Samsung SyncMaster 150MP, SyncMaster ML15NS, SyncMaster ML15AS Service Manual

COLOR MONITOR
SyncMaster 150MP (ML15NS / ML15AS)
Manual
SERVICE
COLOR MONITOR CONTENTS
Source
TVV2V1PC
VOL
SyncMaster 150MP
1. Precautions
2. Product Specifications
3. Disassembly & Reassembly
4. Alignment & Adjustments
5. Troubleshooting
6. Exploded View & Parts List
7. Electrical Parts List
8. Block Diagram
9. Wiring Diagram
10. Schematic Diagrams
1-1-1 Warnings
1. For continued safety, do not attempt to modify the circuit board.
2. Disconnect the AC power and DC Power Jack before servicing.
1-1-2 Servicing the LCD Monitor
1. When servicing the LCD Monitor Disconnect the AC line cord from the AC outlet.
2. It is essential that service technicians have an accurate voltage meter available at all times. Check the calibration of this meter periodically.
1-1-3 Fire and Shock Hazard
Before returning the monitor to the user, perform the following safety checks:
1. Inspect each lead dress to make certain that the leads are not pinched or that hardware is not lodged between the chassis and other metal parts in the monitor.
2. Inspect all protective devices such as nonmetallic control knobs, insulating materials, cabinet backs, adjustment and compartment covers or shields, isolation resistor-capacitor networks, mechanical insulators, etc.
3. Leakage Current Hot Check (Figure 1-1): WARNING:
Do not use an isolation transformer during this test.
Use a leakage current tester or a metering system that complies with American National Standards Institute (ANSI C101.1, Leakage Current for
Appliances), and Underwriters Laboratories (UL Publication UL1410, 59.7).
Figure 1-1. Leakage Current Test Circuit
4. With the unit completely reassembled, plug the AC line cord directly into a 120V AC outlet. With the unit’s AC switch first in the ON position and then OFF, measure the current between a known earth ground (metal water pipe, conduit, etc.) and all exposed metal parts, including: metal cabinets, screwheads and control shafts. The current measured should not exceed 0.5 milliamp. Reverse the power-plug prongs in the AC outlet and repeat
the test.
1-1-4 Product Safety Notices
Some electrical and mechanical parts have special safety-related characteristics which are often not evident from visual inspection. The protection they give may not be obtained by replacing them with components rated for higher voltage, wattage, etc. Parts that have special safety characteristics are identified by
on schematics and parts lists. A substitute replacement that does not have the same safety characteristics as the recommended replacement part might create shock, fire and / or other hazards. Product safety is under review continuously and new instructions are issued whenever appropriate.
SyncMaster 150MP 1-1
1 Precautions
Follow these safety, servicing and ESD precautions to prevent damage and to protect against potential hazards such as electrical shock.
1-1 Safety Precautions
DEVICE UNDER TEST
TEST ALL
EXPOSED METAL
SURFACES
(READING SHOULD
NOT BE ABOVE 0.5mA)
LEAKAGE CURRENT
TESTER
2-WIRE CORD
ALSO TEST WITH
PLUG REVERSED (USING AC ADAPTER PLUG AS REQUIRED)
EARTH
GROUND
!
1-2-1 General Servicing Precautions
1. Always unplug the unit’s AC power cord from the AC power source and disconnect the DC Power Jack before attempting to: (a) remove or reinstall any component or assembly, (b) disconnect PCB plugs or connectors, (c) connect a test component in parallel with an electrolytic capacitor.
2. Some components are raised above the printed circuit board for safety. An insulation tube or tape is sometimes used. The internal wiring is sometimes clamped to prevent contact with thermally hot components. Reinstall all such elements to their original position.
3. After servicing, always check that the screws, components and wiring have been correctly reinstalled. Make sure that the area around the serviced part has not been damaged.
1. Immediately before handling any semiconductor components or assemblies, drain the electrostatic charge from your body by touching a known earth ground. Alternatively, wear a discharging wrist­strap device. To avoid a shock hazard, be sure to remove the wrist strap before applying power to the monitor.
2. After removing an ESD-equipped assembly, place it on a conductive surface such as aluminum foil to prevent accumulation of an electrostatic charge.
3. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESDs.
4. Use only a grounded-tip soldering iron to solder or desolder ESDs.
5. Use only an anti-static solder removal device. Some solder removal devices not classified as “anti-static” can generate electrical charges sufficient to damage ESDs.
4. Check the insulation between the blades of the AC plug and accessible conductive parts (examples: metal panels, input terminals and earphone jacks).
5. Insulation Checking Procedure: Disconnect the power cord from the AC source and turn the power switch ON. Connect an insulation resistance meter (500 V) to the blades of the AC plug.
The insulation resistance between each blade of the AC plug and accessible conductive parts (see above) should be greater than 1 megohm.
6. Always connect a test instrument’s ground lead to the instrument chassis ground before connecting the positive lead; always remove the instrument’s ground lead last.
6. Do not remove a replacement ESD from its protective package until you are ready to install it. Most replacement ESDs are packaged with leads that are electrically shorted together by conductive foam, aluminum foil or other conductive materials.
7. Immediately before removing the protective material from the leads of a replacement ESD, touch the protective material to the chassis or circuit assembly into which the device will be installed.
Caution: Be sure no power is applied to the
chassis or circuit and observe all other safety precautions.
8. Minimize body motions when handling unpackaged replacement ESDs. Motions such as brushing clothes together, or lifting your foot from a carpeted floor can generate enough static electricity to damage an ESD.
1 Precautions
1-2 SyncMaster 150MP
1-3 Electrostatically Sensitive Devices (ESD) Precautions
Some semiconductor (solid state) devices can be easily damaged by static electricity. Such components are commonly called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated circuits and some field­effect transistors. The following techniques will reduce the incidence of component damage caused by static electricity.
1-2 Servicing Precautions
WARNING: An electrolytic capacitor installed with the wrong polarity might explode.
Caution: Before servicing units covered by this service manual, read and follow the Safety Precautions
section of this manual.
Note: If unforeseen circumstances create conflict between the following servicing precautions and any of the
safety precautions, always follow the safety precautions.
2 Product Specifications
2-1 Specifications
LCD Panel TFT-LCD panel, RGB vertical stripe, normaly white, 15-Inch viewable,
0.297 (H) x 0.297 (V) pixel pitch
Scanning Frequency Horizontal : 30 kHz to 70 kHz (Automatic)
Vertical : 56 Hz to 85 Hz (Automatic)
Display Colors 16,7 Million colors
Maximum Resolution Horizontal : 1024 Pixels
Vertical : 768 Pixels
Input Video Signal Analog, 0.7 Vp-p ± 5% positive at 75 , internally terminated
Input Sync Signal Type: Seperate H/V Sync-on-Green, automatic synchronization
without external switch of sync type
Level: TTL level
Maximum Pixel Clock rate 95 MHz
Active Display 304.1 mm / 228.1 mm Horizontal/Vertical
AC power voltage & Frequency AC 110 to 240 Volts, 60/ 50 Hz ± 3 Hz
Power Consumption 33 W (max)
Dimensions Unit (W x D x H) 15.9 x 7.7 x 16.5 Inches (404 x 196 x 419 mm)
Carton (W x D x H) 18.7 x 11.1 x 20.1 Inches (475 x 282 x 510 mm)
Weight (Net/Gross) 1.3 kg
Environmental Considerations Operating Temperature : 50 °F to 104 °F (10 °C to 40 °C)
Humidity : 10 % to 80 % Storage Temperature : -13 °F to 113 °F (-25 °C to 45 °C) Humidity : 5 % to 95 %
ML15NS ML15AS
TV System Tunning Frequency Synthesize Frequency Synthesize
Color NTSC PAL Sound BTSC.A2 STEREO.FM-FM NICAM.A2 STEREO
Antena Input 75Coaxial Cable
– MAX Internal speaker Out::Right => 1W
Left => 1W – BASS Control Range: -12dB~ + 12dB – TREBLE Control Range: -12dB~ + 12dB
Sound Characteristic – Line Out: -7dBm (Fixed)
– Headphone Out: RF => 5mW max (400m Vrms)
A/V => 10mW max (580 Vrms), Max Input sound: -9dBm
– Output Frequency (TBD): RF => 80 Hz ~ 15 KHz
A/V => 80 Hz ~ 20 KHz
• SyncMaster 150MP comply with SWEDAC (MPR II) recommendations for reduced electromagnetic fields.
• Designs and specifications are subject to change without prior notice.
SyncMaster 150MP 2-1
Item Description
2 Product Specifications
2-2 SyncMaster 150MP
2-2 Pin Assignments
Sync Type
Pin No.
15-Pin Signal Cable Connector
Separate Composite Sync-on-green
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15
Red Green Blue GND GND (DDC Return) GND-Red GND-Green GND-Blue No Connection GND-Sync/Self Test GND DDC Data Horizontal sync Vertical sync DDC Clock
Red Green Blue GND GND (DDC Return) GND-Red GND-Green GND-Blue No Connection GND-Sync/Self Test GND DDC Data H/V-Sync Not Used DDC Clock
Red Green + H/V Sync Blue GND GND (DDC Return) GND-Red GND-Green GND-Blue Not Used GND-Sync/Self Test GND DDC Data Not Used Not Used DDC Clock
2 Product Specifications
SyncMaster 150MP 2-3
2-3 Timing Chart
This section of the service manual describes the timing that the computer industry recognizes as standard for computer-generated video signals.
Table 2-1. Timing Chart
2 Product Specifications
2-4 SyncMaster 150MP
Table 2-1. Timing Chart
(Continued)
Timing No. Originator Mode Name Resolution (HxV)
12 VESA 800/56Hz 800x600
13 VESA 800/60Hz 800x600
14 VESA 800/72Hz 800x600
18 VESA 800/75Hz 800x600
16 VESA 1024/70Hz 1024x768
HORIZONTAL Frequency
Total time Active time Blank time Border (L / R) Data time Front porch Sync. width Back porch Sync. polarity
35.156kHz
28.444µs
22.222µs
6.222µs
0.000µs
22.222µs
0.667µs
2.000µs
3.556µs
Positive
or Negative
37.879kHz
26.400µs
20.000µs
6.400µs
0.000µs
20.000µs
1.000µs
3.200µs
2.200µs
Positive
48.077kHz
20.800µs
16.000µs
4.800µs
0.000µs
16.000µs
1.120µs
2.400µs
1.280µs
Positive
46.875kHz
21.333µs
16.162µs
5.171µs
0.000µs
16.162µs
0.323µs
1.616µs
3.232µs
Positive
56.476kHz
17.707µs
13.653µs
4.054µs
0.000µs
13.653µs
0.320µs
1.813µs
1.920µs
Negative
VERTICAL Frequency
Total time Active time Blank time Border (T / B) Data time Front porch Sync. width Back porch Sync. polarity
56.250Hz
17.778ms
17.067ms
0.711ms
0.000ms
17.067ms
0.028ms
0.057ms
0.626ms
Positive
or Negative
60.317Hz
16.579ms
15.840ms
0.739ms
0.000ms
15.840ms
0.026ms
0.106ms
0.607ms
Positive
72.188Hz
13.853ms
12.480ms
1.373ms
0.000ms
12.480ms
0.770ms
0.125ms
0.478ms Positive
75.000Hz
13.333ms
12.800ms
0.533ms
0.000ms
12.800ms
0.021ms
0.064ms
0.448ms Positive
70.069Hz
14.272ms
13.599ms
0.673ms
0.000ms
13.599ms
0.053ms
0.106ms
0.513ms
Negative
Dot Clock 36.000MHz 40.000MHz 50.000MHz 49.500MHz 75.000MHz
Sync. Type
Scan Type
Separate
N/I
Separate
N/I
Separate
N/I
Separate
N/I
Separate
N/I
2 Product Specifications
SyncMaster 150MP 2-5
Table 2-1. Timing Chart
(Continued)
Timing No. Originator Mode Name Resolution (HxV)
19 VESA 1024/75Hz 1024x768
32 MAC 640/67Hz 640x480
33 MAC 832/75Hz 832x624
Frequency Total time Active time Blank time Border (L / R) Data time Front porch Sync. width Back porch Sync. polarity
60.023kHz
16.660µs
13.003µs
3.657µs
0.000µs
13.003µs
0.203µs
1.219µs
2.235µs
Positive
35.000kHz
28.571µs
21.164µs
7.407µs
0.000µs
21.164µs
2.116µs
2.116µs
3.175µs
Negative
49.726kHz
20.110µs
14.524µs
5.586µs
0.000µs
14.524µs
0.559µs
1.117µs
3.910µs
Negative
VERTICAL
HORIZONTAL
Frequency Total time Active time Blank time Border (T / B) Data time Front porch Sync. width Back porch Sync. polarity
75.029Hz
13.328ms
12.795ms
0.533ms
0.000ms
12.795ms
0.017ms
0.050ms
0.466ms
Positive
66.667Hz
15.000ms
13.714ms
1.286ms
0.000ms
13.714ms
0.086ms
0.086ms
1.114ms
Negative
74.551Hz
13.414ms
12.549ms
0.865ms
0.000ms
12.549ms
0.020ms
0.060ms
0.784ms
Negative
Dot Clock 78.750MHz 30.240MHz 57.284MHz Sync. Type
Scan Type
*
Separate
N/I
Separate Composite Sync.-on-G N/I
Separate Composite Sync.-on-G N/I
Memo
2 Product Specifications
2-6 SyncMaster 150MP
3-1-1 Removing the Stand
1.Remove 4 screws in the hinge area.
2.Pry it off the back of the monitor.
3.Disconnect Power Cord and Signal Cable.
3-1-2 Main Body Disassembly
1.Remove the 4 screws on the four corner of the Rear Cover.
2.Remove Rear Cover from the Front Cover.
3.Remove 11 screws on the Shield and remove the shield.
4.Disconnect Inverter wire, Function PCB wire and Interface wire. Remove 4 screws on the Main PCB and remove 2 screws on the D sub shield.
5.Remove the Main PCB Assembly.
6.Remove 6 screws on the Inverter PCB Assembly and then remove it
7.Remove 6 screws on the Rear Panel Bracket.
8.Remove the Bracket Assembly from the Front Cover.
9.Remove 3 screws on the Function PCB from locking area of Function knob and remove Function PCB.
10.Remove 4 screws on the Shield of Panel.
11.Remove the Shield.
12.Remove Rear Bracket from Panel.
13.Remove 2 screws between Panel Rear and Inverter PCB.
14.Remove the Interface wire on the Rear Side of Panel.
3-1-3 Standard Stand Disassembly
1.Remove 5 screws from the Stand Rear
2.Remove 4 screws from the Stand Bottom.
3.Remove Stand Front from the Stand assembly.
4.Remove 2 screws from the Stand assembly.
5.Remove the Stand Rear from the Stand assembly.
6.Remove 5 screws on the Vesa Brkt from the Stand assembly.
7.Remove cover hinge from the Stand assembly.
8.Remove Stand Base from the Stand assembly.
3-1-4 Pivot Multi-media Stand Disassembly
(option)
1.Stand the stand assembly with the base close to you.
2.Remove the 4 screws on the back cover of the stand and remove it.
3.Stand the stand assembly upside down.
4.Remove the 4 screws.
5.Disconnect CN805, CN806, CN807, CN808, CN809, CN812 and F1.
6.Remove the Back Cover of the Stand Front assembly.
7.Remove 4 screws on the external adaptor and remove the adaptor.
8.Remove 2 screws between hinge and Stand Body.
9.Remove the hinge
10.Remove 2 screws on Audio main PCB and remove it
11.Remove 2 screws on the Audio Function PCB and remove it.
3-1-5 Angle Pivot Stand Disassembly (option)
1.Remove the cap pivot from the stand assembly.
2.Remove the 4 screws on the hinge assembly.
3.Remove the 4 screws on the Stand Rear
SyncMaster 150MP 3-1
3 Disassembly and Reassembly
This section of the service manual describes the disassembly and reassembly procedures for the SyncMaster 150MP monitor.
WARNING:This monitor contains electrostatically sensitive devices. Use caution when handling
these components.
3-1 Disassembly
Cautions:1. Disconnect the monitor from the power source before disassembly.
2. Follow these directions carefully; never use metal instruments to pry apart the cabinet.
4. Remove the Stand Rear from the Stand assembly.
5. Remove the Stand Front from the Stand assembly.
6. Remove the Neck Rear from the Stand assembly.
7. Remove the 4 Rubbers on the four corner of the Stand Bottom and the 4 screws on the four corner of the Stand Bottom.
8. Remove the 5 stopper hings from the Bracket Bottom.
9. Remove the Stand Base from the Stand Assembly.
3-1-6 Wire frame stand Disassembly (option)
1. Carefully pull the cover hinge.
2. Remove the cover vesa from the Stand assembly.
3. Remove 4 screws on the assembly Bracket assembly.
3 Disassembly and Reassembly
3-2 SyncMaster 150MP
3-2 Replacement Order of Lamp Assemblies
1. After confirm there is nothing on the desk Turn the LCD module over and put it on a flat desk set to the ground.
2. Push down the stopper and slide the lamp unit.
3 Disassembly and Reassembly
SyncMaster 150MP 3-3
3. Please take out the lamp units from the LCD module.
4. Please fix the new lamp units on the LCD module : opposite process 2 and 3
3-3 Reassembly
Reassembly procedures are in the reverse order of Disassembly procedures.
* Replacement of lamp unit should be done at the power off state and rcommended clean bench
condition.
Memo
3 Disassembly and Reassembly
3-4 SyncMaster 150MP
SyncMaster 150MP 4-1
4 Alignments and Adjustments
4-1.General Alignment Instuction
1. Usually, a color TV-VCR needs only slight touch-up adjustment upon installation. Check the basic characteristics such as height, horizontal and vertical sync.
2. Use the specified test equipment or its equivalent.
3. Correct impedance matching is essential.
4. Avoid overload. Excessive signal from a sweep generator might overload the front-end of the TV. When inserting signal markers,do not allow the marker generator to distort test result.
5. Connect the TV only to an DC power source with voltage and frequency as specified on the backcover nameplate.
6. Do not attempt to connect or disconnect any wire while the TV is turned on. Make sure that the power cord is disconnected before replacing any parts.
7. To protect aganist shock hazard,use an isolation transform.
Memo
4 Alignments and Adjustments
4-2 SyncMaster 150MP
SyncMaster 150MP 5-1
5 Troubleshooting
5-1 No Power
Does proper DC 12 V appear at
DC jack connected to CN102?
Check SMPS PCB and Adapter.
Yes
No
Does proper DC 5 V appear at
Pin 1 of IC103?
Check IC103.
Check IC101.
Yes
No
Does proper DC 2.5 V appear at
Pin 2 of IC100?
Check FT116 and IC100.
Yes
No
Does proper DC 3.3 V appear at
Pin 1 of IC104?
Check IC104.
Yes
No
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