Reduce complexity and simplify the day-to-day operations of your diverse temperature applications with
the versatile Rosemount™ 644 family of temperature transmitters. Make better decisions for your process
with the new and easy to use Rosemount 644 Transmitter capabilities including: diagnostics, safety
certification, integral transient protection, and display options.
February 2019
Features and benefits
Fulfill your needs within one model family with a customizable transmitter
design
■
DIN head mount, field mount, and rail mount form factors
■
4–20 mA/HART® with Selectable Revisions, FOUNDATION™ Fieldbus or PROFIBUS® PA Protocol support
■
SIL3 Capable: IEC 61508 certified by an accredited third party agency for use in safety instrumented systems up to SIL 3
[minimum requirement of single use (1oo1) for SIL 2 and redundant use (1oo2) for SIL 3]
■
Enhanced display with Local Operator Interface (LOI)
■
LCD display
■
Integral transient protection
■
Enhanced accuracy and stability
■
Transmitter-sensor matching with Callendar-Van Dusen constants
■
Variety of enclosures
Contents
Features and benefits........................................................................................................................................................................ 2
Single or dual sensor inputs for RTD, thermocouple, mV, and Ohm
■
DIN A Head mount and field mount transmitters
■
SIL3 Capable: IEC 61508 certified by an accredited third party agency for use in safety instrumented systems up to SIL 3
(minimum requirement of single use [1oo1] for SIL 2 and redundant use [1oo2] for SIL 3)
■
LCD display
■
Enhanced display with LOI
■
Integral transient protection
■
Diagnostic suite
■
Enhanced accuracy and stability
■
Transmitter–sensor matching with Callendar-Van Dusen constants
HART rail mount
■
Single sensor input for RTD, thermocouple, mV, and Ohm
■
Custom alarm and saturation levels
■
Transmitter–sensor matching with Callendar-Van Dusen constants
■
Hardware alarm switch
3
Rosemount 644 FOUNDATION Fieldbus
■
Single sensor input for RTD, thermocouple, mV, and Ohm
■
DIN A head mount transmitter
■
Standard function blocks: two analog inputs, one PID, and one backup Link Active Scheduler (LAS)
■
LCD display
■
ITK 5.01 compliant
■
Transmitter–sensor matching with Callendar-Van Dusen constants
■
Integral transient protection
February 2019
Rosemount 644 PROFIBUS PA
■
Single sensor input for RTD, thermocouple, mV, and Ohm
■
DIN A head mount transmitter
■
Standard function blocks: one physical, one transducer, and one analog output
■
LCD display
■
Compliant to PROFIBUS PA Profile 3.02
■
Transmitter–sensor matching with Callendar-Van Dusen constants
Easy to use human-centered designs to make your job simple
■
Diagnostic information and process health at your fingertips with intuitive Device Dashboards (DD).
■
Communication clips are easily accessible when an LCD display is attached.
■
Easy wiring practices with captive sensor screw terminals, an optimized wiring diagram, and field mount enclosure option.
Optimize plant efficiency and increase visibility into the process with an expansive diagnostic offering
■
Keep your process up and running with the Hot Backup™ feature where if your primary sensor fails, a second sensor seamlessly
takes over and prevents the measurement failure.
■
Tighten control with sensor drift alert that detects drifting sensors and pro-actively notifies the user.
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February 2019
■
Enable predictive maintenance practices with thermocouple degradation diagnostic that monitors the health of the
thermocouple loop.
■
Improve quality with minimum and maximum temperature tracking that records temperature extremes of the process and the
ambient environment.
Ordering Information
The Rosemount 644 is a versatile temperature transmitter that delivers field reliability and advanced accuracy and stability to meet
demanding process needs.
Transmitter features include:
■
HART/4–20 mA with Selectable Revision 5 and 7 (option code A), FOUNDATION Fieldbus (option code F) or PROFIBUS PA (option
code W)
■
DIN A head mount, field mount, or rail mount transmitter styles
■
Head mount - Dual sensor (option code S)
■
Field mount - Dual sensor (option code D)
■
Safety Certified to IEC 61508 with Certificate of FMEDA Data (option code QT)
■
LCD display (option code M5)
■
LOI (option code M4)
■
Advanced diagnostics (option codes DC and DA1)
■
Enhanced transmitter accuracy and stability (option code P8)
■
Transmitter-sensor matching (option code C2)
Specification and selection of product materials, options, or components must be made by the purchaser of the equipment. See
Specifications and reference data for Rosemount 644 HART (Device Revision 7 or Previous) for more information on material
selection.
Table 1: Rosemount 644 Temperature Transmitter Ordering Information
The starred offerings (★) represent the most common options and should be selected for best delivery. The non-starred offerings
are subject to additional delivery lead time.
● = Available
– = Not Available
ModelProduct description
644Temperature transmitter
Transmitter type
HDIN A head mount - single sensor input★
5
February 2019
Table 1: Rosemount 644 Temperature Transmitter Ordering Information (continued)
ModelProduct description
RRail mount - single sensor input★
SDIN A head mount - dual sensor input (HART only)★
(1)
F
D
(1)
Field mount - single sensor input (HART only)★
Field mount - dual sensor input (HART only)★
OutputHeadRail
A4–20 mA with digital signal based on HART protocol●●★
(2)
F
FOUNDATION Fieldbus digital signal (includes 2 AI function blocks and
●–★
Backup LAS)
(2)
W
PROFIBUS PA digital signal●–★
Product certifications
Hazardous locations certificates (consult factory for availability
B5“L” mounting bracket for 2-in. pipe or panel mounting●●●●★
Display and interface options
M4LCD display with LOI●–––★
M5LCD display●●●–★
Software configuration
C1Custom configuration of date, descriptor and message (requires CDS
●●●●★
with order)
Enhanced performance
(6)
P8Enhanced transmitter accuracy and stability●–––★
Alarm level configuration
A1NAMUR alarm and saturation levels, high alarm●––●★
HeadRail
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February 2019
AFW
A
CNNAMUR alarm and saturation levels, low alarm●––●★
C8Low alarm (standard Rosemount alarm and saturation values)●––●★
Line filter
F550 Hz line voltage filter●●●●★
F660 Hz line voltage filter●●●●★
Sensor trim
C2Transmitter sensor matching - trim to specific Rosemount RTD
●●●●★
calibration schedule (CVD constants)
5-Point calibration option
C45-point calibration (use option code Q4 to generate a calibration
●●●●★
certificate)
Calibration certificate
Q4Calibration certificate (3-point calibration with certificate)●●●●★
QPCalibration certification and tamper evident seal●–––★
Custody transfer
D4MID Custody Transfer (Europe)●–––★
Quality certification for safety
QTSafety Certified to IEC 61508 with certificate of FMEDA data●–––★
Shipboard certification
SBSAmerican Bureau of Shipping (ABS) Type Approval●●●–★
SBVBureau Veritas (BV) Type Approval●●●–★
SDNDet Norske Veritas (DNV) Type Approval●●●–★
SLLLloyd's Register (LR) Type Approval●●●–★
External ground
G1External ground lug assembly (see External ground screw assembly )●●●–★
Transient protection
(7) (8)
T1
Integral transient protector●●––★
Cable gland option
G2Cable gland (7.5–11.99 mm)●●●–★
G7Cable gland, M20 × 1.5, Ex e, blue polyamide (5–9 mm)●●●–★
Cover chain option
G3Cover chain●●●–★
Conduit Electrical Connector
(9)
GEM12, 4-pin, male connector (eurofast®)●●●–★
GMA size mini, 4-pin, male connector (minifast®)●●●–★
External label
ELExternal label for ATEX Intrinsic Safety●●●–★
9
February 2019
HART revision configuration
HR5Configured for HART Revision 5●–––★
(10)
HR7
Configured for HART Revision 7●–––★
Assemble to options
XASensor specified separately and assembled to transmitter●●●–★
Extended product warranty
WR33-year limited warranty●●●●★
WR55-year limited warranty●●●●★
Typical rail mount model number: 644 R A I5
Typical head mount model number: 644 S A I5 DC DA1 J5 M5
Typical field mount model Nnumber: 644 F A I5 DC DA1 D1 M4 T1
Only available with S (dual sensor), not H(single sensor).
(1)
When ordered with XA, ½-in. NPT enclosure will come equipped with an M20 adapter with the sensor installed as a process ready.
(2)
Enclosure ships equipped with 50.8 mm (2-in.) SST pipe U-bolt mounting kit.
(3)
Available with Transmitter Type 644F or 644D only.
(4)
Bracket assembly only available with J1, J2, J3, J4, D1, and D2.
(5)
See Table 11 for Enhanced Accuracy specifications.
(6)
Transient Protection option requires the use of J1, J2, J3, or J4.
(7)
Transient Protection with Output option code F only available with NA, E3, I3, and N3 product certifications.
(8)
Available with Intrinsically Safe approvals only. For USA Intrinsically Safe or non-incendive approval (option code I5), install in accordance with
(9)
Rosemount drawing 03151-1009.
Configures the HART output to HART Revision 7. The device can be field configured to HART Revision 5 if needed.
(10)
Note
For additional options (e.g., K codes), contact your local Emerson representative.
The transmitter can store up to 32 characters for FOUNDATION Fieldbus and PROFIBUS PA or eight for HART protocol. If no characters
are specified, the first eight characters of the hardware tag are the default. An optional 32 character long software tag is available
when option code HR7 is ordered.
11
February 2019
Considerations
External ground screw assembly
The external ground screw assembly can be ordered by specifying code G1 when an enclosure is specified. However, some
approvals include the ground screw assembly in the transmitter shipment, hence it is not necessary to order code G1. The table
below identifies which approval options include the external ground screw assembly and which do not.
L - mounting bracket for 2-in. pipe or panel mounting, SST, 2g vibration rating (option
00644-7611-0001
B5)
Universal clip for rail or wall mount03044-4103-0001
24 inches of symmetric (top hat) rail03044-4200-0001
24 inches of asymmetric (G) rail03044-4201-0001
Ground clamp for symmetric or asymmetric rail03044-4202-0001
Snap rings kit (used for assembly to a DIN sensor)00644-4432-0001
Cover clamp assembly for 2-conduit J-box00644-4434-0001
Cover clamp assembly for 3-conduit J-box00644-4434-0002
Terminal block, 13 mm M4 mounting screws00065-0305-0001
Compatible with the 3-in. (76 mm) universal junction box and Rosemount connection head enclosure styles.
(1)
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February 2019
Table 7: Housing Covers
DescriptionPart number
Standard cover- aluminum (J5, J6, R1, R2)03031-0292-0001
Standard cover- SST (J7, J8, R3, R4)03031-0292-0002
Aluminum meter cover. (J5, J6, R1, R2)03031-0199-0015
SST meter cover (J7, J8, R3, R4)03031-0199-0025
Specifications
HART, FOUNDATION Fieldbus, and PROFIBUS PA Protocols
Functional specifications
Inputs
User-selectable; sensor terminals rated to 42.4 Vdc. See Accuracy example (FOUNDATION Fieldbus and PROFIBUS PA devices).
Output
Single two-wire device with either 4–20 mA/HART, linear with temperature or input; or completely digital outputs with FOUNDATION
Fieldbus communication (ITK 5.01 compliant), or PROFIBUS PA (compliant with profile 3.02).
Isolation
Input/output isolation tested to 620 Vrms.
Local display options
LCD
display
LCD
display
with LOI
An optional 11 digit, two-line integral LCD display operates with a floating or fixed decimal point. It displays
engineering units (°F, °C, °R, K, Ohms and mV), mA, and percent of range. The display can be configured to alternate
between selected display options. Display settings are pre-configured at the factory according to the standard
transmitter configuration. They can be re-configured in the field using either HART, FOUNDATION Fieldbus, or
PROFIBUS PA communications.
An optional 14-digit, two-line integral LCD display operates with a floating or fixed decimal point. The LOI includes
all features and functionality available in the regular display with an added two-button configuration capability
directly at the display interface. The LOI also has optional password protection for secure operations. The LOI is only
available on the Rosemount 644 HART head mount and field mount transmitters.
For more information on the LOI configuration options or further functionality that the LOI offers, see the
Rosemount 644 Temperature Transmitter Reference Manual.
Humidity Limits
0–95 percent relative humidity
Update Time
≤0.5 second per sensor
Accuracy(default configuration) PT 100
HART Standard: ±0.15 °C
HART Enhanced: ±0.1 °C
FOUNDATION Fieldbus: ±0.15 °C
15
February 2019
PROFIBUS PA: ±0.15 °C
Physical specifications
Material selection
Emerson provides a variety of Rosemount product with various product options and configurations including materials of
construction that can be expected to perform well in a wide range of applications. The Rosemount product information presented
is intended as a guide for the purchaser to make an appropriate selection for the application. It is the purchaser’s sole responsibility
to make a careful analysis of all process parameters (such as all chemical components, temperature, pressure, flow rate, abrasives,
contaminants, etc.), when specifying product, materials, options and components for the particular application. Emerson is not in a
position to evaluate or guarantee the compatibility of the process fluid or other process parameters with the product, options,
configuration or materials of construction selected.
Conformance to specifications (±3σ [Sigma])
Technology leadership, advanced manufacturing techniques, and statistical process control ensure specification conformance to at
least ±3σ.
Electrical connections
Rosemount modelPower and Sensor Terminals
644 head mount (HART)Captivated screw terminals permanently fixed to terminal block
644 head mount (FOUNDATION Fieldbus/PROFIBUS)Compression screw terminals permanently fixed to the terminal
block
644 field mount (HART)Captivated screw terminals permanently fixed to the terminal
block
644 rail mount (HART)Compression screw permanently fixed to front panel
Field Communicator Connections
Communication Terminals
Rosemount 644 head/field mountClips permanently fixed to terminal block
Rosemount 644 rail mountClips permanently fixed to front panel
Materials of Construction
Electronics Housing and Terminal Block
Rosemount 644 head/ field mountGE polyphenylene oxide glass reinforced GFN -2 or -3
Materials of Construction (Stainless Steel Housing for Biotechnology, Pharmaceutical Industries, and Sanitary
Applications)
Housing and standard meter cover
■
316 SST
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February 2019
Cover O-ring
■
Buna-N
Mounting
The Rosemount 644R attaches directly to a wall or a DIN rail. The Rosemount 644H installs in a connection head or universal head
mounted directly on a sensor assembly, apart from a sensor assembly using a universal head, or to a DIN rail using an optional
mounting clip.
Special Mounting Considerations
See for the special hardware that is available to:
■
Mount a Rosemount 644H to a DIN rail. (see Dimensional drawings)
■
Retrofit a new Rosemount 644H to replace an existing Rosemount 644H Transmitter in an existing threaded sensor
connection head. (see Table 3)
Weight
CodeOptionsWeight
644HHART, head mount transmitter78 g (2.75 oz)
644HFOUNDATION Fieldbus, head mount transmitter92 g (3.25 oz)
644HPROFIBUS PA, head mount transmitter92 g (3.25 oz)
644RHART, rail mount transmitter174 g (6.14 oz)
M5LCD display34 g (1.2 oz)
M4LCD display with local operator interface34 g (1.2 oz)
J1, J2Universal head, 3-conduits, standard cover718 g (25.33oz)
J1, J2Universal head, 3-conduits, meter cover826 g (29.14oz)
J3, J4Cast SST universal head, 3-conduits, standard cover2073 g (73.12oz)
J3, J4Cast SST universal head, 3-conduits, meter cover2148 g (75.77oz)
J5, J6Aluminum 2-conduits, universal head, standard cover520g (18.43oz)
J5, J6Aluminum 2-conduits, universal head, meter cover604 g (21.27oz)
J7, J8Cast SST universal head 2-conduits, standard, cover577 g (20.35oz)
J7, J8Cast SST universal head 2-conduits, meter cover667 g (23.53oz)
R1, R2Aluminum connection head, standard cover523 g (18.45 oz)
R1, R2Aluminum connection head, meter cover618 g (21.79 oz)
R3, R4Cast SST connection head, standard cover1615 g (56.97 oz)
R3, R4Cast SST connection head, meter cover1747 g (61.62 oz)
D1, D2HART, field mount transmitter, aluminum housing, meter
cover, standard cover
1128 g (39.79 oz)
Weight (Stainless Steel Housing for Biotechnology, Pharmaceutical Industries, and Sanitary Applications)
Option Code
S1840 g (27 oz)995 g (32 oz)
S2840 g (27 oz)995 g (32 oz)
Standard CoverMeter Cover
17
Option CodeStandard CoverMeter Cover
S3840 g (27 oz)995 g (32 oz)
S4840 g (27 oz)995 g (32 oz)
Enclosure Ratings (Rosemount 644H/F)
All available enclosures are Type 4X, IP66, and IP68.
Sanitary Housing Surface
Surface finish is polished to 32 RMA. Laser etched product marking on housing and standard covers.
Performance specifications
ElectroMagnetic Compatibility (EMC) NAMUR NE 21 Standard
The Rosemount 644H HART meets the requirements for NAMUR NE 21 Rating.
SusceptibilityParameterInfluence
ESD
■
6 kV contact discharge
■
8 kV air discharge
None
February 2019
Radiated
Burst
Surge
Conducted
■
80 – 1000 MHz at 10 V/m AM< 1.0%
■
1 kV for I.O.None
■
0.5 kV line–line
■
1 kV line–ground (I.O. tool)
■
10 kHz to 80 MHz at 10 V< 1.0%
None
CE Electromagnetic Compatibility Compliance Testing
The Rosemount 644 is compliant with Directive 2004/108/EC. Meets the criteria under IEC 61326:2006, IEC 61326-2-3:2006.
Power Supply Effect
Less than ±0.005 percent of span per volt
Stability
RTDs and thermocouples have a stability of ±0.15 percent of output reading or 0.15 °C (whichever is greater) for 24 months.
When ordered with the P8 option code:
■
RTDs: ±0.25 percent of reading or 0.25 °C, whichever is greater, for five years
■
Thermocouples: ±0.5 percent of reading or 0.5 °C, whichever is greater, for five years
Self Calibration
The analog-to-digital measurement circuitry automatically self-calibrates for each temperature update by comparing the dynamic
measurement to extremely stable and accurate internal reference elements.
Vibration Effect
The Rosemount 644 HART head mount and field mount are tested to the following specifications with no effect on performance
per IEC 60770-1, 2010:
18www.emerson.com
–
+
+
–
1
2-wire
RTD and Ω
3-wire
RTD and Ω*
4-wire
RTD and Ω
T/C
and mV
2 3 4444333222111
+
_
February 2019
FrequencyVibration
10 to 60 Hz0.35 mm displacement
60 to 1000 Hz5g (50 m/s2) peak acceleration
The Rosemount 644 Fieldbus and PROFIBUS are tested to the following specifications with no effect on performance per IEC
60770-1: 1999:
FrequencyVibration
10 to 60 Hz0.21 mm displacement
60 to 2000 Hz3 g peak acceleration
Rosemount 644 Sensor Connections Diagrams
Emerson provides 4-wire sensors for all single element RTDs. You can use these RTDs in 3-wire configurations by leaving the
unneeded leads disconnected and insulated with electrical tape.
- HART head mount
- HART rail mount
- Fieldbus
- PROFIBUS
19
- HART field mount
FOUNDATION Fieldbus specifications
February 2019
Function blocks
Resource block
The resource block contains physical transmitter information including available memory, manufacture identification, device type,
software tag, and unique identification.
Transducer block
The transducer block contains the actual temperature measurement data, including sensor 1 and terminal temperature. It includes
information about sensor type and configuration, engineering units, linearization, reranging, damping, temperature correction,
and diagnostics.
LCD display block
The LCD display block is used to configure the local display, if an LCD display is being used.
Analog input (AI)
■
Processes the measurement and makes it available on the Fieldbus segment.
■
Allows filtering, alarming, and engineering unit changes.
PID block
The transmitter provides control functionality with one PID function block in the transmitter. The PID block can be used to perform
single loop, cascade, or feedforward control in the field.
Block
ResourceN/A
Execution time (milliseconds)
TransducerN/A
LCD display blockN/A
Analog input 145
Analog Input 245
PID 160
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