RuggedCom RS900G User Manual

RuggedSwitch™ RS900G

Hardware Installation Guide

Revision 107 - April 10, 2013

www.RuggedCom.com

RuggedSwitch™ RS900G

RuggedSwitch™ RS900G: Hardware Installation Guide

Copyright © 2013 RuggedCom Inc.

All Rights Reserved

Dissemination or reproduction of this document, or evaluation and communication of its contents, is not authorized except where expressly
permitted. Violations are liable for damages. All rights are reserved, particularly for the purposes of patent application or trademark registration.

This document contains proprietary information, which is protected by copyright. All rights are reserved. No part of this document may be
photocopied, reproduced or translated to another language without the prior written consent of RuggedCom Inc.

Disclaimer Of Liability

We have checked the contents of this manual against the hardware and software described. However, deviations from the description cannot
be completely ruled out.

RuggedCom shall not be liable for any errors or omissions contained herein or for consequential damages in connection with the furnishing,
performance, or use of this material.

The information given in this document is reviewed regularly and any necessary corrections will be included in subsequent editions. We appreciate
any suggested improvements. We reserve the right to make technical improvements without notice.

Registered Trademarks

ROX™, RuggedBackbone™, RuggedRated™ and eRSTP™ are trademarks of RuggedCom Inc. ROS®, RuggedRouter® and RuggedSwitch®
are registered trademarks of RuggedCom Inc. Other designations in this manual might be trademarks whose use by third parties for their own
purposes would infringe the rights of the owner.

Linux® is the registered trademark of Linus Torvalds in the U.S. and other countries.
The registered trademark Linux® is used pursuant to a sublicense from LMI, the exclusive licensee of Linus Torvalds, owner of the mark on

a world-wide basis.

Third Party Copyrights

RuggedCom recognizes the following third party copyrights:

• Copyright © 2004 GoAhead Software, Inc. All Rights Reserved.

Warranty

Five (5) years from date of purchase, return to factory. For warranty details, visit www.RuggedCom.com or contact your customer service
representative.

Contacting RuggedCom

Corporate Headquarters US Headquarters Europe Headquarters
RuggedCom Inc.

300 Applewood Crescent,
Concord, Ontario
Canada, L4K 5C7
Tel: [phone]
Fax: [phone]
Toll-free: 1 888 264 0006

Technical Support
Toll Free (North America): 1 866 922 7975

International: [phone]
Email: [e-mail]

Web: www.RuggedCom.com

RuggedCom
1930 Harrison Street, Suite 209
Hollywood, Florida
USA, 33020
Tel: [phone] ext.103
Fax: [phone]
Toll-free: 1 888 264 0006

Email: [e-mail]

RuggedCom
Unit 41, Aztec Centre,
Aztec West, Almondsbury, Bristol
United Kingdom BS32 4TD
Tel: [phone]
Fax: [phone]

RuggedSwitch™ RS900G

Table of Contents

FCC Statement And Cautions ................................................................................................... 6

1. Product Overview ................................................................................................................... 7

1.1. RS900G Front Panel ................................................................................................... 9

1.2. RS900G Bottom Panel ................................................................................................ 9

2. Installation ............................................................................................................................ 10

2.1. DIN Rail Mounting ..................................................................................................... 10

2.2. Power Supply Wiring and Grounding ........................................................................ 11

2.2.1. HI Power Supply Wiring and Grounding ........................................................ 11

2.2.2. DC Power Supply Wiring and Grounding ....................................................... 12

2.3. HIPOT (Dielectric Strength) Testing .......................................................................... 13

2.4. Failsafe Output Wiring and Specifications ................................................................ 13

2.5. RS232 Port Wiring .................................................................................................... 13

2.6. RJ45 Ports: Signal Description ................................................................................. 15

3. Specifications ....................................................................................................................... 16

3.1. Operating Environment ............................................................................................. 16

3.2. Power Supply Specifications ..................................................................................... 16

3.3. Failsafe Relay Specifications .................................................................................... 16

3.4. Twisted Pair Data Port Specifications ....................................................................... 16

3.5. Fiber Optic Port Specifications .................................................................................. 17

3.6. Physical Dimensions ................................................................................................. 18

3.7. Type Test Specifications ........................................................................................... 19

3.7.1. IEC 61850-3 Type Tests ................................................................................ 19

3.7.2. IEEE 1613 Type Tests ................................................................................... 20

3.7.3. IEC Environmental Type Tests ...................................................................... 20

3.8. Agency Approvals ..................................................................................................... 22

A. Warranty .............................................................................................................................. 23

RuggedCom® RuggedSwitch™ 3 RS900G Installation Guide Rev 107

RuggedSwitch™ RS900G

List of Figures

1.1. RS900G Front Panel .......................................................................................................... 9

1.2. RS900G Bottom Panel ....................................................................................................... 9

2.1. DIN Rail Mounting ............................................................................................................ 10

2.2. Power Supply Inputs ......................................................................................................... 11

2.3. DC Power Supply Wiring and Grounding ......................................................................... 12

2.4. HIPOT (Dielectric Strength) Testing ................................................................................. 13

2.5. Failsafe Output Relay ....................................................................................................... 13

2.6. RS232 Female Connector ................................................................................................ 14

2.7. RJ45 Port Connector ........................................................................................................ 15

3.1. RS900G Physical Dimensions .......................................................................................... 18

RuggedCom® RuggedSwitch™ 4 RS900G Installation Guide Rev 107

RuggedSwitch™ RS900G

List of Tables

1.1. RS900G Front Panel LED Definitions ................................................................................ 9

2.1. RS232 Female DCE Pinout .............................................................................................. 14

2.2. RJ45 Ethernet Pin Assignment ......................................................................................... 15

3.1. Operating Environment ..................................................................................................... 16

3.2. RS900G Power Supply Specifications .............................................................................. 16

3.3. Failsafe Relay Specifications ............................................................................................ 16

3.4. Twisted Pair Data Port Specifications ............................................................................... 16

3.5. Fiber Optic Port Specifications ......................................................................................... 17

3.6. Physical Specifications ...................................................................................................... 18

3.7. RS900G IEC 61850-3 Type Tests .................................................................................... 19

3.8. RS900G IEEE 1613 Type Tests ....................................................................................... 20

3.9. IEC Environmental Type Tests ......................................................................................... 20

3.10. Agency Approvals ........................................................................................................... 22

RuggedCom® RuggedSwitch™ 5 RS900G Installation Guide Rev 107

FCC Statement And Cautions

FCC Statement And Cautions

Federal Communications Commission Radio Frequency Interference
Statement

This equipment has been tested and found to comply with the limits for a Class A digital device
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment. This
equipment generates, uses and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in which
case the user will be required to correct the interference at his own expense.

Caution: Service

This product contains no user-serviceable parts. Attempted service by unauthorized
personnel shall render all warranties null and void.

Changes or modifications not expressly approved by RuggedCom Inc. could invalidate
specifications, test results, and agency approvals, and void the user’s authority to
operate the equipment.

Should this device require service, refer to Appendix A, Warranty in this guide.

Caution: Physical Access

This product should be installed in a restricted access location where access can only
be gained by service personnel or users who have been instructed about the reasons
for the restrictions applied to the location and about any precautions that shall be taken;
and access is through the use of a tool or lock and key, or other means of security,
and is controlled by the authority responsible for the location.

RuggedCom® RuggedSwitch™ 6 RS900G Installation Guide Rev 107

1. Product Overview

1. Product Overview

The RuggedSwitch™ RS900G is an industrially hardened, fully managed Ethernet switch
providing dual fiber optical Gigabit Ethernet ports and eight Fast Ethernet copper ports. Designed
to operate reliably in harsh industrial environments, the RS900G provides a high level of immunity
to electromagnetic interference and heavy electrical surges typical of environments found in
electric utility substations, factory floors or in curb side traffic control cabinets. An operating
temperature range of -40°C to +85°C coupled with hazardous location certification, a powder
coated aluminum enclosure and optional conformal coating allows the RS900G to be placed in
almost any location.

The embedded Rugged Operating System (ROS™) provides advanced networking features such
as Enhanced Rapid Spanning Tree (eRSTP™), Port Rate Limiting and a full array of intelligent
functionality for high network availability and manageability.

Ethernet Ports

• 2 - Fiber Optic Gigabit-Ethernet Ports(1000BaseX)

• 8 - Fast Ethernet Ports (10/100BaseTX)

• Full compliance with IEEE: 802.3, 802.3u and 802.3z

• Non-blocking, store and forward switching

• Full duplex operation and flow control (IEEE 802.3x)

• Industry standard fiber optical connectors: LC, SC, SFP

• Bi-Directional simplex fiber support

• Long haul optics allow Gigabit distances up to 70km

RuggedRated™ for Reliability in Harsh Environments

• Meets IEEE 1613 (electric utility substations)

• Exceeds IEC 61850-3 (electric utility substations)

• Exceeds IEEE 61800-3 (variable speed drive systems)

• Exceeds IEC 61000-6-2 (generic industrial environment)

• Exceeds NEMA TS-2 (traffic control equipment)

• Hazardous Location Certification: Class 1 Division 2

• -40 to +85°C operating temperature (no fans)

• Conformal coated circuit boards (optional)

• Rugged powder coated aluminum enclosure

Universal Power Supply Options

• Fully integrated power supply

• Universal high-voltage range: 88-300VDC or 85-264VAC

• Dual low-voltage DC inputs (12, 24 or 48 VDC)

• CSA/UL 60950 safety approved to +85°C

RuggedCom® RuggedSwitch™ 7 RS900G Installation Guide Rev 107