SANDPIPER MSB2-B User Manual

Page 1
SERVICE AND OPERATING MANUAL
Models MSB2 and MSB2-B
II 2GD T5
Mine/Construction Duty
Table of Contents
Principle of Operation ............................................................................................ 1
Installation and Start-Up ........................................................................................ 1
Air Supply .............................................................................................................. 1
Air Inlet & Priming .................................................................................................. 2
Air Valve Lubrication .............................................................................................. 2
ESADS+Plus
Air Exhaust ............................................................................................................ 3
Between Uses ....................................................................................................... 3
®
:
Ball Valve
Type 3
Check Valve Servicing ........................................................................................... 3
Diaphragm Servicing ............................................................................................. 3
Reassembly ........................................................................................................... 4
Pilot Valve .............................................................................................................. 4
Pilot Valve Actuator ................................................................................................ 4
Service Instructions: Troubleshooting ................................................................4-5
Warranty ................................................................................................................ 5
Recycling ............................................................................................................... 6
Important Safety Information ................................................................................. 6
Installation ............................................................................................................. 7
Material Codes ...................................................................................................... 8
Composite Repair Parts List ............................................................................. 9-10
Composite Repair Drawing.................................................................................. 11
Warren Rupp, Inc A Unit of IDEX Corporation • P.O. Box 1568, Manseld, Ohio 44901-1568 USA
Telephone (419) 524-8388 • Fax (419) 522-7867 • warrenrupp.com
Model MSB2 ©Copyright 2014 IDEX AODD, Inc. All rights reserved.
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SERVICE AND OPERATING MANUAL
Models MSB2 and MSB2-B
II 2GD T5
PRINCIPLE OF PUMP OPERATION
This ball valve pump is powered by compressed air and is a 1:1 pressure ratio design. It alternately pressurizes the inner side of one diaphragm chamber, while simultaneously exhausting the other inner chamber. This causes the diaphragms, which are connected by a common rod, to move endwise. Air pressure is applied over the entire surface of the diaphragm, while liquid is discharged from the opposite side. The diaphragm operates under a balanced condition during the discharge stroke, which allows the unit to be operated at discharge heads over 200 feet (61 meters) of water head. Since the diaphragms are connected by a common rod, secured by plates to the center of the diaphragms, one diaphragm performs the discharge stroke, while the other is pulled to perform the suction stroke in the opposite chamber. For maximum diaphragm life, keep the pump as close to the liquid being pumped as possible. Positive suction head in excess of 10 feet of liquid (3.048 meters) may require a back pressure regulating device. This will maximize diaphragm life. Alternate pressuring and exhausting of the diaphragm chamber is performed by means of an externally mounted, pilot operated, four-way spool type air distribution valve. When the spool shifts to one end of the valve body, inlet air pressure is applied to one diaphragm chamber and the other diaphragm chamber exhausts. When the spool shifts to the opposite end of the valve body, the porting of chambers is reversed. The air distribution valve spool is moved by an internal pilot valve which alternately pressurizes one side of the air distribution valve spool, while exhausting the other side. The pilot valve is shifted at each end of the diaphragm stroke by the diaphragm plate coming in contact with the end of the pilot spool. This pushes it into position for shifting of the air distribution valve.
The chambers are manifolded together with a suction and discharge ap-type check valve for each chamber, maintaining ow in one direction through the pump.
Mine/Construction Duty
Ball Valve
Type 3
INSTALLATION & START-UP
Locate the pump as close to the product being pumped as possible, keeping
suction line length and number of ttings to a minimum. Do not reduce line size. For installations of rigid piping, short exible sections of hose should be installed
between pump and piping. This reduces vibration and strain to the piping system. A Warren Rupp Tranquilizer
pulsation in ow.
This pump was tested at the factory prior to shipment and is ready for operation. It is completely self-priming from a dry start for suction lifts of 10 feet (3.05 meters) or
less. For suction lifts exceeding 20 feet of liquid, ll the chambers with liquid prior to
priming.
®
surge suppressor is recommended to further reduce
AIR SUPPLY
Air supply pressures cannot exceed 125 psi (8.61 bar). Connect the pump air inlet
to an air supply of sufcient capacity and pressure required for desired performance. When the air line is solid piping, use a short length of exible hose [not less than
3/4" (19mm) in diameter] between pump and piping to eliminate strain to pipes.
msb2dl3sm-REV0614 Model MSB2 Page 1
Page 4
AIR INLET & PRIMING
For start-up, open an air valve approximately 1/2" to 3/4" turn. After the unit primes,
an air valve can be opened to increase ow as desired. If opening the valve increases cycling rate, but does not increase ow rate, cavitation has occurred, and the valve
should be closed slightly.
For the most efcient use of compressed air and the longest diaphragm life, throttle the air inlet to the lowest cycling rate that does not reduce ow.
A NOTE ABOUT AIR VALVE LUBRICATION
The Sandpiper pump’s pilot valve and main air valve assemblies are designed to operate WITHOUT lubrication. This is the preferred mode of operation. There may be instances of personal preference, or poor quality air supplies when lubrication of the compressed air supply is required. The pump air system will operate with properly lubricated compressed air supplies. Proper lubrication of the compressed air supply would entail the use of an air line lubricator (available from Warren Rupp) set to deliver one drop of 10 wt., non-detergent oil for every 20 SCFM of air the pump consumed at its point of operation. Consult the pump’s published Performance Curve to determine this. It is important to remember to inspect the sleeve and spool set routinely. It should move back and forth freely. This is most important when the air supply is lubricated. If a lubricator is used, oil accumulation will, over time, collect any debris from the compressed air. This can prevent the pump from operating properly. Water in the compressed air supply can create problems such as icing or freezing of the exhaust air causing the pump to cycle erratically, or stop operating. This can be addressed by using a point of use air dryer to supplement a plant’s air drying equipment. This device will remove excess water from the compressed air supply and alleviate the icing or freezing problem.
ESADS: EXTERNALLY SERVICEABLE AIR DISTRIBUTION SYSTEM
Please refer to the exploded view drawing and parts list in the Service Manual supplied with your pump. If you need replacement or additional copies, contact your local Warren Rupp Distributor, or the Warren Rupp factory Literature Department at the number shown below. To receive the correct manual, you must specify the MODEL and TYPE information found on the name plate of the pump.
MODELS WITH 1" SUCTION/DISCHARGE OR LARGER, AND METAL CENTER SECTIONS:
The main air valve sleeve and spool set is located in the valve body mounted on the pump with four hex head capscrews. The valve body assembly is removed from the pump by removing these four hex head capscrews. With the valve body assembly off the pump, access to the sleeve and spool set is made by removing four hex head capscrews (each end) on the end caps of the valve body assembly. With the end caps removed, slide the spool back and forth in the sleeve. The spool is closely sized to the sleeve and must move freely to allow for proper pump operation. An accumulation of oil, dirt or other contaminants from the pump’s air supply, or from a failed diaphragm, may prevent the spool from moving freely. This can cause the spool to stick in a position that prevents the pump from operating. If this is the case, the sleeve and spool set should be removed from the valve body for cleaning and further inspection. Remove the spool from the sleeve. Using an arbor press or bench vise (with an improvised mandrel), press the sleeve from the valve body. Take care not to damage the sleeve. At this point, inspect the o-rings on the sleeve for nicks, tears or abrasions. Damage of this sort could happen during assembly or servicing. A sheared or cut o-ring can allow the pump’s compressed air supply to leak or bypass within the air valve assembly, causing the pump to leak compressed air from the pump air exhaust or not cycle properly. This is most noticeable at pump dead head or high discharge pressure conditions. Replace any of these o-rings as required or set up a routine, preventive maintenance schedule to do so on a regular basis. This practice should include cleaning the spool and sleeve components with a safety solvent or equivalent, inspecting for signs of wear or damage, and replacing worn components.
Model MSB2 Page 2 msb2dl3sm-REV0614
Page 5
To re-install the sleeve and spool set, lightly lubricate the o-rings on the sleeve with an o-ring assembly lubricant or lightweight oil (such as 10 wt. air line lubricant). Re-install one end cap, gasket and bumper on the valve body. Using the arbor press or bench vise that was used in disassembly, carefully press the sleeve back into the valve body, without shearing the o-rings. You may have to clean the surfaces of the valve body where the end caps mount. Material may remain from the old gasket. Old material not cleaned from this area may cause air leakage after reassembly. Take care that the bumper stays in place allowing the sleeve to press in all the way. Reinstall the spool, opposite end cap, gasket and bumper on the valve body. After inspecting and cleaning the gasket surfaces on the valve body and intermediate, reinstall the valve body on the pump using new gaskets. Tighten the four hex head capscrews evenly and in an alternating cross pattern.
AIR EXHAUST
If a diaphragm fails, the pumped liquid or fumes can enter the air end of the pump, and be exhausted into the atmosphere. When pumping hazardous or toxic materials, pipe the exhaust to an appropriate area for safe disposition. This pump can be submerged if materials of construction are compatible with the liquid. The air exhaust must be piped above the liquid level. Piping used for the air exhaust must not be smaller than 1" (2.54 cm). Reducing the pipe size will restrict
air ow and reduce pump performance .When the product source is at a higher level than the pump (ooded suction), pipe the exhaust higher than the product source to
prevent siphoning spills. (See page 7) Freezing or icing-up of the air exhaust can occur under certain temperature and humidity conditions. Use of an air dryer unit should eliminate most icing problems.
BETWEEN USES
When used for materials that tend to settle out or transform to solid form, the pump
should be completely ushed after each use, to prevent damage. Product remaining
in the pump between uses could dry out or settle out. This could cause problems with valves and diaphragms at re-start. In freezing temperatures, the pump must be drained between uses in all cases.
CHECK VALVE SERVICING
Need for inspection or service is usually indicated bt poor priming, unstable cycling, reduced performance or the pump's cycling, but not pumping. Inspect the surfaces of both check valves and seats for wear or damage that could prevent proper sealing. If pump is to prime properly, valves must seat air tight.
DIAPHRAGM SERVICING
Remove the eight bolts (four each side) securing the manifold assemblies to the outer chambers. Remove the eight bolts securing the outer chamber to the inner chamber. Remove the diaphragm assembly (outer plate, diaphragm, inner plate) by turning the assembly counterclockwise using a 16/16" (2.38 cm) wrench on the outer plate lugs. To disassemble the diaphragm assemblies, secure in a vise and turn the outer plate counterclockwise using the 16/16" wrench. Procedures for reassembling the diaphragms are the reverse of the above. The dia­phragms must be installed with their natural bulge to the outside, toward the outer
diaphragm plate. Install the inner plate with the at face against the diaphragm.
After all components are in position in a vise and hand tight, tighten with a wrench to approximately 40 ft. Ibs. (54.23 Newton meters) torque. After both diaphragm assem­blies have been assembled, thread one assembly into the shaft (hold the shaft near
the middle in a vise with soft jaws, to protect the nish). Install this sub assembly into
the pump and secure by placing the outer chamber on the end with the diaphragm. This holds the assembly in place while the opposite side is installed. Torque the last
diaphragm assembly to 30 ft. Ibs. (40.67 Newton meters). This nal torquing will
lock the diaphragm assemblies together. Place the rernaining outer chamber on the open end and loosely tighten the bolts. Replace the manifold assemblies to square
the anges before nal tightening of the remaining bolts. the diaphragm assemblies
together. Place the rernaining outer chamber on the open end and loosely tighten the
bolts. Replace the manifold assemblies to square the anges before nal tightening
of the remaining bolts.
msb2dl3sm-REV0614 Model MSB2 Page 3
Page 6
REASSEMBLY
All procedures for reassembling the pump are the reverse of the previous
instructions with further instructions as shown:
1. The diaphragm assemblies are to be installed with the natural bulge outward or toward the head of the center screw. Make sure both plates are installed with outer radii against the diaphragm. After all components are in position in a vise and hand tight, set a torque wrench for 480 inch pounds (40 ft. pounds) (54.23 Newton meters) using a 1 1/16 (27mm) wrench or six pointed socket. After each diaphragm sub as­sembly has been completed, thread one assembly into the shaft (held near the middle
in a vise having soft jaws to protect the nish) making sure the stainless steel washer
is in place on the capscrew. Make sure 1/4"-20 mounting screw has been removed and that the bumper (Item #19 on drawing) is in place in the shaft. Install this sub assembly into the pump and secure by placing the outer chamber housing and capscrews on the end with the diaphragm. This will hold the assembly in place while the opposite side is installed. Make sure the last diaphragm assembly is torqued to 30 ft. lbs. (40.67 Newton meters) before placing the outer diaphragm
over the capscrews. If the holes in the diaphragm ange do not line up with the holes in the chamber ange, turn the diaphragm assembly in the direction of tightening to align the holes so that the capscrews can be inserted. This nal torquing of the
last diaphragm assembly will lock the two diaphragm assemblies together. Place remaining outer chamber on the open end and tighten down the securing fasteners gradually and evenly on both sides.
PILOT VALVE
The pilot valve assembly is accessed by removing the main air distribution valve body from the pump and lifting the pilot valve body out of the intermediate housing. Most problems with the pilot valve can be corrected by replacing the o-rings. Always grease the spool prior to inserting it into the sleeve. If the sleeve is removed from the body, reinsertion must be at the chamfered side. Grease the o-rings to slide the sleeve into the valve body. Securely insert the retaining ring around the sleeve. When reinserting the pilot valve, push both plungers (located inside the intermediate bracket) out of the path of the pilot valve spool ends to avoid damage.
PILOT VALVE ACTUATOR
Bushings for the pilot valve actuators are threaded into the intermediate bracket from the outside. The plunger may be removed for inspection or replacement. First remove the air distribution valve body and the pilot valve body from the pump. The plungers can be located by looking into the intermediate. It may be necessary to use a ne piece of wire to pull them out. The bushing can be turned out through the in­ner chamber by removing the outer chamber assembly. Replace the bushings if pins have bent.
TROUBLESHOOTING
PROBLEM: Pump cycles but will not pump. (Note: higher suction lifts require faster cycling speed for priming.) POSSIBLE CAUSES: A. Air leak in suction line. B. Excessive suction lift. C. Check valve not seating properly.
D. Leakage at joint of suction manifold or elbow ange.
E. Suction line or strainer plugged. F. Diaphragm ruptured.
Model MSB2 Page 4 msb2dl3sm-REV0614
Page 7
PROBLEM: Pump will not cycle. (Note: Always disconnect air supply to relieve air pressure before disassembling any portion of pump.) POSSIBLE CAUSES: A. Discharge hose or line plugged, or discharge head requirement greater than air supply pressure. (Disconnect discharge line to check.) B. Spool in air distribution valve not shifting. (Remove end cap and check spool — must slide freely.) C. Diaphragm ruptured. (Air will escape out discharge line in this case.) D. Blockage in diaphragm chamber preventing movement. (Shut off air supply and reopen after pressure is relieved.)
PROBLEM: Uneven discharge ow. (Indicates one chamber not operating properly.)
POSSIBLE CAUSES: A. Check valve not sealing properly in one chamber. B. Diaphragm failure in one chamber.
C. Air leak at suction manifold joint or elbow ange one side.
For additional information, see the Warren Rupp Troubleshooting Guide.
WARRANTY:
This unit is guaranteed for a period of ve years against defective material and
workmanship.
Grounding The Pump
ONE EYELET IS FASTENED TO THE PUMP HARDWARE.
ONE EYELET IS INSTALLED TO A TRUE EARTH GROUND. (REQUIRES A 5/16 OR 8MM MAXIMUM DIAMETER BOLT)
This 8 foot long (244 centimeters) Ground Strap, part number 920-025-000, can be ordered as a service item.
To reduce the risk of static electrical sparking, this pump must be grounded. Check the local electrical code for detailed grounding instruction and the type of equipment required.
WARNING
Take action to prevent static sparking. Fire or explosion
can result, especially when handling flammable liquids. The pump, piping, valves, containers or other miscellaneous equipment must be grounded.
msb2dl3sm-REV0614 Model MSB2 Page 5
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IMPORTANT SAFETY
INFORMATION
IMPORTANT
IMPORTANT
Read these safety warnings
Read these safety warnings and instructions in this
and instructions in this manual completely, before
manual completely, before installation and start-up
of the pump. It is the responsibility of the purchaser
of the pump. It is the responsibility of the purchaser to retain this manual for reference. Failure to comply
to retain this manual for reference. Failure to comply with the recommendations stated in this manual
with the recommendations stated in this manual will damage the pump, and void factory warranty.
will damage the pump, and void factory warranty.
Follow recommended torques stated in this manual.
gas will void the warranty.
a product which is hazardous or toxic, the air exhaust must be piped to an appropriate area for safe disposition.
installation and start-up
CAUTION
Before pump operation, inspect all gasketed fasteners for looseness caused by gasket creep. Re-torque loose fasteners to prevent leakage.
CAUTION
Pump not designed,
tested or certied to be
powered by compressed natural gas. Powering the pump with natural
WARNING
In the event of diaphragm rupture, pumped material may enter the air end of the pump, and be discharged into the atmosphere. If pumping
WARNING
Take action to prevent static sparking. Fire or explosion can result, especially when
handling ammable liquids.
The pump, piping, valves, containers or other miscellaneous equipment must be grounded. (See page 32)
WARNING
This pump is pressurized
internally with air pressure
during operation. Always
make certain that all bolting
is in good condition and that
all of the correct bolting is
reinstalled during assembly.
WARNING
When used for toxic or
aggressive uids, the pump
should always be flushed
clean prior to disassembly.
WARNING
Before doing any main-
tenance on the pump,
be certain all pressure is
completely vented from the
pump, suction, discharge,
piping, and all other openings and connections. Be certain the air supply is locked out or made non-operational, so that it cannot be started while work is being done on the pump. Be certain that approved eye protection and protective clothing are worn all times in the vicinity of the pump. Failure to follow these recommendations may result in serious injury or death.
WARNING
Airborne particles and loud
noise hazards.
Wear ear and eye protection.
WARNING
Before maintenance or repair, shut off the com-pressed air line, bleed the pressure, and disconnect the air line from the pump. The discharge line may be pressurized and must
be bled of its pressure.
WARNING
Use safe practices when lifting
kg
RECYCLING
Many components of SANDPIPER® AODD pumps are made of recyclable materials (see chart on page 8 for material
specications). We encourage pump users to recycle worn out parts and pumps whenever possible, after any hazardous pumped uids are thoroughly ushed.
Pump complies with EN809 Pumping Direc­tive, Directive 2006/42/EC Machinery, according to Annex VIII.
II 2GD T5
Model MSB2 Page 6 msb2dl3sm-REV0614
Pump complies with Directive 94/9/EC, EN13463-1 Equipment for use in Potentially Explosive Environments. For ref-
erence to the directive certicates visit: www.warrenrupp.com. The Technical File No. AX1 is stored at KEMA, Notied Body
0344, under Document #203040000.
Page 9
PUMPING HAZARDOUS LIQUIDS
When a diaphragm fails, the pumped liquid or fumes enter the air end of the pump. Fumes are exhausted into the surrounding environment. When pumping hazardous or toxic materials, the exhaust air must be piped to an appropriate area for safe disposal. See illustration #1 at right. This pump can be submerged if the pump materials of construction are compat­ible with the liquid being pumped. The air exhaust must be piped above the liquid level. See illustration #2 at right. Piping used for the air exhaust must not be smaller than 1" (2.54 cm) diameter. Reducing the
pipe size will restrict air ow and reduce
pump performance. When the pumped product source is at a higher level than the pump (ooded suction condition), pipe the exhaust higher than the product source to prevent siphoning spills. See illustration #3 at right.
CONVERTING THE PUMP FOR PIPING THE EXHAUST AIR
The following steps are necessary to convert the pump to pipe the exhaust air away from the pump. The air distribution valve has 3/4" NPT threads for piped exhaust.
IMPORTANT INSTALLATION NOTE: The manufacturer recommends installing a exible conductive hose or connection between the pump and any rigid plumbing. This reduces stresses on the molded threads of the air exhaust port. Failure to do so may result in damage to the air distribution valve body. Any piping or hose connected to the pump’s air exhaust port must be conductive and physically supported. Failure to support these connections could also result in damage to the air distribution valve body.
CONVERTED EXHAUST ILLUSTRATION
ILLUSTRATION #1
PUMP INSTALLATION AREA
1" DIAMETER AIR
EXHAUST PIPING
ILLUSTRATION #2
LIQUID LEVEL
SUCTION
LINE
ILLUSTRATION #3
LIQUID LEVEL
SAFE AIR EXHAUST DISPOSAL AREA
MUFFLER
MUFFLER
1" DIAMETER AIR EXHAUST PIPING
MUFFLER
1" DIAMETER AIR EXHAUST PIPING
SUCTION
LINE
msb2dl3sm-REV0614 Model MSB2 Page 7
Page 10
Material Codes
The Last 3 Digits of Part Number
000 Assembly, sub-assembly;
and some purchased items 010 Cast Iron 012 Powered Metal 015 Ductile Iron 020 Ferritic Malleable Iron 025 Music Wire 080 Carbon Steel, AISI B-1112 100 Alloy 20 110 Alloy Type 316 Stainless Steel 111 Alloy Type 316 Stainless Steel
(Electro Polished) 112 Alloy C 113 Alloy Type 316 Stainless Steel
(Hand Polished) 114 303 Stainless Steel 115 302/304 Stainless Steel 117 440-C Stainless Steel
(Martensitic) 120 416 Stainless Steel
(Wrought Martensitic) 123 410 Stainless Steel
(Wrought Martensitic) 148 Hardcoat Anodized Aluminum 149 2024-T4 Aluminum 150 6061-T6 Aluminum 151 6063-T6 Aluminum 152 2024-T4 Aluminum (2023-T351) 154 Almag 35 Aluminum 155 356-T6 Aluminum 156 356-T6 Aluminum 157 Die Cast Aluminum Alloy #380 158 Aluminum Alloy SR-319 159 Anodized Aluminum 162 Brass, Yellow, Screw Machine
Stock 165 Cast Bronze, 85-5-5-5 166 Bronze, SAE 660 170 Bronze, Bearing Type,
Oil Impregnated 175 Die Cast Zinc 180 Copper Alloy 305 Carbon Steel, Black Epoxy
Coated 306 Carbon Steel, Black PTFE
Coated 307 Aluminum, Black Epoxy Coated 308 Stainless Steel, Black PTFE
Coated 309 Aluminum, Black PTFE Coated 310 PVDF Coated 330 Zinc Plated Steel 331 Chrome Plated Steel 332 Aluminum, Electroless Nickel
Plated
333 Carbon Steel, Electroless
Nickel Plated 335 Galvanized Steel 336 Zinc Plated Yellow Brass 337 Silver Plated Steel 340 Nickel Plated 342 Filled Nylon 353 Geolast; Color: Black 354 Injection Molded #203-40 Santo-
prene- Duro 40D +/-5; Color: RED 355 Thermal Plastic 356 Hytrel 357 Injection Molded Polyurethane 358 Urethane Rubber
(Some Applications) (Compression
Mold) 359 Urethane Rubber 360 Nitrile Rubber. Color coded: RED 361 FDA Accepted Nitrile 363 FKM (Fluorocarbon).
Color coded: YELLOW 364 E.P.D.M. Rubber. Color coded:
BLUE 365 Neoprene Rubber.
Color coded: GREEN 366 Food Grade Nitrile 368 Food Grade EPDM 370 Butyl Rubber. Color coded: BROWN 371 Philthane (Tuftane) 374 Carboxylated Nitrile 375 Fluorinated Nitrile 378 High Density Polypropylene 379 Conductive Nitrile 405 Cellulose Fibre 408 Cork and Neoprene 425 Compressed Fibre 426 Blue Gard 440 Vegetable Fibre 465 Fibre 500 Delrin 500 501 Delrin 570 502 Conductive Acetal, ESD-800 503 Conductive Acetal, Glass-Filled 505 Acrylic Resin Plastic 506 Delrin 150 520 Injection Molded PVDF
Natural color 521 Conductive PVDF 540 Nylon 541 Nylon 542 Nylon 544 Nylon Injection Molded 550 Polyethylene 551 Glass Filled Polypropylene
552 Unlled Polypropylene
553 Unlled Polypropylene
555 Polyvinyl Chloride 556 Black Vinyl 557 Conductive Polypropylene 558 Conductive HDPE 559 Glass-Filled Conductive
Polypropylene 570 Rulon II 580 Ryton 590 Valox 591 Nylatron G-S 592 Nylatron NSB 600 PTFE (virgin material)
Tetrauorocarbon (TFE) 601 PTFE (Bronze and moly lled)
602 Filled PTFE 603 Blue Gylon 604 PTFE 606 PTFE 607 Envelon 608 Conductive PTFE 610 PTFE Integral Silicon 611 PTFE Integral FKM 632 Neoprene/Hytrel 633 FKM (Fluorocarbon)/PTFE 634 EPDM/PTFE 635 Neoprene/PTFE 637 PTFE, FKM (Fluorocarbon)/PTFE 638 PTFE, Hytrel/PTFE 639 Nitrile/TFE 643 Santoprene/EPDM 644 Santoprene/PTFE 650 Bonded Santoprene and PTFE 654 Santoprene Diaphragm, PTFE Overlay
Balls and seals 656 Santoprene Diaphragm and
Check Balls/EPDM Seats 661 EPDM/Santoprene
Delrin and Hytrel are registered tradenames of E.I. DuPont.
Gylon is a registered tradename of Garlock, Inc.
Nylatron is a registered tradename of Polymer Corp.
Santoprene is a registered tradename of Monsanto Corp.
Rulon II is a registered tradename of Dixion Industries Corp.
Ryton is a registered tradename of Phillips Chemical Co.
Valox is a registered tradename of General Electric Co.
Warren Rupp, SANDPIPER, Portapump, Tranquilizers and SludgeMaser are registered tradenames of IDEX AODD, Inc.
Model MSB2 Page 8 msb2dl3sm-REV0614
Page 11
SERVICE AND OPERATING MANUAL
Models MSB2 and MSB2-B
II 2GD T5
ITEM TOTAL NO. PART NUMBER DESCRIPTION RQD.
1 070-006-170 Bearing, Sleeve 2 2 114-002-156 Bracket, Intermediate 1 3 720-004-360 Seal, U-Cup 2 4 135-016-162 Bushing, Threaded, w/O-Ring 5 620-011-114 Plunger, Actuator 2 6 095-073-000 Pilot Valve Body Assembly 1
6-A 095-070-551 Valve Body 1 6-B 755-025-000 Sleeve (w/O-Ring) 1
6-C 560-033-360 O-Ring (Sleeve) 4 6-D 775-026-000 Spool (w/O-Ring) 1 6-E 560-023-360 O-Ring (Spool) 2 6-F 675-037-080 Retaining Ring 1 7 360-041-379 Gasket, Valve Body 1
8 560-001-360 O-Ring 2
9 095-043-156 Body, Valve 1 10 132-014-358 Bumper, Valve Spool 2 11 165-011-157 Cap, End 2 12 360-048-425 Gasket, Valve Body 1 13 360-010-425 Gasket, End Cap 2 14 560-020-360 O-Ring 6
15 031-012-000 Sleeve & Spool Set 1
16 170-032-330 Capscrew, Hex Head 8 17 170-045-330 Capscrew, Hex Head 4 18 132-002-360 Bumper, Diaphragm 2 19 196-001-157 Chamber, Inner 2 20 286-007-365 Diaphragm 2 286-007-360 Diaphragm 2 286-007-354 Diaphragm 2 21 560-022-360 O-Ring 2 22 685-007-120 Rod, Diaphragm 1 23 170-023-330 Capscrew, Hex Head 16 24 170-024-330 Capscrew, Hex Head 8 25 618-003-330 Plug, Pipe (SS & Alloy C Qty. 2) 4 26 900-006-330 Washer, Lock 8 27 612-215-330 Plate, Diaphragm 2 28 612-224-330 Plate, Outer 2 29 170.010.115 Capscrew 2 31 545-007-330 Nut, Hex 16 32 722-040-365 Seat, Valve 4 722-040-360 Seat, Valve 4 722-040-364 Seat, Valve 4
Mine/Construction Duty
Ball Valve
Type 3
msb2dl3sm-REV0614 Model MSB2 Page 9
Page 12
ITEM TOTAL NO. PART NUMBER DESCRIPTION RQD.
33 050-017-365 Ball, Check Valve 4 050-017-360 Ball, Check Valve 4 050-017-354 Ball, Check Valve 4 34 518-032-156 Manifold, Suction (MSB2-B Only) 1 518-032-156E Manifold, Suction 1 35 518-033-156 Manifold, Discharge (NPT) 2 518-033-156E Manifold, Discharge 2 36 902-003-000 Stat-O-Seal 2 37 170-082-330 Capscrew, Hex Head 4 38 900-003-330 Washer, Lock 8 39 545-008-330 Nut, Hex (Not used on CI units) 8 41 196-047-156 Chamber, Outer 2
42 530-036-000 Mufer, Exhaust 1
48 800-012-156 Base, Strainer (MSB2-A) 1 49 518-044-156 Manifold, Suction (MSB2-A) 1 50 170-055-330 Capscrew, Hex Head (MSB2-A) 4 51 258-016-156 Cover, Suction (MSB2-A) 1 52 170-035-330 Capscrew, Hex Head (MSB2-A) 1 53 900-006-330 Washer, Lock (MSB2-A) 1 54 570-009-360 Pad, Wear 2 570-009-365 Pad, Wear 2 55 115-161-080 Handle Bracket 2 56 115-162-080 Handle Bracket 2 57 405-012-330 Handle 2
Not Shown 031-019-156 Main Air Valve Assembly (Includes Items 9, 10, 11, 13, 14, 15, 16) 1
Model MSB2 Page 10 msb2dl3sm-REV0614
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msb2dl3sm-REV0614 Model MSB2 Page 11
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