Samsung CLX 6200, CLX 6240 Service Manual

CLX-6240FX/XAA
Basic Model :CLX-6210FX,6240FX
SERVICE
Manual
DIGITAL LASER MFP The keynote of Product
A4 Tandem CMFP to Maximize Office Productivity
- Speed CLX-6200ND,6200FX,6210FX(20/20 ppm) CLX-6240FX(24/24 ppm)
- Resolution 2,400 X 600 dpi (effective output)
- Memory CLX-6200ND,6200FX,6210FX(128 MB) CLX-6240FX(256MB)
- Duplex
- ADF (6200FX) , DADF(6200ND,6210FX,6240FX)
1. Precautions
1.1 Safety Warning 1-1
1.2 Caution for safety
1-2
1.3 ESD Precautions
1-5
1.4 Super Capacitor or Lithium Battery Precautions
1-5
2. Product spec and feature
2.1 Product Specifications 2-1
2.1.1 Product Overview
2-1
2.1.2 Specifications
2-2
2.2 System Overview
2-18
2.2.1 Main parts of system
2-21
2.2.2 H/W Configuration
2-32
3. Disassembly and Reassembly
3.1 General Precautions on Disassembly 3-1
3.2 Screws used in the printer
3-2
3.3 Disassembly Procedure
3-5
3.3.1 COVER Rev Exit & COVER L/R
3-5
3.3.3 COVER REAR & COVER MIDDLE REAR
3-8
3.3.4 SCAN Ass'y
3-9
3.3.5 DADF
3-10
3.3.6 Reverse Ass'y
3-11
3.3.7 COVER MIDDLE Ass'y
3-12
3.3.8 HVPS
3-13
3.3.9 Main Board
3-13
3.3.10 SMPS Board
3-14
Contents
Continued
3.3.11 Fuser Control Board 3-14
3.3.12 LSU
3.3.13 CRUM
3.3.14 Fuser Drive Ass'y
3.3.15 Pick up roller
4. Alignment & Troubleshooting
4.1 Alignment and Adjustments 4-1
4.1.1 Control Panel
4.1.2 Control Panel(CLX-6200ND only)
4.1.3 LED Function
4.1.4 Jam Removal
4.1.5 System setup
4.1.6 Error Message
4.2 Troubleshooting
4.2.1 Procedure of Checking the Symptoms
(CLX-6200FX, CLX-6210FX, CLX-6240FX only)
3-15 3-16 3-16 3-17
4-1 4-3 4-4
4-5 4-15 4-49 4-54 4-54
4.2.2 The cause and solution of image quality
4.2.3 The cause and solution of the paper feeding
4.2.4 Copy Problems
4.2.5 OPE Problems
4.2.6 Other Problems
5. Exploded Views & Parts List
Thumbnail 5-2
5.1 Main
5.2 Cover Unit
5.3 Front Cover
5.4 MP Tray
4-55 4-67 4-75 4-78 4-79
5-4
5-5
5-6
5-7
5.5 Middle Cover 5-8
5.6 Reverse Unit
5-9
5.7 Top Cover
5-10
5.8 Reverse Frame
5-11
5.9 Reverse Drive
5-12
5.10 Frame
5-13
5.11 Feed Drive
5-14
5.12 Fuser Unit
5-15
5.13 Fuser Drive
5-16
5.14 PTB
5-17
5.15 Scan Ass'y
5-18
5.16 Hinge Unit
5-19
5.17 OPE 3in1
5-20
5.18 OPE 4in1
5-21
5.19 Platen Ass'y
5-22
5.20 ADF Ass'y
5-23
5.21 Platen Cover ADF
5-24
5.22 ADF Lower
5-25
5.23 ADF Motor
5-26
5.24 DADF Ass'y
5-27
5.25 Platen Cover DADF
5-28
5.26 DADF lower
5-29
5.27 DADF Motor
5-30
5.28 Cassette
5-31
5.29 SCF Unit
5-32
5.30 SCF Cassette
5-33
Continued
6. System Diagram
6.1 Block Diagram 6-1
6.1.1 Block Diagram of CLX-6200 Series
6-1
6.1.2 Block Diagram of CLX-6420FX
6-2
6.2 Connection Diagram
6-3
6.3 Voltage Map
6-7
7. Reference Information
7.1 Tools for Troubleshooting 7-1
7.2 Acronyms and Abbreviations
7-2
7.3 Select a location for the printer
7-4
7.4 A4 ISO 19752 Standard Pattern
7-5
7.5 Model List
7-6
Continued
Service Manual
Precautions
1-1
Samsung Electronics

1. Precautions

In order to prevent accidents and to prevent damage to the equipment please read the precautions listed below carefully before servicing the printer and follow them closely.

1.1 Safety Warning

(1) Only to be serviced by appropriately qualified service engineers.
High voltages and lasers inside this product are dangerous. This printer should only be serviced by a suitably trained and qualified service engineer.
(2) Use only Samsung replacement parts
There are no user serviceable parts inside the printer. Do not make any unauthorized changes or additions to the printer, these could cause the printer to malfunction and create electric shock or fire hazards.
(3) Laser Safety Statement
The Printer is certified in the U.S. to conform to the requirements of DHHS 21 CFR, chapter 1 Subchapter J for Class 1(1) laser products, and elsewhere, it is certified as a Class I laser product conforming to the requirements of IEC 825. Class I laser products are not considered to be hazardous. The laser system and printer are designed so there is never any human access to laser radiation above a Class I level during normal operation, user maintenance, or prescribed service condition.
Warning >> Never operate or service the printer with the protective cover removed from Laser/Scanner assembly. The
reflected beam, although invisible, can damage your eyes. When using this product, these basic safety pre-cautions should always be followed to reduce risk of fire, electric shock, and injury to persons.
CAUTION - INVISIBLE LASER RADIATION
WHEN THIS COVER OPEN. DO NOT OPEN THIS COVER.
VORSICHT - UNSICHTBARE LASERSTRAHLUNG,
WENN ABDECKUNG GEÖFFNET. NICHT DEM STRAHL AUSSETZEN.
ATTENTION - RAYONNEMENT LASER INVISIBLE EN CAS
D’OUVERTURE. EXPOSITION DANGEREUSE AU FAISCEAU.
ATTENZIONE - RADIAZIONE LASER INVISIBILE IN CASO DI
APERTURA. EVITARE L’ESPOSIZIONE AL FASCIO.
PRECAUCION - RADIACION LASER IVISIBLE CUANDO SE ABRE.
EVITAR EXPONERSE AL RAYO.
ADVARSEL. - USYNLIG LASERSTRÅLNING VED ÅBNING, NÅR
SIKKERHEDSBRYDERE ER UDE AF FUNKTION. UNDGÅ UDSAETTELSE FOR STRÅLNING.
ADVARSEL. - USYNLIG LASERSTRÅLNING NÅR DEKSEL
ÅPNES. STIRR IKKE INN I STRÅLEN. UNNGÅ EKSPONERING FOR STRÅLEN.
VARNING - OSYNLIG LASERSTRÅLNING NÄR DENNA DEL
ÄR ÖPPNAD OCH SPÄRREN ÄR URKOPPLAD. BETRAKTA EJ STRÅLEN. STRÅLEN ÄR FARLIG.
VARO! - AVATTAESSA JA SUOJALUKITUS OHITETTAESSA
OLET ALTTIINA NÄKYMÄTTÖMÄLLE LASER- SÄTEILYLLE ÄLÄ KATSO SÄTEESEEN.
Service Manual
Precautions
1-2
Samsung Electronics

1.2 Caution for safety

1.2.1 Toxic material
This product contains toxic materials that could cause illness if ingested.
(1) If the LCD control panel is damaged it is possible for the liquid inside to leak. This liquid is toxic. Contact with the skin
should be avoided, wash any splashes from eyes or skin immediately and contact your doctor. If the liquid gets into the mouth or is swallowed see a doctor immediately.
(2) Please keep toner cartridges away from children. The toner powder contained in the toner cartridge may be harmful
and if swallowed you should contact a doctor.
1.2.2 Electric Shock and Fire Safety Precautions
Failure to follow the following instructions could cause electric shock or potentially cause a fire.
(1) Use only the correct voltage, failure to do so could damage the printer and potentially cause a fire or electric
shock.
(2) Use only the power cable supplied with the printer. Use of an incorrectly specified cable could cause the cable
to overheat and potentially cause a fire.
(3) Do not overload the power socket, this could lead to overheating of the cables inside the wall and could lead to
a fire.
(4) Do not allow water or other liquids to spill into the printer, this can cause electric shock. Do not allow paper
clips, pins or other foreign objects to fall into the printer these could cause a short circuit leading to an electric shock or fire hazard..
(5) Never touch the plugs on either end of the power cable with wet hands, this can cause electric shock. When
servicing the printer remove the power plug from the wall socket.
(6) Use caution when inserting or removing the power connector. The power connector must be inserted com-
pletely otherwise a poor contact could cause overheating possibly leading to a fire. When removing the power connector grip it firmly and pull.
(7) Take care of the power cable. Do not allow it to become twisted, bent sharply round corners or otherwise
damaged. Do not place objects on top of the power cable. If the power cable is damaged it could overheat and cause a fire or exposed cables could cause an electric shock. Replace a damaged power cable immediately, do not reuse or repair the damaged cable. Some chemicals can attack the coating on the power cable, weakening the cover or exposing cables causing fire and shock risks.
(8) Ensure that the power sockets and plugs are not cracked or broken in any way. Any such defects should be
repaired immediately. Take care not to cut or damage the power cable or plugs when moving the machine.
(9) Use caution during thunder or lightening storms. Samsung recommend that this machine be disconnected from
the power source when such weather conditions are expected. Do not touch the machine or the power cord if it is still connected to the wall socket in these weather conditions.
(10) Avoid damp or dusty areas, install the printer in a clean well ventilated location. Do not position the machine
near a humidifier. Damp and dust build up inside the machine can lead to overheating and cause a fire.
(11) Do not position the printer in direct sunlight. This will cause the temperature inside the printer to rise possibly
leading to the printer failing to work properly and in extreme conditions could lead to a fire.
(12) Do not insert any metal objects into the machine through the ventilator fan or other part of the casing, it could
make contact with a high voltage conductor inside the machine and cause an electric shock.
Service Manual
Precautions
1-3
Samsung Electronics
1.2.3 Handling Precautions
The following instructions are for your own personal safety, to avoid injury and so as not to damage the printer
(1) Ensure the printer is installed on a level surface, capable of supporting its weight. Failure to do so could cause
the printer to tip or fall.
(2) The printer contains many rollers, gears and fans. Take great care to ensure that you do not catch your fingers,
hair or clothing in any of these rotating devices.
(3) Do not place any small metal objects, containers of water, chemicals or other liquids close to the printer which if
spilled could get into the machine and cause damage or a shock or fire hazard.
(4) Do not install the machine in areas with high dust or moisture levels, beside on open window or close to a
humidifier or heater. Damage could be caused to the printer in such areas.
(5) Do not place candles, burning cigarettes, etc. on the printer, these could cause a fire.
1.2.4 Assembly / Disassembly Precautions
Replace parts carefully, always use Samsung parts. Take care to note the exact location of parts and also cable routing before dismantling any part of the machine. Ensure all parts and cables are replaced correctly. Please carry out the following procedures before dismantling the printer or replacing any parts.
(1) Check the contents of the machine memory and make a note of any user settings. These will be erased if the
mainboard is replaced. (2) Ensure that power is disconnected before servicing or replacing any electrical parts. (3) Disconnect printer interface cables and power cables. (4) Only use approved spare parts. Ensure that part number, product name, any voltage, current or temperature
rating are correct. (5) When removing or re-fitting any parts do not use excessive force, especially when fitting screws into plastic. (6) Take care not to drop any small parts into the machine. (7) Handling of the OPC Drum
- The OPC Drum can be irreparably damaged if it exposed to light. Take care not to expose the OPC Drum either to direct sunlight or to fluorescent or incandescent room lighting. Exposure for as little as 5 mins can damage the surface’s photoconductive properties and will result in print quality degradation. Take extra care when servicing the printer. Remove the OPC Drum and store it in a black bag or other lightproof container. Take care when working with the covers(especially the top cover) open as light is admitted to the OPC area and can damage the OPC Drum.
- Take care not to scratch the green surface of OPC Drum Unit. If the green surface of the Drum Cartridge is scratched or touched the print quality will be compromised.
Service Manual
Precautions
1-4
Samsung Electronics
1.2.5 Disregarding this warning may cause bodily injury
(1) Be careful with the high temperature part.
The fuser unit works at a high temperature. Use caution when working on the printer. Wait for the fuser to cool down before disassembly.
(2) Do not put finger or hair into the rotating parts.
When operating a printer, do not put hand or hair into the rotating parts (Paper feeding entrance, motor, fan, etc.). If do, you can get harm.
(3) When you move the printer.
This printer weighs 36.6 Kg(80.69 lbs) including with consumables. Use safe lifting and handling techniques. Back injury could be caused if you do not lift carefully.
(4) Ensure the printer is installed safely.
The printer weighs 36.6 Kg(80.69 lbs), ensure the printer is installed on a level surface, capable of supporting its weight. Failure to do so could cause the printer to tip or fall possibly causing personal injury or damaging the printer.
(5) Do not install the printer on a sloping or unstable surface. After installation, double check that the printer is stable.
Service Manual
Precautions
1-5
Samsung Electronics

1.3 ESD Precautions

Certain semiconductor devices can be easily damaged by static electricity. Such components are commonly called “Electrostatically Sensitive (ES) Devices”, or ESDs. Examples of typical ESDs are: integrated circuits, some field effect transistors, and semiconductor “chip” components.
The techniques outlined below should be followed to help reduce the incidence of component damage caused by static electricity.
Caution >>Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
1. Immediately before handling a semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, employ a commercially avail­able wrist strap device, which should be removed for your personal safety reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESDs, place the assembly on a conductive surface, such as aluminum or copper foil, or conductive foam, to prevent electrostatic charge buildup in the vicinity of the assem­bly.
3. Use only a grounded tip soldering iron to solder or desolder ESDs.
4. Use only an “anti-static” solder removal device. Some solder removal devices not classified as “anti-static” can generate electrical charges sufficient to damage ESDs.
5. Do not use Freon-propelled chemicals. When sprayed, these can generate electrical charges sufficient to dam­age ESDs.
6. Do not remove a replacement ESD from its protective packaging until immediately before installing it. Most replacement ESDs are packaged with all leads shorted together by conductive foam, aluminum foil, or a compa­rable conductive material.
7. Immediately before removing the protective shorting material from the leads of a replacement ESD, touch the pro­tective material to the chassis or circuit assembly into which the device will be installed.
8. Maintain continuous electrical contact between the ESD and the assembly into which it will be installed, until com­pletely plugged or soldered into the circuit.
9. Minimize bodily motions when handling unpackaged replacement ESDs. Normal motions, such as the brushing together of clothing fabric and lifting one’s foot from a carpeted floor, can generate static electricity sufficient to damage an ESD.
1. Exercise caution when replacing a super capacitor or Lithium battery. There could be a danger of explosion and subsequent operator injury and/or equipment damage if incorrectly installed.
2. Be sure to replace the battery with the same or equivalent type recommended by the manufacturer.
3. Super capacitor or Lithium batteries contain toxic substances and should not be opened, crushed, or burned for disposal.
4. Dispose of used batteries according to the manufacture’s instructions.

1.4 Super Capacitor or Lithium Battery Precautions

Service Manual
Product spec and feature
2-1
Samsung Electronics

2. Product specification and feature

2.1 Product Specifications

2.1.1 Product Overview
Concept
A4 Tandem CMFP to Maximize office Productivity
Target
SMB (Office Work for Heavy Color Print/Copy/Scan)
20/20ppm
2,400 effective output
360 MHz
128 MB
SPL-C, PCL6/PS3
5.5K/5K (High)
250 CST, 100 MP
Duplex
ADF(6200FX)
DADF(6200ND,6210FX)
N/W
CLX-6200ND
CLX-6200FX,6210FX
24/24ppm
2,400 effective output
533 MHz
256 MB
PL-C, PCL6/PS3
5.5K/5K (High)
250 CST, 100 MP
Duplex
DADF
N/W
CLX-6240FX
Service Manual
Product spec and feature
2-2
Samsung Electronics
2.1.2 Specifications
Product Specifications are subject to change without notice. See below for product specifications.
2.1.2.1 General Print Engine
Item CLX-6200ND/6200FX/6210FX CLX-6240FX
Engine Speed Simplex B&W : Up to 20 ppm in A4 (21 ppm in Letter) B&W : Up to 24 ppm in A4 (25 ppm in Letter)
Color : Up to 20 ppm in A4 (21 ppm in Letter) Color : Up to 24 ppm in A4 (25 ppm in Letter)
Duplex B&W : Up to 10 ipm in A4 (10 ipm in Letter) B&W : Up to 12 ipm in A4 (12 ipm in Letter)
Color : Up to 10 ipm in A4 (10 ipm in Letter) Color : Up to 12 ipm in A4 (12 ipm in Letter)
Warmup time Less than 49 sec Less than 65 sec
FPOT (B&W) From Ready Less than 25 sec Less than 19 sec
From Idle Less than 65 sec Less than 45 sec
From Coldboot Less than 75 sec Less than 80 sec
FPOT (Color) From Ready Less than 25 sec Less than 19 sec
From Idle Less than 65 sec Less than 45 sec
From Coldboot Less than 75 sec Less than 80 sec
Resolution Optical 600 x 600 dpi 600 x 600 dpi
Support Max : 2,400 x 600 dpi effetive output Max : 2,400 x 600 dpi effetive output
Default : 1200 x 600 dpi Default : 1200 x 600 dpi
Service Manual
Product spec and feature
2-3
Samsung Electronics
2.1.2.2 Controller & S/W
Item CLX-6200ND/6200FX/6210FX CLX-6240FX
MPU 360 MHz 533 MHz
Memory Std. 128MB 256 MB
Max. 384MB 768 MB
Memory Expansion 1 Slot 1 Slot
Printer Languages SPL-C, PostScript3, PCL6 SPL-C, PostScript3, PCL6
Fonts 45 scalable and 1 bitmap PCL and 136 PS 45 scalable and 1 bitmap PCL and 136 PS
Driver Supporting OS Windows 2000/XP/2003/Vista(include 64bit) Windows 2000/XP/2003/Vista(include 64bit)
Various Linux OS including Red Hat 8.0~9.0, Various Linux OS including Red Hat 8.0~9.0, Mandrake 9.2~10.1, SuSE 8.2~9.2 and Mandrake 9.2~10.1, SuSE 8.2~9.2 and Fedora Core 1~4 Fedora Core 1~4
Mac OS X 10.3~10.4 and Universial Mac Mac OS X 10.3~10.4 and Universal Mac
Default Driver SPL-C (Samsung Printer Language Color) SPL-C (Samsung Printer Language Color)
Driver feature Watermark Watermark
Overlay Overlay N-up printing N-up printing Poster printing Poster printing Duplex Duplex Quality (Best/Normal/Draft) Quality (Best/Normal/Draft) Color mode (Color, Gray scale) Color mode (Color, Gray scale) Copies Setting (Window Only) Copies Setting (Window Only) Color spec. Color spec. Support Device color Support Device color Service homepage connection Service homepage connection
WHQL Windows 2000/XP/2003/Vista (include 64bit) Windows 2000/XP/2003/Vista (include 64bit)
Language Korean, English, French, German, Italian, Korean, English, French, German, Italian, Localization Spanish, Russian, Dutch, Finish, Swedish, Spanish, Russian, Dutch, Finish, Swedish,
Norwegian, Danish, S.Chinese, Polish, Norwegian, Danish, S.Chinese, Polish, Hungarian, Slovenian, Romanian, Bulgarian Hungarian, Slovenian, Romanian, Bulgarian
Scan driver TWAIN Yes(Windows, Mac, Linux) Yes(Windows, Mac, Linux)
WIA Yes(Windows only) Yes(Windows only)
Application
Network Scan (Client)
Yes (multi-folder) Yes (multi-folder)
PC-FAX 6200ND : N/A Yes (Mono Send Only, included in SmarThru
6200FX/6210FX : Yes (Mono Send Only, Office) included in SmarThru Office)
PSU/ScanToPC USB only USB only
Smart Panel Yes Yes
Network Set IP, SAWS & SWS Set IP, SAWS & SWS Management (Linux, Mac not support, SWAS 4.5 & SWS (Linux, Mac not support, SWAS 4.5 & SWS
need Iexplorer 5.0 or higher) need Iexplorer 5.0 or higher)
Embedded JMS HDD OPTION (N/A : 6200FX) Yes
SmarThru SmarThru Office 1.0 SmarThru Office 1.0
PDF Direct Print Yes Yes Utility
Service Manual
Product spec and feature
2-4
Samsung Electronics
2.1.2.3 Interface
Item CLX-6200ND/6200FX/6210FX CLX-6240FX
Parallel N/A N/A
USB USB 2.0, USB host 2.0(Scan to USB, USB print) USB 2.0, USB host 2.0(Scan to USB, USB print)
Hard Disk OPTION Built-in 80GB HDD
Network Ethernet 10/100 Base TX Ethernet 10/100 Base TX
Wireless 6200FX, 6200ND : N/A OPTION
only 6210FX : OPTION
LCD & Button 16 x 2 line LCD (Yellow BackLight) 16 x 2 line LCD (BackLight) Yellow color
Foreign Device Interface Yes (EDI) Yes (EDI)
Item CLX-6200ND/6200FX/6210FX CLX-6240FX
Network Protocol TCP/IP,SNMPv3,HTTP1.1, IPP TCP/IP,SNMPv3,HTTP1.1, IPP
Network OS Windows 2000/XP(32/64bit)/2003 Windows 2000/XP(32/64bit)/2003
Server(32/64bit)/Vista Server(32/64bit)/Vista Server(32/64bit) Server(32/64bit) NetWare 5.x, 6.x NetWare 5.x, 6.x Mac OS X 10.3~10.4 - TCP/IP Only Mac OS X 10.3~10.4 - TCP/IP Only Various Linux OS including Red Hat 8.0~9.0, Various Linux OS including Red Hat 8.0~9.0, Fedora Core 1~4, Mandrake 9.2~10.1, and Fedora Core 1~4, Mandrake 9.2~10.1, and SuSE 8.2~9.2 SuSE 8.2~9.2 HP-UX, Solaris, SunOS, SCO UNIX HP-UX, Solaris, SunOS, SCO UNIX
Security N/A N/A
Service Manual
Product spec and feature
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Samsung Electronics
Scan method Color CCD Color CCD
Scan Speed Linearity, Halftone about 15 sec at 300dpi,USB2.0,P4 3.0GHz, about 15 sec at 300dpi,USB2.0,P4 3.0GHz,
512M /Ltr 512M /Ltr
Gray about 20 sec at 300dpi,USB2.0,P4 3.0GHz, about 20 sec at 300dpi,USB2.0,P4 3.0GHz,
512M /Ltr 512M /Ltr
Color about 30 sec at 300dpi,USB2.0,P4 3.0GHz, about 30 sec at 300dpi,USB2.0,P4 3.0GHz,
512M /Ltr 512M /Ltr
Resolution Optical 1,200*600 dpi 1,200*600 dpi
Enhanced 4,800*4,800 dpi 4,800*4,800 dpi
Halftone 256levels 256levels
Scan Size
Max. Document Width
Max.216mm Max.216mm
Effiective Scan Width
Max 208mm(8.2") Max 208mm(8.2")
Max. Document Length
Max.297mm(11.7") @platen, 356mm(14") Max.297mm(11.7") @platen, 356mm(14") @DADF @DADF
Effiective Scan Length
Max 289mm @platen, 348mm @DADF Max 289mm @platen, 348mm @DADF
Scan Depth Color Inernal : 36 bit, External : 24bit Inernal : 36 bit, External : 24bit
Mono - 1bit for Linearity & Halftone - 1bit for Linearity & Halftone
- 8Bit for Gray scale - 8Bit for Gray scale
Scan Function Scan to USB, SMB, FTP, Network,Email Scan to USB, SMB, FTP, Network,Email
Compatibility [Windows] [Windows]
- Windows 2000/2003/XP/Vista - Windows 2000/2003/XP/Vista
Various Linux OS including Red Hat 8.0~9.0, Various Linux OS including Red Hat 8.0~9.0, Mandrake 9.2~10.1, SuSE 8.2~9.2 and Mandrake 9.2~10.1, SuSE 8.2~9.2 and Fedora Core 1~4 Fedora Core 1~4
Mac OS X 10.3~10.4 and Universial Mac Mac OS X 10.3~10.4 and Universial Mac
Item CLX-6200ND/6200FX/6210FX CLX-6240FX
2.1.2.4 Scan
Service Manual
Product spec and feature
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Samsung Electronics
2.1.2.5 Copy
Item CLX-6200ND/6200FX/6210FX CLX-6240FX
Copy Speed Simplex Copy 20cpm (A4) 24cpm (A4)
Speed(A4)
Duplex Copy 6200ND/6210FX : 6.6 image per sec 7.9 image per second (about 33% of simplex)
Speed (A4) (about 33% of simplex) 6200FX : N/A
FCOT (B&W) From Ready Less than 31 sec Less than 24 sec
From Idle Less than 71 sec Less than 50 sec
From Coldboot Less than 78 sec Less than 89 sec
FCOT (Color) From Ready Less than 37 sec Less than 30 sec
From Idle Less than 77 sec Less than 59 sec
From Coldboot Less than 85 sec Less than 95 sec
Zoom Range 25% to 400% for Platen25% to 100% for ADF 25% to 400% for Platen25% to 100% for ADF
Multi Copy 1~99 1~99
Original Type Text Scan: 600x600dpi(Otical 600x300dpi) , Scan: 600x600dpi(Otical 600x300dpi) , (Mono) Printing : 600x600dpi Printing : 600x600dpi
Text/Photo Scan: 600x600dpi(Otical 600x300dpi) , Scan: 600x600dpi(Otical 600x300dpi) ,
Printing : 600x600dpi Printing : 600x600dpi
Magazine Scan : 600x600dpi(Optical 600x300dpi) Scan : 600x600dpi(Optical 600x300dpi)
@ ADF, Printing : 600x600dpi @ ADF, Printing : 600x600dpi Scan : 600x600dpi(Optical 600x600dpi) Scan : 600x600dpi(Optical 600x600dpi) @ Platen, Printing : 600x600dpi @ Platen, Printing : 600x600dpi
Photo Scan : 600x600dpi(Optical 600x300dpi) Scan : 600x600dpi(Optical 600x300dpi)
@ ADF, Printing : 600x600dpi @ ADF, Printing : 600x600dpi Scan : 1200x1200dpi(Optical 600x600dpi) Scan : 1200x1200dpi(Optical 600x600dpi) @ Platen, Printing : 1200x1200dpi @ Platen, Printing : 1200x1200dpi
Original Type Text Scan:600x600dpi(Optical 300x300dpi) Scan:600x600dpi(Optical 300x300dpi) (Color) Printing : 600x600dpi Printing : 600x600dpi
Text/Photo Scan:600x600dpi(Optical 300x300dpi) Scan:600x600dpi(Optical 300x300dpi)
Printing : 600x600dpi Printing : 600x600dpi
Magazine Scan : 600x600dpi(Optical 600x300dpi) Scan : 600x600dpi(Optical 600x300dpi)
@ ADF, Printing : 600x600dpi @ ADF, Printing : 600x600dpi Scan : 600x600dpi(Optical 600x600dpi) Scan : 600x600dpi(Optical 600x600dpi) @ Platen, Printing : 600x600dpi @ Platen, Printing : 600x600dpi
Photo Scan:600x600dpi(Optical 300x300dpi) Scan:600x600dpi(Optical 300x300dpi)
@ADF, Printing : 600x600dpi @ADF, Printing : 600x600dpi Scan:1200x1200dpi(Optical 300x300dpi) Scan:1200x1200dpi(Optical 300x300dpi) @Platen, Printing : 1200x1200dpi @Platen, Printing : 1200x1200dpi
Original Type Factory Default Text/photo Text/photo
Automatic Background Suppression Yes Yes
Darkness Control 5 level 5 level
Collation Copy Yes Yes
Service Manual
Product spec and feature
2-7
Samsung Electronics
Item CLX-6200ND/6200FX/6210FX CLX-6240FX
Special Copy ID Card Copy Yes(Platen Only) Yes(Platen Only)
Auto fit Yes(Platen Only) Yes(Platen Only)
Margin Shift Yes Yes
Book Copy Yes Yes
Auto Suppression Yes Yes
Covers No No
Transparencies No No
Create Booklet No No
N-up copy 2-up, 4-up 2-up, 4-up
Clone Yes (Platen Only) Yes (Platen Only)
Poster Yes(Platen Only) Yes(Platen Only)
2.1.2.6 Fax
Item CLX-6200FX/6210FX CLX-6240FX
Compatibility ITU-T G3 ITU-T G3
Communication System PSTN/PABX PSTN/PABX
Modem Speed 33.6Kbps 33.6Kbps
TX Speed 3.6sec (Mono/Standard/ECM-MMR, 3sec (Mono/Standard/ECM-MMR,
ITU-T G3 No.1 standard) ITU-T G3 No.1 standard)
Compression MH/MR/MMR/JBIG/JPEG MH/MR/MMR/JBIG/JPEG
Color Fax Yes (But Memory Transmission & Any Yes (But Memory Transmission & Any
Reserved Transmission are not supported) Reserved Transmission are not supported)
ECM Yes Yes
Resolution Std 203 x 98 dpi 203 x 98 dpi
(Mono) Fine 203 x 196 dpi 203 x 196 dpi
S.Fine 300 x 300 dpi 300 x 300 dpi
Resolution(Color) 200 x 200 dpi 200 x 200 dpi
Scan speed 3.6 sec / Letter ( Mono, scan time ) 3sec / Letter ( Mono, scan time )
Telephone Handset No No
Features On hook Dial Yes Yes
Search Yes (Phone Book) Yes (Phone Book)
1-Touch Dial 30 30
Speed Dial 240 locations 240 locations
TAD I/F Yes Yes
Tone/Pulse Selectable in Tech Mode Selectable in Tech Mode
Pause Yes Yes
Auto Redial Yes Yes
Service Manual
Product spec and feature
2-8
Samsung Electronics
Item CLX-6200ND/6200FX/6210FX CLX-6240FX
Last Number Redial
Ye s Ye s
Distinctive Ring Yes Yes
Caller ID No No
External Phone Yes Yes
Interface
Functions Mail Box No No
Voice Request No No
TTI Yes Yes
RT I Yes Ye s
Polling No No
Earth/Recall No No
Auto Reduction Yes Yes
SMS No No
RDS Yes Yes
Report & Tx/Rx Journal Yes Yes
List Print out Confirmation 2 types available (with Image TCR, w/o 2 types available (with Image TCR, w/o
image TCR, Mono Only) image TCR, Mono Only)
Auto Dial List Yes Yes
System Data List List all user setting List all user setting
Sound Control Ring Volume Yes (Off, Low, MED, HIGH) Yes (Off, Low, MED, HIGH)
Key Volume Yes (On, Off) Yes (On, Off)
Speaker Yes (On, Off,Comm) Yes (On, Off,Comm)
Alarm Volume Yes (On, Off) Yes (On, Off)
Junk Fax barrier Yes Yes
Security Receive Yes Yes
Fax Memory Backup Yes (Serial flash) Yes, Built-in HDD
Receive Mode Fax, TEL, Ans/Fax Fax, TEL, Ans/Fax
Capacity less than 4 MB (200 Pages) (Mono) 4 MB (320 Pages) (Mono)
Optional Memory No No
Max locations to store to 1 Group Dial
240 locations 240 locations
Fax Forward to FAX Yes (On/Off), both Sent and Received, Yes (On/Off), both Sent and Received,
Mono Only Mono Only
Fax Forward to e-mail Yes Yes
Broadcasting up to 249 locations, Mono Only up to 249 locations, Mono Only
Delayed fax Yes (Tx only, Mono Only) Yes (Tx only, Mono Only)
Memory RX Yes Yes
Service Manual
Product spec and feature
2-9
Samsung Electronics
2.1.2.7 Paper Handling
Item CLX-6200ND/6200FX/6210FX CLX-6240FX
Standard Capa. 250-sheet Cassette Tray, 100 MP 250-sheet Cassette Tray, 100 MP
Max. Capa. 850 sheets @ 75g/ 850 sheets @ 75g/
Printing Max. Size 216 X 356((8.5" x 14") 216 X 356 (8.5" x 14")
Min. Size 76 x127mm (3" x 5") 76 x127mm (3" x 5")
Margin(T/B/L/R) 4 mm, 4 mm, 4 mm, 4 mm 4 mm, 4 mm, 4 mm, 4 mm
MP tray Capacity 100 sheets @ 75g/ 100 sheets @ 75g/
MP tray Sensing Empty sensingNo size sensor Empty sensingNo size sensor
Standard Cassette Capacity 250 sheets @ 75g/ 250 sheets @ 75g/
Standard Cassette Size sensor N/A N/A
User Interface Indicator Indicator
Sensing Empty sensing Empty sensing
SCF Cassette Capacity 500 sheets @ 75g/ 500 sheets @ 75g/
SCF Cassette Size sensor N/A N/A
User Interface Indicator Indicator
Sensing Empty sensing Empty sensing
Output Stacking FaceUp N/A N/A
Capacity FaceDown 180 sheets @ 75g/
in N/N 180 sheets @ 75g/ in N/N
Output Full sensing Yes Yes
Finishing N/A N/A
Duplex Supporting Std. Std.
ADF 6200ND/6210FX : DADF, 6200FX : ADF DADF
ADF Capacity 50 sheets @ 75g/
50 sheets @ 75g/
Weight 6200ND/6210FX : 8.0kg, 6200FX : 7.0Kg 8.0kg
Service Manual
Product spec and feature
2-10
Samsung Electronics
2.1.2.8 CRU
Item CLX-6200ND/6200FX/6210FX CLX-6240FX
No. of CRUs 5 (C/M/Y/K toner, PTB) 5 (C/M/Y/K toner, PTB)
K toner cartridge: CLP-K660B K toner cartridge: CLP-K660B C toner cartridge: CLP-C660B C toner cartridge: CLP-C660B M toner cartridge: CLP-M660B M toner cartridge: CLP-M660B Y toner cartridge: CLP-Y660B Y toner cartridge: CLP-Y660B Paper Transfer Belt: CLP-T660A Paper Transfer Belt: CLP-T660A
Toner Black
Standard Yield High Yield Average K Cartridge Yield 2500 standard Average K Cartridge Yield 5500 standard pages pages Declared yield value in accordance Declared yield value in accordance with ISO/IEC 19798:2006(E) with ISO/IEC 19798:2006(E)
High Yield Ships with Standard yield Starter toner Average K Cartridge Yield 5500 standard cartridge pages Declared yield value in accordance with ISO/IEC 19798:2006(E)
Ships with Standard yield Starter toner cartridge
Color
Standard Yield High Yield Average CMY Cartridge Yield 2000 standard Average CMY Cartridge Yield 5000 standard pages pages Declared yield value in accordance Declared yield value in accordance with with ISO/IEC 19798:2006(E) ISO/IEC 19798:2006(E)
High Yield Ships with Standard yield Starter toner Average CMY Cartridge Yield 5000 standard cartridge pages Declared yield value in accordance with ISO/IEC 19798:2006(E)
Ships with Standard yield Starter toner cartridge
Life detect Life detect Sensor(None), Traced via software Life detect Sensor(None), Traced via software
90% exhausted: Low message 90% exhausted: Low message 100% exhausted: Empty message 100% exhausted: Empty message
Replace method CRUM for appropriate installation of each CRUM for appropriate installation of each
cartridge3 step for install/replacing cartridge3 step for install/replacing
PTB Yield 50,000 pages 50,000 pages
Key Unique, Electronic key(CRUM) Unique, Electronic key(CRUM)
Sensor None, that would be traced via software None, that would be traced via software
Replace method 3 steps for install/replacing 3 steps for install/replacing
Service Manual
Product spec and feature
2-11
Samsung Electronics
2.1.2.9 FRU
2.1.2.10 Reliability & Service
Item CLX-6200ND/6200FX/6210FX CLX-6240FX
Printing Volume(AMPV) 1,140 page ( B&W : 400 page, 1,850 page ( B&W : 740 page,
Color : 740 pages) Color : 1,110 pages)
Max Monthly Duty 65,000 pages 80,000 pages
MPBF 58,000 pages 58,000 pages
MTTR <30 min. <30 min.
SET Life Cycle 200,000 image or 5 years whitchever 200,000 image or 5 years whitchever
comes first comes first
Real-time Clock None Yes
System-record Total page count (color/mono) Total page count (color/mono)
Fuser life Fuser life Transfer belt life Transfer belt life Toner Life(CMYK) Toner Life(CMYK) Tray roller life Tray roller life First operation date(Not revealed to Users) First operation date(Not revealed to Users)
Test Print Configuration SheetDemo Sheet Configuration SheetDemo Sheet
RDC Comm. Mode N/A N/A
Operation N/A N/A
Temperature Operating 15~32.5 (59~90.5) 15~32.5 (59~90.5)
Storage -20~40(-4~104) -20~40(-4~104)
Humidity Operating 10~80RH 10~80RH
Storage 0~95RH 0~95RH
Item Sec_Code Expected Life (Pages)
JC96-04495A (6240FX,110V) JC96-04496A (6240FX,220V) JC96-04544A (6200 Series,110V) JC96-04545A (6200 Series,220V)
Pick-up Roller (Main, MP) 70K
Friction Pad
[DADF/ADF] Pick-up Roller 80K
JC97-03132A (Main) JC96-02686B (MP) JC73-00140A (CST) JC97-02892A(MP) JC97-01962A (ADF) JC97-03070A(DADF) JC97-01940B (ADF) JC97-03069A(DADF)
* ADF : CLX-6200FX * DADF : CLX-6200ND/6210FX/6240FX
100 KFuser
70K
20K[DADF/ADF] Friction Pad
Service Manual
Product spec and feature
2-12
Samsung Electronics
Machine Life
Toner Cartridge yield : Average CMY Cartridge Yield 5000 standard pages
Average K Cartridge Yield 5500 standard pages
Declared yield value in accordance with ISO/IEC 19798
* Scan assy life : The life is estimated based on around 30%~ 35% usage of total function of MF till the
machine life .
SET
Toner Cartridge
(5% coverage)
PTB Unit
Fuser Unit
Friction Pad
ADF /DADF friction
Pad
Max. LifeLife (Expected Average based on AMPV usage ratio)
ModesCRU/FRU
Expected Life
Total
Imagespages
80,00080,000Mono (40%)
Image
Total Page
200,000 200,000
Color only
(page)
Mono only
(page)
0 200,000
200,000 0 120,000 120,000Color (60%)
5,000 5,000 5,000 5,000 Cyan
5,000 5,000 5,000 5,000 Magenta
5,000 5,000 5,000 5,000 Yellow
5,500 5,500 5,500 5,500 Black
50,000 50,000 50,000 50,000 50,000 Color
-50,000 50,000 Mono
0 100,000 100,000100,000 Color
100,000 0 100,000100,000 Mono
70,000 70,000 70,000Color / Mono
70,00070,00070,000Color / Mono
70K/80K70K/80K70K/80K20ppm/24ppmADF & DADF pickup
20,00020,00070,000Color / Mono
70,00070,00070,00020ppmScan Assy
80,00080,00080,00024ppmScan Assy
70,00070,00070,00070,00020ppmADF/DADF
80,00080,00070,00080,00024ppmADF/DADF
Service Manual
Product spec and feature
2-13
Samsung Electronics
2.1.2.11 Environment
Item CLX-6200ND/6200FX/6210FX CLX-6240FX
Print & Copy Less than 53 dBA print @ CST Less than 54 dBA print @ CST
Less than 54 dBA copy @ CST Less than 55 dBA copy @ CST Less than 56 dBA print & copy @ SCF &MP Less than 56 dBA print & copy @ SCF, MP
Standby Less than 35 dBA Less than 35 dBA
Sleep Background noise level Background noise level
Input Voltages 110-127 VAC, 50/60Hz 110-127 VAC, 50/60Hz
220-240 VAC,50/60Hz 220-240 VAC,50/60Hz
Power Switch Power Switch
Ready Less than 82W Less than 82W
AVG. Less than 580W Less than 650W
Max/Peak Less than 1400W Less than 1900W
Sleep Less than 18W Less than 28W
Set 468 x 498 x651 mm 468 x 498 x651mm
Set Packing 650 x 445 x 920 mm 650 x 445 x 920 mm
Consumables 620 X 430 X 325 mm (24.4" x 16.9" x 12.8") 620 X 430 X 325 mm (24.4" x 16.9" x 12.8") Packing
Weight Set (with 37kg 37kg
consumables)
Set Packing 48kg 48kg
Consumables 1.9kg 1.9kg
Consumables 8.3 Kg 8.3 Kg Packing
Acoustic Noise Level(Sound Power/Pressure)
Power Consumption
Dimension (W x D x H)
2.1.2.12 Packing & Accessory
Item CLX-6200ND/6200FX/6210FX CLX-6240FX
In-Box Set
C/M/Y/K Toner(2.5K/2K) Power cord USB cable (China, Korea, HongKong, Malaysia, Thailand, Singapore, Russia) Driver CD (Driver, Application, manual) N/W CD (SyncThru, manual) Quick installation Guide sheet Warranty Card
Set C/M/Y/K Toner(5.5K/5K) Power cord USB cable (China, Korea, HongKong, Malaysia, Thailand, Singapore, Russia) Driver CD (Driver, Application, manual) N/W CD (SyncThru, manual) Quick installation Guide sheet Warranty Card
Service Manual
Product spec and feature
2-14
Samsung Electronics
2.1.2.13 Option
CLX-6200 Series
CLP-MEM201 : 128MB
CLP-MEM202 : 256MB
IMAGEPART NUMBERACCESSORIES
IMAGEPART NUMBERACCESSORIES
Memory module
Optional tray 2
IEEE 802.11b/g Wireless LAN card
CLX-6240 Series
CLP-MEM101 : 128MB
CLP-MEM102 : 256MB
CLP-MEM103 : 512MB
CLX-S6240A ( 500 Sheet )
ML-NWA10L
- 6210FX, 6240FX Only
- 6200FX,6200ND : N/A
ML-HDK410 (80 GB)
Hard Disk (HDD)
- 6200ND/6210FX : User Option
- 6240FX : Built-in
-in
- 6200FX : N/A
Service Manual
Product spec and feature
2-15
Samsung Electronics
2.1.3 Competitor Model
Image
Printing Speed 20/20 ppm 20/20 ppm 20/20 ppm 24/24 ppm
Resolution(dpi) 2,400 x 600 dpi 2,400 x 600 dpi 2,400 x 600 dpi 2,400 x 600 dpi
effective output effective output effective output effective output
DuplexStd Std Std Std
ADF50 shts(DADF) 50 shts(ADF) 50 shts(DADF) 50 shts(DADF)
Processor 360 Mhz 360 Mhz 360 Mhz 533Mhz
RAM 128MB/384MB 128MB/384MB 128MB/384MB 256MB/768MB
HDD 80GB opt. N/A 80GB opt. 80GB
Language PCL/PS PCL/PS PCL/PS PCL/PS
Scan System CCD CCD CCD CCD
Copy speed 20/20ppm 20/20ppm 20/20ppm 24/24ppm
Paper tray 250sheets 250sheets 250sheets 250sheets
MP tray 100sheets 100sheets 100sheets 100sheets
Toner(B/C) Std:2.5K/2K Std:2.5K/2K Std:2.5K/2K 5.5K/5K
High:5.5K/5K High:5.5K/5K High:5.5K/5K
Wireless N/A N/A Opt. Opt.
CLX-6200ND CLX-6200FX CLX-6210FX CLX-6240FX
SEC Model
Service Manual
Product spec and feature
2-16
Samsung Electronics
Image
Printing Speed(B/C)) 24/24 ppm 20/20 ppm 24/24 ppm 31/17 ppm
DuplexStd N/A Std Optional
ADF50 shts(DADF) 35 shts(ADF) 50 shts(DADF) 50 shts(ADF)
Processor 533Mhz 300Mhz 500Mhz 400Mhz
RAM256MB/768MB 64MB/576MB 256MB 256MB/1152MB
HDD80GB N/A 40GB N/A
Resolution (dpi) 2400x600 2400x600 2400 FinePoint 2400x600
Language PCL/PS PCL/PS PDL PCL/PS
Scan System CCD CIS CCD CCD
Copy speed 24/24ppm 16/16 ppm 24/24 ppm 31/17 ppm
Paper tray 250sheets 250sheets 250sheets 250sheets
MP tray 100sheets 50sheets 150sheets
Toner(B/C) 5.5K/5K Std:2.5K/2K 6.8K/3.4K Std:5K/4K
High:5K/4K High:8K8K
Wireless Optional N/A Optional
Samsung Brother Xerox DELL
CLX-6240FX MFC 9440CN C2424 3115cn
Competitor Model
Service Manual
Product spec and feature
2-17
Samsung Electronics
Image
Printing speed 20/20 ppm 31/7 ppm 19/4 ppm 20/12 ppm
Processor 300MHz - 264MHz -
RAM 128MB 64MB 96MB 96MB
MAX Memory 640MB 576MB 224MB 224MB
Hard disk 80GB (Optional) N/A N/A N/A
Print Resolution 2400 effective output 2400 x 600 2400 Image Ret 2400 x 600
FPOT (Color/Mono) 20/20 sec 20/14 sec 29/18 sec -
Print Language SPL-C, PCL6, PS3 PDL PDL GDI
Copy speed (Color) 20/20 ppm 31/8 ppm 19/4 ppm 20/12 ppm
ADF 50 shts (ADF) 35 shts (ADF) 50 shts (ADF) 50 shts (ADF)
Input 250 CST, 100 MP 250 CST 250 CST, 125MP 300 CST, 100MP
Duplex Std Manual Manual -
Toner (Black/Color) 5.5 K/5K 10K/6.6K 5 K/4K 5K/5K, 3K/3K
Interface USB 2.0, N/W USB 2.0, N/W USB 2.0, N/W USB 2.0, N/W
F ax Yes Ye s Ye s -
Samsung Brother HP OKI
CLX -6200FX MFC 9420CN 2840 C5510N
Service Manual
Product spec and feature
2-18
Samsung Electronics

2.2 System Overview

Product Configuration
DADF (CLX - 6240)
ADF (CLX - 6200)
SCF 500
Sheets
SCANNER
Flatbed
Cassette & P/U
250 Sheets
MP 100 Sheets
Reverse Unit
Reverse path
Main Board
Power
Drive Unit
2BLDC + 1Step
Fuser
Belt + Lamp
Toner Unit
PTB Unit
Duplex Built - in
LSU
Service Manual
Product spec and feature
2-19
Samsung Electronics
1 OPC
2 Charge Roller
3 MP Roller
4 Deve Roller
5 Transfer Roller
6 Heat Roller
7 Pressure Roller
8 Pick-up Roller
9 Regi Roller
10 Exit Roller
11 Duplex Roller
12 Reverse middle Roller
13 Reverse Exit Roller
Engine Layout
9
3
1
4
11
5
7
2
6
10
8
12
13
9
3
1
4
11
5
7
2
6
10
8
12
13
Service Manual
Product spec and feature
2-20
Samsung Electronics
DADF/ADF
Regi. Roll.
Middle Roll.
ADF PICK UP ROLL.
ADF IDLE ROLL.
DRIVE ROLL.
EXIT ROLL.
SCAN AREA (CCD)
Exit Roll.
Dadf Pickup Roll.
Scan Area (CCD)
: Simplex
: Duplex
: Simplex
DADF ]
[ ADF ]
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