Salter Brecknell 304BP User Manual

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
Revision 1.0
July, 2003
Contents subject to change without notice.
Salter Brecknell Weighing Products.
1000 Armstrong Drive
Fairmont, MN 56031
Fax (507) 238-8271
E-mail: sales@salterbrecknell.com
Web: www.salterbrecknell.com.
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Electromagnetic Compatibility Statement for Europe
PRODUCT PBS Series Directives with which this equipment complies: Harmonized Standards applied:
EN 55022:1998 (Class B) EN 61000-3-2:1995 + A1:1998 + A2:1998 EN 61000-3-3:1995 EN 55024:1998 EN 61000-4-2:1995 + A1:1998 EN 61000-4-3:1996 EN 61000-4-4:1995 EN 61000-4-5:1995 EN 61000-4-6:1996 EN 61000-4-8:1993 EN 61000-4-11:1994
Year in which CE mark affixed 2001 Date of issue October 2001
EMC 89/336/EEC EMC Directive EMC 92/31/EEC EMC Directive EMC 93/68/EEC EMC Directive

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his/her own expense.
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TABLE OF CONTENTS
Page
Chapter 1: Introduction to the Salter Brecknell 304-BP Series Precision Balance......................... 5
Chapter 2: Getting Started.............................................................................................................. 6
Chapter 3: Operation ...................................................................................................................... 7
3.1 Display .......................................................................................................................... 7
3.1.1 Liquid Crystal Display (LCD)............................................................................ 7
3.2 Keyboard....................................................................................................................... 8
3.2.1 Function Keys .................................................................................................. 8
3.3 General Scale Operation .............................................................................................. 8
3.3.1 Weighing an Item............................................................................................. 8
3.3.2 Taring an Item.................................................................................................. 9
3.3.3 Clearing a Tare ................................................................................................ 9
Chapter 4: Advanced Features and Operation............................................................................... 10
4.1 Piece Counting.............................................................................................................. 10
4.2 Clearing the Piece Count.............................................................................................. 11
4.3 Memory Accumulator.................................................................................................... 11
4.3.1 Displaying the Memory Accumulator ............................................................... 11
4.3.2 Adding to the Memory Accumulator................................................................. 11
4.3.3 Clearing the Memory Accumulator................................................................... 11
4.4 Percentage Mode.......................................................................................................... 11
4.5 Display APW Mode....................................................................................................... 12
Chapter 5: Scale Configuration....................................................................................................... 13
5.1 Scale Configuration Overview....................................................................................... 13
5.2 User (“A”) Menu ............................................................................................................ 13
5.2.1 Entering the User Menu................................................................................... 13
5.2.2 Navigating in the User Menu............................................................................ 13
5.2.3 Notes on the User Menu.................................................................................. 14
5.2.4 Units Selection Procedure (A6)........................................................................ 15
5.2.5 Custom Unit Procedure (A7)............................................................................ 16
5.2.6 Exiting the User Menu...................................................................................... 16
5.3 Factory Setup (“F”) Menu.............................................................................................. 16
6.1 Scale Calibration Procedure ......................................................................................... 19
6.2 Calibration adjustment .................................................................................................. 20
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Appendix A: Specifications................................................................................................................ 21
Appendix B: Serial Port Information .................................................................................................. 23
B.1 Serial Port Hardware..................................................................................................... 23
B.2 Serial Port Modes ......................................................................................................... 23
B.2.1 Demand Mode ................................................................................................. 23
B.2.2 Continuous Mode............................................................................................. 25
B.2.3 Recognized Host Commands .......................................................................... 26
B.3 Transmit APW Mode..................................................................................................... 26
Appendix C: Error Messages............................................................................................................. 27
C.1 Error Messages............................................................................................................. 27
C.1.1 Operator Errors................................................................................................ 27
LIST OF FIGURES
1-1 304-BP Series Front Panel..................................................................................................... 5
2-1 304-BP Back Panel................................................................................................................. 6
3-1 304-BP Display Detail............................................................................................................. 7
3-2 Function Keys Layout ............................................................................................................. 8
5-1 User Menu Key Assignments ................................................................................................. 13
5-2 User Menu Chart .................................................................................................................... 14
6-1 Calibration Mode Key Assignments........................................................................................ 19
B-1 Pin Assignments for DSUB9 serial port connector ................................................................. 22
B-2 Cable Diagram for Scale to PC............................................................................................... 22
B-3 Cable Diagram for Scale to Printer......................................................................................... 22
B-4 Demand Mode Output Format for Print Command ................................................................ 23
B-5 Demand Mode Output Format for M+ Command................................................................... 23
B-6 Demand Mode Output Format for MR Command .................................................................. 24
B-7 Continuous Mode Output Format ........................................................................................... 24
LIST OF TABLES
1-1 304-BP Series Product Matrix ................................................................................................ 5
3-1 304-BP Series Annunciator Definitions................................................................................... 7
4-1 304-BP Piece Counting Sampling Limits................................................................................ 10
4-3 304-BP Percentage Sampling Limits...................................................................................... 12
5-1 User Menu Chart .................................................................................................................... 14
6-1 304-BP Calibration Test Weight ............................................................................................. 19
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CHAPTER 1: INTRODUCTION TO THE SALTER BRECKNELL 304- BP SERIES PRECISION
BALANCE
The 304-BP Series Precision Balance, available in several capacities, is a large capacity, affordable balance designed for the classroom, laboratory or industrial applications. The 304-BP features 1:30,000 displayed resolution, a large, high contract LCD display and digital calibration. Weighing modes include gram (kilogram), carat, avoirdupois pound and troy ounce. In addition, you may program one additional custom unit. A “Plus” model is available that features 1:50,000 displayed resolution.
The scale is available in three weight capacities as illustrated in Table 1-1. The “Plus” model matrix is shown in Table 1-2.
Prior to using the scale, please read this user’s guide carefully and completely. Store the manual in a safe and convenient place so it will be available if you have questions concerning the operation of the scale.
MODEL CAPACITY / GRADUATION
304-BP-300 300 x 0.01 g
304-BP -600 600 x 0.02 g
304-BP -1500 1500 x 0.05 g
304-BP -3000 3000 x 0.1 g
Table 1-1: 304-BP Series Product Matrix
Figure 1-1: 304-BP Series Front Panel
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CHAPTER 2: GETTING STARTED
After unpacking the scale, a small amount of preparation is required before the scale can be used. Please refer to Figure 2-1 below as needed.
Power Jack
Serial Port
Figure 2-1: 304-BP Back Panel
Step 1. Position the scale in its area of intended use. Observe the following guidelines for
suitable location.
1. Choose a firm, stable floor or table.
2. Do not share an AC outlet with electrical noise producing equipment, such as refrigeration units. This includes products with electrical motors and/or relays.
3. Do not place the scale in an area with changing ambient temperature and/or high humidity.
4. Do not place the scale in an area prone to exposure to direct sunlight, wind, or dust.
5. Do not place the scale in an area with vibrating equipment.
Step 2. Install the AC Adapter.
1. After placing the scale in its area of use, locate the AC Adapter.
2. Connect the female end of the AC Adapter to the connector on the rear of scale, and
then plug the adapter into an AC outlet. Make sure that the AC voltage appearing
at the wall outlet matches the input voltage marked on the AC adapter.
NOTE: Six AA size alkaline batteries may also be used to power the scale. The battery holder is located underneath the scale. Please observe the indicated polarity when installing the batteries.
Step 3. If applicable, install the serial printer.
1. Connect the printer to the 304-BP‘s interface port using the optional serial cable.
2. Configure the printer’s communication parameters as detailed in Chapter 5.
Step 4. Push the ON/OFF key on the front panel to begin use.
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CHAPTER 3: OPERATION
CUMRMem
APW
ct
3.1 DISPLAY
The Model 304-BP series scale utilizes a 6 character LCD (Liquid Crystal Display) to
display the weight and system information.
3.1.1 LIQUID CRYSTAL DISPLAY (LCD)
Figure 3-1 shows the display detail of the 304-BP Series. The display consists of 6 numeric
characters, weight units and system status flags. Table 3-1 lists the various annunciators you may see and their meanings.
-> 0 <­LowBat
Stable
ozt
FIGURE 3-1: 304-BP Display Detail
Annunciator MEANING
-> 0 <-
Low Bat
Stable
MR
Mem
APW
Center of Zero annunciator. Indicates that the scale is at gross zero.
Indicates a low battery condition. Check / replace the batteries.
This light is on whenever the scale is stable.
Indicates that the scale is briefly displaying the contents of the memory accumulator.
Indicates that there is a value greater than zero in the memory accumulator.
Indicates that the scale is displaying the APW (Average Piece Weight) in grams of the items you are counting.
dwtoz
pcs
lb
gGN%
ozt
ct
CU
dwt, oz, lb, g,
GN
pcs, %
Indicates that the scale is currently weighing in troy ounces.
Indicates that the scale is currently weighing in carats.
Indicates that the scale is currently weighing in your programmed custom unit.
Indicates the unit of measure the scale is currently weighing in.
Indicates that the scale is currently in piece count (pcs) or percentage mode (%).
TABLE 3-1: 304-BP Series Annunciator Definitions
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3.2 KEYBOARD
The keyboard is composed of eight function keys. Refer to Figure 3-2 for the overall layout and key locations.
ZERO SAMPLE PRINT
M+
3.2.1 FUNCTION KEYS
Zero - This key sets the scale to display zero. Sample – This key puts the scale into sampling mode, which is used for piece
counting. See Section 4.1 for more information. Print - This key is used to send weight information out to the serial interface port. The
scale cannot be in motion or in an overload condition. Units – This key toggles the scale among the available weight units. The available
weight units are lb, oz, g, pieces, %, GN, dwt, ct, ozt and custom unit. To see how to turn some units off, see Section 5.2.4.
M+ – Pressing this key adds the displayed weight or pieces to the memory accumulator. See Section 4.3 for more information.
MR – Pressing this key briefly displays the contents of the memory accumulator but only if the Mem annunciator is lit. See Section 4.3 for more information
UNITS
SAVE
MR
MC
FIGURE 3-2: Function Keys Layout
ON
OFF
MC – Pressing this key clears the memory accumulator. See Section 4.3 for more
information.
On/Off - This key toggles the scale ON and OFF.
3.3 GENERAL SCALE OPERATION
3.3.1 WEIGHING AN ITEM
1. Select the desired weighing unit by pressing the UNITS key until that unit is
indicated on the display.
2. If necessary, press the ZERO key to obtain a weight reading of zero.
3. Place the object to be weighed on the scale’s platter and allow the weight
indication to stabilize. If the item weight exceeds the scale’s weight capacity, it displays “oooooo”.
4. Read the weight shown on the display.
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3.3.2 TARING AN ITEM
To weigh an item in a container, the weight of that container must first be subtracted from the overall weight to obtain an accurate weight reading. This is known as taring.
1. Select the desired weighing unit by pressing the UNITS key until that unit is
indicated on the display.
2. Place the empty container on the scale’s platter and allow the weight indication to
stabilize.
3. Press the ZERO key.
4. Place the material to be weighed in the container and allow the weight indication
to stabilize.
5. Read the weight shown on the display.
3.3.3 CLEARING A TARE
1. To clear a tare, take everything off of the scale’s platter and press the ZERO key.
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CHAPTER 4: ADVANCED FEATURES AND OPERATION
4.1 PIECE COUNTING
This mode is used to indicate the number of pieces of an item you have placed on the scale’s platform and is accessed by pressing the SAMPLE key. To ensure accuracy, the parts you are counting must be consistent in weight.
The scale uses the sampling method to determine the average piece weight (APW) of the items you wish to count. When sampling items, always count the parts in your hand and place them on the platform all at once. If the APW of the items is too light or the total weight of the sample is too light, accuracy cannot be guaranteed. You will get an error message, but piece counting will still be allowed. Consult Table 4-1 or Table 4-2 for minimum piece weights and sample weights.
1. If the items you will be counting require a container, you must first tare the container off by pressing the ZERO key.
2. Press the SAMPLE key. The scale will display “5 0 pcs”. The scale is prompting you to place five identical items on the platform.
NOTE: If you wish to change the sample number, simply press the SAMPLE key repeatedly until the desired sample number appears. Available choices are 5, 10, 20, 50, 100, 200, and 500.
3. Place the sample items on the platform all at once. Once the scale stabilizes, the scale will display “5 – pcs”.
4. Press the SAMPLE key to take the sample. If the sample meets the limits shown in Table 4-1 or Table 4-2, the scale will now display the number of pieces on the scale. If it does not, the scale briefly displays an “Lo”, but still allows piece counting. If this occurs, you should use a higher sample amount to achieve better piece count accuracy.
NOTE: If the scale displays an “Add” message, the unit weight of the items you wish to count or total sample weight is too light for your scale to process at all.
MODEL Capacity / Graduation Minimum Piece Weight Minimum Sample Weight
304-BP-300 300x 0.01 g 0.008 g 0.25 g
304-BP -600 600x 0.02 g 0.016 g 0.5 g
304-BP-1500 1500x 0.05 g 0.04 g 1.25 g
304-BP-3000 3000x 0.1 g 0.08 g 2.5 g
TABLE 4-1: 304-BP Piece Counting Sampling Limits
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4.2 CLEARING THE PIECE COUNT
1. To clear the piece count, press the SAMPLE key to take a new sample.
4.3 MEMORY ACCUMULATOR
Your scale comes equipped with a handy memory accumulator, which can be used in conjunction with the piece counting feature. As with a hand-held calculator, the memory accumulator can be added to, displayed and cleared at anytime.
NOTE: This feature can be used in any weighing mode. However, the accumulator memory is automatically cleared if the scale is switched to another unit of measure using the UNITS key.
4.3.1 DISPLAYING THE MEMORY ACCUMULATOR
1. Press the MR key. The scale briefly displays the total value stored in the accumulator but only if the Mem annunciator is lit.
NOTE: If a device is connected to the scale’s serial port, then that device will receive an automatic printout of the number of entries made and as well as the total value stored in the accumulator. See Appendix B for more detailed information.
4.3.2 ADDING TO THE MEMORY ACCUMULATOR
1. Press the M+ key. The scale shows “Add”, lights the Mem annunciator, and then adds the current value shown on the display to the memory accumulator.
NOTE: If a device is connected to the scale’s serial port, then that device will receive an automatic printout of that entry. See Appendix B for more detailed information.
4.3.3 CLEARING THE MEMORY ACCUMULATOR
1. Press the MC key. The scale displays “Clr” to indicate that the memory has been cleared and also extinguishes the Mem annunciator.
4.4 PERCENTAGE MODE
This mode is used to indicate the weight percentage of an item you have placed on the scale’s platform relative to 100%. This is useful for filling and moisture determination applications.
The scale uses the sampling method to determine the percentage value of 100%. Consult Table 4-3 and Table 4-4 for acceptance criteria.
1. Press the UNITS key until the scale is in percentage mode, indicated by the % sign. The scale should display “100 0 %”. If it does not, press the SAMPLE key.
2. If the items you will be counting require a container, you must first tare the container off by pressing the ZERO key.
3. Place the reference item (100%) on the platform. Once the scale stabilizes, the scale will display “100 – %”.
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4. Press the SAMPLE key to take the sample. If the sample meets the limits shown in Table 4-3 or Table 4-4, the scale will now display 100%.
NOTE: If the scale displays an “Add” message, the weight of the reference item you wish to sample is too light for your scale to process at all.
MODEL Capacity / Graduation Minimum Sample Weight Best Sample Weight
304-BP-300 300x 0.01 g 1 g 100 g
304-BP -600 600x 0.02 g 2 g 200 g
304-BP–1500 1500x 0.05 g 5 g 500 g
304-BP-3000 3000x 0.1 g 10 g 1000 g
TABLE 4-3: 304-BP Percentage Sampling Limits
4.5 DISPLAY APW MODE
This mode is used to indicate the Average Piece Weight (APW) of the items you are counting in grams.
1. Sample the items you wish to count by following the procedure described in Section
4.1.
2. Press the UNITS key until the APW annunciator is lit. The scale now briefly displays
the current APW before reverting back to weighing mode.
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CHAPTER 5: SCALE CONFIGURATION
5.1 SCALE CONFIGURATION OVERVIEW
The scale contains two main setup menus: The User (“A”) menu - which configures the serial communication port and enables some user options - and the Factory Setup (“F”) menu. Both menus consist of several menu selections, each with its own sub-menu of choices.
5.2 USER (“A”) MENU
5.2.1 ENTERING THE USER MENU
1. Turn OFF the scale.
2. Press and hold the UNITS key while turning the scale back ON.
3. When the scale shows “- - - - - -“, you may release the UNITS key. The scale shows “A 1”.
5.2.2 NAVIGATING IN THE USER MENU
Use the directional keys shown in Figure 5-1 to move around in the User Menu Chart shown in Figure 5-2 on the following page.
1. To move to a new “A” heading, use the M+ (left) or MR (right) key to move right or
left in the User Menu Chart.
2. To move to the selection level, press the SAMPLE (down) key once. The
current saved selection is shown.
3. To view the available selections for the current “A” heading, use the M+ (left)
or MR (right) key to move through the selection field.
4. To save a new selection, press the PRINT (Save) key .To exit without saving,
press the ZERO (up) key to return to the current “A” heading.
5. Repeat Steps 2 through 5 until the User Menu is programmed.
Figure 5-1: User Menu Key Assignments
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A1
Baud Rate
A2
Data Bits, Parity
A3
Transmission Mode
A4
Display Check
8n 7O 7E
2400 4800 9600
1200
600
A5
Auto Power Off
Off 1 3 5 10 15 20 30
A6
Units Selection
Press SAMPLE
key to begin
C d
A7
Custom Unit
Press SAMPLE
key to begin
Press SAMPLE key to begin
A8
Serial Port Mode
1 2
0
Figure 5-2: User Menu Chart
5.2.3 NOTES ON THE USER MENU
1. Detailed descriptions of the user menu parameters can be found in Table 5-1 on the next page. Factory-set defaults are shown in bold with a checkmark (√).
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NAME/CODE DESCRIPTION CODE/VALUE
√√√√
A1
Baud Rate
A2
Data Bits and Parity
A3
Mode of Serial Transmission
A4
Display Check
A5
Auto Power Off Period
A6
Units Selection
Selects the baud rate for data transmission through the serial port. 600
1200 2400 4800 9600√√√
Selects the number of data bits and parity of serial transmission.
"8n" = 8 data bits with no parity bit and one stop bit
"7O" = 7 data bits with odd parity bit and one stop bit
"7E" = 7 data bits with even parity bit and one stop bit
Selects when data will be sent out of the serial port to a printer or computer:
"C" = Continuous mode; send data continuously
"d" = Demand mode; send data when a PRINT command is issued
from the computer.
Actuates the function that illuminates all digit segments, decimal points, and LCD annunciators in a test sequence. Pressing the SAMPLE key to scroll down one level begins the test sequence.
Selects the auto off time period in minutes. Scale must be idle during this period to shut off automatically.
"OFF" = Feature Disabled
Actuates the function that allows customization of the displayed weight units. Pressing the SAMPLE key to scroll down one level begins the sequence.
8n√√√
7O 7E
C
d√√√
Press SAMPLE key to begin sequence
OFF
5 10 15 20 30
Press SAMPLE key to begin sequence
1
A7
Custom Unit
A8
Serial Port Mode
Actuates the function that allows setup of the custom unit. Pressing the SAMPLE key to scroll down one level begins the sequence.
Selects the mode of the RS-232C serial port:
"0" = Full Duplex Mode
"1" = APW Transmit Mode
Table 5-1: User Menu Chart
5.2.4 UNITS SELECTION PROCEDURE (A6)
1. While in the A6.sub-menu, press the SAMPLE key. The scale illuminates the lb annunciator and displays the current status (ON or OFF) of the lb unit.
2. Use the M+ key to toggle the status of the unit from ON to OFF.
3. Use the ZERO key to toggle among the available weight units.
4. Repeat Steps #2 and #3 until you have programmed all units.
5. Press the PRINT key to save all of your new settings and return back to the A6 sub-menu prompt.
Press SAMPLE key to begin sequence
0√√√
1
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5.2.5 CUSTOM UNIT PROCEDURE (A7)
The custom unit multiplier is the conversion factor that you would multiply grams by in order to obtain the custom unit of weight. For example, if you wish to display weight in troy ounces, you would enter in a multiplier value of 0.64301 ( 1 g =
0.64301 ozt). The scale automatically determines the proper display increment for your custom unit.
1. While in the User Menu, scroll to "A 7", then scroll down once using the SAMPLE key to enter the custom unit multiplier menu.
2. The display will momentarily show "C U" for the custom unit, followed by the current value for the custom unit multiplier with the decimal point.
3. Use the left or right directional keys (shown in Figure 5-1 above) to move the decimal point position to the correct position. Pressing the M+ key or the MR key will change the position of the decimal point.
4. After setting the correct decimal point position, press the PRINT key to save it.
5. The display will momentarily show "SET", followed by a value with one flashing digit. This value will be the current multiplier value with the decimal point position programmed above.
6. Use the four directional keys (shown in Figure 5-1 above) to adjust the displayed value to the actual custom unit multiplier value. Increase the flashing digit by pressing the ZERO key. Decrease the flashing digit by pressing the SAMPLE key. Pressing the M+ key or the MR key will change the position of the flashing digit.
7. After setting the exact value, press the PRINT key to save the custom unit multiplier value. The display will show "EndCU" momentarily, then revert back up to A7.
5.2.6 EXITING THE USER MENU
1. Exit the User (“A”) menu by first turning the scale OFF, then turning it back ON without holding down any keys. The display will go through a digit check, then settle into Normal Operating mode. All front panel keys will now return to their normal mode of operation.
5.3 FACTORY SETUP (“F”) MENU
To enter the “F” menu, power down the scale. Press and hold the PRINT key while powering on the scale until the scale displays a row of dashes (------) and beeps. Release the PRINT key. Scale now displays F1. Use the left and right arrow keys to move to another F number. Use the down arrow key to enter the F number. Use the left and right arrow keys to view and select the choices. Press SAVE button to accept choice. Use up arrow key to return to F menu.
To exit F menu, power off scale. Power on scale.
Refer to the “F” menu flow diagram and table for more information.
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F1
30000
50000
60000
0
0.1
0.3
0.512345135
10
125
None
0.0
0.00
0.000
0.0000
Off10152025305012345102030
Grad
F3 Zero Track
F5 Motion Band
F9 Display Div
22 Creep Band
F24 Cal Adjust
F10 Decimal pt.
F23 Creep Time
F16 Zero Cal
Press Down Arrow to begin
F17 Span Cal
Press Down Arrow to begin
“F” Menu Flow Chart
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PARAMETER
(Soft Key Text)
DESCRIPTION AVAILABLE
CHOICES
F1
Graduations
F3
Zero Track
F5
Motion Band
F9
Display Divisions
F10
Decimal Pt.
F16
Zero Calibration
Specifies number of full-scale graduations. Value should be consistent with legal requirements and environmental limits on the useful system resolution.
Selects the range within which the scale will automatically zero. Note that the scale must be in standstill to automatically zero. Selections are in Display Divisions.
Sets the level at which motion is detected by comparing the present display update with the previous one. If motion is not detected for two seconds or more, scale is in standstill and can process a Print or Zero command. Maximum value varies depending on local regulations.
Determines the desired weight increments. Value should be consistent with legal requirements.
Determines location of the decimal point. 0 0.0
Performs zero calibration. See chapter 6 for calibration
instructions
1,000 2,000 5,000 10,000 24,000 30,000 50,000
0d
0.5d√√√
1d 3d 5d
1d√√√
3d 5d 10d
1 2 5
0.00 0.000
0.0000
F17
Span Calibration
F22
Creep Tracking (CrpTrk)
F23
Creep Time
F24
Calibration Adjust
Performs scale calibration. See chapter 6 for calibration
instructions
Sets the range within which the scale will attempt to offset the effects of load cell creep. Use a lower setting for lower capacity load cells and vice-versa. Selections are in seconds.
FACTORY SET – DO NOT CHANGE
Sets the range within which the scale will attempt to offset the effects of load cell creep. Use a lower setting for lower capacity load cells and vice-versa. Selections are in seconds.
FACTORY SET – DO NOT CHANGE
Allows experienced service technicians to adjust calibration to compensate for linearity adjustments. USE WITH CAUTION
Off 10, 15, 20, 25, 30, 50,
1, 2, 3, 4, 5, 10, 20, 30,
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6.1 SCALE CALIBRATION
1. Enter F menu by powering down scale. Press and hold the PRINT key while powering on the
scale until the scale displays a row of dashes (------) and beeps. Release the PRINT key. Scale now displays F1.
2. Use the RIGHT ARROW key to move to F16 and press the DOWN ARROW key. Scale
displays C0 and then displays the zero counts. Press the ZERO key. Scale displays ZERO then
0. Press the SAVE key to accept and return to F16.
3. Use RIGHT ARROW key to go to F17. Use DOWN ARROW key to begin calibration. Scale
displays C1 then displays 0.00 with the right digit blinking. Use the LEFT ARROW key to position the blinking cursor over the first digit of the test weight value. Use the UP ARROW key to increment the digit to the test weight value. Place the test weight on the scale. The left most digit blinks faster then slows. After weight has stabilized, press the SAVE key to accept the fist cal point.
4. The scale displays SAVE, then SET then C2. Repeat step 3 for cal point 2 and cal point three.
5. To exit without performing three point calibration, press SAVE twice.
6. Scale returns to F17.
CHAPTER 6: SCALE CALIBRATION
Model Capacity/Graduation Test Weight
304-BP-300 300 g x 0.01 g 100g
304-BP –600 600 g x 0.02 g 100g 304-BP –1500 1500 g x 0.05 g 500g 304-BP –3000 3000 g x 0.1 g 500g
TABLE 6.1: 304-BP Calibration Test Weights
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6.2 USING CALIBRATION ADJUSTMENT
1. This is an after scale calibration function. Be sure to have completed either single or multi
point calibration procedures before proceeding. This is not a substitution for scale calibration but is a fine tuning tool to make small compensation adjustments.
2. Experienced service technicians may use the calibration adjustment feature to make fine
adjustments for critical applications.
3. Refer the to the “F” menu procedures and use F24.
4. Press the DOWN ARROW key.
5. The scale shows a regular scale display.
6. Place a test weight on the scale and view the results.
7. If the weight is slightly off, press the PRINT key and the right most digit blinks.
8. Use the UP or DOWN arrow key to adjust the digit.
9. Press SAVE to store and return to F24.
10. Repeat procedure with additional weight to adjust linearity.
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APPENDIX A: SPECIFICATIONS
CONSTRUCTION:
Housings: Grey ABS Sub-Platform: Metal Platter: Plastic with Stainless Steel
Cover Feet: Adjustable Non-skid Hard Rubber
DISPLAY:
6 digit, 7-segment LCD
KEYPAD:
8-key Tactile Keypad
OVER CAPACITY ANNUNCIATION:
103% of Full Scale Capacity
PHYSICAL DIMENSIONS:
304-BP-300, 304-BP-600
OPERATING TEMPERATURE RANGE:
32°F to 104°F (0°C to 40°C)
POWER SOURCE:
AC Adapter, 9VDC, 500 mA, included
ALTERNATIVE POWER SOURCE:
6-AA alkaline batteries, replaceable
SERIAL PORT:
Full Duplex RS-232, Female DSUB9
WEIGHT:
Net Weight: 3.0 lb (1.4 kg) Shipping Weight: 4.8 lb (2.2 kg)
ø4.53 in [115 mm]
8.46 in [215mm]
7.87 in [200mm]
8.46 in [215mm]
ø4.53 in [115 mm]
2.84 in [72mm]
8.47 in [215mm]
304-BP-1500, 304-BP-3000
5.70 in [145mm]
2.84 in [72mm]
8.47 in [215mm]
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APPENDIX B: SERIAL PORT INFORMATION
Front View
B.1 SERIAL PORT HARDWARE
The COM1 serial port is a full duplex RS-232 port designed for connection to one of the following
devices:
Serial receipt printer (dot matrix)
Computer
Remote display
S-630 or S-650 Scale (to transmit APW)
Figure B-1 shows the serial port pin assignments for the scale’s female DSUB9 connector. Refer to
Figures B-2 and B-3 for some suggested cable diagrams.
1. Plug the serial printer or computer communication cable (not included) directly into the scale’s DSUB9 serial port connector.
Pin No. Pin Name
2
Receive Data
3
Transmit Data
5
Signal Ground RS-232
Signal Level
RS-232 RS-232
Figure B-1: Pin assignments for the DSUB9 serial port connector
SCALE PC
2 RXDRXD 2
TXD 3
S. GND 5
DSUB9 DSUB9
3 TXD 5 S. GND 4 DTR 6 DSR 8 CTS
FIGURE B-2. Cable Diagram for Scale to PC
5
TXD 3
S. GND 5 7 S. GND
2
3
SCALE PRINTER
3 RXD
DSUB9 DSUB25
FIGURE B-3. Cable Diagram for Scale to Printer
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B.2 SERIAL PORT MODES
B.2.1 DEMAND MODE
The scale provides a full duplex, demand serial transmission mode. This mode is
configured in the A3 sub-menu of the User Menu. See Chapter 5 for more information. The demand mode allows control from a host device, such as a PC, and can also be activated by pressing the PRINT key on the scale’s front panel. Figure B-2 shows a suggested cable diagram for interface to a PC.
Demand mode is also used when interfacing to a serial printer. Figure B-3 shows a
suggested cable diagram for interface to a serial printer.
Figure B-4 shows the serial output data format for demand mode when a PRINT command
is issued to the scale.
<STX> <POL> xxxxx.xx Units <CR> <LF>
Start Transmission
Polarity: <SP> = Positive "–" = Negative
Weight Data
Units: lb = pound g = gram kg = kilogram pcs = pieces oz = ounce GN = Grain dwt = pennyweight
<SP>
Space
Carriage Return
cu = custom unit ozt = Troy ounce ct = carat pct = percentage
Line Feed
FIGURE B-4. Demand Mode Output Format for Print Command
Figure B-5 shows the serial output data format for demand mode when an M+ (Memory
Plus) command is issued to the scale.
<STX> xxxxx.xx Units <CR> <LF>
Start Transmission
<SP> x 2
2 Spaces
ASCII 43
<SP> x 4"+"
4 Spaces
Accumulator Entry
Units: lb = pound g = gram kg = kilogram pcs = pieces oz = ounce GN = Grain dwt = pennyweight
<SP>
Space
Carriage Return
Line
Feed cu = custom unit ozt = Troy ounce ct = carat pct = percentage
FIGURE B-5. Demand Mode Output Format for M+ Command
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Figure B-6 shows the serial output data format for demand mode when an MR (Memory
Recall) command is issued to the scale.
<STX> xxxxx.xx Units <CR> <LF>
Start Transmission
Space
xxx <SP>
<SP>
Total # of Entries
Space
"T"
ASCII 84
Accumulator Total
Units: lb = pound g = gram kg = kilogram pcs = pieces oz = ounce GN = Grain dwt = pennyweight
<SP>
Space
Carriage Return
Line
Feed ct = carat ozt = Troy ounce cu = custom unit pct = percentage
FIGURE B-6. Demand Mode Output Format for MR Command
B.2.2 CONTINUOUS MODE
The scale provides a full duplex, continuous serial transmission mode. This mode is
configured in the A3 sub-menu of the User Menu. See Chapter 5 for more information. The continuous mode is used to interface to computers, scoreboards, and other remote devices requiring constant data updating. The transmission occurs at the end of each display update. Figure B-7 shows the serial data format for Continuous Mode.
<STX> <POL> xxxxx.xx Units <STAT> <CR> <LF>
Start Transmission
Weight Data
Status: <SP> = OK
M = Motion Polarity: <SP> = Positive "–" = Negative
O = Overload
Units: g = gram ct = carat kg = kilogram
ozt = Troy ounce
Carriage Return
lb = pound cu = custom unit
pct = percentagepcs = pieces oz = ounce GN = Grain dwt = pennyweight
FIGURE B-7. Continuous Mode Output Format
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B.2.3 RECOGNIZED HOST COMMANDS
“P” - This command is sent to the scale to print the indicated display. The scale will
not respond if the scale is in motion, positive overload or negative overload.
“Z” - This command is sent to the scale to zero the scale. The scale will not respond
if the scale is in motion, positive overload or negative overload.
“M” - This command is sent to the scale to add an entry to the accumulator (M+). “R” - This command is sent to the scale to recall the contents of the accumulator
(MR).
“C” - This command is sent to the scale to clear the contents of the accumulator
(MC).
“U” - This command is sent to the scale to toggle among the configured units.
B.3 TRANSMIT APW MODE
The Transmit APW Mode is designed specifically for connection to any of the following TC Series scale models:
S-630
S-650
Its purpose is to allow APW’s derived on the 304-BP precision balance to be
transmitted to a larger scale for actual piece counting there. Just press the PRINT key at any time on the 304-BP to initiate the transmission. Consult your S-630, or S­650 scale manual for more information.
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APPENDIX C: ERROR MESSAGES
C.1 ERROR MESSAGES
If the scale encounters an error condition, it will display a message alerting the operator. A description of each display follows:
C.1.1 OPERATOR ERRORS
Message Explanation
“o o o o o o”
Indicates that the weighing capacity of the scale has been exceeded.
Add Indicates that there is not enough internal resolution to
calculate the unit weight of an item. This means that the items you are counting are too light for the scale to process at all.
Lo Indicates that unit weight of the items you are sampling
is too light for the scale to process accurately.
O L Indicates that value in the accumulator exceeds the
display capacity of the scale.
Err 10
Err 11
Err 12
Scale cannot read serial number. Scale must be returned for service.
Serial number mismatch. Re-enter setting code from product ID tag.
Invalid setting code. Re-enter proper setting code from product ID tag.
Note: Contact Service Department at Salter Brecknell for instructions on how to re-enter setting code.
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