SANDPIPER MP05D User Manual

REPAIR PARTS LIST and DRAWING

A WARREN RUPP PUMP BRAND

ITEM TOTAL

NO. PART NUMBER DESCRIPTION RQD.

1 095-051-551 Body, Spool Valve 1
2 031-083-000 Sleeve & Spool Set w/Pins 1

3 560-058-360 O-Ring 8

5 675-043-115 Ring, Retaining 2

4 165-078-147 Cap, End 2
6 165-042-157 Cap, Valve Body 1
7 360-056-360 Gasket 1

8 360-057-360 Gasket 1
9 360-058-360 Gasket 1
10 095-074-000 Assembly., Pilot Valve* 1
10-A 095-071-551 Valve Body 1
10-B 755-025-000 Sleeve (without o-ring) 1
10-C 560-033-360 O-Ring (Sleeve) 4
10-D 775-014-000 Spool (without o-ring) 1
10-E 560-023-360 O-Ring (Spool) 4
10-F 675-037-080 Retaining Ring 1

11 170-063-330 Capscrew, Hex Head 1
12 901-035-330 Washer, Flat 7
13 542-001-330 Nut, Square 1
14 170-033-330 Capscrew, Hex Head 4
15 901-005-330 Washer, Flat 4
16 170-043-330 Capscrew, Hex Head 6

170-006-330 Capscrew, Hex Head 6
17 114-007-157 Bracket, lntermediate 1
18 196-042-157 Chamber, Inner 1
19 196-043-157 Chamber, Inner 1

20 560-040-360 O-Ring 2
21 560-001-360 O-Ring 2
22 135-013-162 Bushlng 2
23 675-042-115 Ring, Retainer 2
24 620-007-114 Plunger, Actuator 2
25 196-135-156 Chamber, Driver 2

196-139-156 Chamber, Driver (w/ PTFE overlay) 2
26 070-012-170 Bearing, Sleeve 2
27 720-010-375 Seal, U-Cup 2

29 901-012-180 Washer, Sealing 2
30 807-048-330 Stud 2

31 675-040-360 Ring, Sealing 2

32 685-039-120 Rod, Diaphragm 1

33 132-019-360 Bumper 2

34 612-108-157 Plate, Outer Diaphragm 2
35 612-022-330 Plate, Inner Diaphragm 2

* Available in Kit Form. Order P/N 031-060-000 which also
includes Items 7, 8, 9, 24, & 50.

Model MP05D

Design Level 1

Repair Parts shown in bold face (darker)
type are more likely to need replacement
after extended periods of normal use.
They are readily available from most
MARATHON distributors. The pump
owner may prefer to maintain a limited
inventory of these parts in his own stock
to reduce repair downtime to a minimum.

IMPORTANT: When ordering repair parts
always furnish pump model number, serial
number and type number.

MATERIAL CODES

The Last 3 Digits of Part Number

000…Assembly, sub-assembly;

and some purchased Items
010…Cast Iron
012…Powered Metal
015…Ductile Iron
020…Ferritic Malleable Iron
025…Music Wire
080…CarbonSteel AISI B-1112
100…Alloy 20
110…Alloy Type 316 Stainless Steel
111…Alloy Type 316 Stainless Steel (Electro

Polished)
112…Alloy “C”
113…Alloy Type 316 Stainless Steel (Hand Polished)
114…303 Stainless Steel
115…302/304 Stainless Steel
117…440-C Stainless Steel (Martensitic)
120…416 Stainless Steel (Wrought Martensitic)
123…410 Stainless Steel (Wrought Martensitic)
148…Hardcoat Anodized Aluminum
149…2024-T4 Aluminum
150…6061-T6 Aluminum
151…6063-T6 Aluminum
152…2024-T4 Aluminum (2023-T351)
154…Almag 35 Aluminum
155 or 156…356-T6 Aluminum
157…Die Cast Aluminum Alloy #380
158…Aluminum Alloy SR-319
159…Anodized Aluminum
162…Brass, Yellow, Screw Machine Stock
165…Cast Bronze, 85-5-5-5
166…Bronze SAE 660
170…Bronze, Bearing Type, Oil Impregnated
180…Copper Alloy
310…Kynar Coated
330…Zinc Plated Steel
331…Chrome Plated Steel
332…Electroless Nickel Plated
335…Galvanized Steel
336…Zinc Plated Yellow Brass
337…Silver Plated Steel
340…Nickel Plated
342…Filled Nylon
354…Injection Molded #203-40 Santoprene

- Duro 40D ± 5; Color: RED
355…Thermoplastic Elastomer
356…Hytrel
357…Rupplon (Urethane Rubber) Color

coded:PURPLE

358…Rupplon (Urethane Rubber)

Color coded:PURPLE

(Some Applications, Compression Mold)
359…Urethane Rubber
360…Buna-N Rubber Color coded: RED
361…Buna-N
363…Viton (Fluorel) Color coded: YELLOW
364…E.P.D.M. Rubber Color coded: BLUE
365…Neoprene Rubber Color coded: GREEN
370…Butyl Rubber Color coded: BROWN
371…Philthane (Tuftane)

List continued next page

WARREN RUPP, INC. A Unit of IDEX Corporation • P.O. Box 1568 • Mansfield, Ohio 44901-1568 USA • [phone] Fax [phone]

520-168-000 3/03 Model MP05D Design Level 1 Page 1

ITEM TOTAL

NO. PART NUMBER DESCRIPTION RQD.

36 286-008-365 Diaphragm 2

286-008-363 Diaphragm 2
286-008-360 Diaphragm 2
286-008-364 Diaphragm 2
286-008-354 Diaphragm 2

37 722-045-365 Seat, Valve 4

722-045-360 Seat, Valve 4
722-045-600 Seat, Valve 4

38 050-019-365 Ball, Check Valve 4

050-019-360 Ball, Check Valve 4

050-024-600 Ball, Check Valve 4
39 518-122-156 Manifold, Suction 1
40 518-121-156 Manifold, Discharge 1
41 170-029-330 Capscrew. Hex Head 12
42 901-039-330 Washer, Flat 12
43 545-004-330 Nut, Hex 16
44 618-003-330 Pipe, Plug 1
45 618-003-330 Pipe Plug 2
46 196-057-156 Chamber, Outer 2
47 530-018-000 Muffler, Exhaust 1
48 312-044-555 45° Elbow 1
49 538-025-555 Nipple, Close 1

50 132-022-360 Bumper 2

51 286-066-365 Diaphragm 2

286-066-360 Diaphragm 2

286-066-363 Diaphragm 2

286-066-364 Diaphragm 2

286-066-354 Diaphragm 2

286-040-604 Diaphragm 2
52 538-083-115 Nipple, Pipe 4
53 835-005-115 Tee, Pipe 4
54 618-003-110 Plug, Pipe 4
55 866-060-115 Fitting, Male 4
56 860-054-606 Tube, Sight 2
57 170-099-330 Capscrew, Hex Head 16
58 618-025-110 Boss Plug and O-Ring 2
59 286-015-604 Diaphragm, PTFE (Overlay) 2
69 132-028-552 Bumper, Spool 2
71 210-008-330 C lip , Safe ty 1
72 560-029-360 O-Ring 2

Repair Parts shown in bold face (darker)
type are more likely to need replacement
after extended periods of normal use.
They are readily available from most
MARATHON distributors. The pump
owner may prefer to maintain a limited
inventory of these parts in his own stock
to reduce repair downtime to a minimum.

IMPORTANT: When ordering repair parts
always furnish pump model number, serial
number and type number.

MATERIAL CODES

The Last 3 Digits of Part Number

Continued from previous page

375…Fluorinated Nitrile
378…High density Polypropylene
405…Cellulose Fibre
408…Cork and Neoprene
425…Compressed Fibre
426…Blue Gard
440…Vegetable Fibre
465…Fibre
500…Delrin 500
501…Delrin 570
505…Acrylic Resin Plastic
520…Injection Molded PVDF Natural Color
540…Nylon
541…Nylon
542…Nylon
544…Nylon Injection Molded
550…Polyethylene
551…Polypropylene
552…Unfilled Polypropylene
553…Unfilled Polypropylene
555…Polyvinyl Chloride
570…Rulon II
580…Ryton
590…Valox
591…Nylatron G-S
592…Nylatron NSB
600…PTFE (virgin material) Tetrafluoroethylene (TFE)
601…PTFE (Bronze and moly filled)
602…Filled PTFE
603…Blue Gylon
604…PTFE
606…PTFE
610…PTFE Encapsulated Silicon
611…PTFE Encapsulated Viton

Delrin, PTFE, Viton and Hytrel are registered
tradenames of E.I. DuPont.

Gylon is a registered tradename of Garlock. Inc.
Nylatron is a registered tradename of Polymer Corp.
Rulon II is a registered tradename of Dixion Industries

Corporation.
Hastelloy-C is a registered tradename of Cabot Corp.
Ryton is a registered tradename of Phillips Chemical

Company.
Valox is a registered tradename of General Electric

Company.

Not Shown:

031-111-000 Valve Body Assy. 1

(Consists of items 1, 2, 3, 4, 5,
69, 71 & 72)

Model MP05D Design Level 1 Page 2 520-168-000 3/03

Note: For models using PTFE
pumping diaphragms, (Item 51) the
natural bulge goes toward the
center of the pump.

©2003 Warren Rupp, Inc. All rights reserved.
Printed in U.S.A.

520-168-000 3/03 Model MP05D Design Level 1 Page 3

REPAIR PARTS LIST and DRAWING

A WARREN RUPP PUMP BRAND

ITEM TOTAL

NO. PART NUMBER DESCRIPTION RQD.

1 070-006-170 Bearing, Sleeve 2
2 114-002-156 Bracket, Intermediate 1

3 720-004-360 Seal, U-Cup 2
4 135-008-000 Bushing, Threaded, with o-ring 2
5 620-004-114 Plunger, Actuator 2
6 095-073-000 Assembly, Pilot Valve* 1
6-A 095-070-551 Valve Body 1
6-B 755-025-000 Sleeve (without o-ring) 1
6-C 560-033-360 O-Ring (Sleeve) 4
6-D 775-026-000 Spool (without o-ring) 1
6-E 560-023-360 O-Ring (Spool) 2
6-F 675-037-080 Retaining Ring 1
7 360-041-425 Gasket, Valve Body 1
8 560-001-360 O-Ring 2

9 095-043-156 Body, Valve 1

10 132-014-358 Bumper, Valve Spool 2

11 165-066-010 Cap, End 2

12 360-048-425 Gasket, Valve Body 1
13 360-010-425 Gasket, End Cap 2
14 560-020-360 O-Ring 6
15 031-066-000 Sleeve & Spool Set 1

16 170-032-330 Capscrew, Hex Head 8
17 170-045-330 Capscrew, Hex Head 4
18 132-002-360 Bumper, Diaphragm 2
19 196-001-157 Chamber, Inner 2

20 286-007-365 Diaphragm 2

286-007-363 Diaphragm 2

286-007-360 Diaphragm 2

286-007-366 Diaphragm 2

286-007-364 Diaphragm 2

286-007-356 Diaphragm 2

21 560-022-360 O-Ring 2
22 685-007-120 Rod, Diaphragm 1

23 170-100-330 Capscrew, Hex Head 16
24 170-024-330 Capscrew, Hex Head 8
25 618-003-330 Plug, Pipe 4
26 900-006-330 Washer, Lock 8
27 612-047-330 Plate, Diaphragm 2
28 612-039-157 Plate, Outer 2
29 807-026-330 Stud 2
30 901-022-330 Flat Washer 16
31 545-007-330 Nut, Hex 16

32 722-040-365 Seat, Valve 4

722-040-363 Seat, Valve 4

722-040-360 Seat, Valve 4

722-040-364 Seat, Valve 4

722-040-600 Seat, Valve 4

722-040-110 Seat, Valve 4

Model MP08D

Design Level 1

Repair Parts shown in bold face (darker)
type are more likely to need replacement
after extended periods of normal use.
They are readily available from most
MARATHON distributors. The pump owner
may prefer to maintain a limited inventory
of these parts in his own stock to reduce
repair downtime to a minimum.

IMPORTANT: When ordering repair parts
always furnish pump model number, serial
number and type number.

MATERIAL CODES

The Last 3 Digits of Part Number

000…Assembly, sub-assembly;

and some purchased Items
010…Cast Iron
012…Powered Metal
015…Ductile Iron
020…Ferritic Malleable Iron
025…Music Wire
080…CarbonSteel AISI B-1112
100…Alloy 20
110…Alloy Type 316 Stainless Steel
111…Alloy Type 316 Stainless Steel (Electro

Polished)
112…Alloy “C”
113…Alloy Type 316 Stainless Steel (Hand Polished)
114…303 Stainless Steel
115…302/304 Stainless Steel
117…440-C Stainless Steel (Martensitic)
120…416 Stainless Steel (Wrought Martensitic)
123…410 Stainless Steel (Wrought Martensitic)
148…Hardcoat Anodized Aluminum
149…2024-T4 Aluminum
150…6061-T6 Aluminum
151…6063-T6 Aluminum
152…2024-T4 Aluminum (2023-T351)
154…Almag 35 Aluminum
155 or 156…356-T6 Aluminum
157…Die Cast Aluminum Alloy #380
158…Aluminum Alloy SR-319
159…Anodized Aluminum
162…Brass, Yellow, Screw Machine Stock
165…Cast Bronze, 85-5-5-5
166…Bronze SAE 660
170…Bronze, Bearing Type, Oil Impregnated
180…Copper Alloy
310…Kynar Coated
330…Zinc Plated Steel
331…Chrome Plated Steel
332…Electroless Nickel Plated
335…Galvanized Steel
336…Zinc Plated Yellow Brass
337…Silver Plated Steel
340…Nickel Plated
342…Filled Nylon
354…Injection Molded #203-40 Santoprene

- Duro 40D ± 5; Color: RED
355…Thermoplastic Elastomer
356…Hytrel
357…Rupplon (Urethane Rubber) Color

coded:PURPLE

358…Rupplon (Urethane Rubber)

Color coded:PURPLE

(Some Applications, Compression Mold)
359…Urethane Rubber
360…Buna-N Rubber Color coded: RED
361…Buna-N
363…Viton (Fluorel) Color coded: YELLOW
364…E.P.D.M. Rubber Color coded: BLUE
365…Neoprene Rubber Color coded: GREEN
370…Butyl Rubber Color coded: BROWN
371…Philthane (Tuftane)

List continued next page

WARREN RUPP, INC. A Unit of IDEX Corporation • P.O. Box 1568 • Mansfield, Ohio 44901-1568 USA • [phone] Fax [phone]

520-169-000 3/03 Model MP08D Design Level 1 Page 1

ITEM TOTAL

NO. PART NUMBER DESCRIPTION RQD.

33 050-017-365 Ball, Check Valve 4

050-017-360 Ball, Check Valve 4
050-017-364 Ball, Check Valve 4

050-018-600 Ball. Check Valve 4
34 518-119-156 Manifold, Suction 1
35 518-120-156 Manifold, Discharge 1

36 902-003-000 Stat-O-Seal 2

37 170-066-330 Capscrew, Hex Head 8
38 900-003-330 Washer, Lock 8
39 545-008-330 Nut, Hex 8
41 196-047-156 Chamber, Outer 2
42 530-008-000 Muffler, Exhaust 1
43 196-083-156 Chamber, Driver 2

196-140-156 Chamber, Driver (with PTFE overlay) 2
44 286-042-365 Diaphragm 2

286-042-363 Diaphragm 2

286-042-360 Diaphragm 2

286-042-364 Diaphragm 2

286-042-366 Diaphragm 2

286-042-356 Diaphragm 2

286-041-604 Diaphragm 2
45 538-083-115 Nipple, Pipe 4
46 286-020-604 Overlay Diaphragm 2
47 132-022-360 Bumper 2
48 618-003-110 Plug, Pipe 4
49 835-005-115 Tee, Pipe 4
50 426-041-000 Hose Assembly 2
51 866-059-115 Fitting, Male 4
52 618-025-110 Boss Plug and O-Ring 2
53 031-089-156 Main Air Valve Assembly 1

(Inc. Items 9,10,11,13,14, 15, 16)
54 210-008-330 Clip, Safety 1
55 560-023-360 O-Ring, End Cap 2

* Item 6 is available in Kit Form. Order P/N 031-055-000 which also
includes items 5, 7, 12 & 47.

Repair Parts shown in bold face (darker)
type are more likely to need replacement
after extended periods of normal use.
They are readily available from most
MARATHON distributors. The pump owner
may prefer to maintain a limited inventory
of these parts in his own stock to reduce
repair downtime to a minimum.

IMPORTANT: When ordering repair parts
always furnish pump model number, serial
number and type number.

MATERIAL CODES

The Last 3 Digits of Part Number

Continued from previous page

375…Fluorinated Nitrile
378…High density Polypropylene
405…Cellulose Fibre
408…Cork and Neoprene
425…Compressed Fibre
426…Blue Gard
440…Vegetable Fibre
465…Fibre
500…Delrin 500
501…Delrin 570
505…Acrylic Resin Plastic
520…Injection Molded PVDF Natural Color
540…Nylon
541…Nylon
542…Nylon
544…Nylon Injection Molded
550…Polyethylene
551…Polypropylene
552…Unfilled Polypropylene
553…Unfilled Polypropylene
555…Polyvinyl Chloride
570…Rulon II
580…Ryton
590…Valox
591…Nylatron G-S
592…Nylatron NSB
600…PTFE (virgin material) Tetrafluoroethylene (TFE)
601…PTFE (Bronze and moly filled)
602…Filled PTFE
603…Blue Gylon
604…PTFE
606…PTFE
610…PTFE Encapsulated Silicon
611…PTFE Encapsulated Viton

Delrin, PTFE, Viton and Hytrel are registered
tradenames of E.I. DuPont.

Gylon is a registered tradename of Garlock. Inc.
Nylatron is a registered tradename of Polymer Corp.
Rulon II is a registered tradename of Dixion Industries

Corporation.
Hastelloy-C is a registered tradename of Cabot Corp.
Ryton is a registered tradename of Phillips Chemical

Company.
Valox is a registered tradename of General Electric

Company.

Model MP08D Design Level 1 Page 2 520-169-000 3/03

Note: For models using PTFE
pumping diaphragms, (Item 44) the
natural bulge goes toward the
center of the pump.

©2003 Warren Rupp, Inc. All rights reserved.
Printed in U.S.A.

520-169-000 3/03 Model MP08D Design Level 1 Page 3