Rockwell Automation Integrate Endress User Manual

Integrate Endress+Hauser Instruments in a PlantPAx Distributed Control System
System Release 5.0
Selection Guide
Original Instructions
Integrate Endress+Hauser Instruments in a PlantPAx Distributed Control System Selection Guide
Top ic Co nt en ts Page
Summary of the steps to integrate Endress+Hauser instruments in a PlantPAx® process system, including:
Application Overview
Process Device Configuration How to configure process devices by using FDT/DTM technology 5 Process Device Integration Allen-Bradley® and Endress+Hauser device integration options 5 HART System Requirements Required Allen-Bradley® control hardware for HART connectivity 10 Integrated HART Devices Endress+Hauser HART devices 11 EtherNet/IP System
Requirements Integrated EtherNet/IP Devices Endress+Hauser EtherNet/IP devices 27
• hardware options
• software options
• integration components
Required Allen-Bradley control hardware for EtherNet/IP™ connectivity 26

Preferred Integration

Manufacturers often prefer to select components from different suppliers so they can achieve the best control system with the best measurement components. This approach can pose risks because integration of components from different sources is often problematic. There are hundreds of different components in a typical plant: controllers, remote I/O, electrical drives, safety equipment, and sensors. Each component must be integrated, configured, and optimized during startup and operation.
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Rockwell Automation and Endress+Hauser have strengthened their strategic alliance to provide complete process automation solutions that include instrumentation, software, and control systems. Rockwell Automation and Endress+Hauser continuously develop pre-engineered, pre-tested, supported, and maintained integrated solutions for plant-wide diagnostics and lifecycle management for seamless operation between products from both companies. This preferred integration provides you with the following:
Reduced integration costs throughout engineering, commissioning, and start-up
Optimized plant availability and output
Increased product quality and consistency
Optimized traceability to meet regulatory demands
Predictive maintenance through intelligent instruments
Integration tools from both companies include Add-on Profiles (AOPs) and process objects, that include Add-On Instructions and faceplates. This document helps you select the Endress+Hauser instruments to integrate with a Rockwell Automation control system.
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Application Overview

The standard integration process involves the following steps:
1. Install the control system hardware and instrumentation. See Hardware Options
2. Install Add-on Profiles and any other accessory files (such as EDS files). See Integration Components
These files are necessary to configure the control hardware and instrumentation in the controller program.
3. Use the Add-On Instructions in the Process Object Library to develop the application. See Integration Components
4. Use the faceplates and graphical files to create an operator interface to monitor the application. See Integration Components
5. Use FDT/DTM technology to get access to the process device configuration. See Integration Components and Software Options
and Software Options

Hardware Options

Select communication modules that support the protocol that connects the Endress+Hauser instruments.
Protocol See Page
HART 9 EtherNet/IP 25
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Software Options

Software Description
The PlantPAx system is a distributed control system (DCS) that meets scalability and availability requirements for process control systems. The system shares common technology (the Integrated Architecture® system) with all other automation
PlantPAx® Distributed Control System
Studio 5000® Integrated Design Environment
Endress+Hauser Device Configuration Management
Endress+Hauser Netilion Industrial Internet of Things (IIoT) Services
disciplines in the plant. This approach creates a seamless information flow across the plant for optimization opportunities and enables a connected enterprise.
For more information, see the PlantPAx Distributed Control System Selection Guide, publication PROCES-SG001 The design environment for the configuration of an Integrated Architecture system, including the PlantPAx system.
For more information, see: Automation System Design Software FieldCare is the Endress+Hauser configuration tool for field devices. The software provides a range of functionality that
includes device parameterization, replacement, and condition monitoring. The software uses DTM or EDD files to integrate devices. For more information see: Endress + Hauser Device Configuration Managerment
Endress+Hauser solution for the Industrial Internet of Things. Improve and optimize plant productivity.
For more information see: Endress+Hauser Netilion Services

Integration Components

Component Description Download
Rockwell Automation I/O modules: Find downloads
Add-on Profile (AOP)
Add-On Instruction (AOI)
Faceplate
An AOP file is the device description that integrates modules and devices into the Rockwell Automation Studio 5000 environment. An AOP file integrates configuration parameters and tag data into the controller program. This premier integration eliminates the need for you to map data or create tag aliases.
Add-On Instructions are reusable code objects that contain encapsulated logic. The objects let you create your own instruction set for programming logic to supplement the instruction set that is native to the controller. An Add-On Instruction is defined once in each controller project, and can be instantiated multiple times in your application code.
A faceplate is a graphical representation on an operator workstation of a specific function. Plant operators and engineers use the faceplates to monitor device performance, identify faults, and take corrective action. The faceplates create a flow of information between key components of the manufacturing process — from the Endress+Hauser instrumentation to an enterprise business system.
In the search field, type AOP and select Add-on Profiles.
Endress+Hauser Ethernet instruments: Downloads
Select Media Type = Software and Software Type = Device Driver. In the search field, type AOP
The Rockwell Automation Library of Process Objects is a predefined library of controller code (Add-On Instructions), display elements (global objects), and faceplates.
Find downloads
In the search field, type process library and select the version.
For more information, see:
• Rockwell Automation Library of Process Objects, publication PROCES-RM200
• Rockwell Automation Library of Process Objects: HART Modules for PlantPAx DCS Reference Manual, publication PROCES-RM010
Rockwell Automation devices: Find downloads
Electronic data sheet (EDS)
Communication DTM (FactoryTalk® Linx CommDTM)
Gateway DTMs
Device DTMs
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An EDS file is the device description that integrates EtherNet/IP modules and instrumentation into the Rockwell Automation Studio 5000 environment.
A Communication DTM is the first DTM to be activation upon communication setup in an FDT/FRAME system. This DTM standardizes the communication channel to the corresponding communication operations of the mapped network protocol. This DTM acts as the standardized device driver for one or multiple protocols.
Gateway DTMs let communication transition between the communications paths of different protocols in the FDT architecture. Gateway DTMs act as a link between the CommDTM and the device.
A Device Type Manager™ (FDT/DTM™) is a software component for an intelligent device or communication component within a digital network. It contains all of the parameters, functions, user interfaces, and other items that represent the devices features. The user interface to the DTM is supplied by the manufacturer.
In the search field, type EDS file.
Endress+Hauser instruments: Downloads Select Media Type = Software and Software Type = Device Driver. In the search field, type EDS
Rockwell Automation devices: Find downloads
In the search field, type FactoryTalk Linx CommDTM and select the version.
Rockwell Automation devices: Find downloads
In the search field, type DTM and select the version Endress+Hauser Device DTMs: Downloads
Select Media = Device Driver Type = Device Type Manager (DTM) Type in the name for the desired device
Download any other 3rd party Device DTMs direct on the FDT Group website (https://www.fdtgroup.org) or from the appropriate device vendor homepage
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Process Device Configuration

Use FDT® Technology to configure, maintain, and monitor your smart field devices. Everything you need is in an FDT/DTM compatible frame application with the appropriate Communication, Gateway and device DTMs. Together an FDT Frame and a DTM, or a collection of DTMs, create an FDT-enabled application, which can be scaled from a single device to tens of thousands of devices controlled by a single FRAME throughout the automation system.

Process Device Integration

Most PlantPAx device integrations require that you instantiate one Add-On module Profile (AOP) and two Add-On Instructions (AOI) per field device:
Module or Device-specific Add-On module Profile for Studio 5000 software to create the item in the I/O Configuration list, required for device tags
Device-specific Add-On Instruction that gathers the required device tags and prepares the data for use
Generic object that uses the device data, along with custom-made device diagnostic and unit tables, to enable visibility with the PlantPAx Distributed Control System
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Devices on Rockwell Automation HART I/O Modules

Highly-integrated HART provides a PlantPAx data type in the process controller for use with FLEX 5000 modules:
Configuration of devices within the I/O Configuration tree (no Add-On Instruction needed)
Device diagnostics automatically propagate to the controller project
Figure 1 - PlantPAx System Release 5.0 and FLEX 5000™ Highly Integrated HART I/O Modules
1. HART device in Studio 5000 I/O Configuration for device connection.
2. Add-on Profile for Module creation in (IOC) list, provides connection and device tags.
3. Process Controller PlantPAx Instructions for application logic/process strategies/alarms.
4. PlantPAx HMI Global Object to support Faceplates.
5. PlantPAx Faceplates.
Figure 2 - PlantPAx System Release 5.0 and 1756, 1794, 1718, 1719, 1734, 1769 or 1715 HART I/O Modules
1. HART device is not entered in Controllers I/O Configuration list.
2. Add-on Profile for Modules creation in (IOC) list, provides connection and device tags.
3. AOI to access device tags.
4. Add-on Instruction to interface device with PlantPAx Instructions.
5. Process Controller PlantPAx Instructions for application logic/process strategies/alarms.
6. PlantPAx HMI Global Object to support Faceplates.
7. PlantPAx Faceplates.
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Figure 3 - PlantPAx System Release 4.6 and 1756, 1794, 1718, 1719, 1734, 1769 or 1715 HART I/O Modules
1. HART device is not entered in Controllers I/O Configuration list.
2. Add-on Profile for Modules creation in (IOC) list, provides connection and device tags.
3. Add-on Instruction to access device tags for use with application logic / process strategies.
4. Add-on Instruction for diagnostics and control to the HMI Global Object.
5. PlantPAx HMI Global Object to support Faceplates.
6. PlantPAx Faceplates, such as P_AInHART-Faceplate and P_AOutHART-Faceplate.

Devices on EtherNet/IP (Custom Add-On Profile)

Figure 4 - PlantPAx System Release 4.6 and 5.0 and EtherNet/IP device with Custom AOP (for example, Endress+Hauser)
1. Endress+Hauser device in Studio 5000 I/O Configuration for device connection.
2. Add-on Profile for device creation and configuration, such as Promag, Liquiline.
3. Add-on Instruction to device tags, such as I_Promagx, I_Promassx… for use with application logic / process strategies.
4. Add-on Instruction for diagnostics and control to the HMI Global Object.
5. PlantPAx HMI Global Object to support Faceplates.
6. PlantPAx Faceplates, such as I_EH_FlowMeter-Faceplate and I_EH_Sensor-Faceplate.
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Devices on EtherNet/IP (Electronic Data Sheet Add-On Profile)

Figure 5 - PlantPAx System Release 5.0 and EtherNet/IP device with EDS AOP
1. Device in Studio 5000 I/O Configuration for device connection.
2. Add-on Profile created via Electronic Data Sheet (EDS) file, is used for device creation and configuration.
3. EDS files are text files that contain details about the readable and configurable parameters of the device.
4. Process Controller PlantPAx Instructions for application logic / process strategies /alarms.
5. PlantPAx HMI Global Object to support Faceplates.
6. PlantPAx Faceplates.
Figure 6 - PlantPAx System Release 4.6 and EtherNet/IP device with EDS AOP
1. Device in Studio 5000 I/O Configuration for device connection.
2. Add-on Profile created via EDS file, is used for device creation and configuration.
3. Add-on Profile for HMI Faceplates, such as P_AIn and P_AOut.
4. PlantPAx HMI Global Object to support Faceplates.
5. PlantPAx Faceplates, such as P_AIn and P_AOut.
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Integrate HART Devices

The Highway Addressable Remote Transducer (HART) protocol supports industrial process measurement and control applications. The HART protocol combines analog and digital communication in both wired and wireless architectures. The analog signal uses a range of
4.0…20.0 mA DC, and the digital communication signal is superimposed on the analog signal. Additional information can be found in
Publication PROCES-RM010, Rockwell Automation® Library of Process Objects: HART Modules for PlantPAx® DCS,
Example Topology
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Integrate HART Devices

HART System Requirements

Supported I/O Modules

Family Module Description
1715 Redundant I/O Modules Redundant I/O System User Manual, publication 1715-
UM001
1719 EX I/O Modules
1715-IF16 Allen-Bradley® redundant I/O 16-channel analog input module with HART 1715-OF8I Allen-Bradley redundant I/O 8-channel isolated analog input module with HART 1719-CF4H Allen-Bradley 4-channel configurable HART analog I/O module
1719 EX I/O Modules User Manual, publication 1719-
UM001
1756 ControlLogix I/O Modules
ControlLogix HART Analog I/O Modules User Manual, publication 1756-UM533
1794 FLEX I/O Modules
FLEX I/O Isolated Input/Output HART Analog Modules User Manual, publication 1794-UM065
1734 POINT I/O Modules
http://www.spectrumcontrols.com
1769 Compact I/O Modules
http://www.spectrumcontrols.com
FLEX 5000 I/O Modules publication 5094-UM007
WirelessHART Fieldgate Gateway
WirelessHART Fieldgate Technical Information
WirelessHART Adapter
WirelessHART Adapter Technical Information
Memograph
Memograph Technical Information
1719-IF4HB Allen-Bradley 4-channel HART analog input module
1756-IF8H Allen-Bradley ControlLogix® 8-channel HART analog input module 1756-IF8IH Allen-Bradley ControlLogix 8-channel isolated HART analog input module 1756-IF16H Allen-Bradley ControlLogix 16-channel HART analog input module 1756-IF16IH Allen-Bradley ControlLogix 16-channel isolated HART analog input module 1756-OF8H Allen-Bradley ControlLogix 8-channel HART analog output module 1756-OF8IH Allen-Bradley ControlLogix 8-channel isolated HART analog output module 1794-IF8IH Allen-Bradley FLEX™ I/O 8-channel isolated HART analog input module
1794-IF8IHNFXT
1794-OF8IH Allen-Bradley FLEX I/O 8-channel isolated HART analog output module 1734sc-IE2CH Spectrum Controls POINT I/O™ 2-channel HART analog input module 1734sc-IE4CH Spectrum Controls POINT I/O 4-channel HART analog input module 1734sc-OE2CIH Spectrum Controls POINT I/O 2-channel isolated HART analog output module 1769sc-IF4IH Spectrum Controls Compact I/O™ 4-channel isolated HART analog input module
1769sc-OF4IH Spectrum Controls Compact I/O 4-channel isolated HART analog output module
5094-IF8IH
5094-OF8IH
5094-IF8IHXT
5094-OF8IHXT
SWG70 Endress+ Hauser WirelessHART gateway with Ethernet interface
SWA70 Endress+ Hauser WirelessHART interface with power supply for field devices
RSG45 Endress+ Hauser data manager
Allen-Bradley FLEX I/O-XT™ extended temperature 8-channel isolated HART analog input module
Allen-Bradley Flex 5000™ Analog 8-channel analog isolated HART
Allen-Bradley Flex 5000 Analog 8-channel output isolated HART
Allen-Bradley Flex 5000 Analog 8-channel input isolated HART (Extreme environment)
Allen-Bradley Flex 5000 Analog 8-channel output isolated HART (Extreme environment)
Download add-on profile and accessory files from the Product and Compatibility Download Center at:
https://compatibility.rockwellautomation.com/Pages/home.aspx
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