Rockwell Automation Liqui-Flo DBT User Manual

Reach Drive User Manual

Manufactured for DBT

Instruction Manual

D2-3561

The information in this manual is subject to change without notice.

Throughout this manual, the following notes are used to alert you to safety considerations:

ATTENTION:Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss.

Important: Identifies information that is critical for successful application and understanding of the product.

ATTENTION:Only qualified electrical personnel familiar with the construction and operation of

this equipment and the hazards involved should install, adjust, operate, or service this equipment.

Read and understand this manual and other applicable manuals in their entirety before proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life.

ATTENTION:DC bus capacitors retain hazardous voltages after input power has been disconnected. After disconnecting input power, wait five (5) minutes for the DC bus capacitors to discharge and then check the voltage with a voltmeter to ensure the DC bus capacitors are discharged before touching any internal components. Failure to observe this precaution could result in severe bodily injury or loss of life.

ATTENTION:The drive can operate at and maintain zero speed. The user is responsible for assuring safe conditions for operating personnel by providing suitable guards, audible or visual alarms, or other devices to indicate that the drive is operating or may operate at or near zero speed. Failure to observe this precaution could result in severe bodily injury or loss of life.

ATTENTION:Do not install modification kits with power applied to the drive. Disconnect and lock out incoming power before attempting such installation or removal. Failure to observe this precaution could result in severe bodily injury or loss of life.

ATTENTION:The drive start/stop/enable control circuitry includes solid state components. If hazards due to accidental contact with moving machinery or unintentional flow of liquid, gas or solids exist, an additional hardwired stop circuit may be required to remove the AC line to the drive. An auxiliary braking method may be required.

ATTENTION:The drive contains ESD- (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing, or repairing the drive. Erratic machine operation and damage to, or destruction of, equipment can result if this procedure is not followed. Failure to observe this precaution can result in bodily injury.

ATTENTION:The user is responsible for conforming with all applicable local, national, and international codes. Failure to observe this precaution could result in damage to, or destruction of, the equipment.

Chapter 1

Chapter 2

CONTENTS

Introduction

1.1 Who Should Use this Manual? ........................................................................ 1-1

1.2 Manual Conventions ........................................................................................ 1-1

1.3 Identifying the Drive by Nameplate.................................................................. 1-1

1.4 Identifying the Drive by Model Number ........................................................... 1-2

Installation/Wiring

2.1 AC Supply Source Considerations .................................................................. 2-1

2.1.1 Unbalanced or Ungrounded Distribution Systems ................................ 2-2

2.1.2 Input Power Conditioning ...................................................................... 2-2

2.2 General Grounding Requirements................................................................... 2-3

2.2.1 Safety Ground - PE ............................................................................... 2-4

2.2.2 Shield Termination - SHLD.................................................................... 2-4

2.2.3 RFI Filter Grounding.............................................................................. 2-5

2.3 Fuses and Circuit Breakers ............................................................................. 2-5

2.4 Power Wiring ................................................................................................... 2-5

2.4.1 Cable Types Acceptable for 200-600 Volt Installations......................... 2-5

2.4.2 Motor Cable Lengths ............................................................................. 2-5

2.4.3 Power Termination Location Notes ....................................................... 2-6

2.5 I/O Wiring......................................................................................................... 2-7

2.5.1 I/O Terminal Designations..................................................................... 2-8

2.5.2 Encoder Terminal Block ...................................................................... 2-11

2.5.3 Signal and Control Wire Types............................................................ 2-12

2.5.4 The I/O Control Board ......................................................................... 2-14

2.5.5 I/O Terminal Blocks ............................................................................. 2-14

2.5.6 Hardware Enable Circuitry .................................................................. 2-15

2.5.7 Resistance Temperature Detector (RTD) Board ................................. 2-15

2.5.7.1 Connections .......................................................................... 2-17

2.5.7.2 Hardware .............................................................................. 2-17

2.5.7.3 Microcontroller Software ....................................................... 2-19

Contents

Chapter 3

Parameter Descriptions

3.1 Parameters ...................................................................................................... 3-2

3.2 Advanced Tuning Parameters (Vector Control Only) .................................. 3-141

Chapter 4

Troubleshooting

4.1 About Alarms ................................................................................................... 4-2

4.1.1 Alarm Descriptions ................................................................................ 4-3

4.2 About Faults .................................................................................................... 4-7

4.2.1 About the Fault Queue .......................................................................... 4-7

4.2.2 Clearing Faults ...................................................................................... 4-8

4.2.3 Fault Descriptions and Corrective Actions ............................................ 4-9

4.3 Testpoint Parameter ...................................................................................... 4-15

4.4 Troubleshooting the Drive Using the LCD HIM ............................................. 4-16

4.4.1 Accessing the Fault Queue ................................................................. 4-16

Appendix A

Appendix B

Appendix C

Appendix D

Technical Specifications........................................................................................... A-1

Logic Command/Status Words ................................................................................ B-1

HIM Overview........................................................................................................... C-1

Application Notes ..................................................................................................... D-1

DBT Reach Drive User Manual

CHAPTER 1

198 270

432-528

Nom. Coolant Pressure: 25psig

Input: 3 Phase, 47-63 Hz

MFD. in 2006 on AUG 15

3 Sec. Overload Amps

1 Min. Overload Amps

Continuous Amps

Base Hz (default)

AC Voltage Range

Output: 3 Phase, 0-400Hz

AC Voltage Range

Normal Duty Power

Amps

60 Hz 180

0-460

169

480V

150 HP

Serial Number: MEAZ0NNO

Original Firmware V. 1.001

Series: A

Cat No.

Madein the U.S.A. by Rockwell Automation Co. (FAC1C)

I/O:

Frame: 1

DBT

CNMD180W0ENNNC1

The purpose of this manual is to provide you with the basic information needed to install, start-up, and troubleshoot the Reach Drive.

1.1 Who Should Use this Manual?

This manual is intended for qualified personnel. You must be able to program and operate adjustable frequency AC drives devices. In addition, you must have an understanding of the parameter settings and functions.

1.2 Manual Conventions

Parameter names: In most instances, parameter names are shown as the parameter

name followed by the parameter number.

For example: Ramped Speed (22).

1.3 Identifying the Drive by Nameplate

Introduction

Each Reach Drive can be identified by its nameplate.

Figure 1.1 – Identifying the Drive by Nameplate

1-1

1.4 Identifying the Drive by Model Number

Each Reach Drive and Reach Drive Kit can be identified by its model number. The model number is on the shipping label and drive nameplate. The model number includes the drive and any factory-installed options.

Table 1.1 – Reach Drive Model Numbers

Part Model Number

Reach Drive CNMD180W0ENNNC1

ControNet Comm Adapter Fiber Kit

Pump Control Adapter Kit

Dynamic Brake Resistor Kit

CNM-CNETGF-11

CNM-PCTRL-11

CNM-R2-019P600

1-2

DBT Reach Drive User Manual

Installation/Wiring

This chapter provides information on mounting and wiring the Reach Drive.

Most start-up difficulties are the result of incorrect wiring. Every precaution must be taken to assure that the wiring is done as instructed. All items must be read and understood before the actual installation begins

ATTENTION:The following information is merely a guide for proper installation. Rockwell Automation cannot assume responsibility for the

2.1 AC Supply Source Considerations

Reach Drives are suitable for use on a circuit capable of delivering up to a maximum of 200,000 rms symmetrical amperes and a maximum of 600 volts.

compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.

CHAPTER 2

ATTENTION:To guard against personal injury and/or equipment damage caused by improper fusing or circuit breaker selection, use only

If a system ground fault monitor (RCD) is to be used, only Type B (adjustable) devices should be used to avoid nuisance tripping.

the recommended line fuses/circuit breakers specified in Appendix A.

Installation/Wiring

2-1

2.1.1 Unbalanced or Ungrounded Distribution Systems

ATTENTION:Power distribution to Reach Drives is intended to be from

the ungrounded secondary of the system’s step down transformer.

Protective MOVs, the EMI Snubber Board, and common mode capacitors (3 places) in the drive have been disconnected. They should typically be reconnected in any application where the power distribution at the drive is grounded. Refer to Figure 2.1

STEP 1

SEE CONNECTION DETAILS

STEP 2

CUT TY-WRAP PULL INSULATED LEADS FREE REMOVE INSULATED COVER SEPARATE LEADS

2-2

REMOVE SCREW FASTEN LUGS WITH SCREW TO FLANGE TIGHTEN SCREW TO 28 in-lbs TUCK LEADS BACK INTO UNIT

Figure 2.1 – Protective Circuit Connections for Grounded Drive Systems

2.1.2 Input Power Conditioning

Certain events on the power system supplying a drive can cause component damage or shortened product life. The following events can cause such damage.

• The power system has power factor correction capacitors switched in and out of

the system, either by the user or by the power company.

• The power source has intermittent voltage spikes in excess of 6000 volts. These

spikes could be caused by other equipment on the line or by events such as lightning strikes.

DBT Reach Drive User Manual

• The power source has frequent interruptions.

GROUNDPOINT

If these conditions exist, it is recommended that the user install a minimum amount of impedance between the drive and the source. This impedance could come from the supply transformer itself, the cable between the transformer and drive or an additional transformer or reactor.

2.2 General Grounding Requirements

The drive Safety Ground - PE must be connected to system ground. Ground

impedance must conform to the requirements of national and local industrial safety regulations and/or electrical codes. The integrity of all ground connections should be periodically checked.

For installations within a cabinet, a single safety ground point or ground bus bar connected directly to building steel should be used. All circuits including the AC input ground conductor should be grounded independently and directly to this point/bar.

Refer to Figure 2.2 and Table 2.1.

Installation/Wiring

Figure 2.2 – Recommended Ground Locations

2-3

Table 2.1 – Power Termination Locations Notes

Terminal Description Notes

BR1 DC Brake (+) DB Resistor Connection

BR2 DC Brake (-)

DC+ DC Bus (+)

DC- DC Bus (-)

PE PE Ground

Motor Ground

U U (T1) To motor

V V (T2) To motor

W W (T3) To motor

R R (L1) AC Line Input Power

S S (L2) AC Line Input Power

T T (L3) AC Line Input Power

PS+ AUX (+) Auxiliary Control Voltage

PS- AUX (-) Auxiliary Control Voltage

2.2.1 Safety Ground - PE

This is the safety ground for the drive that is required by code. This point must be connected to adjacent building steel (girder, joist), a floor ground rod or bus bar (see above). Grounding points must comply with national and local industrial safety regulations and/or electrical codes.

2.2.2 Shield Termination - SHLD

The Shield terminal provides a grounding point for the motor cable shield. The motor cable shield should be connected to this terminal on the drive (drive end) and the

motor frame (motor end). A shield terminating cable gland may also be used.

When shielded cable is used for control and signal wiring, the shield should be grounded at the source end only, not at the drive end.

2-4

DBT Reach Drive User Manual

2.2.3 RFI Filter Grounding

Using an optional RFI filter may result in relatively high ground leakage currents. Therefore, the filter must only be used in installations with grounded AC supply systems and be permanently installed and solidly grounded (bonded) to the building power distribution ground. Ensure that the incoming supply neutral is solidly connected (bonded) to the same building power distribution ground. Grounding must not rely on flexible cables and should not include any form of plug or socket that would permit inadvertent disconnection. Some local codes may require redundant ground connections. The integrity of all connections should be periodically checked. Refer to the instructions supplied with the filter.

2.3 Fuses and Circuit Breakers

The Reach Drive includes input fuses. National and local industrial safety regulations and/or electrical codes may determine additional requirements for these installations. Refer to Appendix A for recommended fuses/circuit breakers.

ATTENTION:The Reach Drive does not provide branch short circuit protection. Specifications for the recommended fuse or circuit breaker to

provide protection against short circuits are provided in Appendix A.

2.4 Power Wiring

ATTENTION:National Codes and standards (NEC, VDE, BSI etc.) and

local codes outline provisions for safely installing electrical equipment.

Installation must comply with specifications regarding wire types, conductor sizes, branch circuit protection and disconnect devices. Failure to do so may result in personal injury and/or equipment damage.

2.4.1 Cable Types Acceptable for 200-600 Volt Installations

A variety of cable types are acceptable for drive installations. For many installations, unshielded cable is adequate, provided it can be separated from sensitive circuits. As an approximate guide, allow a spacing of 0.3 meters (1 foot) for every 10 meters (32.8 feet) of length. In all cases, long parallel runs must be avoided. Do not use cable with an insulation thickness less than or equal to 15 mils (0.4mm/0.015 in.). Use Copper wire only. Wire gauge requirements and recommendations are based on 75 degrees C. Do not reduce wire gauge when using higher temperature wire.

Unshielded

THHN, THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space and/or conduit fill rates limits are provided. Do not use THHN or similarly coated wire in wet areas. Any wire chosen must have a minimum insulation thickness of 15 Mils and should not have large variations in insulation concentricity.

2.4.2 Motor Cable Lengths

Typically, motor lead lengths less than 91 meters (300 feet) are acceptable.

Installation/Wiring

2-5

2.4.3 Power Termination Location Notes

BR1

BR2

(+) DC BUS

TEST POINT

(-) DC BUS

TEST POINT

Figure 2.3 – Power Termination Locations (DC+ and DC-)

2-6

Figure 2.4 – Power Termination Locations (BR1 and BR2)

DBT Reach Drive User Manual

2.5 I/O Wiring

Important points to remember about I/O wiring:

• Use Copper wire only. Wire gauge requirements and recommendations are based

on 75 degrees C. Do not reduce wire gauge when using higher temperature wire.

• Wire with an insulation rating of 600V or greater is recommended.

• Control and signal wires should be separated from power wires by at least 0.3

meters (1 foot).

Figure 2.5 – Power Termination Locations (U, V, W, R, S, T)

Installation/Wiring

Important: I/O terminals labeled “(–)” or “Common” are

ground and are designed to greatly reduce common mode interference. Grounding these terminals can cause signal noise.

ATTENTION:Configuring an analog input for 0-20mA operation and driving it from a voltage source could cause component damage. Verify

proper configuration prior to applying input signals.

ATTENTION:Hazard of personal injury or equipment damage exists when using bipolar input sources. Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction. Use speed command parameters to help reduce input source sensitivity.

not referenced to earth

2-7

2.5.1 I/O Terminal Designations

Table 2.2 – I/O Terminal Designations

No. Signal

Analog In 1 (-)

Analog In 1 (+)

Analog In 2 (-)

Analog In 2 (+)

Factory

Default Description

Isolated3, bipolar, differential +/- 10V/4-20mA, 11 bit and sign, 88k ohm input impedance. For 4-20mA, a jumper must be installed at terminals 17 and 18 (or 19 and 20).

Rel.

Param.

320327

5 Port Common - For (+) and (-) 10V port

references.

6 Analog Out 1 (-)

Bipolar (current output is not bipolar), +/- 10V/4-20mA, 11

7 Analog Out 1 (+)

8 Analog Out 2 (-)

bit and sign, voltage mode limit current to 5 mA. Current mode - maxz load resistance

9 Analog Out 2 (+)

is 400 ohms.

10 HW PTC Input 1 - 1.8k ohm PTC, Internal 3.32k

ohm pull-up resistor

Digital Out 1 - N.C.

Fault Max. Resistive Load:

240V AC/30V DC -- 1200VA,

12 Digital Out 1 Common

Digital Out 1 - N.O.

Digital Out 2 - N.C.

NOT Fault

NOT Run

150W Max. Current: 5A, Min. Load 10mA

Max. Inductive Load: 240V AC/30V DC - 840VA, 105W

15 Digital Out 2/3 Com

Digital Out 3 - N.O.

Run

Max. Current: 3.5A, Min. Load: 10mA

340347

238 259

380391

2-8

DBT Reach Drive User Manual

Table 2.2 – I/O Terminal Designations

Factory

No. Signal

Current In Jumper In 1

Current In Jumper Analog In 2

- Analog

–

Default Description

Placing a jumper across terminals 17 and 18 (or 19 and 20) will configure that analog input for current. (Parameter 320 must be set ON.)

21 –10V Pot Reference – 2k ohm minimum load.

22 +10V Pot Reference –

23 HW PTC Input 1 – See above

+24VDC

– Drive supplied logic input

power.

25 Digital In Common –

24V Common

(5)

– Common for internal power

supply.

27 Digital In 1 Stop - CF115V AC, 50/60 Hz

- Opto isolated Low State: less than 30V AC

28 Digital In 2 Start

29 Digital In 3 Auto/M

an.

30 Digital In 4 Speed

Sel 1

High State: greater than 100V AC 24V DC

- Opto isolated Low State: less than 5V DC High State: greater than 20V DC

11.2 mA DC

31 Digital In 5 Speed

Sel 2

Rel.

Param.

361366

Installation/Wiring

32 Digital In 6/Hardware Enable Speed

Sel 3

Important: 4-20mA operation requires a jumper at terminals 17 and 18 (or 19 and 20). Drive damage may

occur if jumper is not installed.

These inputs/outputs are dependant on a number of parameters (see “Rel. Param.).

Differential Isolation - External source must be maintained at less than 160V with respect to PE. Input

provides high common mode immunity.

Contacts in unpowered state. Any relay programmed as Fault or Alarm will energize (pick up) when power is applied to drive and deengergize (drop out) when a fault or alarm exists. Relays selected for other functions will energize only when that condition exists and will deenergize when condition is removed.

150mA maximum load. Not present on 115V versions.

2-9

32 POSITION I/O PLUG

REMOVE FROM CONTROL PCB

TERMINATE WIRE HARNESS TO PLUG

THEN MATE PLUG TO HEADER AND

FASTEN SCREWS TO 7 in-lbs

SCREW ON PLUG NUT ON PCB HEADER

Figure 2.6 – I/O Plug

2-10

DBT Reach Drive User Manual

2.5.2 Encoder Terminal Block

Table 2.3 – Encoder Terminal Designations

No. Description

+12V

DC Power

7 +12V <Footnote>(1) DC

Return (Common)

6 Encoder Z (NOT) Pulse, marker or

5 Encoder Z

4 Encoder B (NOT) Quadrature B

3 Encoder B

2 Encoder A (NOT) Single channel

1 Encoder A

Jumper selectable +5/12V is available on 20B-ENC-2 Encoder Boards only.

Z channel can be used as a pulse input while A & B are used for encoder.

Table 2.4 – Sample Encoder Wiring

I/O Connection Example I/O Connection Example

Encoder Power

–

Internal

Drive Power

Internal

+12V DC (250 mA)

Common

to SHLD

Encoder Power –External Power Source

(drive) 12V DC, 250mA

Internal power source 250 mA.

registration

input.

or quadrature A input.

Common

SHLD

External

Power Supply

Installation/Wiring

Encoder Signal –SingleEnded, Dual Channel

SHLD connection is on drive chassis.

to Power Supply

Common

Z NOT

B NOT

A NOT

to SHLD

Encoder Signal –Differential, Dual Channel

to SHLD

Z NOT

B NOT

A NOT

2-11

2.5.3 Signal and Control Wire Types

Table 2.5 – Recommended Signal Wire

Signal Type/ Where Used

B e l d e n W i r e T y p e ( s )

(or equivalent)

Description

Minimum

Insulation

Rating

Analog I/O and PTC

Encoder/ Pulse I/O <30 m (100 ft.)

Encoder/ Pulse I/O 30 to 152 m (100 to 500 ft.)

Encoder/ Pulse I/O 152 to 259 m (500 to 850 ft.)

8760/9460

8770

Combined:

Signal:

Power:

Combined:

Signal:

Power:

Combined:

9730

9730/9728

8790

9892

9730/9728

8790

9773/9774

0.750 mm

(18AWG),

twisted pair, 100% shield with drain

0.750 mm

(18AWG), 3 cond., shielded for remote pot only.

0.196 mm2(24AWG), individually shielded.

0.750 mm2(18 AWG)

0.330 mm2 or 0.500 mm2

0.196 mm2(24AWG), individually shielded.

0.750 mm2(18 AWG)

0.750 mm2 (18 AWG) or

0.500 mm

, individually

shielded pair

300V, 75-90 degrees C (167-194 degrees F)

2-12

If the wires are short and contained within a cabinet which has no sensitive circuits, the use of shielded

wire may not be necessary, but is always recommended.

9730 is 3 individually shielded pairs (2 channel + power). If 3 channel is required, use 9728.

8790 is 1 shielded pair.

9892 is 3 individually shielded pairs (3 channel), 0.332 (22 AWG) + 1 shielded pair 0.5 mm2 (20 AWG)

for power.

9773 is 3 individually shielded pairs (2 channel + power). If channel 3 is required, use 9774.

DBT Reach Drive User Manual

Table 2.6 – Recommended Control Wire for Digital I/O

Type Wire Type(s) Description

Minimum Insulation

Rating

Unshielded Per US NEC or applicable

national or local code

Shielded Multi-conductor shielded

cable such as Belden 8770(or equiv.)

– 300V,

60 degrees C (140 degrees F)

0.750

(18AWG), 3

mm conductor, shielded.

Installation/Wiring

2-13

2.5.4 The I/O Control Board

4. Maximum/minimum sizes that the terminal block will accept - these are not recommendations.

Figure 2.2 shows the I/O control board and terminal block locations. The control board provides a mounting point for the various Reach Drive I/O options. To remove the

cassette, loosen the two screw latches as shown in Figure 2.7. (A).

ATTENTION: You must stay within the minimum and maximum wire size range. Failure to observe this precaution can result in severe equipment

damage, bodily injury, or loss of life.

2.5.5 I/O Terminal Blocks

No. Name Description Wire Size Range4 Torque

I/O Terminal Block

Encoder Terminal Block

Signal & control connections

Encoder power & signal connections

Table 2.7 – I/O Terminal Block Specifications

Maximum Minimum Maximum Recommended

2.1 mm

(14 AWG)

0.30

0.6 N-m

(5.2 lb.-in.)

(22 AWG)

0.75 mm (18 AWG)

0.196

0.6 N-m

(5.2 lb.-in.)

(24 AWG)

JUMPER

0.6 N-m (5.2 lb.-in.)

PIN 1

Figure 2.7 – Reach Drive Typical Control Board and I/O Terminal Blocks

2-14

PIN 1

DBT Reach Drive User Manual

2.5.6 Hardware Enable Circuitry

By default, the user can program a digital input as an Enable input. The status of this input is disabled can be utilized. This is done by removing a jumper and wiring the enable input to “Digital In 6.” (See tables 2.5 and 2.6 for more information).

1. Remove the I/O Control board.

2. Locate and remove Jumper 10 on the Main Control Board (see Figure 2.7).

3. Re-assemble the I/O Control board.

4. Wire enable to Digital In 6.

5. Verify that Digital In6 Sel (366) is set to “1, Enable.”

interpreted by drive software

without

software interpretation, a “dedicated” hardware enable configuration

. If the application requires the drive to be

2.5.7 Resistance Temperature Detector (RTD) Board

Up to eight RTD or NTC (negative temperature coefficient) temperature sensors are supported by the Reach Drive RTD board. The number of I/O required from an upper level controller to utilize the RTD Board can be managed by selecting one of several configuration options.

Installation/Wiring

2-15

PIN 1

PIN 6

RTD PC BOARD

PIN 1

PIN 12

2-16

RTD PC BOARD ASSEMBLED IN ENCLOSURE

Figure 2.8 – RTD Board

DBT Reach Drive User Manual

2.5.7.1 Connections

Gain

123

Mode

Time

123

112

712

S1 S2 J3 - I/OJ2 - RTD Inputs J2

Figure 2.9 – RTD Board Connections

Table 2.8 – J2 RTD Board I/O Function

Position I/O Function

1 +24V COM

2LOUT1 COM

3LOUT2 COM

4LOUT3 COM

5LIN COM

6AOUT COM

7 +24VDC

8LOUT1 NO

9LOUT2 NO

10 LOUT3 NO

11 LIN

12 AOUT

Important: A motor temperature sensor (RTD, NTC, or thermocouple) should be

2.5.7.2 Hardware

The hardware consists of a single PC board with two wired connectors, one for temperature sensors and the second for power and I/O signals.

considered equivalent to a motor thermostat and wired with the same considerations. Motor thermostat contacts are generally not isolated from the drive/controller digital inputs. Therefore, the sensor inputs will not be

isolated on the RTD board.

Installation/Wiring

2-17

RTD/NTC Sourcing

A 2-wire RTD or NTC temperature sensor may be used. A chassis connection is available for each sensor for use with shielded cable. Each channel requires up to three connections.

Multiplexer and Amplifier

An analog multiplexer sequentially connects the temperature sensors one at a time to the analog output. The active sensor channel is indicated by a 3-bit output (A0-A2). When using an RTD or NTC, a simple voltage divider is formed and the device is probed differentially.

The sensor voltages are amplified using a high-quality, rail-to-rail instrumentation amplifier with gain adjustment. To accomodate a variety of sensors and temperature ranges, an amplifier boosts the analog sensor voltage in order to increase the temperature resolution. Discrete gains of x10 through x80 are selectable through DIP switch settings. A 4th order low pass filter rejects normal-mode noise at the analog input with a cutoff frequency of approximately 16 Hz.

To determine the proper gain setting:

1. Determine R

, the maximum resistance of the sensor over the temperature

MAX

range to be measured.

2. Determine the maximum voltage across R

= 1.00V X

MAX

3. Select the largest gain that results in V

MAX

than 10 volts.

using the following equation:

MAX

/ (

+ 998)

MAX

* Gain (x10, x20, or x40), being less

2-18

DBT Reach Drive User Manual

Example:

Using a 100 Ohm Pt RTD (a=0.00385) to measure temperatures from 0 degrees Celsius to 200 degrees Celsius, the maximum resistance occurs at 200 degrees Celsius and is approximately 177 Ohm. The maximum voltage across the sensor is 151 mV. If the x40 gain is used, the output voltage at 200 degrees Celsius is 6.04 Volts.

NTC/RTD Sourcing

SA (1 of 8)

SB (1 of 8)

Analog Multiplexer

x10

x20

x30

x40

x50

x60

x70

x80

4th Order Low Pass Filter

MAX4194

Gain = 1 + 50K/Rg

Instrumentation Amp

Gain Adjustable

Channel

Address

MAX4194

Rail-to-Rail

50K

12V

x10

100K

11.1K

100K 100K

Gain Adjust

DIP Switch Settings, S1

(overall gain)

down

Figure 2.10 – Scaled Analog Output for RTD Board

= 16Hz

100K 100K

LMC6484

Quad Op Amp

Rail-to-Rail

0.01 F

12V

Analog

Out

0-10V

Installation/Wiring

Digital I/O

The digital outputs are isolated with solid state relays. The outputs are internally short circuit protected. The digital input is optically isolated.

2.5.7.3 Microcontroller Software

A microcontroller monitors three DIP switches to determine the operational mode of the RTD board. A single “Mode” switch determines whether the board uses an internal timebase or the digital input as a clock to step through the eight analog input channels. When using the internal timebase, the other two DIP switches select one of four clock periods.

2-19

When the “Mode” switch is up (open) the board uses the digital input as an enable/reset. When the board’s digital input is inactive (open or ground), the analog output is held at the first channel. When the digital input is active (24V), the microcontroller sequentially cycles through the eight temperature sensor channels. Each channel is available at the analog output for the selected period of time. After the eighth channel is completed, the cycle begins again with the first channel. Deactivating the digital input will asynchronously reset the sequence back to the first channel. The “Period” jumpers/dip switches select one of four time periods between

temperature sensor channels.

Table 2.9 – Microcontroller Settings

Period S2-2 S2-3

1 second Down Down

10 seconds Up Down

30 seconds Down Up

60 seconds Up Up

When the “Mode” switch (S2-1) is down (closed) the board uses the digital input as an external clock to sequentially cycle through the eight temperature sensor channels. The analog output channel advances with both the rising and falling edges of the digital input. In both modes the active channel is output as a 3-bit binary address on the RTD board’s digital outputs. An inactive output (open) indicates a “0.” When using the digital input as an external clock, it may be necessary to monitor the address lines in order to maintain synchronization with the controller. When using the internal clock mode, the digital outputs may be ignored to reduce the required number of I/O. In either mode, the board’s digital input is debounced with a period of 50mS.

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DBT Reach Drive User Manual

CHAPTER 3

Parameter Descriptions

The following information is provided for each parameter along with its description:

Parameter Number: Unique number assigned to each parameter.

Parameter Name: Unique name assigned to each parameter.

Range: Predefined parameter limits or selections. Note that a

negative Hz value indicates reverse rotation.

Default: Factory default setting.

Access: Parameter access level.

0 = Basic (reduced parameter set) 1 = Standard 2 = Advanced (full parameter set)

Path: Menu selections to reach specified parameter. The path is

indicated in this manner: File>Group

See also: Associated parameters that may provide additional or

related information.

What the Symbols Mean

Symbol Meaning

Drive must be stopped before changing parameter value.

Parameter is only displayed when Motor Cntl Sel (53) is set to

The parameters are presented in numerical order.

“4.” (FVC Vector)

Parameter Descriptions

3-1

3.1 Parameters

1 Output Freq

Range: +/-400.0 Hz [0.1 Hz]

Default: Read Only

Access: 0 Path: Monitor>Metering

See also:

The output frequency present at T1, T2, and T3 (U, V, and W).

2 Commanded Speed

Range: +/- [P.082 Maximum Speed] [0.1 Hz or 0.1 RPM]

Default: Read Only

Access: 0 Path: Monitor>Metering

See also:

The total output current present at T1, T2, and T3 (U, V, and W).

4 Torque Current

Range: Drive Rating x -2/+2 [0.1 A]

Default: Read Only

Access: 1 Path: Monitor>Metering

See also:

The amount of current that is in phase with the fundamental voltage component.

5 Flux Current

Range: Drive Rating x -2/+2 [0.1 A]

Default: Read Only

Access: 1 Path: Monitor>Metering

See also:

3-2

The amount of current that is out of phase with the fundamental voltage component.

DBT Reach Drive User Manual

6 Output Voltage

Range: 0.0 to Drive Rated Volts [0.1 VAC]

Default: Read Only

Access: 0 Path: Monitor>Metering

See also:

The output voltage present at terminals T1, T2, and T3 (U, V, and W).

7 Output Power

Range: 0 to Drive Rated kW x 2 [0.1 kW]

Default: Read Only

Access: 0 Path: Monitor>Metering

See also:

The output power present at T1, T2, and T3 (U, V, and W).

8 Output Powr Fctr

Range: 0.00 to 1.00 [0.01]

Default: Read Only

Access: 2 Path: Monitor>Metering

See also:

The output power factor.

9Elapsed MWh

Range: 0.0 to 214,748,352.0 MWh [0.1 MWh]

Default: Read Only

Access: 2 Path: Monitor>Metering

See also:

The accumulated output energy of the drive.

10 Elapsed Run Time

Range: 0.0 to 214,748,352.0 Hr [0.1 Hr]

Default: Read Only

Access: 1 Path: Monitor>Metering

See also:

The accumulated time the drive has been outputting power.

Parameter Descriptions

3-3

11 MOP Reference

Range: +/- [Maximum Speed] [0.1 Hz or 0.1 RPM]

Default: Read Only

Access: 1 Path: Monitor>Metering

See also:

The present DC bus voltage level.

13 DC Bus Memory

Range: 0 to Based on Drive Rating [0.1 VDC]

Default: Read Only

Access: 2 Path: Monitor>Metering

See also:

A six-minute average of the DC bus voltage level.

14 Elapsed kWh

Range: 0 to 429,496,729.5 kWh [0.1 kWh]

Default: Read Only

Access: 1 Path: Monitor>Metering

See also:

The accumulated output energy of the drive.

1617Analog In1 Value

Analog In2 Value

Range: 0.000 to 20.000 mA [0.001 mA]

-/+10.000 V [0.001 V]

Default: Read Only

Access: 1 Path: Monitor>Metering

See also:

The value of the signal of the analog input.

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DBT Reach Drive User Manual

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