Salter Brecknell 7050 User Manual

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Model 7050
Bulk Sampling Scale
User’s Manual
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UNITED STATES
This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against harmful interference when
the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user
will be required to correct the interference at his own expense.
CANADA
This digital apparatus does not exceed the Class A limits for radio noise
emissions from digital apparatus set out in the radio Interference Regulations
of the Canadian Department of Communications.
Le present appareil numerique n’emet pas de bruits radioelectroniques
depassant les limites applicables aux appareils numeriques de la Class A
prescrites dans le Reglement sur le brouillage radioelectrique que edicte par le
ministre des Communications du Canada.
EUROPEAN COUNTRIES
WARNING
This is a Class A product. In a domestic environment this product may cause
radiointerference for which the user may be required to take adequate measures.
Risk of electrical shock. Do not remove cover. No user serviceable parts inside.
Refer servicing to qualified service personnel.
Weigh-Tronix reserves the right to change
specifications at any time.
10/01 PN 7424-16620B Printed in USA
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Table of Contents
Table of Contents .................................................................................... i
Specifications ........................................................................................ 1
Introduction ........................................................................................... 3
Unpacking and Preparing the 7050 ....................................................... 3
7050 Description .................................................................................... 4
Front Panel Keys .............................................................................. 4
Hard Keys ................................................................................. 5
Softkeys ..................................................................................... 6
Weighing Operations ............................................................................. 7
Single Piece Weighing .................................................................... 8
Gross Weighing ............................................................................... 8
Net Weighing .................................................................................. 8
Entering a Known Tare Weight ................................................. 9
Removing an Active Tare Weight ............................................. 9
Bulk Sampling Operations ..................................................................... 9
Sampling Overview ......................................................................... 9
Sampling in Dribble Mode ............................................................ 10
Sampling in Bulk Mode ................................................................. 11
Counting While Using a Container ................................................ 12
Entering Numeric Values ............................................................... 12
Reverse Sampling ......................................................................... 12
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Specifications
Capacities and
Resolutions
Power
Operational keys
Annunciators
CapacityCapacity
Capacity
CapacityCapacity 50 lb. .001 lb 50 lb .01 oz 25 kg .0005 kg 800 oz .02 oz
In-line transformer, 115 VAC, 50/60 Hz Optional 230 VAC, 50/60 Hz
Zero, Tare, Enter, Escape, Clear, 0-9, Decimal
Point,
←,
All keys provide users with tactile and (configurable) audio acknowledgment when they are activated.
Display symbols include Stability, Active Tare, Current Base, Center of Zero, Unit of Measure and Display Label.
ResolutionResolution
Resolution
ResolutionResolution
, and 5 Softkeys
Units of measure
Displayed resolution
Internal Resolution
1
Display
Display rate
Time and date
240 x 64 dot matrix LCD display 5" x 1.33" displayable area 7050: Cold cathode fluorescent backlit (white on blue)
Selectable, 0.1 to maximum readable updates
Pounds, kilograms, ounces, pounds and ounces
Up to 1 part in 50,000
Battery protected real time clock
Quartzell: 1 part in 2,000,000
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Harmonizer digital filtering
Fully selectable to ignore noise and vibration
Memory
Power saving
Standard input and output
Available options
Operating temperature
Capable of storing one record for recall including ID #, pieces, weight, pieces per lb., and piece weight.
Scale has 2 power-saving timers; one controls backlight, and another has capability of shutting the scale off. Any keypress wakes the scale.
Com1: RS-485; used for interfacing with a remote Quartzell® base.
Com2: RS-232;used for connecting to an Orion label printer.
Remote Quartzell scale 3635-300 lb 18" x 18" base
230 VAC in-line transformer
Orion Label Printer
14°F to 104°F (-10°C to 40°C), 10 to 90% RH non-condensing
Dimensions
Weight
Agencies
Warranty
Platform 12" x 14" Overall 14" W x 17" D x 4.5" H
18.5-lbs.
UL CE CUL pending
15 months
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Introduction
This manual explains the operation of the 7050 bulk sampling scale. The 7050 is a computer­based counting scale specifically configured for bulk mail applications.
This manual explains only the basic application which ships from the factory and also assumes all the functions of the scale are enabled. Your scale has been configured for your particular application.
This manual is divided into the following main sections:
Unpacking and Preparing the 7050
7050 Description
Weighing Operations
Bulk Sampling Operations
Unpacking and Preparing the 7050
The unit must be plugged into an easily accessible outlet that is earth grounded and of the appropriate voltage.
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When you receive your 7050, unpack the unit and save all shipping materials. Remove the protective plastic from the scale platform.
Place the scale on a level, vibration free surface. Level the scale with the help of the bubble level under the scale platform. Turn the screw feet until the bubble is centered and the scale does not rock. Tighten the knurled locking knobs above each foot against the scale base. Plug the unit into the appropriate power source. Keep in mind that the power receptacle must be earth grounded and easily accessible to the user.
Press any key to activate the scale.
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7050 Description
Figure 1
7050 front panel
To increase the contrast of the display, press and hold the CLEAR and 9 keys until the desired contrast is reached. To decrease contrast, press and hold the CLEAR and 3 keys.
Upon power up, the unit will briefly display an opening screen, then show the default display mode. The scale is now ready for use. After several minutes of inactivity, the scale will go into a sleep mode. Press any key to reactivate the scale.
The 7050 is a 12"x 14" scale with an attached 5" x 12" display housing. See Figure 1. The scale base is cast aluminum enclosing a QDT® (Quartzell® Digital Technology) weight sensor and electronics package. The scale platter is stainless steel.
The display is a 64" x 240" dot matrix which allows several lines of text and the ability to display graphics.
There are five softkeys located directly below the display, a numeric keypad to the right and six other labeled keys. The keys will be described in the next section.
Front Panel Keys
Built into the 7050 are two serial ports (Com1 and Com2). Com1 is used for 3635 QDT® base connection only. Com2 is used for Orion printer connection only.
The keys on the front panel of the 7050 are of two types; hard keys and softkeys. Hard keys are labeled directly and softkey labels appear on
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the display. Softkeys function differently at different times and their labels change as needed.
Stable scale icon
Center of zero icon
Hard Keys
Below are brief descriptions for each of the hard key functions:
ESCAPEESCAPE
ESCAPE
ESCAPEESCAPE
Press the menus or cancel an entry and return to gross weight mode.
ZEROZERO
ZERO
ZEROZERO
Press the reference. When the scale is at zero, ±¼ division, the center-of-zero icon will be displayed. When the scale is in motion the stable scale icon will disappear. See note at left.
TT
AREARE
T
ARE
TT
AREARE
Press the container or enter an active tare weight. The display shows net weight. Active on both local and remote scale.
ESCAPE ESCAPE
ESCAPE key to back out of
ESCAPE ESCAPE
ZERO ZERO
ZERO key to establish a zero
ZERO ZERO
TT
ARE ARE
T
ARE key to zero weight of
TT
ARE ARE
ENTERENTER
ENTER
ENTERENTER
Press the information, whether numeric characters that have been keyed in or a choice displayed while in the menus.
CLEARCLEAR
CLEAR
CLEARCLEAR
Press the from a displayed number. Repetitive pressing will clear all digits entered.
0-90-9
0-9 and
0-90-9
Use the numeric keys for entering in
5
numbers or a decimal
ENTER ENTER
ENTER key to accept displayed
ENTER ENTER
CLEARCLEAR
CLEAR key to clear last digit
CLEARCLEAR
..
.
..
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Right ArrowRight Arrow
Right Arrow
Right ArrowRight Arrow
Press this key to acquire second tier of softkeys.
Left ArrowLeft Arrow
Left Arrow
Left ArrowLeft Arrow
Press this key when in second tier of softkeys to return to first tier of softkeys
Softkeys
Softkeys are so named because their function is not set but changes as the programming directs. Press the scroll between the two tiers of soft keys.
The softkeys which appear in the 7050 BSS application are as follows:
First Tier:First Tier:
First Tier:
First Tier:First Tier:
SampleSample
Sample
SampleSample
Press this key to start sample process
Manual Weight EntryManual Weight Entry
Manual Weight Entry
Manual Weight EntryManual Weight Entry
Press this key to manually enter gross weight from a remote scale or other source.
UnitsUnits
Units
UnitsUnits
Press this key to change the unit of measure
Weight per piece entryWeight per piece entry
Weight per piece entry
Weight per piece entryWeight per piece entry
Press this key to manually enter a known piece weight in decimal pounds or ounces.
Right Right
Right or
Right Right
Left Arrow Left Arrow
Left Arrow key to
Left Arrow Left Arrow
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Pieces per unit weight entryPieces per unit weight entry
Pieces per unit weight entry
Pieces per unit weight entryPieces per unit weight entry
Press this key to manually enter known pieces per pound.
Second Tier:Second Tier:
Second Tier:
Second Tier:Second Tier:
Remote ScaleRemote Scale
Remote Scale
Remote ScaleRemote Scale
Connection to 3635-300# only
ID NumberID Number
ID Number
ID NumberID Number
Press this key to manually enter an ID or job number (up to 16 digits)
PrintPrint
Print
PrintPrint
Press this key to send a formatted output to a label printer
RECALLRECALL
RECALL
RECALLRECALL
Press this key to recall previous transaction. Press the count/weight display.
OFFOFF
OFF
OFFOFF
Press this key to turn the display off. Pressing any key will turn the scale on.
ESCAPE ESCAPE
ESCAPE to return to
ESCAPE ESCAPE
These keys will be described in more detail as scale operation is described in the following sections.
Weighing Operations
The basic unit Model 7050 will operate in the following manner: After system check, Area A will indicate a stable condition and center of zero, Area B will display 0.000 lb. Gross, Area C will display 0.000 lb. Gross, Area D will be blank.
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Single Piece Weighing
Place a single piece on the weight platter. Using the “UNITS” soft key, you can toggle between 0.001 lb. and 0.01 oz. The weight of the single piece will be displayed in Areas B and C.
Gross Weighing
Net Weighing
Follow these steps to perform a gross weighing operation.
1. With the scale powered up, zero the scale if the display does not already show zero by pressing the
Display shows
2. Place the item to be weighed on the scale platform. . .
Gross weight is displayed.
3. Remove the item and repeat all steps for the next item.
Follow these steps for performing a net weighing operation:
1. With the scale powered up, zero the scale if the display does not already show zero by pressing the
Display shows
ZERO ZERO
ZERO key. . .
ZERO ZERO
00
0 weight.
00
ZERO ZERO
ZERO key. . .
ZERO ZERO
00
0 weight.
00
2. Place the container to be tared on the scale platform. . .
Gross weight is displayed.
TT
3. Press the
The weight is tared, displayed and the tare and net annunciators appear on the display.
ARE ARE
T
ARE key. . .
TT
ARE ARE
00
0 weight is
00
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4. Place the material to be weighed in the
container. . .
Net weight is displayed.
5. To remove the tare weight from memory,
empty the scale platform and press the TT
AREARE
T
ARE key. . .
TT
AREARE
Scale returns to gross weighing mode.
Entering a Known
Tare Weight
Removing an Active
Tare Weight
To enter a known tare weight, follow these steps:
1. Key in the known tare weight on the
numeric keypad. . .
When you press a numeric key, the softkey selections change. One of the softkeys is
TT
2. Press the
The keyed in value becomes the active tare weight and the display changes to net weighing mode.
To remove an active tare weight, empty the scale platform and press the
00
in
0 on the numeric keypad and press the
00
TT
ARE ARE
T
ARE softkey. The display returns to gross
TT
ARE ARE
weighing mode.
ARE ARE
T
ARE softkey. . .
TT
ARE ARE
Bulk Sampling Operations
TT
AREARE
T
ARE.
TT
AREARE
TT
ARE ARE
T
ARE key or key
TT
ARE ARE
Sampling Overview
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To perform a bulk sampling operation the first step is to obtain the average weight of each piece or the piece weight, abbreviated as pcwt. You can key in a known piece weight or obtain a piece weight by sampling.
Sampling consists of placing a known number of pieces on the scale and letting the scale determine the individual piece weight. The
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scale uses this to determine the count of pieces placed on the scale. The piece weight is kept in memory until a new sample is taken.
You can sample using the bulk or dribble
FF
modes. This can be changed to bulk mode in configuration.
In dribble mode the scale prompts you to place the sample pieces on the platform one at a time, or all at one time, and when you are done, press the piece weight and puts the display into the count mode. This allows you to count out pieces onto the platform.
In bulk mode you are prompted to place a specific number of pieces on the scale all at one time. After motion ceases the scale automatically calculates the piece weight and goes into the count mode. This means you must have the counted pieces or sample ready to place on the scale all at once.
actory default is dribble modeactory default is dribble mode
F
actory default is dribble mode.
FF
actory default is dribble modeactory default is dribble mode
ENTER ENTER
ENTER key. The scale calculates the
ENTER ENTER
Sampling in Dribble Mode
Follow these steps to perform a sampling operation using the dribble mode:
1. Press the SAMPLE softkey. . . The scale zeroes itself and the display prompts: in a sample size larger than 10,in a sample size larger than 10,
in a sample size larger than 10,
in a sample size larger than 10,in a sample size larger than 10, press ENTER. Sample Size = 10.press ENTER. Sample Size = 10.
press ENTER. Sample Size = 10.
press ENTER. Sample Size = 10.press ENTER. Sample Size = 10. Ten is the default sample size. Minimum sample size can be changed in configuration.
Load 10 samples or keyLoad 10 samples or key
Load 10 samples or key
Load 10 samples or keyLoad 10 samples or key
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or key in a new sample size larger than 10. Press the ENTER key, then count out the new sample amount onto the scale and press ENTER. . .
The display shows computing piece weightcomputing piece weight
computing piece weight; then the
computing piece weightcomputing piece weight display shows the weight, count, weight per piece, and pieces per weight.
3. Place items to be counted on the scale. . . Count and weight are displayed.
4. Repeat step three until you are done with all
identical identical
identical items.
identical identical
StandbyStandby
Standby
StandbyStandby
. . .. . .
. . .
. . .. . .
Sampling in Bulk Mode
Follow these steps to perform a sampling operation using the bulk mode:
1. Press the
2. Place all the items on the scale
or key in a new sample size larger than 10, press the new sample amount onto the scale. . .
SAMPLE SAMPLE
SAMPLE softkey. . .
SAMPLE SAMPLE The scale zeroes itself and the display prompts you to:
key in a sample size from 11 tokey in a sample size from 11 to
key in a sample size from 11 to
key in a sample size from 11 tokey in a sample size from 11 to
999. Sample Size = 10999. Sample Size = 10
999. Sample Size = 10. Ten is the
999. Sample Size = 10999. Sample Size = 10
default sample size. Minimum sample size can be changed in configuration.
ENTER ENTER
ENTER key, then count out the
ENTER ENTER
The display shows
computing piece weightcomputing piece weight
computing piece weight, then the
computing piece weightcomputing piece weight
display shows the weight, count, weight per piece, and pieces per weight.
Load 10 samples orLoad 10 samples or
Load 10 samples or
Load 10 samples orLoad 10 samples or
StandbyStandby
Standby
StandbyStandby
. . .. . .
. . .
. . .. . .
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3. Place items to be counted on the scale. . . Count and weight are displayed.
4. Repeat step three until you are done with all
identical identical
identical items.
identical identical
The display will then show “COUNT” in Area C, weight in Area B, and show lb./pcwt and pcs per lb. in Area D. Note that the weight shown in Area B will indicate Gross weight, even though a container weight might have been nulled during the sample acceptance procedure. Net weight will only be designated if a specific tare value is entered.
By pressing the “UNITS” key, the metrological display values will change to pounds and ounces; piece weight will be expressed in ounces and pieces per weight in pounds.
As pieces are added to the weight platter, the count and weight will change accordingly. The information in Area D will remain the same.
Counting While
Using a Container
Entering Numeric Values
To perform a count while using a container, place the container on the scale and press the SAMPLE key. The scale automatically zeroes and the scale is ready for bulk or dribble sampling as described in the previous sections.
The 7050 will allow entry of numeric values for manual weight (Man. Wt), piece weight (lb/ PCWT), pieces per pound (PC/lb), or ID number (ID No.). Press one of these softkeys then enter the numeric value to that function. The display returns to normal operating mode with the value active.
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Reverse Sampling
You can determine the entire count of a container without emptying the container. This is called reverse sampling. If at this time, a loaded container with a predetermined tare value is placed on the weight platter, the tare value can be entered, by keying in the value on the 0-9 keyboard. The value of tare will be displayed in area D until the “TARE” SOFT key is pressed. At that time, the tare value will be subtracted from the gross weight shown in Area B. The resulting weight will be shown as NET, and the status window, Area A, will show a Predetermined Tare symbol. The tare equivalent count will be subtracted from the Count display. To delete “TARE,” empty the scale and press the “TARE” key. Works on local and remote base.
To proceed with sampling on local scale, press “SAMPLE.” Remove the number of pieces required by the scale, then place the same number back on scale and press enter. The scale will then compute correct weight per piece and pieces per weight.
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Notes
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1000 Armstrong Drive Fairmont, MN 56031 USA Telephone: 507-238-4461 Facsimile: 507-238-4195 E-mail: service @wt-nci.com www.wt-nci.com
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