SANDPIPER MPB 1-4 User Manual

SERVICE & OPERATING MANUAL

See page 2 for ATEX ratings.

Original Instructions

Model MPB¼ Type 3

See pages 2, 13 and 14 for ATEX ratings.

Air-Operated Double Diaphragm Pump

Table of Contents

Engineering Data and Temperature Limitations ....................1

Performance Curve ...............................................................1

Explanation of Pump Nomenclature ......................................2

Dimensions ............................................................................3

Metric Dimensions .................................................................4

Principle of Pump Operation..................................................5

Check Valve Servicing ........................................................... 5

Diaphragm Servicing .............................................................5

Troubleshooting .....................................................................6

Warranty ................................................................................6

Recycling ...............................................................................6

Important Safety Information .................................................6

Material Codes ......................................................................7

Installation Guide ...................................................................7

Composite Repair Parts Drawing ..........................................8

Available Service and Conversion Kits ..................................8

Composite Repair Parts List ..................................................9

Grounding the Pump .............................................................9

Solenoid Shifted Option Drawing.........................................10

Solenoid Shifted Air Valve Parts List ...................................10

Solenoid Shifted Options ..................................................... 11

Solenoid Connector Drawing ...............................................11

CE Declaration of Conformity - Machinery ..........................12

CE Declaration of Conformity - ATEX ..................................13

Explanatiion of ATEX Markings ...........................................14

Warren Rupp, Inc., • A Unit of IDEX Corporation • 800 N. Main St., P.O. Box 1568, Mansfield, Ohio 44901-44902 USA

mpb025nmdl3sm-rev0913

Telephone (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com

Quality System

MODEL PB¼-A Performance Curve

Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions.

See page 2 for ATEX ratings.

II 2GD T5

ISO9001 Certied

Environmental

Management System

ISO14001 Certied

See pages 2, 13 and 14 for ATEX ratings.

Model MPB¼

Type 3

Air-Operated

Double Diaphragm Pump

Engineering, Performance

& Construction Data

INTAKE/DISCHARGE PIPE SIZE

¼" NPT (internal)

½" NPT (external)

CAPACITY

0 to 4 gallons per minute (0 to 15 liters per minute)

AIR VALVE

No-lube, no-stall

design

SOLIDS-HANDLING

Up to 1/32" (1mm)

CAUTION! Operating temperature limitations are as follows:

Materials

Santoprene Excellent abrasion resistance.

Hytrel

Virgin PTFE Chemically inert, virtually impervious. Very few chemicals are known to react chemically with PTFE: molten alkali metals, turbulent liquid or gaseous uorine and a few uoro-chemicals such as chlorine triuoride or oxygen diuoride which readily liberate free uorine at elevated temperatures.

PVDF

Polypropylene

Conductive Acetal

For specic applications, always consult the Warren Rupp “Chemical Resistance Chart”

CAUTION: Nonmetallic pumps and plastic components are not UV stabilized. Ultraviolet

radiation can damage these parts and negatively affect material properties. Do not expose

to UV light for extended periods of time.

®

Injection molded thermoplastic elastomer with no fabric layer. Long mechanical ex life.

®

: Good on acids, bases, amines and glycols at room temperatures only.

BAR

PSI

100

7

AIR CONSUMPTION SCFM (M3/hr)

1(1.7)

2(3.4)

100 PSI (6.8 Bar)

90

6

80

80 PSI (5.44 Bar)

5

70

The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.

3(5.1)

4(6.8)

5(8.5)

HEADS UP TO

100 psi or 231 ft. of water

(7 bar or 70 meters)

Maximum

275

135°C

220°F

104°C

220°F

104°C

250°F

121°C

180°F

82°C

190°F

88°C

Maximum and Minimum Temperatures are the limits for which these materials can be operated. Temperatures coupled with pressure affect the longevity of diaphragm pump components. Maximum life should not be expected at the extreme limits of the temperature ranges.

DISPLACEMENT/STROKE

.01 US Gallons / .04 liters

Operating Temperatures

°F

Minimum

-40°F

-40°C

-20°F

-29°C

-35°F

-37°C

0°F

-18°C 32°F

0°C

-20°F

-29°C

60

4

60 PSI (4.08 Bar)

6(10.2)

50

HEAD

3

40

40 PSI (2.72 Bar)

30

2

20

1

20 PSI (1.36 Bar) Air Inlet Pressure

10

0

0 .5 1.0

2.0

2.5 3.0 3.5 4.0 4.51.5

U.S. Gallons per minute

0 2 4 6 8 10 12 14 16

Liters per minute

(MARATHON® pumps are designed to be powered only by compressed air)

mpb025nmdl3sm-rev0913 Page 1

I M2 c T5 II 2GD T5

Explanation of Pump Nomenclature

I M2 c T5 II 2GD T5

MATERIALS OF CONSTRUCTION

To order a pump or replacement parts, rst enter the Model Number MPB1/4, followed by the Type Designation listed below in the far left column.

MPB¼

Manifold

Outer

Chamber

Outer

Diaphragm

Plate

Inner

Diaphragm

Plate

Intermediate

Housing

Diaphragm

Rod

Hardware

Valve

Seat

Diaphragm

Ball Valve

Material

Air

Valve

Cap

Options

Shipping

Weight

(lbs.)

PP

TU3PP. PP 2011-AL PP* 416SS 301/302SS PP S T 4

TT3PP. PP 2011-AL PP* 416SS 301/302SS PP T T 4

TS3K. K

TU3K. K

TT3K. K

TS3CA. CA

TU3CA. CA

TT3CA. CA

TS3PPE0.

TS3PPE1.

TS3PPE2.

TS3PPE3

TS3PPE4.

TS3PPE5.

TS3PPE6.

TS3PPE7.

TS3PPE8.

TS3PPE9.

TS3PPP0.

TS3PPP2.

Horizontal suction and vertical discharge are standard. All combinations of suction and discharge are available.

PP

K

CA

PP

PP PP 2011-AL PP* 416SS 301/302SS PP S S

PP

2011-AL PP* 416SS 301/302SS K S S 5

2011-AL PP* 416SS 301/302SS K S T 5

2011-AL PP* 416SS 301/302SS K T T 5

2011-AL CA* 301/302SS AC S S 4

2011-AL CA* 416SS 301/302SS AC S T 4

2011-AL CA* 416SS 301/302SS AC T T 4

2011-AL

PP*

416SS

301/302SS

PP

S

PP

K

CA

PP

S

PP*

CA*

PP*

E E0

PP*

E E1

PP*

E E2

PP*

E E3

PP*

E

PP*

E

PP*

E

PP*

E

PP*

E

PP*

PP

PP*

PP

-

E4

E5

E6

E7

E8

E9

P0

P2

4TS3PP.

4

Meanings of Abbreviations:

AC = Acetal AL = Aluminum CA = Conductive Acetal** K = PVDF PP = Polypropylene SS = Stainless Steel T = PTFE S = Santoprene R = Hytrel

ATEX Compliant ONLY with no options.

* Designates Glass Filled ** Note: Only Conductive Acetal equipped pumps with no options are ATEX compliant

Conductive Acetal Models equipped with Integral Mufers:

II 2 G c T5 II 3/2 G c T5 II 2 D c T100 C I M2 c

Conductive Acetal Models equipped with a metal mufer:

II 1 G c T5 II 3/1 G c T5 II 1 D c T100 C I M1 c

Kit Options

00.= None P0.= 10-30VDC Pulse Output Kit P2.= 110/120 or 220/240VAC Pulse Output Kit E0.= Solenoid Kit w/24VDC Coil E1.= Solenoid Kit w/24VDC Explosion-Proof Coil E2.= Solenoid Kit w/24VAC/12VDC Coil E3.= Solenoid Kit w/12VDC Coil Explosion-Proof

E4.= Solenoid Kit w/110VAC Coil E5.= Solenoid Kit w/110VAC Explosion-Proof Coil E6.= Solenoid Kit w/220VAC Coil E7.= Solenoid Kit w/220VAC Explosion-Proof Coil

E8.= Solenoid Kit with 110VAC, 50 Hz

Explosion-Proof Coil

E9.= Solenoid Kit with 230VAC, 50 Hz

Explosion-Proof Coil SP.= Stroke Indicator Pins

mpb025nmdl3sm-rev0913 Page 2

Dimensions: MPB¼ Non-Metallic

Dimension

Standard

Pulse Output Kit

mpb025nmdl3sm-rev0913 Page 3

A B

7" 3 1/8"

7" 3 1/8" 5 1/2"

C

5 1/2"

SANDPIPER MPB 1-4 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual