Rockwell Automation KS7-C0S4R User Manual [en, fr, es]

Plastic Enclosure for DOL and Reversing Starter - Application Instruction

WARNING:

To prevent electrical shock, disconnect from power source before installing or servicing. To be commis­sioned and maintained only by qualied personnel; pay attention to the operating instructions!

The opening of the branch circuit protective device may be an indication that a fault current has been
interrupted. To reduce the risk of re or electric shock, current-carrying parts and other components of
the starter should be examined and replaced if damaged.

When wired for 2-wire control, a motor connected to the circuit may start automatically when the over­load relay is in the automatic reset position.

When wired for 2-wire control, a motor connected to the circuit may start when a person actuates the
RESET push button.

Kunststoffgehäuse für DOL- und Wende-Starter - Anwendungsanweisung

WARNUNG:

Vor Installations- oder Servicearbeiten Stromversorgung unterbrechen, um Unfälle zu vermeiden.
Inbetriebsetzung und Wartung nur durch Fachpersonal; Betriebsanleitung beachten!

Das Ansprechen eines Schutzgeräts kann auf einen aufgetretenen Kurzschluss hinweisen. Um Risiken wie
Feuer oder Stromschlag zu vermeiden sollten die Starterkomponenten überprüft und gegebenenfalls
ersetzt werden.

Bei Startern mit Dauerkontaktsteuerung kann ein Motor automatisch starten, wenn das Motorschutzrelais
auf automatische Rückstellung eingestellt ist.

Bei Startern mit Dauerkontaktsteuerung kann ein Motor automatisch starten, wenn nach einer Auslösung
des Motorschutzrelais die Rückstelltaste betätigt wird.

Boîtier plastique pour démarreur direct et inverseur - Notice d´application

AVERTISSEMENT:

Avant le montage et la mise en service, couper l'alimentation secteur an d'éviter tout accident. Mise en
service et entretien: seulement par du personnel spécialisé; respecter les instructions d'exploitation!

Le déclenchement d'un dispositif de protection peut indiquer qu'un court-circuit s'est produit. Pour éviter
des risques tels qu'un incendie ou un choc électrique, les éléments du démarreur devraient être contrôlés
et remplacés si nécessaire.

Si la commande de démarrage est réalisée avec un contact permanent, le moteur peut démarrer automa­tiquement lorsque le relais de surcharge est en mode de réarmement automatique.

Si la commande de démarrage est réalisée avec un contact permanent, le moteur peut démarrer lorsque,
après déclenchement du relais de surcharge, le bouton de réinitialisation est actionné.

KS7-C0S4R

IEC / EN 62208

IEC / EN 60947-4-1

UL 508

CSA 22.2, No. 14

Custodie plasitce per avviatore diretto e invertitore - Istruzione d'applicazione

AVVERTENZA:

Per prevenire infortuni, togliere tensione prima dell'installazione o manutenzione. Messa in servizio e
manutenzione devono essere eettuate solo da personale specializzato; attenersi alle istruzioni per l'eser­cizio!

L'intervento di un dispositivo di protezione può indicare che si è vericato un corto circuito. Per evitare
rischi, quali incendi o scosse elettriche, i componenti dell'avviatore dovrebbero essere controllati e sosti­tuiti se necessario.

Quando collegato con controllo a due li, il motore connesso al circuito può avviarsi automaticamente se
il relè è impostato su reset automatico.

Quando collegato con controllo a due li, il motore connesso al circuito può avviarsi automaticamente se
il pulsante di RESET del relè di sovraccarico viene premuto.

Cofre en plástico para arrancador directo e inversor - Instrucciones de montaje

ADVERTENCIA:

Desconectar la alimentación eléctrica antes de realizar el montaje, con el objeto de evitar accidentes. La
puesta en servicio y el mantenimiento ha de realizarse exclusivamente por personal especializado;
¡prestar atención a las instrucciones de montaje y puesta en marcha!

El disparo de un dispositivo de protección puede indicar que se ha producido un cortocircuito. Para evitar
riesgos como incendio o descargas eléctricas, los componentes del arrancador deben ser examinados y
reemplazados si fuera necesario.

Cuando el sistema de control es por contacto permanente, el motor se puede conectar automáticamente
si el relé de sobrecarga tiene ajustado el rearme en posición de automático.

Cuando el sistema de control es por contacto permanente, después del disparo del relé térmico, el motor
se puede conectar cuando se presiona el pulsador de RESET (rearme).

Assembly of Reversing Starters

21

Assemble the reversing starter:

• Place the mechanical interlock
between contactors

• Insert the dovetail connector
from rear side

• Attach the parallel connection
on line side

• Attach the reversing connection
and the overload relay on load side

3

Snap the starter combination onto the metal hat rail in the enclosure base.

Snap the D7 contact blocks onto the device support:

• Pos. 1 (left): N.O. contact

• Pos. 2 (center): N.C. contact

• Pos. 3 (left): N.O. contact

Do the control wiring according the wiring diagram / wiring table.
Mount the D7 push button operators into the cover.

(2)

Component Selection for Reversing Starters

Contactors CA7 and Overload Relays CEP7-ED / CEP7-EE

Current

Range

Min
[A] [A]

0.10 0.50 0.06…0.09 0.06…0.12 0.06…0.12 0.06...0.18 2 3

0.20 2/1...4/13/1…4/155.0…52.073.0…81.052.0…81.021.00.1 46

1.0 5.0 0.18…1.1 0.37…1.5 0.55…2.2 0.75…3 1/4…3/4 1/4…1 1/2...2 3/4…3 16 20

3.2 11.3 1.5…3 2.2…4 3.0…4 4 1…2 1 1/2...2 3…5 5...7 1/2 20 20

3.2 15.0 4 5.5 5.5 5.5 3 3 7 1/2 10 25 20

3.2 16.0 7.5 7.5 7.5 337 1/2 10 32 30

5.7 5101555.50.02 35 40

5.7 26.5 7.5 10…11 10…13 10 5 7 1/2 15 15 40 40

To complete the cat. no., please replace  with a coil voltage code.
The electronic overload relay CEP7-EE* can be taken as well.

230V
50Hz

Max DIN Fuses

[kW] [kW] [kW] [kW] [HP] [HP] [HP] [HP]

400V
50Hz

500V
50Hz

690V
50Hz

200V
60Hz

230V
60Hz

460V
60Hz

575V
60Hz

100kA,

690V

Type gL/gG

100kA,

600V

Max. Fuse

Class CC, J

Components

Contactor

CA7-9-10-

CA7-9-10-

CA7-9-10-

CA7-9-10-

CA7-12-10-

CA7-16-10-

CA7-16-10-

CA7-23-10-

Additional components

Mechanical / Electrical Interlock 1 CM7-02
Power Wiring Kit for Reversing Starters 1
Neutral Terminal

¥

Control Components required for Impulse Control

Multi-Function Push Button Operator, 3 Functions, without Markings ठ1
Base Mounted Contact Block 1 N.C. 1
Base Mounted Contact Block 1 N.O. 2
Reset Push Button Operator, Marking "R" 1

Control Components required for Maintained Control

Selector Switch Operator, non-illuminated, 3-position § 1
Base Mounted Contact Block 1 N.O. 2
Reset Push Button Operator, Marking "R" 1 D7P-F611

‡ For button caps with text or symbols, order the operator without cap (cat. no. D7P-U3X). Caps are to be ordered separately.

§

For legend plates and frames, please see catalog A116.

¥ For UL applications.

ytitnauQ deriuqeRnoitpircseD Cat. No.

CAUT7-PW23

1 KS7-PNT

D7P-U3F3F34

Overload

Relay

CEP7-ED1AB

CEP7-ED1BB

CEP7-ED1CB

CEP7-ED1DB

CEP7-ED1DB

CEP7-ED1DB

CEP7-ED1EB

CEP7-ED1EB

D7-BX01
D7-BX10

D7P-F611

D7P-SM32

D7-BX10

Schematic Diagram for Reversing Starters

2

1

K1M K2M

K2M

K1M K2M

1

K1M K2M K1M K2M

Impulse Control, Multi Function Push Button

Add wires for common control. Remove if separate control is required.

1

L1 Control voltage supplied from external source.

2

5

3

1

6

42

F2

46

2

U

V

M
1~

SUPPLY CONDUCTOR

GROUNDING ADAPTER KIT, CAT. NO. KS7-GR1

K1M

L1

N

1

3

5

2

64

K2M

WARNING:

conduits must be provided.

AVERTISSEMENT:

doit être assurée entre les conduits
métalliques.

SIZE (AWG)

Bonding between metallic

Une liaison électrique

BONDING CONDUCTOR

QTY. SIZE

14
12
10

FOR USE WITH SPRECHER+SCHUH

SEE APPLICABLE CODES AND LAW
FOR GROUNDING REQUIREMENTS

1
1
2

2

K1MK2M

Maintained Control, Selector Switch < O >

Wiring Tables

Impulse Control

From To Length mm

K1M - A2 K2M - A2 100

K1M - A1

K2M - A1

14
12
12

K2M - 22

K2M - 21

K2M - 13

Q1 - 14 S1 - 21 180

K1M - 14 100

S1 - 14 300

K2M - 14 100

S1 - 34 280

K1M - 22 300

S1 - 22 140

K1M - 13 100

S1 - 13 140

K1M - 21 300

S1 - 33 140

Maintained Control

From To Length mm

K1M - A2 K2M - A2 100

K1M - A1

K1M - 21

S1 - 13

K2M - 22 300

K1M - 22 100

S1 - 34 300

S1 - 14 100

S1 - 33 100

Q1 - 14 180

Single-Phase

(3)

From To Length [mm]

K1M - A2 ( N ) 280

K1M - 13 100

S1 - 13 140

S1 - 31 100

K1M - 14 140

F2 - 95 S1 - 32 140

S1 - 14

K1M - A1

From To Length [mm]

K1M - A2

K1M - A1

S1 - 14

( N ) 280

S1 - 13 140

F2 - 95 140

Schematic Diagram for Direct On-line Starters

L1

K1M K1M K1M

3-phase

WARNING:

conduits must be provided.

AVERTISSEMENT:

doit être assurée entre les conduits
métalliques.

SUPPLY CONDUCTOR

SIZE (AWG)

FOR USE WITH SPRECHER+SCHUH

GROUNDING ADAPTER KIT, CAT. NO. KS7-GR1

SEE APPLICABLE CODES AND LAW
FOR GROUNDING REQUIREMENTS

2-phase

Bonding between metallic

BONDING CONDUCTOR

14
12
10

Une liaison électrique

QTY. SIZE

1
1
2

Single-phase

14
12
12

12 2

K1M K1M

Impulse Control

Multi Function Push Button

Add wires for common control. Remove if separate control is required.

1

L1 Control voltage supplied from external source.

2

Maintained Control

O - I Selector Switch

Wiring Tables

Impulse Control

Maintained Control

1

2

969597

1

When E-STOP is used

L1

2

2

1

3

1

1- HAND
2- OFF

3- AUTO

Illuminated HOA Selector Switch

1

A1

A2

98

2 WIRE
CONTROL

Dimensions

13 [0.51]100 [3.94]

250 [9.85]

125 [4.93]

3.5 [0.14]

30 [1.18]

88.6 [3.49]

125 [4.93]

50 [1.97]

Ø23

[Ø0.91]

111.5 [4.39]

24 [0.95]

50 [1.97]

125 [4.93]

16

[0.63]

28.1 [1.11]

110 [4.33]

Rotary operator alternatively
(for maintained control)

235 [9.26]

DIR 10000753238 (Version 00)

Printed in Estonia

50 [1.97]

Pozidriv No. 2

Pozidriv No. 2

(1.2 x 6.5)

(1.2 x 6.5)

2.0 Nm

2.0 Nm
18 lb-in

18 lb-in

10

10

2 x 1...6 mm²

2 x 1...6 mm²

2 x No. 14...10 AWG

2 x No. 14...10 AWG

Pozidriv No. 2

Pozidriv No. 2

2.3 Nm

2.3 Nm
20 lb-in

20 lb-in