Rockwell Automation Liquiflo AC Drives Drive Panel Mount User Manual

Panel Mount Kit

for LiquiFlo A C Drives

M/Ns 50LW4060, 50LR4060, 64LW4060, and 64LR4060

Model Number 64L4060PM

Instruction Manual D2-3449-2

ATTENTION:Only qualified personnel familiar with the construction and operation of this

equipment and the hazards involved should install, adjust, operate, and/or service this equipment.

!

Product Description

This instruction manual describes how to install an optional panel mount kit on C-frame LiquiFlo AC drives,
M/Ns 50LW4060, 50LR4060, 64L W4060, and 64LR4060. The kit comprises items that make panel mounting of
a LiquiFlo AC drive safer and easier. Each kit includes bus bar jumpers, pressure lugs, insulation, hose
assemblies, a fan assembly, a printed circuit board cover, and the necessary mounting hardware.

Read and understand this instruction manual in its entirety before proceeding. Failure to observe
this precaution could result in severe bodily injury or loss of life.

Verifying Kit Contents

Panel mount kit M/N 64L4060PM can be used only with C-frame LiquiFlo AC drives, M/Ns 50LW4060,
50LR4060, 64LW4060, and 64LR4060. Kit contents are listed in table 1, and are indicated by circled item
numbers in figure 1.

Table 1 – Panel Mount Kit Contents

Item Description Qty

1 Jumper Bus Bar “R” 1 179246
2 Jumper Bus Bar “S” 1 179247
3 Jumper Bus Bar “T” 1 179248
4 Printed Circuit Board Cover 1 179249
7 Fan Assembly 1 807300-278R
8 Pressure Lug 6 116504

9 1/2“ Flat Washer 6 103237
10 1/2“ Split-Ring Lock Washer 6 103234
11 1/2-13 UNC x 1.50“ Hex Head Screw 3 200612
12 1/2-13 UNC x 1.25“ Hex Head Screw 3 105270
13 M6x1 x 13 mm Thread Rolling Screw 2 103179
14 3/8 -16 UNC x 1.50” Hex Head Screw 3 601741-47E
15 3/8” Flat Washer 6 601748-14A
16 3/8“ Split Ring Lock Washer 3 601748-3L
17 3/8-16 UNC Nut 3 200518
18 Insulation (2.00” I.D., 3.00” long) 3 417901-51ASX
19 Cable Tie (nylon material, 11.5” long) 3 108578

Part Number

Panel Mount Kit for LiquiFlo AC Drives M/Ns 50LW4060, 50LR4060, 64LW4060, and 64LR4060 1

Installing the Panel Mount Kit

ATTENTION:The drive is at line voltage when connected to incoming ac power. Disconnect, tag,

and lockout all incoming power to the drive before performing the following procedure. Failure to

!

Important: This procedure assumes that the drive has not been mounted or wired, and that incoming power is

Refer to figure 1 for all aspects of the installation procedure. The item numbers referenced in the procedure
correspond to the circled numbers in figure 1.

Connecting Bus Bar Jumpers and Pressure Lugs to Input Power Terminals

observe this precaution could result in severe bodily injury or loss of life.
ATTENTION:The user is responsible for conforming with all applicable local, national, and

international codes. Failure to observe this precaution could result in damage to, or destruction
of, the equipment.

not connected to the drive. Kit installation consists of:

1) connecting bus bar jumpers to input power terminals R1 and R2, S1 and S2, and T1 and T2,
and installing pressure lugs and insulation to each pair of input terminals;

2) installing pressure lugs on each output power terminal;

3) installing the coolant input and output hoses (not supplied);

4) installing a reactor cooling fan;

5) installing a printed circuit board cover.

Step 1. Attach the bus bar jumpers (items 1, 2, and 3) between the input power terminals. Refer to figure 1 to

confirm the proper placement of the pressure lugs (item 8).
a. Attach bus bar jumper “T” (item 3) between terminals T1 and T2, locating a pressure lug (item 8)

on T1 in front of the bus bar, and fasten it with a 1/2” flat washer, 1/2” split-ring lock washer, and a
1/2-13 UNC x 1.50“ hex head screw (items 9, 10, and 11). Use a 1/2” flat washer, 1/2” split-ring
lock washer , and a 1/2-13 UNC x 1.25“ hex head screw (items 9, 10, and 12) to fasten the bus bar
jumper to T2.

b. Attach bus bar jumper “S” (item 2) between terminals S1 and S2, locating a pressure lug (item 8)

on S2 in front of the bus bar, and fasten it with a 1/2” flat washer, 1/2” split-ring lock washer, and a
1/2-13 UNC x 1.50“ hex head screw (items 9, 10, and 11). Use a 1/2” flat washer, 1/2” split-ring
lock washer , and a 1/2-13 UNC x 1.25“ hex head screw (items 9, 10, and 12) to fasten the bus bar
jumper to S1.

c. Attach bus bar jumper “R” (item 1) between terminals R1 and R2, locating a pressure lug (item 8)

on R1 in front of the bus bar, and fasten it with a 1/2” flat washer, 1/2” split-ring lock washer, and a
1/2-13 UNC x 1.50“ hex head screw (items 9, 10, and 11). Use a 1/2” flat washer, 1/2” split-ring
lock washer , and a 1/2-13 UNC x 1.25“ hex head screw (items 9, 10, and 12) to fasten the bus bar

jumper to R2.
Step 2. Torque the six hex head screws (items 11 and 12) to between 72 to 76 ft-lb (100 to 103 N-m).
Important: Note that step 3 below should be performed after the drive is mounted and at the time the input

leads are being connected to the input power terminals.

Step 3. Install the insulation (item 18) over each of the three input power leads. After tightening the pressure

lugs, fasten the insulation in place using the cable ties (item 19).

2 Panel Mount Kit for LiquiFlo AC Drives M/Ns 50LW4060, 50LR4060, 64LW4060, and 64LR4060