C to 99°C
S10 Non-Metallic · Design Level 1· Ball Valve
Pump
Pump
Type
Brand
Size
Check
Valve
Type
S10B1P1PPAS000. S 10
S10B1P2PPAS000.
S10B1K1KPAS000. S10B1K2KPAS000. S
S10B1N1NPAS000. S10B1N2NPAS000.
Pump Brand
S= SandPIPER
Pump Size
10= 1"
Check Valve Type
B= Ball
Design Level
1= Design Level 1
Wetted Material
K= PVDF N= Nylon P= Polypropylene
Diaphragm/Check Valve Materials
1= Santoprene/Santoprene 2= Virgin PTFE-Santoprene Backup/Virgin PTFE 7= Santoprene/Nitrile 8= Virgin PTFE-Santoprene Backup/FKM Z= One-Piece Bonded/PTFE
®
S 10 B 1 P 2 P P S
10
10
S 10 B 1 N S 10
Design
Level
B
B
B
B 1
Wetted
Material
1
1 K 1
P 1 P
K 2 K P A S 0 00. 23 (10)
Diaphragm/
Check Valve
Options
1 K
1
N 2 N
Check Valve Seat
K= PVDF N= Nylon P= Polypropylene
Non-Wetted Material Options
P= Polypropylene I= Polypropylene with PTFE Hardware
Porting Options
A= ANSI Flange
Pump Style
S= Standard
Pump Options 0= None
1= Sound Dampening Mufer 2= Mesh Mufer 6= Metal Mufer
Check
Valve
Seat
Non-Wetted
Material Options
P A
P
N P
P A S
Kit Options
00.= None P0.= 10-30VDC Pulse Output Kit P1.= Intrinsically-Safe 5-30VDC,110/120VAC, 220/240VAC
Pulse Output Kit
P2.= 110/120 or 220/240VAC Pulse Output Kit E0.= Solenoid Kit w/24VDC Coil E1.= Solenoid Kit 24VDC Explosion-Proof Coil E2.= Solenoid Kit w/24VAC/12VDC Coil E3.= Solenoid Kit w/12VDC Explosion-Proof Coil E4.= Solenoid Kit w/110VAC Coil E5.= Solenoid Kit w/110VAC 60 Hz Explosion-Proof Coil E6.= Solenoid Kit w/220VAC Coil E7.= Solenoid Kit w/220VAC 60 Hz Explosion-Proof Coil E8.= Solenoid Kit w/110VAC 50 Hz Explosion-Proof Coil E9.= Solenoid Kit w/230VAC 50 Hz Explosion-Proof Coil SP= Stroke Indicator Pins
Porting
Options
A
A
A S
Pump
Style
Pump
Options
S 0 S 0 00.
S 0
Kit
Options
00. 19 (9)
00. 23 (10)
0
0
00.
00. 20 (9)
Shipping
lbs (kg)
Weight
19 (9)
20 (9)
s10nmdl1sm-rev0614 Models S10 Non-Metallic Page 2
MODEL S10 Non-Metallic Performance Curve
Performance Curve, S10 Non-Metallic, Design Level 1 Curve
Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions.
The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.
BAR
PSI
7
100
6
5
4
HEAD
3
2
1
0
90
80
70
60
50
40
30
20
10
4 (7)
100 PSI (6.8 Bar)
8 (13.5)
12 (20)
80 PSI (5.44 Bar)
16 (27)
60 PSI (4.08 Bar)
20 (34)
40 PSI (2.72 Bar)
20 PSI (1.36 Bar)
Air Inlet Pressure
0
0 2 4 6 8 10 12 14 16 18 20 22 24 26
U.S. Gallons per minute
FEET
30
25
20
15
10
5
NPSHR
METERS
9.1
7.6
6
4.5
3
1.5
10 20 30 40 50 60 70 80 90 1000
Liters per minute
CAPACITY
s10nmdl1sm-rev0614 Models S10 Non-Metallic Page 3
Dimensions: S10 Non-Metallic
ANSI STYLE
ANSI STYLE
Dimensions in Inches Dimensional tolerance: ±1/8"
Dimension
Standard Pump Pulse Output Kit Mesh Mufer
s10nmdl1sm-rev0614 Models S10 Non-Metallic Page 4
A
4 1/16" 4 1/16"
5 3/4"
B
7 9/16" 9 5/16"
9 1/4"
Metric Dimensions: S10 Non-Metallic
ANSI STYLE
ANSI STYLE
Dimensions in Millimeters Dimensional tolerance: ±3mm
Dimension
Standard Pump Pulse Output Kit
Mesh Mufer
s10nmdl1sm-rev0614 Models S10 Non-Metallic Page 5
A
103mm
103mm
146mm
B
192mm 192mm
235mm
PRINCIPLE OF PUMP OPERATION
This ball type check valve pump is powered by compressed air and is a 1:1 ratio design. The inner side of one diaphragm chamber is alternately pressurized while simultaneously exhausting the other inner chamber. This causes the diaphragms, which are connected by a common rod secured by plates to the centers of the diaphragms, to move in a reciprocating action. (As one diaphragm performs the discharge stroke the other diaphragm is pulled to perform the suction stroke in the opposite chamber.) Air pressure is applied over the entire inner surface of the diaphragm while liquid is discharged from the opposite side of the diaphragm. The diaphragm operates in a balanced condition during the discharge stroke which allows the pump to be operated at discharge heads over 200 feet (61 meters) of water.
For maximum diaphragm life, keep the pump as close to the liquid being pumped as possible. Positive suction head in excess of 10 feet of liquid (3.048 meters) may require a back pressure regulating device to maximize diaphragm life.
Alternate pressurizing and exhausting of the diaphragm chamber is performed by an externally mounted, pilot operated, four way spool type air distribution valve. When the spool shifts to one end of the valve body, inlet pressure is applied to one diaphragm chamber and the other diaphragm chamber exhausts. When the spool shifts to the opposite end of the valve
body, the pressure to the chambers is reversed. The air distribution valve spool is moved by a internal pilot valve which alternately pressurizes one end of the air distribution valve spool while exhausting the other end. The pilot valve is shifted at each end of the diaphragm stroke when a actuator plunger is contacted by the diaphragm plate. This actuator plunger then pushes the end of the pilot valve spool into position to activate the air distribution valve.
The chambers are connected with manifolds with a suction and discharge check valve for each chamber, maintaining flow in one direction through the pump.
INSTALLATION AND START-UP
Locate the pump as close to the product being pumped as possible. Keep the suction line length and number of ttings to a minimum. Do not reduce the suction line diameter.
For installations of rigid piping, short sections of exible hose should be installed between the pump and the piping. The flexible hose reduces vibration and strain to the pumping system. A surge suppressor is recommended to further reduce pulsation in ow.
AIR SUPPLY
Air supply pressure cannot exceed 100 psi (7 bar). Connect the pump air inlet to an air supply of sufcient capacity and pressure required for desired performance. When the air supply line is solid piping, use a short length of exible hose not less than
1/2" (13mm) in diameter between the pump and the piping to reduce strain to the piping. The weight of the air supply line, regulators and lters must be supported by some means other than the air inlet cap. Failure to provide support for the piping may result in damage to the pump. A pressure regulating valve should be installed to insure air supply pressure does not exceed recommended limits.
AIR VALVE LUBRICATION
The air distribution valve and the pilot valve are designed to operate WITHOUT lubrication. This is the preferred mode of operation. There may be instances of personal preference or poor quality air supplies when lubrication of the compressed air supply is required. The pump air system will operate with properly lubricated compressed air supply. Proper lubrication requires the use of an air line lubricator (available from Warren Rupp) set to deliver one drop of SAE 10 non­detergent oil for every 20 SCFM (9.4 liters/sec.) of air the pump consumes at the point of operation. Consult the pump’s published Performance Curve to determine this.
AIR LINE MOISTURE
Water in the compressed air supply can create problems such as icing or freezing of the exhaust air, causing the pump to cycle erratically or stop operating. Water in the air supply can be reduced by using a point-of-use air dryer to supplement the user’s air drying equipment. This device removes
water from the compressed air supply and alleviates the icing or freezing problems.
AIR INLET AND PRIMING
To start the pump, open the air valve approximately 1/2" to 3/4" turn. After the pump primes, the air valve can be opened to increase air ow as desired. If opening the valve increases cycling rate, but does not increase the rate of ow, cavitation has occurred. The valve should be closed slightly to obtain the most efcient air ow to pump ow ratio.
BETWEEN USES
When the pump is used for materials that tend to settle out or solidify when not in motion, the pump should be flushed after each use to prevent damage. (Product remaining in the pump between uses could dry out or settle out. This could cause problems with the diaphragms and check valves at restart.) In freezing temperatures the pump must be completely drained between uses in all cases.
s10nmdl1sm-rev0614 Models S10 Non-Metallic Page 6
INSTALLATION GUIDE
Top Discharge Ball Valve Unit
Available from Warren Rupp
1
DA10 Surge Dampener
020-049-000 Filter/Regulator
2
3
Air Dryer
CAUTION
The air exhaust should be piped to an area for safe disposition of the product being pumped, in the event of a diaphragm failure.
1
Surge Dampener Limited to
100 psi
3
2
s10nmdl1sm-rev0614 Models S10 Non-Metallic Page 7
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