Samsung CLX-3160N Service manual
DIGITAL COLOR LASER MFP The keynote of Product
1. Engine Speed :
Up to 16 ppm in A4 black (17 ppm in Letter)
Up to 4 ppm in A4 color (4 ppm in Letter)
2. Resolution :
- Optical, 600 x 600 dpi
- Support, MAX: 2400 x 600 dpi class, 1200 x 600 dpi
(default), 600 x 600 dpi (Color & B&W)
3. MPU : Samsung CHORUSm 300MHz
4. Memory :
- Std.: 128 MB, Max.: 128 MB (Memory not Expansion)
5. Default Driver: SPL-C
(Samsung Printer Language Color)
6. USB: USB 2.0, USB host (Scan to USB, Direct print)
7. Network : Ethernet 10/100 Base TX
8. Consumable :
- 6 (C/M/Y/K toner, Imaging Unit, Waste toner box)
- K toner : CLX-K3160A
- C toner : CLX-C3160A
- M toner : CLX-M3160A
- Y toner : CLX-Y3160A
- Imaging unit : CLP-R300A (common with CLP-300)
- Waste toner box : CLP-W300A
(common with CLP-300)
- CMY Rainbow kit : CLX-P3160A
9. SET Life Cycle : 200,000 image
Manual
SERVICE
DIGITAL COLOR LASER MFP
CLX-3160 Series
CLX-3160N/XEV
Basic Model :CLX-3160FN
ELECTRONICS
Samsung Electronics Co.,Ltd. September. 2006
Printed in Korea.
VERSION NO. : 1.00CODE : JC-0175T
* This service manual is a property of Samsung Electronics Co., Ltd.
Any unauthorized use of Manual can be punished under applicable
international and/or domestic law.
Contents
1. Precautions
1.1 Safety Warning 1-1
1.2 Caution for safety
1-2
1.3 ESD Precautions
1-5
1.4 Super Capacitor or Lithium Battery Precautions
1-5
2. Product Specification
2.1 Product Overview 2-1
2.2 Product General Specifications
2-2
2.3 Model Comparison Table
2-14
3. System Overview
3.1 System Structure 3-1
3.2 Main PBA Description
3-14
3.3 CRUM
3-30
3.4 General Description
3-32
4. S/W Structure and Descriptions
4.1 Overview 4-1
4.2 Architecture
4-1
4.3 Data and Control Flow
4-2
4.4 Alarm Shortage
4-4
4.5 Error status
4-4
4.6 CRUM Overview
4-5
4.7 FW Upgrade
4-5
4.8 Initailize Flow
4-6
Continued
5. Disassembly and Reassembly
5.1 General Precautions on Disassembly 5-1
5.2 Cover Upper (Left, Right)
5-2
5.3 Front Cover
5-3
5.4 OPC DEV Unit
5-4
5.5 ITB Unit
5-5
5.6 T2 Roller Unit
5-6
5.7 Rear Cover
5-6
5.8 OPE Unit
5-7
5.9 Side Cover (Left, Right)
5-9
5.10 ADF Ass'y
5-10
5.1 1 Platen Ass'y
5-12
5.12 Middle Cover Ass'y
5-17
5.13 Fuser Ass'y
5-19
5.14 HVPS
5-21
5.15 LIU Unit
5-22
5.16 Shield Main Lower (with Main PBA)
5-23
5.17 Main Drive Ass'y
5-24
5.18 SMPS
5-25
5.19 Regi Roller
5-26
5.20 Feed Roller
5-28
5.21 Pick Up Roller
5-29
5.22 Exit Roller Unit
5-32
5.23 LSU
5-34
5.24 MP Unit
5-34
6. Alignment and Adjustmens
6.1 Control Panel 6-1
6.2 LED Function
6-3
6.3 Jam Removal
6-4
Continued
6.4 System setup 6-10
6.5 Network setup
6-16
6.6 Sample Pattern
6-20
6.7 Periodic Defective Image
6-22
6.8 T ech Mode
6-23
6.9 Error Message
6-34
7. T roubleshooting
7.1 Procedure of Checking the Symptoms 7-1
7.2 Solving other problems
7-2
8. Exploded Views & Parts List
8.1 Main 8-2
8.2 Middle Cover
8-3
8.3 Front Cover
8-4
8.4 Right Cover
8-5
8.5 Round Cover
8-6
8.6 Rear Cover
8-7
8.7 Cover Platen
8-8
8.8 Platen Ass'y
8-9
8.9 OPE(CLX-3160FN)
8-10
OPE(CLX-3160N)
8-1 1
8.10 Scan Ass'y
8-12
8.1 1 ADF Ass'y
8-13
8.12 ADF Lower
8-14
8.13 ADF Motor
8-15
8.14 Frame
8-16
8.15 Main Driver
8-18
8.16 LSU Cover
8-20
8.17 ITB Unit
8-21
Continued
8.18 OPC DEVE 8-22
8.19 Fuser Ass'y
8-24
8.20 Cassette
8-25
9. Block diagram
9.1 Block Diagram 9-1
10. Connection Diagram
10.1 Connection Diagram
10-1
11. Reference Information
11.1 Tools for Troubleshooting 11-1
11.2 Acronyms and Abbreviations
11-2
11.3 Select a location for the printer
11-4
11.4 A4 ISO 19752 Standard Pattern
11-5
11.5 Wireless LAN
11-6
10-1
Precautions
Samsung Electronics
Service Manual
1-1
1
1
1. Precautions
In order to prevent accidents and to prevent damage to the equipment please read the precautions listed
below carefully before servicing the printer and follow them closely.
1.1 Safety W arning
(1) Only to be serviced by appropriately qualified service engineers.
High voltages and lasers inside this product are dangerous. This printer should only be serviced by a suitably
trained and qualified service engineer.
(2) Use only Samsung replacement parts
There are no user serviceable parts inside the printer. Do not make any unauthorized changes or
additions to the printer, these could cause the printer to malfunction and create electric shock or fire haz-ards.
(3) Laser Safety Statement
The Printer is certified in the U.S. to conform to the requirements of DHHS 21 CFR, chapter 1 Subchapter J for
Class 1(1) laser products, and elsewhere, it is certified as a Class I laser product
con-forming to the requirements of IEC 825. Class I laser products are not considered to be hazardous. The
laser system and printer are designed so there is never any human access to laser radiation above a Class I
level during normal operation, user maintenance, or prescribed service condition.
Warning >> Never operate or service the printer with the protective cover removed from Laser/Scanner assembly . The
reflected beam, although invisible, can damage your eyes. When using this product, these basic safety
pre-cautions should always be followed to reduce risk of fire, electric shock, and injury to persons.
CAUTION - INVISIBLE LASER RADIATION ī
WHEN THIS COVER OPEN. ī
DO NOT OPEN THIS COVER.
VORSICHT - UNSICHTBARE LASERSTRAHLUNG, ī
WENN ABDECKUNG GEĆFFNET. ī
NICHT DEM STRAHL AUSSETZEN.
ATTENTION - RAYONNEMENT LASER INVISIBLE EN CAS ī
DāOUVERTURE. EXPOSITION DANGEREUSE ī
AU FAISCEAU.ī
ATTENZIONE - RADIAZIONE LASER INVISIBILE IN CASO DI ī
APERTURA. EVITARE LāESPOSIZIONE AL ī
FASCIO.
PRECAUCION - RADIACION LASER IVISIBLE CUANDO SE ABRE. ī
EVITAR EXPONERSE AL RAYO.
ADVARSEL. - USYNLIG LASERSTRĆ
LNING VED Ć
BNING, NĆ
R ī
SIKKERHEDSBRYDERE ER UDE AF FUNKTION. ī
UNDGĆ
UDSAETTELSE FOR STRĆ
LNING.
ADVARSEL. - USYNLIG LASERSTRĆ
LNING NĆ
R DEKSEL ī
Ć
PNES. STIRR IKKE INN I STRĆ
LEN. ī
UNNGĆ
EKSPONERING FOR STRĆ
LEN.
VARNING - OSYNLIG LASERSTRĆ
LNING NĆR DENNA DEL ī
ĆR ĆPPNAD OCH SPĆRREN ĆR URKOPPLAD. ī
BETRAKTA EJ STRĆ
LEN. STRĆ
LEN ĆR FARLIG.
VARO! - AVATTAESSA JA SUOJALUKITUS OHITETTAESSA ī
OLET ALTTIINA NĆKYMĆTTĆMĆLLE LASER-ī
SĆTEILYLLE ĆLĆ KATSO SĆTEESEEN.
Samsung Electronics
Service Manual
Precautions
1-2
1.2 Caution for safety
1.2.1 Toxic material
This product contains toxic materials that could cause illness if ingested.
(1) If the LCD control panel is damaged it is possible for the liquid inside to leak. This liquid is toxic. Contact with the skin
should be avoided, wash any splashes from eyes or skin immediately and contact your doctor . If the liquid gets into
the mouth or is swallowed see a doctor immediately .
(2) Please keep toner cartridges away from children. The toner powder contained in the toner cartridge may be harmful
and if swallowed you should contact a doctor .
1.2.2 Electric Shock and Fire Safety Precautions
Failure to follow the following instructions could cause electric shock or potentially cause a fire.
(1) Use only the correct voltage, failure to do so could damage the printer and potentially cause a fire or electric
shock.
(2) Use only the power cable supplied with the printer. Use of an incorrectly specified cable could cause the cable
to overheat and potentially cause a fire.
(3) Do not overload the power socket, this could lead to overheating of the cables inside the wall and could lead to
a fire.
(4) Do not allow water or other liquids to spill into the printer, this can cause electric shock. Do not allow paper
clips, pins or other foreign objects to fall into the printer these could cause a short circuit leading to an electric
shock or fire hazard..
(5) Never touch the plugs on either end of the power cable with wet hands, this can cause electric shock. When
servicing the printer remove the power plug from the wall socket.
(6) Use caution when inserting or removing the power connector. The power connector must be inserted com-
pletely otherwise a poor contact could cause overheating possibly leading to a fire. When removing the power
connector grip it firmly and pull.
(7) Take care of the power cable. Do not allow it to become twisted, bent sharply round corners or other wise
damaged. Do not place objects on top of the power cable. If the power cable is damaged it could overheat and
cause a fire or exposed cables could cause an electric shock. Replace a damaged power cable immediately,
do not reuse or repair the damaged cable. Some chemicals can attack the coating on the power cable,
weakening the cover or exposing cables causing fire and shock risks.
(8) Ensure that the power sockets and plugs are not cracked or broken in any way. Any such defects should be
repaired immediately. Take care not to cut or damage the power cable or plugs when moving the machine.
(9) Use caution during thunder or lightening storms. Samsung recommend that this machine be disconnected from
the power source when such weather conditions are expected. Do not touch the machine or the power cord if it
is still connected to the wall socket in these weather conditions.
(10) Avoid damp or dusty areas, install the printer in a clean well ventilated location. Do not position the machine
near a humidifier. Damp and dust build up inside the machine can lead to overheating and cause a fire.
(1 1) Do not position the printer in direct sunlight. This will cause the temperature inside the printer to rise possibly
leading to the printer failing to work properly and in extreme conditions could lead to a fire.
(12) Do not insert any metal objects into the machine through the ventilator fan or other part of the casing, it could
make contact with a high voltage conductor inside the machine and cause an electric shock.
Precautions
Samsung Electronics
Service Manual
1-3
1.2.3 Handling Precautions
The following instructions are for your own personal safety, to avoid injury and so as not to damage the printer
(1) Ensure the printer is installed on a level surface, capable of supporting its weight. Failure to do so could cause
the printer to tip or fall.
(2) The printer contains many rollers, gears and fans. T ake great care to ensure that you do not catch your fingers,
hair or clothing in any of these rotating devices.
(3) Do not place any small metal objects, containers of water, chemicals or other liquids close to the printer which if
spilled could get into the machine and cause damage or a shock or fire hazard.
(4) Do not install the machine in areas with high dust or moisture levels, beside on open window or close to a
humidifier or heater. Damage could be caused to the printer in such areas.
(5) Do not place candles, burning cigarettes, etc on the printer, These could cause a fire.
1.2.4 Assembly / Disassembly Precautions
Replace parts carefully, always use Samsung parts. Take care to note the exact location of parts and also
cable routing before dismantling any part of the machine. Ensure all parts and cables are replaced correctly.
Please carry out the following procedures before dismantling the printer or replacing any parts.
(1) Check the contents of the machine memory and make a note of any user settings. These will be erased if the
mainboard or network card is replaced.
(2) Ensure that power is disconnected before servicing or replacing any electrical parts.
(3) Disconnect printer interface cables and power cables.
(4) Only use approved spare parts. Ensure that part number, product name, any voltage, current or temperature
rating are correct.
(5) When removing or re-fitting any parts do not use excessive force, especially when fitting screws into plastic.
(6) Take care not to drop any small parts into the machine.
(7) Handling of the OPC Drum
- The OPC Drum can be irreparably damaged if it exposed to light.
Take care not to expose the OPC Drum either to direct sunlight or to fluorescent or incandescent room
lighting. Exposure for as little as 5 mins can damage the surfaceās photoconductive properties and will result
in print quality degradation. Take extra care when servicing the printer. Remove the OPC Drum and store it in
a black bag or other lightproof container . Take care when working with the covers(especially the top cover)
open as light is admitted to the OPC area and can damage the OPC Drum.
- Take care not to scratch the green surface of OPC Drum Unit.
If the green surface of the Drum Cartridge is scratched or touched the print quality will be compromised.
Samsung Electronics
Service Manual
Precautions
1-4
1.2.5 Disregarding this warning may cause bodily injury
(1) Be careful with the high temperature part.
The fuser unit works at a high temperature. Use caution when working on the printer. Wait for the fuser to cool
down before disassembly.
(2) Do not put finger or hair into the rotating parts.
When operating a printer, do not put hand or hair into the rotating parts (Paper feeding entrance, motor, fan,
etc.). If do, you can get harm.
(3) When you move the printer.
This printer weighs 19.95kg including toner cartridge and cassette. Use safe lifting and handling techniques.
Use the lifting handles located on each side of the machine. Back injury could be caused if you do not lift careĀfully .
(4) Ensure the printer is installed safely.
The printer weighs 19.95Kg, ensure the printer is installed on a level surface, capable of supporting its weight.
Failure to do so could cause the printer to tip or fall possibly causing personal injury or damaging the printer.
(5) Do not install the printer on a sloping or unstable surface. After installation, double check that the printer is stable.
Precautions
Samsung Electronics
Service Manual
1-5
1.3 ESD Precautions
Certain semiconductor devices can be easily damaged by static electricity. Such components are commonly called
āElectrostatically Sensitive (ES) Devicesā, or ESDs. Examples of typical ESDs are: integrated circuits, some field
effect transistors, and semiconductor āchipā components.
The techniques outlined below should be followed to help reduce the incidence of component damage caused by
static electricity.
Caution >>Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
1. Immediately before handling a semiconductor component or semiconductor-equipped assembly, drain off any
electrostatic charge on your body by touching a known earth ground. Alternatively, employ a commercially availĀable wrist strap device, which should be removed for your personal safety reasons prior to applying power to the
unit under test.
2. After removing an electrical assembly equipped with ESDs, place the assembly on a conductive surface, such as
aluminum or copper foil, or conductive foam, to prevent electrostatic charge buildup in the vicinity of the assemĀbly .
3. Use only a grounded tip soldering iron to solder or desolder ESDs.
4. Use only an āanti-staticā solder removal device. Some solder removal devices not classified as āanti-staticā can
generate electrical charges sufficient to damage ESDs.
5. Do not use Freon-propelled chemicals. When sprayed, these can generate electrical charges sufficient to damĀage ESDs.
6. Do not remove a replacement ESD from its protective packaging until immediately before installing it. Most
replacement ESDs are packaged with all leads shorted together by conductive foam, aluminum foil, or a compaĀrable conductive material.
7. Immediately before removing the protective shorting material from the leads of a replacement ESD, touch the proĀtective material to the chassis or circuit assembly into which the device will be installed.
8. Maintain continuous electrical contact between the ESD and the assembly into which it will be installed, until comĀpletely plugged or soldered into the circuit.
9. Minimize bodily motions when handling unpackaged replacement ESDs. Normal motions, such as the brushing
together of clothing fabric and lifting oneās foot from a carpeted floor , can generate static electricity sufficient to
damage an ESD.
1. Exercise caution when replacing a super capacitor or Lithium battery . There could be a danger of explosion and
subsequent operator injury and/or equipment damage if incorrectly installed.
2. Be sure to replace the battery with the same or equivalent type recommended by the manufacturer .
3. Super capacitor or Lithium batteries contain toxic substances and should not be opened, crushed, or burned for
disposal.
4. Dispose of used batteries according to the manufactureās instructions.
1.4 Super Capacitor or Lithium Battery Precautions
Product Specifications
Samsung Electronics
Service Manual
2-1
2
2
2. Product Specifications
Specfications are correct at the time of printing. Product specifications are subject to change without notice. See below
for product specifications.
2.1 Product Overview
1) Key Feature
Speed
- 16ppm B&W, 4ppm color print / copy
Consumables
- Black toner (2K sheet)
- CMY toner (1K sheet)
Paper handling
- 1sheet Manual slot, 150 sheet Semi-cassette, 250 sheet cassette option
Interface
- USB 2.0, Ethernet 10/100 Base TX, USB host (PictBridge)
2) Concept
Small size Color laser MFP(A4 Color laser MFP)
Target user
- Small office & small business
- CLX-3160N (3in1, SPL)
- CLX-3160FN (4in1, SPL)
Black only printing function
Auto warning sheet
USB host function
- PictBridge
- Scan to USB memory , direct printing
Samsung Electronics
Service Manual
Product Specifications
2-2
Engine Speed Simplex Up to 16 ppm in A4 black (17 ppm in Letter) Up to 16 ppm in A4 black (17 ppm in Letter)
Up to 4 ppm in A4 color (4 ppm in Letter) Up to 4 ppm in A4 color (4 ppm in Letter)
Duplex N/A N/A
Warmup time Less than 35 sec Less than 35 sec
FPOT (B&W) From Ready Less than 14 sec Less than 14 sec
From Idle Less than 45 sec Less than 45 sec
From Coldboot Less than 45 sec Less than 45 sec
FPOT (Color) From Ready Less than 26 sec Less than 26 sec
From Idle Less than 57 sec Less than 57 sec
From Coldboot Less than 57 sec Less than 57 sec
Resolution Optical 600 x 600 dpi 600 x 600 dpi
Support MAX: 2400 x 600 dpi class, 1200 x 600 dpi MAX: 2400 x 600 dpi class, 1200 x 600 dpi
(default), 600 x 600 dpi(Color & B&W) (default), 600 x 600 dpi(Color & B&W)
CLX-3160 Series CLX-3160N Spec. CLX-3160FN Spec.
2.2 Product General Specifications
2.2.1 General Print Engine
MPU Samsung CHORUSm 300MHz Samsung CHORUSm 300MHz
Memory Std. 128 MB 128 MB
Max. 128 MB 128 MB
Memory Expansion N/A N/A
Printer Languages SPL-C (Samsung Printer Language Color) SPL-C (Samsung Printer Language Color)
Fonts Windows fonts Windows fonts
Printer driver Supporting OS [Windows] [Windows]
- Windows 98/Me/2000/XP - Windows 98/Me/2000/XP
- In box N/A - In box N/A
[Linux] [Linux]
- RedHat 8.0 ~ 9.0 - RedHat 8.0 ~ 9.0
- Fedora Core 1~4 - Fedora Core 1~4
- Madrake 9.2 ~ 10.1 - Madrake 9.2 ~ 10.1
- SuSE 8.2 ~ 9.2 - SuSE 8.2 ~ 9.2
- (Smart panel N/A) - (Smart panel N/A)
[Mac] [Mac]
- Mac OS 10.3~10.4 - Mac OS 10.3~10.4
- (Mac OS 9 N/A) - (Mac OS 9 N/A)
- (Smart panel N/A) - (Smart panel N/A)
CLX-3160 Series CLX-3160N Spec. CLX-3160FN Spec.
2.2.2 Controller & S/W
Product Specifications
Samsung Electronics
Service Manual
2-3
Default Driver SPL-C (Samsung Printer Language Color) SPL-C (Samsung Printer Language Color)
WHQL Windows 2000/XP Windows 2000/XP
Language Localization
[Windows] [Windows]
: Korean, English, French, German, Italian, : Korean, English, French, German, Italian,
Spanish, Russian, Dutch, E.Portuguese, Spanish, Russian, Dutch, E.Portuguese,
B.Portuguese, Finish, Swedish, Norwegian, B.Portuguese, Finish, Swedish, Norwegian,
Danish, S.Chinese, T.Chinese, Polish, Danish, S.Chinese, T.Chinese, Polish,
Hungarian, Czech, Turkish, Greek Hungarian, Czech, Turkish, Greek
[Mac] [Mac]
: English, French, German, Italian, Spanish, : English, French, German, Italian, Spanish,
Korea Korea
[Linux] [Linux]
: English only : English only
Scan driver TW AIN Y es Yes
WIA Y es(Win XP only) Yes(Win XP only)
Application
Network Scan (Client)
Y es (multi-folder) Y es (multi-folder)
PC-FAX N/A Yes(Mono Send only, Included in SmarThru4)
PSUUSB only USB only
Status Monitor or USB / Network, Default Install USB / Network, Default Install
Virtual panel
Network Management Set IP, SW AS & SWS(Linux, Mac Not support Set IP, SWAS & SWS(Linux, Mac Not support
SWAS & SWS Iexplorer 5.0 or higher) SWAS & SWS Iexplorer 5.0 or higher)
SmarThru SmarThru 4 SmarThru 4
Interface
Parallel N/A N/A
USB
USB 2.0, USB host 1.1 (Scan to USB, Direct print) USB 2.0, USB host 1.1 (Scan to USB, Direct print)
Network Ethernet 10/100 Base TX Ethernet 10/100 Base TX
Wireless N/A N/A
Network Interface
Protocol TCP/IP , IPP, SNMP V2 TCP/IP, IPP, SNMP V2
User Interface
LCD 2 line LCD (China, Korea : Graphic LCD) 2 line LCD (China, Korea : Graphic LCD)
OP UI OP UI Guide 2.0 OP UI Guide 2.0
CLX-3160 Series CLX-3160N Spec. CLX-3160FN Spec.
Samsung Electronics
Service Manual
Product Specifications
2-4
Scan method Color CCD Color CCD
Scan Speed Linearity, Halftone
15 Sec(300dpi,USB2.0,P4 3.0GHz,512M)/Ltr 15 Sec(300dpi,USB2.0,P4 3.0GHz,512M)/Ltr
Gray
20 Sec(300dpi,USB2.0,P4 3.0GHz,512M)/Ltr 20 Sec(300dpi,USB2.0,P4 3.0GHz,512M)/Ltr
Color
30 Sec(300dpi,USB2.0,P4 3.0GHz,512M)/Ltr 30 Sec(300dpi,USB2.0,P4 3.0GHz,512M)/Ltr
Resolution Optical 600 x 1200dpi 600 x 1200dpi
Enhanced 4800dpi x 4800dpi 4800dpi x 4800dpi
Halftone 256levels 256levels
Scan Size
Max. Document Width
Max.216mm(8.5inch) Max.216mm(8.5inch)
Effiective Scan Width Max 208mm(8.2inch) Max 208mm(8.2inch)
Scan Depth Color 24bits 24bits
Mono - 1bit for Linearity & Halftone - 1bit for Linearity & Halftone
- 8Bits for Gray scale - 8Bits for Gray scale
Compatibility [Windows] [Windows]
- Windows 98/Me/2000/XP - Windows 98/Me/2000/XP
[Linux] [Linux]
- RedHat 8.0 ~ 9.0 - RedHat 8.0 ~ 9.0
- Fedora Core 1~4 - Fedora Core 1~4
- Madrake 9.2 ~ 10.1 - Madrake 9.2 ~ 10.1
- SuSE 8.2 ~ 9.2 - SuSE 8.2 ~ 9.2
CLX-3160 Series CLX-3160N Spec. CLX-3160FN Spec.
2.2.3 Scan
Product Specifications
Samsung Electronics
Service Manual
2-5
Copy Speed Simplex Copy Speed @SDMC up to 16 cpm in A4 black @SDMC up to 16 cpm in A4 black
(17 cpm in Letter)Up to 4 cpm in A4 color (17 cpm in Letter)Up to 4 cpm in A4 color
(4 cpm in Letter) (4 cpm in Letter)
Duplex Copy Speed N/A N/A
FCOT (B&W) From Ready Less than 18 sec Less than 18 sec
From Idle Less than 50 sec Less than 50 sec
From Coldboot Less than 50 sec Less than 50 sec
FCOT (Color) From Ready Less than 36 sec Less than 36 sec
From Idle Less than 75 sec Less than 75 sec
From Coldboot Less than 75 sec Less than 75 sec
Zoom Range 25% to 400% for Platen 25% to 400% for Platen
25% to 100% for ADF 25% to 100% for ADF
Multi Copy 1~99 1~99
Preset [Original(100%)] [Original(100%)]
[A4
A5(71%)] [A4 A5(71%)]
[LGL
LTR(78%)] [LGL LTR(78%)]
[LGL
A4(83%)] [LGL A4(83%)]
[A4
LTR(94%)] [A4 LTR(94%)]
[EXE
LTR(104%)] [EXE LTR(104%)]
[A5
A4(141%)] [A5 A4(141%)]
25%, 50%, 150%, 200%, 400% 25%, 50%, 150%, 200%, 400%
[Custom: 25-400%)] [Custom: 25-400%)]
Original Type Text Scan: 600x300dpi , Printing : 600x600dpi Scan: 600x300dpi , Printing : 600x600dpi
Text/Photo Scan: 600x300dpi , Printing : 600x600dpi Scan: 600x300dpi , Printing : 600x600dpi
Photo Platen) Scan : 600x600dpi, Platen) Scan : 600x600dpi,
Printing : 1200x1200dpi Printing : 1200x1200dpi
ADF) Scan : 600x300dpi, ADF) Scan : 600x300dpi,
Printing : 600x600dpi Printing : 600x600dpi
Automatic Background Suppression Yes(Mono Only) Yes(Mono Only)
Darkness Control 3 level 3 level
Collation Copy Yes(ADF Only), flushing if Memory full Yes(ADF Only), flushing if Memory full
Special Copy ID Card Copy Y es(Platen Only) Yes(Platen Only)
Auto fit Yes(Platen Only) Y es(Platen Only)
Margin Shift No No
Book Copy No No
Auto Suppression No No
Covers No No
Transparencies No No
Create Booklet No No
N-up copy 2-up, 4-up (ADF only) 2-up, 4-up (ADF only)
Clone Yes (Platen Only) Yes (Platen Only)
Poster Y es(Platen Only , x9 Only) Yes(Platen Only , x9 Only)
CLX-3160 Series CLX-3160N Spec. CLX-3160FN Spec.
2.2.4 Copy
Samsung Electronics
Service Manual
Product Specifications
2-6
Compatibility N/A ITU-T G3
Communication System N/A PSTN/P ABX
Modem Speed N/A 33.6Kbps
TX Speed N/A 3sec
Compression N/A MH/MR/MMR/JBIG/JPEG
Color Fax N/A Default (But Memory Transmission & Any
Reserved Transmission are not supported.)
ECM N/A Y es
Resolution Std N/A 203x98dpi
Fine N/A 203x196dpi
S.Fine N/A 300x300dpi
Scan speed Std N/A 3sec/LTR (ADF)
Fine N/A 5sec/L TR (ADF)
S.Fine N/A 6sec/LTR (ADF)
Multiple page scan speed N/A 20 ppm/LTR
Telephone Features Handset N/A No
On hook Dial N/A Yes
Search N/A Yes(Phone Book)
1-Touch Dial N/A 30
Speed Dial N/A 240 locations
TAD I/F N/A Y es
Tone/Pulse N/A Selectable in T ech Mode
Pause N/A Yes
Auto Redial N/A Yes
Last Number Redial N/A Yes
Distinctive Ring N/A Yes
Caller ID N/A No
External Phone Interface
N/A Y es
Functions Mail Box N/A No
Voice Request N/A No
TTI N/A Y es
RTI N/A Yes
Polling N/A No
Earth/Recall N/A No
Auto Reduction N/A Yes
SMS N/A No
RDC N/A Yes
CLX-3160 Series CLX-3160N Spec. CLX-3160FN Spec.
2.2.5 Fax
Product Specifications
Samsung Electronics
Service Manual
2-7
Report & Tx/Rx Journal N/A Y es
List Print out Confirmation N/A 2 types available (with Image TCR,
w/o image TCR)
Auto Dial List N/A Yes
System Data List N/A List all user setting
Sound Control Ring Volume N/A Y es(Off,Low,MED,HIGH)
Key Volume N/A Y es(On,Of f)
Speaker N/A Y es(On,Of f)
Alarm Volume N/A Y es(On,Off)
Junk Fax barrier N/A Y es
Security Receive N/A Yes
Battery Backup N/A Yes (Up to 43 hours target)
Rx fax duplex print out N/A No
Receive Mode N/A Fax, TEL, Ans/Fax
Capacity N/A 4MB(320 Pages, Mono)
Optional Memory N/A No
Max locations to store to 1 Group Dial N/A 240 locations
Fax Forward to FAX N/A Yes(On/Off), both Sent and Received
Fax Forward to e-mail N/A No
Broadcasting N/A up to 249 locations
Cover page N/A No
Delayed fax N/A Yes (Tx only, Mono only)
Memory RX N/A Y es
Mail Box (Electronic) N/A No
Voice Request N/A No
TTI N/A Y es
RTI N/A Y es
Polling N/A No
Earth/Recall N/A No
Auto Reduction N/A Y es (On,Off)
CLX-3160 Series CLX-3160N Spec. CLX-3160FN Spec.
Samsung Electronics
Service Manual
Product Specifications
2-8
Standard Capa. 150-sheet Semi Cassette Tray 150-sheet Semi Cassette Tray
Max. Capa. 400 sheets @75g/
400 sheets @75g/
Printing Max. Size 216 x 356mm (8.5" x 14") 216 x 356mm (8.5" x 14")
Min. Size 76 x 127 mm (3" x 5") 76 x 127 mm (3" x 5")
Margin(T/B/L/R) 4 mm, 4 mm, 4 mm, 4 mm 4 mm, 4 mm, 4 mm, 4 mm
Multi-purpose tray
Capacity 1 sheet 1 sheet
Media sizes 76 x 127 mm (3" x 5") ~ 216 x 356 mm 76 x 127 mm (3" x 5") ~ 216 x 356 mm
(8.5" x 14") (8.5" x 14")
Media type Plain Paper, Thick Paper, Thin Paper, Plain Paper, Thick Paper, Thin Paper,
Bond Paper, Color Paper, Card Stock, Bond Paper , Color Paper, Card Stock,
Labels Transparency , Envelope, Preprinted Labels Transparency, Envelope, Preprinted
Cotton,Recycled Paper, Archive Cotton,Recycled Paper, Archive
Media weight 16~43lb (60 to 163g/
) 16~43lb (60 to 163g/ )
Sensing Paper detection sensor Paper detection sensor
Standard Cassette Tray - Semi cassette type
Capacity 150 sheets @ 75g/
150 sheets @ 75g/
Media sizes 76 x 127 mm (3" x 5") ~ 216 x 356 mm 76 x 127 mm (3" x 5") ~ 216 x 356 mm
(8.5" x 14") (8.5" x 14")
Media types Envelopes, Labels, Card stock, Envelopes, Labels, Card stock,
Transparency(mono only) Papers (Pre- Transparency(mono only) Papers (PreĀprinted, recycled) printed, recycled)
Media weight 16~43lb (60 to 163g/
) 16~43lb (60 to 163g/ )
Size sensor N/A N/A
User Interface No indicator, Cover No indicator, Cover
Sensing Paper detection sensor Paper empty sensor
Optional Cassette Tray
Capacity 250 sheets 250 sheets
Media sizes A4,Letter,Legal, Folio, A5 A4,Letter,Legal, Folio, A5
Media types Plain Paper Plain Paper
Media weight 16~24lb (60 to 90g/
, , ) 16~24lb (60 to 90g/ , , )
Size sensor N/A N/A
User Interface No Indicator No Indicator
Sensing Paper empty sensor Paper empty sensor
Output Stacking
Capacity FaceUp N/A N/A
FaceDown 100sheets @ 75g/
100 sheets @ 75g/
Output Full sensing Yes Yes
CLX-3160 Series CLX-3160N Spec. CLX-3160FN Spec.
2.2.6 Paper Handling
Product Specifications
Samsung Electronics
Service Manual
2-9
Duplex
Supporting Manual Manual
Throughput N/A N/A
Media sizes N/A N/A
Media types N/A N/A
Media weight N/A N/A
ADF
Paper Weight 12.5~28lb (Non Coating) 12.5~28lb (Non Coating)
Capacity 50 sheets ( 20lb, 75 g/
) 50 sheets ( 20lb, 75 g/ )
Document Size Width: 142 ~ 216mm (5.6" ~ 8.5") Width: 142 ~ 216mm (5.6" ~ 8.5")
Length : 148 ~ 356mm (5.8" ~ 14.0") Length : 148 ~ 356mm (5.8" ~ 14.0")
Dimension 460(W)x 3430(D) x 95(H) mm 460(W)x 343(D) x 95(H) mm
Weight 5.6kg (, ) 5.6kg (, )
CLX-3160 Series CLX-3160N Spec. CLX-3160FN Spec.
Samsung Electronics
Service Manual
Product Specifications
2-10
CRU
No. of CRUs 6
(C/M/Y/K toner, Imaging Unit, Waste toner box)
K toner: CLX-K3160A
C toner: CLX-C3160A
M toner : CLX-M3160A
Y toner: CLX-Y3160A
Imaging unit: CLP-R300A (CLP-300 Series)
Waste toner box:
CLP-W300A(CLP-300 Series)
CMY Rainbow kit: CLX-P3160A
Toner Black 2,000 A4/Letter pages, at ISO-19752 Std. 2,000 A4/Letter pages, at ISO-19752 Std.
Coverage, Semi glossy Coverage, Semi glossy
Color 1,000 A4/Letter pages, at ISO-19752 Std. 1,000 A4/Letter pages, at ISO-19752 Std.
Coverage, Semi glossy Coverage, Semi glossy
Key Unique, Electronic key(CRUM) Unique, Electronic key(CRUM)
Life detect Toner Level Sensor Toner Level Sensor
Remain % method Remain % method
90% : warning 90% : warning
100% : empty 100% : empty
120% : hardstop 120% : hardstop
Replace method CMY key CMY key
3 step for install/replacing 3 step for install/replacing
Imaging Kit Yield Approx. 20K black pages Approx. 20K black pages
(OPC+Deve) (or 12.5K color pages) (or 12.5K color pages)
Key Unique, Electronic key(CRUM) Unique, Electronic key(CRUM)
Sensor None, that would be traced via software None, that would be traced via software
Replace method 6 steps for install/replacing 6 steps for install/replacing
Waste Toner Bottle Yield 1,250 sheets (Full Color Std. Image) or 1,250 sheets (Full Color Std. Image) or
5,000 images 5,000 images
Key N/A N/A
FRU
No. of FRUs 4 (ITB, Fuser, T2 roller, Pick-up roller) 4 (ITB, Fuser, T2 roller, Pick-up roller)
ITB Yield
Approx. 60K black pages (or 15K color pages) Approx. 60K black pages (or 15K color pages)
Key None None
Sensor None None
Fuser Yield
100,000 sheets B&W or 50,000 sheets Color 100,000 sheets B&W or 50,000 sheets Color
Key None None
T2 Roller Yield 100,000 sheets, Replacable 100,000 sheets, Replacable
Key None None
Pick-up Roller Yield 50,000 sheets, Replacable 50,000 sheets, Replacable
Key None None
ADF Lubber PAD 100K 100K
ADF Pickup Roller 100K 100K
CLX-3160 Series CLX-3160N Spec. CLX-3160FN Spec.
2.2.7 Consumables
6
(C/M/Y/K toner, Imaging Unit, Waste toner box)
K toner: CLX-K3160A
C toner: CLX-C3160A
M toner : CLX-M3160A
Y toner: CLX-Y3160A
Imaging unit: CLP-R300A (CLP-300 Series)
Waste toner box:
CLP-W300A(CLP-300 Series)
CMY Rainbow kit: CLX-P3160A
Product Specifications
Samsung Electronics
Service Manual
2-11
Printing Volume(AMPV) 360 page / B&W, 240 page / Color 360 page / B&W, 240 page / Color
Max Monthly Duty 24,200 images 24,200 images
MPBF 40,000 pages (color 29,091 Mono 10,909 40,000 pages (color 29,091 Mono 10,909
Total 40,000 image) Total 40,000 image)
MTTR < 30 min. < 30 min.
SET Life Cycle 200,000 image or 5 years 200,000 image or 5 years
Real-time Clock None None
System-record T otal image count Total image count
Total page count (color/mono) Total page count (color/mono)
Imaging unit life Imaging unit life
Fuser lifeTransfer roller life Fuser lifeTransfer roller life
Transfer unit life Transfer unit life
Toner image count (CMYK) Toner image count (CMYK)
Tray roller life T ray roller life
Cartridge Coverage Machine Installed date Cartridge Coverage Machine Installed date
Test Print Configuration Sheet Configuration Sheet
Network Configuration Sheet Network Configuration Sheet
RDC Comm. Mode N/A N/A
Operation N/A N/A
Temperature Operating 10 ~ 32.5 (59 ~ 90.5F) 10 ~ 32.5 (59 ~ 90.5F)
Storage (Packed) -20 ~ 40 (-4 ~ 104F) -20 ~ 40 (-4 ~ 104F)
Humidity Operating 30 ~ 80% RH 30 ~ 80% RH
Storage (Packed) 30 ~ 85% RH 30 ~ 85% RH
CLX-3160 Series CLX-3160N Spec. CLX-3160FN Spec.
2.2.8 Reliability & Service
Samsung Electronics
Service Manual
Product Specifications
2-12
Printing Less than 49.0 dBA (B/W printing) Less than 49.0 dBA (B/W printing)
Copying Less than 52.0 dBA Less than 52.0 dBA
Standby Less than 35 dBA Less than 35 dBA
Sleep Background noise level Background noise level
Input Voltages 1 10-127 V AC, 50/60Hz 110-127 V AC, 50/60Hz
220-240 VAC, 50/60Hz 220-240 VAC, 50/60Hz
Power Switch Power Switch
Power Consumption Ready Less than 160w Less than 160w
AVG.Less than 350W Less than 350W
*Currency : 5A(110V) / 3A(220V)
Max/Peak 700W/1KW 700W/1KW
Sleep/Power Off Less than 30W Less than 30W
Certification T elecommunication N/A N/A
Environmental Energy star, TCO99 or TCO03/Swan/ Energy star, TCO99 or TCO03/Swan/
Blue Angel, PTS (BAM) Blue Angel, PTS (BAM)
Safety Europe : TUV(GS), SEMKO(IEC950/ Europe : TUV(GS), SEMKO(IEC950/
EN60950), CB EN60950), CB
EMC/EMI FCC Class B FCC Class B
CE class B CE class B
Emission Ozone 0 0
Dust 0 0
Styrene 0 0
VOC 0 0
Dimension Set(mm) 460(W)x429(D)x486(H) 460(W)x429(D)x486(H)
(W x D x H) Set Packing 610(W)x570(D)x638(H) 610(W)x570(D)x638(H)
Weight
Set (with consumables)
19.5 Kg 19.5 Kg
Set Packing 26.0 Kg 26.0 Kg
Consumable - Imaging Unit : 3.2 Kg - Imaging Unit : 3.2 Kg
- T oner Cartridge(C/M/Y each) : 0.102 Kg - Toner Cartridge(C/M/Y each) : 0.102 Kg
- T oner Cartridge(Black) : 0.176 Kg - Toner Cartridge(Black) : 0.176 Kg
Consumable Packing - Imaging Unit : 4.0 Kg - Imaging Unit : 4.0 Kg
- T oner Cartridge(C/M/Y each) : 0.1 10 Kg - T oner Cartridge(C/M/Y each) : 0.1 10 Kg
- T oner Cartridge(Black) : 0.180 Kg - Toner Cartridge(Black) : 0.180 Kg
CLX-3160 Series CLX-3160N Spec. CLX-3160FN Spec.
2.2.9 Environment
Acoustic Noise
Level(Sound
Power/Pressure)
*Currency : 5A(110V) / 3A(220V)
Product Specifications
Samsung Electronics
Service Manual
2-13
Second Cassette 250-sheet SCF 250-sheet SCF
Memory N/A N/A
PostScript N/A N/A
Network Default Default
Wireless Network N/A N/A
Hard Disk N/A N/A
Duplex Unit N/A N/A
CLX-3160 Series CLX-3160N Spec. CLX-3160FN Spec.
2.2.11 Options
In-Box Set
C/M/Y/K to be installed
Power cord
USB cable (China, Korea, India, Russia)
Set-up CD (Driver, manual), Application
N/W CD (SyncThru, manual)
Quick installation Guide sheet
Warranty book
Set
C/M/Y/K to be installed
Power cord
USB cable (China, Korea, India, Russia)
Set-up CD (Driver, manual), Application
N/W CD (SyncThru, manual)
Quick installation Guide sheet
Warranty book
CLX-3160 Series CLX-3160N Spec. CLX-3160FN Spec.
2.2.10 Packing & Accessory
Samsung Electronics
Service Manual
Product Specifications
2-14
2.3 Model Comparison Table
Canon Ricoh Samsung
MF8170C CLX-3160FN
System Overview
Samsung Electronics
Service Manual
3-1
3
3
3. System Overview
This chapter describes the functions and operating principles of the main components.
3.1 System Structure
3.1.1 Main Parts of System
ITB (Intermediate Transfer Belt)
Toner Kits (Y, M, C, & K)Fuser
Developers (Y, M, C, & K)2
nd
Transfer Roller
OPC (Organic Photo Conductor)Paper Cassette Output
1
st
Transfer Roller
Paper Cassette Input
Engine Part
1
2
3
4
6
7
8
9
5
Dev-Y
Dev-M
Dev-C
Dev-K
Dev-Y
Dev-M
Dev-C
Dev-K
3
4
5
6
7
9
8
1
2
Samsung Electronics
Service Manual
System Overview
3-2
Cassette
Feeding Method : Cassette Type
Feeding Standard : Center Loading
Feeding Capacity : Cassette 150 Sheets(75g/ , 20lb Paper Standard)
No Manual Feeder
Paper Detecting Sensor : Photo Sensor (Empty, Registration, Exit)
Paper Size Sensor : None
LSU(Laser Scan Unit)
Consisted of LD(Laser Diode) and Polygon Motor Control.
2ndTransfer Ass y
The life span: Print over 100,000 sheets (in 15~30 )
Specification: Similar to CLP-300 Series
Fuser Ass y
Heat Lamp : New Part - Knuckle Type
Heat Roller : Similar to CLP-300 Series
2 Pressure Roller : One is similar to HummingBird, the Other is a new added part comparing with
other Fuser
Thermistor - T emperature-Measuring Device
Thermostat - Critical Temperature-Detecting Device
Fusing Temp. (180 )
H/W Protection T emp. (185 )
& ITB(Intermediate Transfer Belt) & 1st T ransfer Roller
The life span: Print over 100,000 Images
The ITB unit includes 1st Transfer Roller
& OPC(Organic Photo-Conductor) & Developer
The life span: Print over 44,000 Images (Both)
Imagine Unit consists of 4 kinds of Developer , OPC, and Deve. Main Frame
T oner Kits
The life span: Color -> 1000 images (
Std.
Coverage Print-Out)
Black -> 2000 images (
Std.
Coverage Print-Out)
Driver Ass y
It is a power delivery unit by gearing
By driving the motor , it supplies the power to the feeding unit, the fusing unit, and the distributing unit.
The Main Motor is similar to CLP-300 Series Main Motor.
Error Phenomenon
Polygon Motor Error The Rotation of Polygon Motor can not reach stable
Hsync Error Though the rotation of Polygon Motor reach stable, the sig-
nal of Hsync is not occurred
System Overview
Samsung Electronics
Service Manual
3-3
3.1.2 Scanner( ADF)
3 in 1 : CLX-3160N
4 in 1 : CLX-3160FN
Scanning Method: Color CCD(600 x 1200 dpi)
Scan speed : SDMP 28cpm/MDSP 20cpm
Roller-Exit
Roller-Feed
Roller-ADF
Roller-Pickup
Samsung Electronics
Service Manual
System Overview
3-4
3.1.3 FAX Section
Modem Part
BLOCK DIAGRAM
Implemented by based on Conexant DAA (Data Access Arrangement) Solution, and is roughly composed of two kinds
Chip Solution
- CX86710 (SFX336): Existing Modem Chip which adds SSD (System Side Device) for interfacing between LSD and
DIB of FM336Plus Core
- CX20493 (LSD) : LIU (Line Interface Unit) Chip which is controlled by SSD and satisfies each PSTN Requirements by
modulating internal Configuration with connecting Tel Line.
System Overview
Samsung Electronics
Service Manual
3-5
Modem (SFX336) specification.
2-wire half-duplex fax modem modes with send and receive data rates up to 33,600 bps
V .17, V.34, V.29, V.27 ter , and V .21 Channel 2
Short train option in V .17 and V.27 ter
PSTN session starting
V .8 and V.8bis signaling
HDLC support at all speeds
Flag generation, 0-bit stuffing, ITU CRC-16 or CRC-32 calculation and generation
Flag detection, 0-bit deletion, ITU CRC-16 or CRC-32 check sum error detection
FSK flag pattern detection during high-speed receiving
Tone modes and features
Programmable single or dual tone generation
DTMF receiver
Tone detection with three programmable tone detectors
Receive dynamic range:
0 dBm to -43 dBm for V.17, V.29, V .27 ter and V .21 Channel 2
9dBm to -43 dBm for V.34 half-duplex
Digital speaker output to monitor received signal
Two16-byte FIFO data buffers for burst data transfer with extension up to 255 bytes
V .21 Channel 1Flag detect
V .21 Channel 1Flag detect
+3.3V only operation
Typical power consumption
Normal mode: 264 mW
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