Salter Brecknell 6712 User Manual

Page 1
Model 6712
Point-of-Sale Interface Scale
User’s Manual
Page 2
No user serviceable parts inside. Refer servicing to
Weigh-Tronix reserves the right to change
01/30/03 6712_U.P65 PN 7424-17307A
2
Model 6712 Point-of-Sale Interface Scale User’s Manual
CAUTION
qualified service personnel.
specifications at any time.
Page 3
Table of Contents
Description -------------------------------------------------- 4
Specifications ----------------------------------------------- 4
Initial Setup -------------------------------------------------- 7
Operation ---------------------------------------------------- 8
Entering Setup Mode ------------------------------------- 9
Diagnostics Mode ----------------------------------------- 9
Configuration Mode --------------------------------------12
Calibration Mode ------------------------------------------ 14
Review/Test Scale Settings---------------------------- 17
Error Codes ------------------------------------------------ 18
Communication ------------------------------------------- 18
Troubleshooting ------------------------------------------- 20
Spare Parts Listing --------------------------------------- 22
Model 6712 Point-of-Sale Interface Scale User’s Manual
3
Page 4
Description
Specifications
The NCI 6712 model is a digital electronic bench scale specifically designed for point-of-sale applications and are “Legal-for-Trade.” The scale is easily interfaced with a cash register, computer or other POS terminal.
Capacity/Resolution
Agency Approvals
Dimensions
Power Supply
Frequency
Power Requirements
Operating Temperature
Model Capacity (lb) Capacity (kg) Capacity (oz) n(max)
6712-7 15 x 0.01 lb 7 x 0.005 kg 160 x 0.1 1600
United States: NTEP #00-096. For use as a Class III Device from +5º to +40ºC.
If unit is to be used as a commercial device, all local reporting and registration requirements must be followed.
10.4"L x 10.4"W x 2.5"H
UL/CSA approved. Wallmount power supply with 6’ cord.
INPUT: 120 VAC + 10%-15%, Standard 3 wire w/ ground
OUTPUT: 15VDC @ .3 Amps DC
60 Hz Standard
0.1 amp maximum
40° to 104°F (+5º to +40ºC) 10% to 90% RH (noncondensing)
4
Model 6712 Point-of-Sale Interface Scale User’s Manual
Page 5
Construction
Aluminum Base and Load Bridge with stainless steel weigh platter. Overload protection: Adjustable center and side stops.
Display
Scale Leveling
Zero Window
Under Capacity Limits
Over Capacity Limits
Sealing
½" high, six-digit LCD. Key panel with ZERO and TEST keys. Remote display with 7 ft. cable.
Using the leveling bubble as a guide, adjust the four adjustable feet to level the scale.
Initial automatic zero setting is ±10% of maxi­mum capacity—active at power up. Manual zero setting range is ±2% of maximum capacity— active using the ZERO key.
Under capacity indication will be given with dashes appearing on the bottom line of the display whenever the display is more than 2 percent below the initial zero value.
Over capacity indication will be given with dashes appearing on the top line of the display whenever the weighed item exceeds 9 divisions over the rated capacity of the unit. The scale will use the initial zero value for reference for over capacity determination.
Access to the calibration switch can be secured with a lead-wire or pressure sensitive security seal. The remote and primary indicators have no metrological features that require the use of a security seal.
Internal Counts
Model 6712 Point-of-Sale Interface Scale User’s Manual
The scale has 65,000 internal counts.
5
Page 6
Dynamic Response The time from when weight is applied to the scale
to the time when stable weight is displayed:
0-1000d, 1.5 seconds
maximum mean average
1000d+, 2 seconds
maximum mean average
Communications
Factory default settings: 9600 baud, 8 data bits, no parity, 1 stop bit.
Standard 9-pin pass through RS-232 interface cable included. Not a null modem.
RS-232 bidirectional, configurable 2400, 4800 or 9600 baud. Transmits weight and scale status whenever ASCII “W”<CR> is sent by a remote device. Supports NCI Standard protocol only.
6
Model 6712 Point-of-Sale Interface Scale User’s Manual
Page 7
Initial Setup
Unpacking the Scale
Installing the Scale
Check container for any obvious evidence of damage. Inspect the unit for shipping damage. Immediately report any damage to the shipper.
1. Mount the unit on a stable, level surface that is free from air currents and vibration. Be sure the weigh platter does not touch any adjacent surfaces.
2. To install the weigh platter flush with a countertop, use the dimensions below to guide your construction.
Scale Minimum Cutout
Dimensions Dimensions
W 10.4 in. (26.4 cm) W 11.1 in. (28.2 cm)
D 10.4 in. (26.4 cm) D 11.1 in. (28.2 cm)
H 2.5 in. (6.35 cm)*
*Adjustable to 3.0 in. (7.6 cm)
3. Loosen the jam nuts on the leveling feet. Level the unit by using the level bubble under the platter as a guide. Be sure all four feet are in firm contact with the counter, then tighten all jam nuts.
4. Make sure the power cord, display cable, etc. are connected properly and are not touching the live weighing surface.
5. Plug the unit into an appropriate voltage outlet, properly grounded.
Model 6712 Point-of-Sale Interface Scale User’s Manual
7
Page 8
Operation
Operating Instructions
6712 Remote Display
After the NCI Model 6712 is properly installed and power is applied, the display will perform a countdown test to insure all display segments are functional.
After this test is completed, the display should show zero (0.0).
If the display indicates a slightly “off” zero condi­tion (either a number in the display or dashes at the bottom of the display), press the ZERO key. When the display shows 0.0, it is ready to weigh.
Place item or parcel on the weigh platter and the weight will be displayed. This information can be transmitted when requested by a remote device.
8
Model 6712 Point-of-Sale Interface Scale User’s Manual
Page 9
Entering Setup Mode
Accessing the Menu Mode
Switch Diagram
Figure 1
Access the MENU Mode by pressing switch 1 shown in Figure 1.
Bottom view
In the Menu Mode, there are three modes available. They are as follows:
Diagnostic Mode (DIAG) – Used to test areas of the scale’s function.
Configuration Mode (CONF) – Used to config­ure the scale for your application.
Calibration Mode (CAL) – Used when calibrat­ing the scale.
The structure for these menus is shown in Figure
2. Following that are the step-by-step instructions
for accessing the items within each menu.
Diagnostics Mode
Diagnostic DIAG Mode
Model 6712 Point-of-Sale Interface Scale User’s Manual
The diagnostic (DIAG) mode menu lets you test specific areas of the unit’s function. These areas are:
Display (DISP) – Shows the version and revision of the software, followed by a display segment test.
9
Page 10
Figure 2
Menu Structure
10
Model 6712 Point-of-Sale Interface Scale User’s Manual
Page 11
Input/Output (I-O) – To test the data I/O port, install a loopback connector and press the test button. The message PASS or FAIL is displayed. This test requires a jumper (short) between transmit and receive data lines.
Internal Counts (A/D) – Displays A/D data internal counts (factory use only).
Step-by-Step Instructions for Diag Mode
Return to normal operating mode by pressing the SW-1 switch.
Press the ZERO key to scroll through the lists of selections.
Press the TEST Key to make a selection.
If you want to skip a test, press the ZERO key to scroll to the next test.
If you press the ZERO key to advance the display message to DONE, you can press TEST to return to the DIAG menu.
If you encounter any failure in these tests, contact technical support.
Follow these steps to access the tests in the DIAG menu. Refer to Figure 2.
1. Press SW-1…
Display shows DIAG.
2. Press the TEST key. . .
DISP is displayed.
3. Press the TEST key to perform the display test described earlier…
Display test is performed and shows DISP after the test is completed.
4. Press the ZERO key to scroll to the I/O test...
I-O is displayed. This stands for the Input/Output test.
5. With a loopback connector in place, press the TEST key to perform the I/O test . . .
PASS or FAIL is displayed. If the test fails, the unit may have a serial interface failure.
6. Press the ZERO key to scroll to the internal count test . . .
A/D is displayed. Tests A/D count data.
Model 6712 Point-of-Sale Interface Scale User’s Manual
11
Page 12
7. Press the TEST key to perform this test…
8. Press the TEST key to stop the test . . .
Configuration Mode
The configuration (CONF) mode menu lets you configure the scale to your specific application. The items you can configure are as follows:
FILT (FILTER) – Adjusts the scale’s response to fit environment. Factory default setting is FAST.
BAUD (BAUD) – Allows selection of appropriate baud rate and parity for computer interface. Factory default setting is 96-N.
Indicates internal A/D raw count. When weight is applied, the count value should increase proportionately.
The remaining selections are for viewing current settings only. You can scroll through the menu to verify the settings, but to make changes, you must enter configuration or calibration.
Step-by-Step Instructions for CONF Mode
Return to normal operating mode by pressing the SW-1 switch.
12
Model 6712 Point-of-Sale Interface Scale User’s Manual
1. Press SW-1. . .
DIAG is displayed.
2. Press the ZERO key. . .
CONF is displayed.
3. Press the TEST key. . .
FILT is displayed.
4. Press the TEST key. . .
The present filter setting is displayed. the two choices. When the proper selection
Page 13
is displayed, press the TEST key and FILT will again be displayed.
5. Press the ZERO key. . .
BAUD is displayed.
6. Press the TEST key. . .
The present baud rate and parity are displayed.
7. Press the ZERO key to scroll through the nine choices. When the proper selection is displayed, press the TEST key and the baud rate and parity will be set as se­lected…
FILT will again be displayed.
8. Press SW-1. . .
The unit returns to normal weighing mode.
Model 6712 Point-of-Sale Interface Scale User’s Manual
13
Page 14
Calibration Mode
Calibration (CAL) Mode
Calibrating your scale requires a certified test weight to ensure accurate weighing.
Step-by-Step Instructions for CAL Mode
To abort the CAL Mode at any time, press the SW-1 switch.
The calibration (CAL) mode menu lets you calibrate your scale. The items in the calibration menu are as follows:
POUNDS/KILOGRAMS/OUNCES – Select the unit of measure (lb, kg or oz).
CAPACITY – Select the capacity / resolution of the scale.
Follow these steps to calibrate your scale. Refer to Figure 2.
1. From the normal weighing mode, press SW­1…
DIAG is displayed.
2. Press the ZERO key until…
CAL is displayed.
3. Press the TEST key to start calibration…
OUNCE is displayed.
14
4. If you want to change the unit of measure, press the ZERO key to toggle between OUNCE, LB or KILO. When the choice you want is displayed, press the TEST key…
The current capacity selection is then displayed.
Model 6712 Point-of-Sale Interface Scale User’s Manual
Page 15
5. Press the ZERO key to scroll through the available capacity selections. See Table 1 for available capacity selections. When the choice you want is displayed, press the TEST key. . .
LOAD 0 is displayed.
Table 1
Capacity Selection
Make sure the weigh platter and access plate are on the scale to establish proper zero load.
lb kg oz
5 x 0.005 2.5 x 0.002 80 x 0.05 15 x 0.01 7 x 0.005 160 x 0.1 30 x 0.02 15 x 0.01 800 x 0.5 50 x 0.05 25 x 0.02 1600 x 1 100 x 0.1 50 x 0.05
150 x 0.05 75 x 0.02
150 x 0.1 75 x 0.05
6. Clear all weight from the weigh platter and press the TEST key. After a brief wait…
LOAD 10 is displayed (or the current capacity selected in Step 5). Alternate calibration points can be chosen using the ZERO key to scroll choices.
The NCI 6712 allows calibration using less than full capacity weights. See Table 2 for a list of the alternative weights that can be used to calibrate your scale for its designed capacity.
Model 6712 Point-of-Sale Interface Scale User’s Manual
15
Page 16
Table 2
Alternative
Calibration Points
The calibration weight should be removed from the weigh platter before countdown com­pletes.
Alternative
Capacity Calibration Weights
150 lb 10 lb, 50 lb
75 kg 10 kg, 50 kg
100 lb 10 lb, 50 lb
50 kg 10 kg, 25 kg
1600 oz (100 lb) 10 lb, 50 lb*
50 lb 10 lb, 25 lb
25 kg 2 kg, 5 kg
800 oz (50 lb) 10 lb, 25 lb*
30 lb 5 lb, 10, lb
15 kg 2 kg, 5 kg
7 kg 2 kg, 5 kg
160 oz (10 lb) 2 lb, 5 lb*
5 lb 1 lb, 2 lb
2.5 kg 1 kg
80 oz (5 lb) 1 lb, 2 lb* * For convenience, span weight values are prompted in POUNDS for ounce calibrations.
8. Place chosen calibration weight on the weigh
platter and press the TEST key…
After a brief wait, DONE is displayed.
9. Press SW-1…
The unit will perform a display countdown and then return to normal weighing mode.
16
The unit is now tested, configured and calibrated. It is ready for use in your application.
Model 6712 Point-of-Sale Interface Scale User’s Manual
Page 17
Review/Test Scale Settings
If you press and release the TEST key, the display will show the scales model number, version­revision, and per­forms a display test. To review the current system settings, press and hold the TEST until the display prompts DISP.
Press the ZERO key to move to the next item in the menu.
Press the TEST key to select the displayed item to run or view.
The TEST key located on the front panel lets you perform some basic system diagnostics, as well as review the current system settings without having to access SW-1 switch inside the scale.
When finished running tests or viewing the settings, press the ZERO key until DONE is displayed. Then press the TEST key to return to normal (i.e., weighing) mode of operation.
Model 6712 Point-of-Sale Interface Scale User’s Manual
17
Page 18
Error Codes
Communication
Any system errors detected by the scale will be displayed as the letter E followed by a one-digit error code. Press the TEST key to continue operation. If a calibration error occurs, the only way to clear the error is by recalibrating the unit.
The error codes are defined as follows:
Err-1 Calibration Error Err-2 Configuration Error Err-3 Initial Zero Error Err-4 Zero Error
See the troubleshooting section at the end of this manual.
The NCI 6712 comes factory configured as a serial RS-232 interface device. There is one 9­pin DE type female connector accessible at the rear of the unit. The functional pinout of this cable provided with your scale is that of a stan­dard PC, which is as follows:
18
DE-9 Female Scale DE-9 Male Host
Pin Name Direction Pin Name Direction
1. JMP1 - 1. DCD IN
2. TXD OUT 2. RXD IN
3. RXD IN 3. TXD OUT
4. JMP 1 - 4. DTR OUT
5. GND REF 5. GND -
6. JMP 1 - 6. DSR IN
7. JMP 2 - 7. RTS OUT
8. JMP 2 - 8. CTS IN
9. NC - 9. RI IN
NOTE: JMP1 PINS 1, 4 and 6, and JMP 2 Pins 7 and 8 are internally jumpered inside the scale.
Model 6712 Point-of-Sale Interface Scale User’s Manual
Page 19
Communication Setting
Factory default settings: 9600 baud, 8 data bits, no parity, 1 stop bit. Protocol is NCI standard only.
Standard 9-pin pass through RS-232 interface cable included. Not a null modem.
Symbol Key:
<ETX> End of Text Character (03 hex) <LF> Line Feed Character (0A hex) <CR> Carriage Return Character (0D hex) <SP> Space (20 hex) X Character from display including
minus sign hhh Three status bytes uu Unit of measure (lb, kg and oz) using
ANSI standard abbreviations)
Command Scale Response Results
W<CR> <LF>xxxx.xxuu<CR> Returns decimal
<LF>hhh<CR><ETX> weight with units or and scale status. <LFxxxxxx<CR> Returns contents <LF>hhh<CR><ETX> of display (other
than wt) and scale status
S<CR> <LF>hhh<CR><ETX> Returns scale
status
Z<CR> <LF>hhh<CR><ETX> Scale is zeroed,
then status returns
All else <LF>?<CR><ETX> Unrecognized
command
Model 6712 Point-of-Sale Interface Scale User’s Manual
19
Page 20
Troubleshooting
Symptom and Recommended Action
Perform each step in sequence to correct the error condition. If the problem cannot be cor­rected, contact your local Weigh-Tronix dealer.
No power (display is blank)
1. Check that the primary side of the cord is plugged into the AC outlet, and the second­ary side is properly connected to the power jack on the back of the scale.
2. Replace power supply.
3. Replace the display board.
4. Replace the main board.
Missing or extra segments on display
1. Replace display board.
2. Replace the main board.
Scale will not return to zero, or incorrect
weight is displayed
1. Press the ZERO key.
2. Check for interference of weighing platform.
3. Power down, then power up the scale.
4. Recalibrate the scale.
5. Replace the load cell.
6. Replace the main board.
20
Display shows unrecognized characters
1. Check software PROM for proper insertion.
2. Check display cables for the proper connec­tion.
3. Replace PROM
4. Replace the display board.
5. Replace the main board.
Display shows under “_ _ _” dashes
(Indicates that the scale is below zero or under capacity.)
1. Verify that the weigh platter is on the scale.
2. Press the ZERO key.
3. Power down, remove any items from the platter, and then power up the scale.
4. Recalibrate the scale.
5. Replace the load cell.
Model 6712 Point-of-Sale Interface Scale User’s Manual
Page 21
6. Replace the main board.
Display shows center “
(Indicates the scale is outside zero capacity of ±2%.)
_ _ _
” dashes
1. Verify that the weigh platter is on the scale.
2. Press the ZERO key.
3. Power down, remove any items from the platter, and then power up the scale.
4. Recalibrate the scale.
5. Replace the load cell.
6. Replace the main board.
_ _ _
Display shows upper “
” dashes
(Indicates the scale is over capacity.)
1. Remove all items from the scale.
2. Press the ZERO key.
3. Power down, then power up the scale.
4. Recalibrate the scale.
5. Replace the load cell.
6. Replace the main board.
Scale is not transmitting data to the host device
1. Check cable connection at both the rear of the scale and the host device.
2. Check baud rate and parity settings on both scale and host device.
3. Perform I/O loopback test.
4. Replace the cable.
6. Replace the main board.
The ZERO key and TEST key do not function
1. Open display enclosure and verify that the keypad cable is still installed correctly.
2. Replace display panel.
3. Replace display PCB.
4. Replace the display cable.
5. Replace main PCB.
Model 6712 Point-of-Sale Interface Scale User’s Manual
21
Page 22
Spare Parts Listing
DESCRIPTION PART NUMBER
Display PCB 7405-15465 Loadcell (7.5 kg) 7154-16323-07 Main PCB 7405-16315 Power Supply 1148-15535 RS-232 Cable 1140-13842 Remote Display Kit 7300-16577-01 Leveling Feet 7075-10256
Call factory for pricing.
22
Model 6712 Point-of-Sale Interface Scale User’s Manual
Page 23
Model 6712 Point-of-Sale Interface Scale User’s Manual
23
Page 24
Avery Weigh-Tronix
1000 Armstrong Dr. Fairmont, MN 56031 USA Telephone: 507-238-4461 Facsimile: 507-238-4195 e-mail: service@wt-nci.com www.wt-nci.com
Loading...