Rockwell Automation Integrate Endress User Manual

Integrate Endress+Hauser Instruments

in a PlantPAx Distributed Control System

System Release 5.0

Selection Guide
	Original Instructions

Integrate Endress+Hauser Instruments in a PlantPAx Distributed Control System Selection Guide

What’s Inside

	Topic	Contents		Page
		Summary of the steps to integrate Endress+Hauser instruments in a PlantPAx® process system, including:
	Application Overview	•	hardware options	3
		•	software options
		•	integration components
	Process Device Configuration	How to configure process devices by using FDT/DTM technology		5
	Process Device Integration	Allen-Bradley® and Endress+Hauser device integration options		5
	HART System Requirements	Required Allen-Bradley® control hardware for HART connectivity		10
	Integrated HART Devices	Endress+Hauser HART devices		11
	EtherNet/IP System	Required Allen-Bradley control hardware for EtherNet/IP™ connectivity		26
	Requirements
	Integrated EtherNet/IP Devices	Endress+Hauser EtherNet/IP devices		27

Preferred Integration

Manufacturers often prefer to select components from different suppliers so they can achieve the best control system with the best measurement components. This approach can pose risks because integration of components from different sources is often problematic. There are hundreds of different components in a typical plant: controllers, remote I/O, electrical drives, safety equipment, and sensors. Each component must be integrated, configured, and optimized during startup and operation.

Rockwell Automation and Endress+Hauser have strengthened their strategic alliance to provide complete process automation solutions that include instrumentation, software, and control systems. Rockwell Automation and Endress+Hauser continuously develop pre-engineered, pre-tested, supported, and maintained integrated solutions for plant-wide diagnostics and lifecycle management for seamless operation between products from both companies. This preferred integration provides you with the following:

•Reduced integration costs throughout engineering, commissioning, and start-up

•Optimized plant availability and output

•Increased product quality and consistency

•Optimized traceability to meet regulatory demands

•Predictive maintenance through intelligent instruments

Integration tools from both companies include Add-on Profiles (AOPs) and process objects, that include Add-On Instructions and faceplates. This document helps you select the Endress+Hauser instruments to integrate with a Rockwell Automation control system.

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Application Overview

The standard integration process involves the following steps:

1.Install the control system hardware and instrumentation. See Hardware Options and Software Options

2.Install Add-on Profiles and any other accessory files (such as EDS files). See Integration Components

These files are necessary to configure the control hardware and instrumentation in the controller program.

3.Use the Add-On Instructions in the Process Object Library to develop the application. See Integration Components

4.Use the faceplates and graphical files to create an operator interface to monitor the application. See Integration Components

5.Use FDT/DTM technology to get access to the process device configuration. See Integration Components and Software Options

Hardware Options

Select communication modules that support the protocol that connects the Endress+Hauser instruments.

Protocol	See Page
HART	9
EtherNet/IP	25

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Software Options

	Software	Description
		The PlantPAx system is a distributed control system (DCS) that meets scalability and availability requirements for process
		control systems. The system shares common technology (the Integrated Architecture® system) with all other automation
	PlantPAx® Distributed Control System	disciplines in the plant. This approach creates a seamless information flow across the plant for optimization opportunities
		and enables a connected enterprise.
		For more information, see the PlantPAx Distributed Control System Selection Guide, publication PROCES-SG001
	Studio 5000® Integrated Design	The design environment for the configuration of an Integrated Architecture system, including the PlantPAx system.
	Environment	For more information, see: Automation System Design Software
	Endress+Hauser Device Configuration	FieldCare is the Endress+Hauser configuration tool for field devices. The software provides a range of functionality that
		includes device parameterization, replacement, and condition monitoring. The software uses DTM or EDD files to integrate
	Management	devices.
		For more information see: Endress + Hauser Device Configuration Managerment
	Endress+Hauser Netilion Industrial Internet	Endress+Hauser solution for the Industrial Internet of Things. Improve and optimize plant productivity.
	of Things (IIoT) Services	For more information see: Endress+Hauser Netilion Services

Integration Components

	Component	Description	Download
			Rockwell Automation I/O modules: Find downloads
		An AOP file is the device description that integrates modules and	In the search field, type AOP and select Add-on Profiles.
		devices into the Rockwell Automation Studio 5000 environment. An AOP
	Add-on Profile (AOP)
		file integrates configuration parameters and tag data into the controller	Endress+Hauser Ethernet instruments: Downloads
		program. This premier integration eliminates the need for you to map
		data or create tag aliases.	Select Media Type = Software and Software Type = Device Driver.
			In the search field, type AOP
		Add-On Instructions are reusable code objects that contain	The Rockwell Automation Library of Process Objects is a predefined
	Add-On Instruction	encapsulated logic. The objects let you create your own instruction set	library of controller code (Add-On Instructions), display elements
		for programming logic to supplement the instruction set that is native	(global objects), and faceplates.
	(AOI)	to the controller. An Add-On Instruction is defined once in each	Find downloads
		controller project, and can be instantiated multiple times in your
		application code.	In the search field, type process library and select the version.
		A faceplate is a graphical representation on an operator workstation of
			For more information, see:
		a specific function. Plant operators and engineers use the faceplates to
	Faceplate	monitor device performance, identify faults, and take corrective action.	• Rockwell Automation Library of Process Objects,
		The faceplates create a flow of information between key components of	publication PROCES-RM200
		the manufacturing process — from the Endress+Hauser	• Rockwell Automation Library of Process Objects: HART Modules for
		instrumentation to an enterprise business system.	PlantPAx DCS Reference Manual, publication PROCES-RM010
			Rockwell Automation devices: Find downloads
	Electronic data	An EDS file is the device description that integrates EtherNet/IP	In the search field, type EDS file.
		modules and instrumentation into the Rockwell Automation Studio 5000
	sheet (EDS)
		environment.	Endress+Hauser instruments: Downloads
			Select Media Type = Software and Software Type = Device Driver.
			In the search field, type EDS
		A Communication DTM is the first DTM to be activation upon	Rockwell Automation devices: Find downloads
	Communication DTM	communication setup in an FDT/FRAME system. This DTM standardizes
	(FactoryTalk® Linx	the communication channel to the corresponding communication	In the search field, type FactoryTalk Linx CommDTM and select the
	CommDTM)	operations of the mapped network protocol. This DTM acts as the
			version.
		standardized device driver for one or multiple protocols.
	Gateway DTMs	Gateway DTMs let communication transition between the	Rockwell Automation devices: Find downloads
		communications paths of different protocols in the FDT architecture.	In the search field, type DTM and select the version
		Gateway DTMs act as a link between the CommDTM and the device.
			Endress+Hauser Device DTMs: Downloads
		A Device Type Manager™ (FDT/DTM™) is a software component for an	Select Media = Device Driver
			Type = Device Type Manager (DTM)
		intelligent device or communication component within a digital
			Type in the name for the desired device
	Device DTMs	network. It contains all of the parameters, functions, user interfaces,
		and other items that represent the devices features. The user interface	Download any other 3rd party Device DTMs direct on the FDT Group
		to the DTM is supplied by the manufacturer.
			website (https://www.fdtgroup.org) or from the appropriate device
			vendor homepage
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Process Device Configuration

Use FDT® Technology to configure, maintain, and monitor your smart field devices. Everything you need is in an FDT/DTM compatible frame application with the appropriate Communication, Gateway and device DTMs. Together an FDT Frame and a DTM, or a collection of DTMs, create an FDT-enabled application, which can be scaled from a single device to tens of thousands of devices controlled by a single FRAME throughout the automation system.

Process Device Integration

Most PlantPAx device integrations require that you instantiate one Add-On module Profile (AOP) and two Add-On Instructions (AOI) per field device:

•Module or Device-specific Add-On module Profile for Studio 5000 software to create the item in the I/O Configuration list, required for device tags

•Device-specific Add-On Instruction that gathers the required device tags and prepares the data for use

•Generic object that uses the device data, along with custom-made device diagnostic and unit tables, to enable visibility with the PlantPAx Distributed Control System

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Devices on Rockwell Automation HART I/O Modules

Highly-integrated HART provides a PlantPAx data type in the process controller for use with FLEX 5000 modules:

•Configuration of devices within the I/O Configuration tree (no Add-On Instruction needed)

•Device diagnostics automatically propagate to the controller project

Figure 1 - PlantPAx System Release 5.0 and FLEX 5000™ Highly Integrated HART I/O Modules

1.HART device in Studio 5000 I/O Configuration for device connection.

2.Add-on Profile for Module creation in (IOC) list, provides connection and device tags.

3.Process Controller PlantPAx Instructions for application logic/process strategies/alarms.

4.PlantPAx HMI Global Object to support Faceplates.

5.PlantPAx Faceplates.

Figure 2 - PlantPAx System Release 5.0 and 1756, 1794, 1718, 1719, 1734, 1769 or 1715 HART I/O Modules

1.HART device is not entered in Controllers I/O Configuration list.

2.Add-on Profile for Modules creation in (IOC) list, provides connection and device tags.

3.AOI to access device tags.

4.Add-on Instruction to interface device with PlantPAx Instructions.

5.Process Controller PlantPAx Instructions for application logic/process strategies/alarms.

6.PlantPAx HMI Global Object to support Faceplates.

7.PlantPAx Faceplates.

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Figure 3 - PlantPAx System Release 4.6 and 1756, 1794, 1718, 1719, 1734, 1769 or 1715 HART I/O Modules

1.HART device is not entered in Controllers I/O Configuration list.

2.Add-on Profile for Modules creation in (IOC) list, provides connection and device tags.

3.Add-on Instruction to access device tags for use with application logic / process strategies.

4.Add-on Instruction for diagnostics and control to the HMI Global Object.

5.PlantPAx HMI Global Object to support Faceplates.

6.PlantPAx Faceplates, such as P_AInHART-Faceplate and P_AOutHART-Faceplate.

Devices on EtherNet/IP (Custom Add-On Profile)

Figure 4 - PlantPAx System Release 4.6 and 5.0 and EtherNet/IP device with Custom AOP (for example, Endress+Hauser)

1.Endress+Hauser device in Studio 5000 I/O Configuration for device connection.

2.Add-on Profile for device creation and configuration, such as Promag, Liquiline.

3.Add-on Instruction to device tags, such as I_Promagx, I_Promassx… for use with application logic / process strategies.

4.Add-on Instruction for diagnostics and control to the HMI Global Object.

5.PlantPAx HMI Global Object to support Faceplates.

6.PlantPAx Faceplates, such as I_EH_FlowMeter-Faceplate and I_EH_Sensor-Faceplate.

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Devices on EtherNet/IP (Electronic Data Sheet Add-On Profile)

Figure 5 - PlantPAx System Release 5.0 and EtherNet/IP device with EDS AOP

1.Device in Studio 5000 I/O Configuration for device connection.

2.Add-on Profile created via Electronic Data Sheet (EDS) file, is used for device creation and configuration.

3.EDS files are text files that contain details about the readable and configurable parameters of the device.

4.Process Controller PlantPAx Instructions for application logic / process strategies /alarms.

5.PlantPAx HMI Global Object to support Faceplates.

6.PlantPAx Faceplates.

Figure 6 - PlantPAx System Release 4.6 and EtherNet/IP device with EDS AOP

1.Device in Studio 5000 I/O Configuration for device connection.

2.Add-on Profile created via EDS file, is used for device creation and configuration.

3.Add-on Profile for HMI Faceplates, such as P_AIn and P_AOut.

4.PlantPAx HMI Global Object to support Faceplates.

5.PlantPAx Faceplates, such as P_AIn and P_AOut.

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Integrate HART Devices

The Highway Addressable Remote Transducer (HART) protocol supports industrial process measurement and control applications. The HART protocol combines analog and digital communication in both wired and wireless architectures. The analog signal uses a range of

4.0…20.0 mA DC, and the digital communication signal is superimposed on the analog signal. Additional information can be found in Publication PROCES-RM010, Rockwell Automation® Library of Process Objects: HART Modules for PlantPAx® DCS,

Example Topology

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HART System Requirements

Supported I/O Modules

	Family	Module	Description
	1715 Redundant I/O Modules	1715-IF16	Allen-Bradley® redundant I/O 16-channel analog input module with HART
	Redundant I/O System User Manual, publication 1715-
		1715-OF8I	Allen-Bradley redundant I/O 8-channel isolated analog input module with HART
	UM001
	1719 EX I/O Modules	1719-CF4H	Allen-Bradley 4-channel configurable HART analog I/O module
	1719 EX I/O Modules User Manual, publication 1719-	1719-IF4HB	Allen-Bradley 4-channel HART analog input module
	UM001
		1756-IF8H	Allen-Bradley ControlLogix® 8-channel HART analog input module
	1756 ControlLogix I/O Modules	1756-IF8IH	Allen-Bradley ControlLogix 8-channel isolated HART analog input module
		1756-IF16H	Allen-Bradley ControlLogix 16-channel HART analog input module
	ControlLogix HART Analog I/O Modules User Manual,
		1756-IF16IH	Allen-Bradley ControlLogix 16-channel isolated HART analog input module
	publication 1756-UM533
		1756-OF8H	Allen-Bradley ControlLogix 8-channel HART analog output module
		1756-OF8IH	Allen-Bradley ControlLogix 8-channel isolated HART analog output module
	1794 FLEX I/O Modules	1794-IF8IH	Allen-Bradley FLEX™ I/O 8-channel isolated HART analog input module
		1794-IF8IHNFXT	Allen-Bradley FLEX I/O-XT™ extended temperature 8-channel isolated HART
	FLEX I/O Isolated Input/Output HART Analog Modules		analog input module
	User Manual, publication 1794-UM065
		1794-OF8IH	Allen-Bradley FLEX I/O 8-channel isolated HART analog output module
	1734 POINT I/O Modules	1734sc-IE2CH	Spectrum Controls POINT I/O™ 2-channel HART analog input module
	http://www.spectrumcontrols.com	1734sc-IE4CH	Spectrum Controls POINT I/O 4-channel HART analog input module
		1734sc-OE2CIH	Spectrum Controls POINT I/O 2-channel isolated HART analog output module
	1769 Compact I/O Modules	1769sc-IF4IH	Spectrum Controls Compact I/O™ 4-channel isolated HART analog input module
	http://www.spectrumcontrols.com	1769sc-OF4IH	Spectrum Controls Compact I/O 4-channel isolated HART analog output module
		5094-IF8IH	Allen-Bradley Flex 5000™ Analog 8-channel analog isolated HART
			Allen-Bradley Flex 5000 Analog 8-channel output isolated HART
		5094-OF8IH
	FLEX 5000 I/O Modules		Allen-Bradley Flex 5000 Analog 8-channel input isolated HART (Extreme
	publication 5094-UM007
		5094-IF8IHXT	environment)
		5094-OF8IHXT	Allen-Bradley Flex 5000 Analog 8-channel output isolated HART (Extreme
			environment)
	WirelessHART Fieldgate Gateway	SWG70	Endress+ Hauser WirelessHART gateway with Ethernet interface
	WirelessHART Fieldgate Technical Information
	WirelessHART Adapter	SWA70	Endress+ Hauser WirelessHART interface with power supply for field devices
	WirelessHART Adapter Technical Information
	Memograph	RSG45	Endress+ Hauser data manager
	Memograph Technical Information

Download add-on profile and accessory files from the Product and Compatibility Download Center at: https://compatibility.rockwellautomation.com/Pages/home.aspx

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