Spare Parts Listing ............................................................. 37
Model 7800 Family Weight Classifiers User’s Manual
3
Specifications
Description
Capacity/Resolution
Agency
Certificates
of Conformance
The NCI 7800 models are digital electronic parcel
bench scales specifically designed for shipping
applications and are Legal-for-Trade. The scales
have built-in intelligence that enables them to be
easily interfaced with a computer or other dataprocessing device.
ModelCapacity (lb)Capacity (kg)n(max)
7820-50100 x 0.02 lb50 x 0.01 kg5000d
7820-70150 x 0.05 lb60 x 0.02 kg3000d
7820-75150 x 0.02 lb75 x 0.01 kg7500d
7880-50100 X 0.02 lb50 x 0.01 kg5000d
7880-75150 x 0.05 lb75 x 0.02 kg3750d
7880-125 250 x 0.05 lb100 x 0.02 kg5000d
7880-150 300 x 0.1 lb150 x 0.05 kg3000d
7885-75150 x 0.05 lb75 x 0.02 kg3750d
7829-125 250 x 0.05 lb100 x 0.02 kg5000d
7840-125 250 x 0.05 lb100 x 0.02 kg5000d
7840-150 300 x 0.1 lb150 x 0.05 kg3000d
7824-125 250 x 0.05 lb100 x 0.02 kg5000d
7824-150 300 x 0.1 lb150 x 0.05 kg3000d
Model 7820
United States: NTEP #95-070
Canada: Ministry of Industry #AM-5076
For use as a Class III device from +5°C through
+40°C
If unit is to be
used as a
commercial
device, all local
reporting and
registration
requirements
must be followed.
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Model 7800 Family Weight Classifiers User’s Manual
Model 7885
United States: NTEP #02-069
Canada: Ministry of Industry (#AM-5507)
For use as a Class III device from +5°C through
+40°C
Models 7824, 7829, 7840, 7880
United States: NTEP #95-121
Canada: Ministry of Industry #AM-5099
For use as a Class III device from +5°C through
+40°C
Dimensions
Model 7820: 14" L x 12.5" W x 4.1" H
Model 7880: 18" L x 18" W x 4.6" H
Model 7885: 18" L x 18" W x 3.0" H
Model 7829: 20" L x 20" W x 5.3" H
Model 7840: 18" L x 24" W x 4.6" H
Model 7824: 24" L x 24" W x 4.6" H
Power Supply
Frequency
Power Requirements
Operating Temperature
Construction
UL/CSA approved in-line power supply with 6’
line cord. (7885 uses wallmount style)
Input:120 VAC +10%-15%, Standard 3 wire w/
Model 7820: Die cast aluminum base with a
stainless steel weigh platter.
Overload protection: Adjustable center stop, fixed
corner stops.
Model 7885: Painted mild steel base with
stainless steel weigh platter.
Overload protection: Fixed center and corner
stops.
Models 7824, 7829, 7840, 7880: Painted mild
steel base with stainless steel weigh platter.
Overload protection: Adjustable center and
corner stops.
Display
½" high, six-digit LCD. Internal display standard
on all models except 7885 (remote only)
Key panel with ZERO and TEST keys.
Optional remote display with 7 ft. cable.
Scale Leveling
Level bubble located under weigh platter. Adjustable feet in each corner to level the scale.
Model 7800 Family Weight Classifiers User’s Manual
5
Zero Window
Initial automatic zero setting is ±10% of maximum capacity—active at power up. Manual zero
setting range is ±2% of maximum capacity—
active using the ZERO key.
Under Capacity Limits
Over Capacity Limits
Sealing
Internal Counts
Under capacity indication will be given with
dashes appearing on the bottom line of the
display whenever the display is more than 2
percent below the initial zero value.
Over capacity indication will be given with dashes
appearing in the upper line of the display whenever the weighed item exceeds 9 divisions over
the rated capacity of the unit. The scale will use
the Initial zero value for reference for over
capacity determination.
Access to the calibration switch can be secured
with a lead wire or pressure sensitive security
seal. The remote and primary indicators have no
metrological features that require the use of a
security seal.
The scale has 100,000 internal counts.
Dynamic Response
6
The time from when weight is applied to the scale
until a stable weight display is displayed:
0–1000d1.5 seconds
1000d+2.0 seconds
maximum mean average
Model 7800 Family Weight Classifiers User’s Manual
Communications
Initial Setup
Factory default settings: 9600 baud, 7 data bits,
even parity, 1 stop bit.
Standard 9-pin pass through RS-232 interface
cable included. Not a null modem.
RS-232 bidirectional, configurable 1200 to 19.2K
baud. Transmits weight and scale status whenever ASCII “W” <CR> is sent by a remote device.
Unpacking the Scale
Installing the Scale
1. Remove contents of the shipping container.
2. Inspect the scale for evidence of shipping
damage. Immediately report any damage to
the shipper.
1. Mount the scale on a stable, level surface
that is free from air currents and vibration. Be
sure the scale platter does not touch any
adjacent surfaces.
2. To install the scale surface flush with a
countertop, use the dimensions on the
following page to guide construction.
Model 7800 Family Weight Classifiers User’s Manual
7
Model 7820
Scale DimensionsMin. Cut-Out Dimensions
D 12.5 in. (31.7 cm) 13.25 in. (33.7 cm)
W 14 in. (35.6 cm)14.75 in. (37.5 cm)
H 4.1 in. (10.4 cm)*
*Adjustable to 4.6 in. (11.7 cm)
Model 7880
Model 7885
Model 7829
Model 7840
Model 7824
Scale DimensionsMin. Cut-Out Dimensions
D 18 in. (45.7 cm)18.75 in. (47.6 cm)
W 18 in. (45.7 cm)18.75 in. (47.6 cm)
H 4.6 in. (11.6 cm)*
*Adjustable to 5.1 in. (12.9 cm)
Scale DimensionsMin. Cut-Out Dimensions
D 18 in. (45.7 cm)18.75 in. (47.6 cm)
W 18 in. (45.7 cm)18.75 in. (47.6 cm)
H 3.0 in. (7.6 cm)*
*Adjustable to 3.5 in. (8.9 cm)
Scale DimensionsMin. Cut-Out Dimensions
D 20 in. (50.8 cm)20.75 in. (52.7 cm)
W 20 in. (20.8 cm)20.75 in. (52.7 cm)
H 5.3 in. (13.5 cm)*
*Adjustable to 5.8 in. (14.7 cm)
Scale DimensionsMin. Cut-Out Dimensions
D 24 in. (61.0 cm)24.75 in. (62.9 cm)
W 18 in. (45.7 cm)18.75 in. (47.6 cm)
H 4.6 in. (11.7 cm)*
*Adjustable to 5.1 in. (12.9 cm)
Scale DimensionsMin. Cut-Out Dimensions
D 24 in. (61.0 cm)24.75 in. (62.9 cm)
W 24 in. (61.0 cm)24.75 in. (62.9 cm)
H 4.6 in. (11.7 cm)*
*Adjustable to 5.1 in. (12.9 cm)
3. Loosen the collars or jam nuts on the leveling
feet. Level the scale by using the level bubble
under the scale platter as a guide. Be sure all
four feet are in firm contact with the counter,
then tighten all collars and jam nuts.
4. Make sure all power cords, remote display
cables, etc., are not touching the live weighing surface.
5. Plug the unit into an appropriate voltage
outlet that is properly grounded.
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Model 7800 Family Weight Classifiers User’s Manual
Operation
Power Up Test Sequence
If RAM or ROM error
is reported, you must
press the TEST key to
acknowledge the
condition. See ErrorCodes section.
Performing a Normal
Weighment
When first powered
on, if the scale is
outside the ± 10% zero
window, center dashes
are displayed. “- - - -”
If necessary, reapply
power to reset the
initial zero setting.
Refer to the Trouble-shooting section if the
problem persists.
When the scale is first powered on, it will perform
a test sequence. During this sequence, the
display will show the following:
• The model number and the software
revision level.
• A numeric counting test for all segments of
the display. During this test, a test of
Random Access Memory (RAM) and a test
of Read Only Memory (ROM) is performed.
If everything is OK, the display will show zero
weight and the scale is ready for use.
1. With the scale powered on, make sure the
scale platter is empty and the display is at
zero. If it is not, press the ZERO key...
0.00 is displayed.
2. Place an item to be weighed on the scale
platter...
The scale will display the gross weight.
3. Remove the item from the scale platter.
Model 7800 Family Weight Classifiers User’s Manual
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7820, 7880, 7829, 7840 and 7824 resident display
Operation Controls
7885 or Optional
Remote Display
ZERO Key – The ZERO key will zero the scale if
weight is stable, and acts as the NO or SCROLL
key in the Menu Mode and as the INCREASE
key in the Gravity Mode.
TEST Key – The TEST key can be used to
perform the initial power-up test sequence, recall
diagnostic routines, or view the configuration
information. This key also functions as YES or
ACCEPT in the Menu Mode and as the DECREASE key in the Gravity Mode.
All NCI 7800 bench scales, except the 7885, can
have an optional remote display. If a remote
display with keyboard is used, then Switch 3
(shown in Figure 1) determines which display
keyboard is funcitional.
The remote display must be connected to the
RJ45 port (DISPLAY) prior to power up to
operate properly.
Model 7800 Family Weight Classifiers User’s Manual
Accessing the
Menu Mode
The 7800 models power up ready for weighing
operations. Access the Menu mode by setting
Switch 1 shown in Figure 1 or 2 to the OPEN or
Menu mode position.
Accessing the
Gravity Mode
Figure 1
7820 Switch
Location
Access the Gravity setting mode by setting
Switch 2, shown in Figure 1 or 2, to the OPEN or
Gravity mode position.
Top View of 7820 Scale with Platter Removed
Model 7800 Family Weight Classifiers User’s Manual
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Figure 2
7824, 7829, 7840,
7880, 7885 Switch
Location
Bottom View of Models 7824, 7829, 7840,
7880 and 7885
Menu Mode
Gravity Mode
With Switch 1 in the Menu mode or OPEN
position, there are four modes available to you.
They are as follows:
DIAG (Diagnostic Mode) – To test areas of
the scale’s function
CONF (Configuration Mode) – To configure
the scale for your application
CAL (Calibration Mode) – To calibrate the
scale
RE-CAL (Recalibration Mode) – To change
resolution and rounding type
The structure for these menus is shown in Figure
3. Specific information about each mode followed
by step-by-step instructions for accessing them
are described in the following pages.
With Switch 2 in the Gravity Mode or OPEN
position, you may increase the local gravity value
by pressing the ZERO key, or decrease the value
by pressing the TEST key.
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Model 7800 Family Weight Classifiers User’s Manual
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