Rockwell Automation IASIMP Computer Numerical Control User Manual

Quick Start

Computer Numerical Control (CNC) Machining Accelerator Toolkit

For FANUC Series 30i-B, 31i-B, 32i-B, and 35i-B CNC Systems

Important User Information

IMPORTANT

Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature/ important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

available from

) describes some

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.

Identifies information that is critical for successful application and understanding of the product.

Allen-Bradley, CenterONE, CompactBlock, CompactLogix, ControlFLASH, ControlLogix, CrossWorks, Explorer, FactoryTalk, Guard I/O, GuardLogix, Integrated Architecture, Kinetix, MCS, PanelView, PowerFlex, ProposalWorks, RSLogix, RSLinx, TechConnect, RailBuilder, Rockwell Automation, Rockwell Software, and Ultra are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

Follow this path to complete your CNC machining application.

MOTOR

FIELD SIDE

DRIVE

PROTECTION

POWERFLEX 4

AC DRIVE

MOTOR_01

USER PROTECTED XXXVAC SUPPLY

MAINS DISCONNECT PROTECTION XXAMPS

FILTERED POWER

Chapter 7

Motion System Application Guide

RESETTING

IDLE

(enabled)

STARTING

START

RUNNING

STOPPING

STOP

STOPPED (disabled)

CLEARING

ABORTED

ABORTING

RESET

ABORT

CLEAR

The machine can go from any state in the shaded box to STOPPING.

The machine can go from any state

in the solid box to ABORTING.

Chapter 2

System Layout and Wiring

Chapter 1

Architecture and Hardware Selection

Chapter 3

FANUC CNC

Configuration

Chapter 4

GuardLogix® Configuration

Chapter 7

System Application Guide

Chapter 5

FactoryTalk® View ME

Configuration

Chapter 6

System

Commissioning

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 3

Where to Start

Notes:

4 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012

Preface

Architecture and Hardware Selection

System Layout and Wiring

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Conventions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Required Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Additional Toolkits and FANUC Publications . . . . . . . . . . . . . . . . . 14

Chapter 1

Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Follow These Steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Review System Selection and Configuration Tools . . . . . . . . . . . . . . . . . . 19

FANUC CNC Express Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Rockwell Automation DMAT Wizard Software . . . . . . . . . . . . . . . . 19

Rockwell Automation Safety Selection Tools . . . . . . . . . . . . . . . . . . . 20

Rockwell Automation Product Selection Toolbox. . . . . . . . . . . . . . . 21

Open FANUC CNC Express Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Create CNC System Bill of Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Create Supervisory Controller and Safety System Bill of Materials. . . . 28

Chapter 2

Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Follow These Steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Select FANUC CNC Drawings from Drawing Library. . . . . . . . . . . . . . 31

Edit FANUC CNC Drawing Set. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Create a New Project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Edit CNC Power Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Edit CNC Safety and Standard I/O Drawings . . . . . . . . . . . . . . . . . . 38

Edit System Communication Drawings . . . . . . . . . . . . . . . . . . . . . . . . 41

Edit CNC System Layout Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Assemble and Edit Your GuardLogix System Drawing Set . . . . . . . . . . . 44

FANUC CNC Configuration

Chapter 3

Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Follow These Steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Initial FANUC CNC Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

System Powerup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Parameter Write Enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

High Speed Ethernet Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Configure Ethernet Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Create a New Project File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Download FANUC LADDER III Software Project

to the FANUC S35i-B CNC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 5

Table of Contents

USB External Device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

EtherNet/IP Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Logic Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Editing Application Logic Modules and Adding Code . . . . . . . . . . . 70

Device Logic Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Verify and Save the Project File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Download FANUC LADDER III Software Project

to the FANUC S35i-B CNC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Chapter 4

GuardLogix Configuration

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

What You Need. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Create an Initial GuardLogix Project Using the DMAT Wizard. . . . . . 84

Order and Run the DMAT Wizard . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Import the Preconfigured RSLogix 5000 Project . . . . . . . . . . . . . . . . 84

GuardLogix Controller and Network Configuration . . . . . . . . . . . . . . . . 87

Create a New Project File. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Configure Ethernet Module for your HMI Terminal

and CNC Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Save the Project File. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Import and Configure the Machine Logic Module . . . . . . . . . . . . . . . . . . 91

FANUC CNC AOP Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Update FANUC CNC Add-On Profile (AOP) . . . . . . . . . . . . . . . . . 95

Add and Configure FANUC CNC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Save the Project File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Import and Configure CNC Application Logic Module . . . . . . . . . . . . 100

Import and Configure FANUC CNC Device Logic Modules . . . . . . . 104

Set String Tag Names for Alarm History Faceplate . . . . . . . . . . . . . . . . . 108

Set Visible Rows for Equipment Status Faceplate. . . . . . . . . . . . . . . . . . . 111

Import and Configure Device and Application Status Logic. . . . . . . . . 113

Create Specific Application Logic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

Application Code Logic Template Overview. . . . . . . . . . . . . . . . . . . 120

Application Logic Creation Steps That Use

Application Logic Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

Application Logic Creation Steps That Use a Template. . . . . . . . . 136

Safety Logic Integration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

Safety I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

GuardLogix Safety Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

Safety Faceplate Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

Verify and Save the Project File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

Chapter 5

FactoryTalk View ME Configuration

6 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

What You Need. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

Table of Contents

Design from a Preconfigured HMI Application File. . . . . . . . . . . . . . . . 151

Restore and Open a Preconfigured HMI Application. . . . . . . . . . . 151

Delete Unused Displays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

Delete Unused Parameter Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

Configure Parameter Files. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

Delete Unused Alarm Triggers and Tags . . . . . . . . . . . . . . . . . . . . . . 160

Design from an Existing HMI Application File . . . . . . . . . . . . . . . . . . . . 162

Open Your Existing HMI Application File and Add Displays . . . 162

Add Parameter Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

Configure Parameter Files. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

Import Alarm Setup File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

Delete Unused Alarm Triggers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

Import and Edit Alarm Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

Configure Goto Display Buttons on Startup Display . . . . . . . . . . . . . . . 177

Add FANUC CNC Goto Buttons to Your Application . . . . . . . . 177

Associate Each Button to a Faceplate and Parameter File. . . . . . . . 179

Configure Equipment Status Faceplate Display . . . . . . . . . . . . . . . . . . . . 185

Add the Equipment Status Faceplate Display . . . . . . . . . . . . . . . . . . 186

Add the ME_Equipment_Parameter File. . . . . . . . . . . . . . . . . . . . . . 187

Configure Goto Buttons on the Equipment Status Faceplate . . . . 189

Configure Additional Device Value Columns. . . . . . . . . . . . . . . . . . 191

Configure Safety Faceplate Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

System Commissioning

Chapter 6

Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

Follow These Steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196

Download Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197

Download RSLogix 5000 Software Project File

to the Logix Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197

Configure and Download FactoryTalk Project

to PanelView Plus Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

Commissioning Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

Commissioning CIP Motion Drives . . . . . . . . . . . . . . . . . . . . . . . . . . 205

Commissioning sercos Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

Commissioning PowerFlex 7-class Drives. . . . . . . . . . . . . . . . . . . . . . 205

Commissioning PowerFlex 4-class Drives. . . . . . . . . . . . . . . . . . . . . . 205

Commissioning Kinetix 300 Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

Commissioning Supervisory and CNC System . . . . . . . . . . . . . . . . . . . . 206

Verify Network Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206

Clearing Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212

Operator (manual) Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212

Program (automatic) Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 7

Table of Contents

Chapter 7

System Application Guide

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

What You Need. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216

Machine Startup Faceplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217

Machine Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217

Machine Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219

Program/Operator Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219

State Diagram Faceplate Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220

CNC Faceplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221

Home View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221

CNC Status Views. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222

CNC Control Views. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222

Fault Indication View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223

Fault Diagnostic Views. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224

Configuration View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225

Online Help Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226

Motion Drive and/or PowerFlex Drive Faceplates. . . . . . . . . . . . . . . . . . 226

Guard I/O Safety Faceplates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226

Equipment Status Display Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226

Alarm History Display Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228

Logic Program Overview

Logic Module Customization

Add Other Devices to the Equipment Status Faceplate

Appendix A

Machine/Application/Device Module Relationship . . . . . . . . . . . . . . . . 230

Module Routine Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231

Machine Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234

Application Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240

Device Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241

Appendix B

Machine State Customization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243

Tag and Logic Modification Recommendations . . . . . . . . . . . . . . . . 246

State Display Tag Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247

Bypass Idle State Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248

Module Fault Customization. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249

Alarm History Faceplate Logic Modification . . . . . . . . . . . . . . . . . . . . . . 252

Coordinated Reset Customization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253

Appendix C

Add Devices to the Equipment Status Faceplate. . . . . . . . . . . . . . . . . . . . 255

Add Optional Faceplate Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258

8 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012

Appendix D

Table of Contents

Logix Communication and Controller Configuration

Index

Configure Personal Computer Communication Properties . . . . . . . . . 261

Configure the EtherNet/IP Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263

Configure the Logix Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 9

Table of Contents

Notes:

10 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012

Preface

IMPORTANT

Introduction

This quick start provides step by step instructions for using the CNC Machining Accelerator Toolkit to help you design, install, operate, and maintain a CNC work cell incorporating a GuardLogix Supervisory Controller and FANUC Series 30i-B, 31i-B, 32i-B, or 35i-B CNC System. Included are selection tools, layout and wiring drawings, and pre-configured logic and HMI files to assist you in creating an Integrated Architecture™ solution for your application requirements.

All the supporting files are included on the CNC Machining Accelerator Toolkit DVD, publication IASIMP-SP018. The DVD provides PLC and CNC selection tools; CAD drawings for panel layout and wiring; basic status, control, and diagnostic logic files; FactoryTalk View ME faceplates, and more. For a copy of the DVD, contact your local Rockwell Automation distributor or sales representative. With these tools and the built-in best-practices design, the system designer is free to focus on the design of their machine control and not on design overhead tasks.

You can also download these same supporting files from the Rockwell Automation® Integrated Architecture Tools website,

http://www.ab.com/go/iatools on the Beyond Getting Started tab.

Before using this quick start and the contents of the CNC Machining Accelerator Toolkit DVD, read the Terms and Conditions READ ME PDF file on the DVD.

The beginning of each chapter contains the following information. Read these sections carefully before beginning work in each chapter:

• Before You Begin - This section lists the steps that must be

completed and decisions that must be made before starting that chapter. The chapters in this quick start do not have to be completed in the order in which they appear, but this section defines the minimum amount of preparation required before completing the current chapter.

• What You Need - This section lists the tools that are required to

complete the steps in the current chapter. This includes, but is not limited to, hardware and software.

• Follow These Steps - This illustrates the steps in the current chapter

and identifies which steps are required to complete the examples by using specific networks.

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 11

Preface

Conventions

Convention Meaning Example

CNC

Click

Double-click

Right-click

Drag and drop

Select Click to highlight a menu item or list choice. From the pull-down menu, choose H1-1.

Check/uncheck Click to select a checkbox option.

Expand Click the + to the left of a given item /folder to show its contents. In the H1-1 dialog box, expand FFLD. Enter Used when you can type from the keyboard or choose from a list. Enter the catalog number of the product. Type Used when the only option is to type from the keyboard. Type the catalog number of the product.

Press

Used as an abbreviation for Computer Numeric Control. In this Toolkit, The GuardLogix PLC communicates to the FANUC CNC by using the EtherNet/IP communication protocol.

Click the left mouse button once (assumes cursor is positioned on object or selection). Click button to initiate action.

Click the left mouse button twice in quick succession (assumes cursor is positioned on object or selection).

Click the right mouse button once (assumes cursor is positioned on object or selection).

Click and hold the left mouse button on an object, move the cursor to where you want to move the object, and release the mouse button.

Shows nested menu selections as menu name followed by menu selection.

Press a specific button on the PanelView™ terminal or other component with touch-screen technology.

This manual uses the following conventions.

GuardLogix PLC to FANUC CNC EtherNet/IP configuration.

Click Browse.

Double-click the H1 icon.

Right-click the Fieldbus Networks icon.

Drag and drop the desired block into the Strategy dialog box.

Check Consider Case if you want to conduct a case-sensitive search.

Click File>Page Setup>Options.

Press Axis Control.

Required Software

Rockwell Automation Software Cat. No. Version Required For

RSLogix™ 5000

• ControlFLASH™

• BOOTP/DHCP utility (EtherNet/IP network)

• RSLinx® Classic

FactoryTalk View Studio for Machine Edition

• FactoryTalk Services

• RSLinx Enterprise

• RSLinx Classic

FANUC III for PMC Development (Microsoft Windows)

CNC Machining Accelerator Toolkit DVD IASIMP-SP018

To complete this quick start, the following software is required.

9324-RLD300RNE 20.00 or later

9701-VWSTMENE 6.00 or later PanelView Plus terminals

A08B-9210-J505 6.80 or later FANUC CNC applications

N/A

All ControlLogix®/GuardLogix PLC applications

CAD files, wiring diagrams, application files, and other support information

12 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012

Preface

Additional Resources

These documents contain additional information concerning related products from Rockwell Automation.

Table 1 - Additional Resources

Resource Description

Guard Logix and Compact Logix Controllers

GuardLogix Controller Installation Instructions, publication 1756-IN045 Provides information on installing the GuardLogix controller

GuardLogix Controllers User Manual, publication 1756-UM020

CompactLogix Controllers Installation Instructions, publication 1768-IN004 Provides information on installing the CompactLogix™ controller

Compact GuardLogix Controllers User Manual, publication 1768-UM002

GuardLogix Controller Systems Safety Reference Manual, publication 1756-RM093

Logix Common Procedures Programming Manual, publication 1756-PM001

Safety Modules and Products

CompactBlock Guard I/O DeviceNet Safety Module Installation Instructions, publication 1791DS-IN002

Guard I/O DeviceNet Safety Modules User Manual, publication 1791DS-UM001 Provides information on using Guard I/O DeviceNet Safety modules Guard I/O EtherNet/IP Safety Modules Installation Instructions, publication

1791ES-IN001

Guard I/O EtherNet/IP Safety Modules User Manual, publication 1791ES-UM001

POINT Guard I/O Safety Module User Manual, publication 1734-UM013

Safety Products Catalog S116, available at http://www.ab.com/catalogs/

Kinetix Drives

Kinetix 300 EtherNet/IP Indexing Drives User Manual, publication 2097-UM001 Kinetix 350 Single-axis EtherNet/IP Servo Drives, publication 2097-UM002 Kinetix 6200 and Kinetix 6500 Modular Multi-axis Servo Drives User Manual,

publication 2094-UM002 Kinetix 6000 Multi-axis Servo Drives User Manual, publication 2094-UM001 Kinetix 2000 Multi-axis Servo Drives User Manual, publication 2093-UM001 Kinetix 7000 Multi-axis Servo Drives User Manual, publication 2099-UM001

Kinetix Motion Control Selection Guide, publication GMC-SG001

Provides information on configuring and programming the 1756 GuardLogix system

Provides information on configuring and programming the 1768 Compact GuardLogix system

Contains detailed requirements for achieving and maintaining SIL 3 with the GuardLogix controller system

Provides information on programming Logix5000 controllers, including managing project files, organizing tags, programming and testing routines, and handling faults

Provides information on installing CompactBlock™ Guard I/O™ DeviceNet Safety modules

Provides information on installing CompactBlock Guard I/O EtherNet/IP Safety modules

Provides information on using Guard I/O EtherNet/IP Safety modules Provides information on installing, configuring and operating POINT

Guard I/O Safety Modules Provides selection and specification information for Rockwell

Automation safety products.

Provides mounting, wiring, configuring, and troubleshooting instructions for the Kinetix® Motion Control servo drives

Provides drive specifications, motor/servo-drive system combinations, and accessories for Kinetix motion control products

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 13

Preface

Table 1 - Additional Resources (Continued)

Resource Description

CIP Motion and sercos

SERCOS and Analog Motion Configuration and Startup User Manual, publication MOTION-UM001

CIP Motion Reference Manual, publication MOTION-RM003

CIP Motion Configuration and Startup User Manual, publication MOTION-UM003

Online Configuration and Selection Tools

Rockwell Automation Configuration and Selection Tools, available at

http://www.rockwellautomation.com/en/e-tools/

Information on configuring and troubleshooting your ControlLogix and CompactLogix sercos interface modules

Provides descriptions of the AXIS_CIP_DRIVE attributes and RSLogix 5000 software Control Modes and Methods

Information on configuring and troubleshooting your ControlLogix and CompactLogix EtherNet/IP network modules

These online tools install on your personal computer so that you can quickly access information on our products:

• CrossWorks™

• Industrial Computer Selector

• Operator Interface Selection Tool

• Programmable Controller Family Selector

You can view or download publications at

http://www.rockwellautomation.com/literature. To order paper copies of

technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative.

Additional Toolkits and FANUC Publications

This table provides information for supporting toolkits and FANUC publications.

Toolkits and FANUC Publications Description

Drives and Motion Accelerator Toolkit DVD, publication IASIMP-SP017 Toolkit for sercos interface or EtherNet/IP-based motion control Safety Accelerator Toolkit DVD, publication SAFETY-CL002 FANUC Series 30i/31i/32i/35i -MODEL B, EtherNet/IP Adapter function,

publication B-64014EN/04-2 FANUC Series 30i/31i/32i/35i -MODEL B, FANUC Power Motion i -MODEL A,

EtherNet/IP Scanner function, publication B-64014EN/04-3

You can request the FANUC publications by contacting your local FANUC America distributor or sales representative.

http://www.FANUCfa.com/us-en/Home

Toolkit to provide a framework for developing safety applications. Information on configuring and troubleshooting your FANUC CNC's

EtherNet/IP network modules. Information on configuring and troubleshooting your FANUC CNC's

EtherNet/IP network modules.

14 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012

Chapter

Architecture and Hardware Selection

In this chapter you are introduced to the FANUC CNC Express software to create an EtherNet/IP bill of materials for your CNC system. The CNC Express software provides the means to select hardware and software from FANUC that are stocked locally in the United States. This is for reference only, and is not to be used for final product selection. Please contact your local FANUC representative prior to purchase.

Use either the Drives and Motion Accelerator Toolkit DVD, publication IASIMP-SP017, and/or Safety Accelerator Toolkit DVD, publication SAFETY-CL002, to configure the Rockwell Automation system, or to select the power distribution components for the CNC control system. Be sure that an 1756-EN2TR or 1756-EN3TR Ethernet module is selected for the Rockwell Automation system.

To assist you with a possible architecture and hardware selection, reference the CNC Work Cell machine application. The CNC Work Cell machine application is an example only, with the focus of the toolkit being the integration between the Rockwell Automation GuardLogix controller and the FANUC CNC.

See Figure 1 on page 16 for a CNC work cell application example.

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 15

Chapter 1 Architecture and Hardware Selection

Figure 1 - CNC Work Cell Application Example

16 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012

Architecture and Hardware Selection Chapter 1

Before You Begin

Collect specific application data, for example:

• System input voltage

• System CNC model and display options

• CNC required options

• System I/O requirements

• Motor and drive sizing

• Other system sizing info

What You Need

• The CNC Machining Accelerator Toolkit DVD, publication IASIMP-SP018. For a copy of the DVD,

contact your local Rockwell Automation distributor or sales representative.

• FANUC CNC Express selection software. For a copy of the DVD, contact your local FANUC sales

representative.

• If Rockwell Automation Kinetix or PowerFlex® Drives are used in the system, the Drives and Motion

Accelerator Toolkit DVD is required, publication IASIMP-SP017. For a copy of the DVD, contact your local Rockwell Automation distributor or sales representative.

• If Rockwell Automation GuardLogix safety controller and safety components are used in the system, the

Safety Accelerator Toolkit DVD is required, publication SAFETY-CL002. For a copy of the DVD, contact your local Rockwell Automation distributor or sales representative.

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 17

Chapter 1 Architecture and Hardware Selection

Open FANUC CNC

Express Software

page 22

Create CNC System Bill

of Materials

page 23

Review System Selection

and Configuration Tools

page 19

page 28

Create Supervisory

Controller and Safety

System Bill of Materials

Follow These Steps

Complete the following steps to create a bill of materials for your CNC system.

Start

18 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012

Architecture and Hardware Selection Chapter 1

Review System Selection and Configuration Tools

This section provides and overview of the FANUC and Rockwell Automation system selection and configuration tools that you may need for your FANUC configuration.

FANUC CNC Express Software

The Excel workbook CNC Express Order Forms.xls contains the product information and the actual order forms. Each worksheet represents a certain product and contains the relevant order guide information for the product selections offered in that worksheet, and is followed by the order form. To order from this workbook, you make simple product selections by using check marks, and the workbook does the rest of the work.

Rockwell Automation DMAT Wizard Software

The Drives and Motion Accelerator Toolkit (DMAT) Wizard software provides a streamlined way of creating a bill of material, assembling a system drawing set, and creating a RSLogix 5000 project file with a preconfigured controller, network, drives, and initial system program logic. This can be accomplished in minutes by inserting simple system and drive configuration entries, and running other system selection tools as needed.

You can access this software tool on the Drives and Motion Accelerator Toolkit DVD, publication IASIMP-SP017.

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 19

Chapter 1 Architecture and Hardware Selection

Rockwell Automation Safety Selection Tools

The Safety Accelerator Toolkit provides a number of software selection tools to assist in hardware selection and performance estimation for your safety systems. You may access these software tools within the Safety Accelerator Toolkit DVD, publication SAFETY-CL002.

20 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012

Rockwell Automation Product Selection Toolbox

The Rockwell Automation Product Selection Toolbox (PST) offers a complete suite of user tools for product selection and configuration across produc t lines from project conception through final design. From push buttons to drives to motor control centers and fully networked control systems, you’ll find the product information and configuration assistance you need to help you and your customers succeed with Rockwell Automation.

• Provides access to information on a broad range of Allen-Bradley® products and services

• Easy product selection inter face to make it a snap to determine the exact catalog numbers for the item you need

• Access to current list pricing, and a comprehensive supplemental product information list

• Contains features, such as product selection wizards, agreement pricing, a spare parts generator, and the ability to separate par t numbers to see what Rockwell Automation components comprise them

• All of these features and more can help you select the correct product based on your requirements and give your customers the information they need fast

• Lets you quickly develop Logix/NetLinx control system configurations with BOM and reports

• Integration with configurator allows configuration of PowerFlex drives and ArmorStart motor controllers

• Motion control drive/motor combinations and accessories can be added through links to Motion Analyzer software

• New Ethernet capabilities include Stratix™ switches and physical media with enhanced graphical views

• IAB output can be easily exported to ProposalWorks to take advantage of extended proposal generation features, and supplementary data

Product Selection & System Design Tools

• Assists the user in selecting correct motor for application, proper drive, and gearbox

(if required)

• Effective optimization capabilities allow user to get the most out of the selected motor and drive combination

• Allows users to have the most up-to-date applications, product, price, and supplementary information

• All programs are scheduled for update every three weeks

• Assists in crossing competitive part numbers to Rockwell Automation equivalents

• Gives users the ability to submit crosses directly to PST and they will provide a cross or users

can go to: ab.com/e-tools

and look up existing cross references in the database

• Allows you select product 3D CAD drawings in AutoCAD software

• Provides you with access to thousands of drawings for a wide range of Allen-Bradley

products as well as assistance configuring catalog numbers

• Helps you configure Motor Control Syste m starters for rated motor voltages from 230… 690V

• Program provides the correct catalog number, wiring diagram, and layout drawing for starters

of your choice

• Provides assistance in selecting and dimensioning all of required busbar rack components

• Simplifies the design of custom terminal block rails

• Allows you to select and place terminal blocks on mounting rail along with

specifying labeling of terminal blocks, locating jumper bars between blocks, automatically selecting end barriers, and partition plates

• Intuitive software application designed specifically for configuring Motor Control Centers

• User friendly interface helps reduce error and enables customers to get their MCCs quickly

Architecture and Hardware Selection Chapter 1

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 21

Chapter 1 Architecture and Hardware Selection

Open FANUC CNC Express Software

1. Navigate to and choose the CNC Express application, CNC_Work_Cell_BOM.xlsx, on the CNC Machining Accelerator Toolkit DVD.

The initial CNC Express dialog box opens.

22 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012

2. Click continue to leave the links as they are. The multiplier pop up window will then be displayed.

3. Add the multiplier that has been approved by FANUC, and then click OK. You are now ready to begin creating the bill of materials (BOM).

Architecture and Hardware Selection Chapter 1

Create CNC System Bill of Materials

1. Select the CNC model, and display options.

a. Use the tabs near the bottom of the

spreadsheet to navigate to and select the appropriate CNC model, based on your machining requirements.

For the CNC Work Cell example, a 35i-B CNC is selected.

The 35i-B tab is displayed.

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 23

Chapter 1 Architecture and Hardware Selection

TIP

b. Use the cells in the spreadsheet to

navigate to and select the appropriate CNC package, based on your specific application requirements.

The 35i-B selections are displayed.

c. Use the cells in the

spreadsheet to navigate to and select the appropriate EtherNet/IP options.

d. Use the cells in the spreadsheet to

navigate to and select the appropriate displays and options. When all options are selected the cell at the bottom of the tab (J347) will display either a TRUE OVERALL or FALSE OVERALL status. Make the appropriate corrections until the status reads TRUE OVERALL.

The Status is FALSE until the I/O selection has been satisfied in the next step.

The 35i-B configuration is now complete.

24 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012

2. Select the System I/O.

TIP

a. Use the tabs near the bottom of the

spreadsheet to navigate to and select the IOetc tab, for I/O selection.

The IOetc tab is displayed.

b. Use the cells in the spreadsheet to

navigate to and select the appropriate I/O modules, based on your specific application requirements.

Architecture and Hardware Selection Chapter 1

The 35i-B selections are displayed.

c. Use the cells in the spreadsheet to

navigate to and select the appropriate I/O and options. When all options are selected the cell at the bottom of the tab (U268) will display either a TRUE OVERALL or FALSE OVERALL status. Make the appropriate corrections until the status reads TRUE OVERALL.

The Status is FALSE until the I/O selection has been satisfied in the next step.

The I/O configuration is now complete.

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 25

Chapter 1 Architecture and Hardware Selection

3. Select the drives and motors for the application

a. Use the tabs near the bottom of the

spreadsheet to navigate to and select the appropriate voltage for the drives, based on your system power voltage.

For the CNC Work Cell example, 460V drives is selected.

The 460V drives tab is displayed.

b. Use the cells in the spreadsheet to

navigate to and select the appropriate motors and drives, based on your specific application requirements.

The 460V drives selections are displayed.

c. Use the cells in the spreadsheet to

navigate to and select the appropriate motor and drive options. When all options are selected the cell at the bottom of the tab (U801) will display either a TRUE OVERALL or FALSE OVERALL status. Make the appropriate corrections until the status reads, TRUE OVERALL.

The 460V drives configuration is now complete.

26 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012

4. Review the complete CNC configuration.

a. Use the tabs near the bottom of the

spreadsheet to navigate to and click the Summary tab.

The Summary tab is now displayed.

b. Use the cells in the spreadsheet to

navigate to and select the appropriate CNC control, and drive system selection. When the system is configured properly, the pricing is shown. If the configured solution is not correct, fix conflicts are displayed in the value fields.

Architecture and Hardware Selection Chapter 1

The CNC BOM configuration is now complete.

5. Name and save the BOM project file.

a. From the File menu, choose Save

As.

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 27

Chapter 1 Architecture and Hardware Selection

b. Type a new BOM project file name.

By creating a new BOM project file specifically for your application, you preserve the initial toolkit file for future reference.

In this example, the file was named CNC_Work_Cell_BOM.

6. Repeat step 1…step 5 for each CNC in your system.

The BOMs can now be submitted to FANUC for purchase. We recommend that your local FANUC representative review and approve the configuration prior to purchase.

Create Supervisory Controller and Safety System Bill of Materials

Refer to the Drives and Motion Accelerator Toolkit for creating a supervisory controller bill of materials that includes Rockwell Automation Kinetix or PowerFlex drives. For a copy of the DVD, contact your local Rockwell Automation distributor or sales representative.

• Drives and Motion Accelerator Toolkit DVD, publication IASIMP-SP017.

Refer to the Safety Accelerator Toolkit for creating a safety system bill of materials that includes Rockwell Automation GuardLogix controller and Guard I/O.

• Safety Accelerator Toolkit DVD, publication SAFETY-CL002.

28 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012

Chapter

CNC Power Example

CNC I/O Example

CNC System Layout Example

System Layout and Wiring

In this chapter you select CNC layout and wiring drawings from a library of drawings in AutoCAD .dwg, .dxf, or .pdf formats to start your system drawing set. If you are using AutoCAD or AutoCAD Electrical software, you can also take advantage of the drawing editing steps included in this chapter. The library’s device wiring references and attributes move with the devices as you edit your power drawing set.

You will use the Drives and Motion Accelerator Toolkit DVD, publication IASIMP-SP017, and/or Safety Accelerator Toolkit DVD, publication SAFETY-CL002, to assemble your drawing set for the Rockwell Automation components in your system.

Figure 2 - CNC Power, I/O, and Layout Drawing Examples

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 29

Chapter 2 System Layout and Wiring

This section uses the CNC Work Cell application example to help you understand how to use the drawing libraries. The CNC Work Cell includes the following main devices:

• Two FANUC 35i-B CNC systems

• Two Kinetix 6500 servo drives and motors

• One GuardLogix safety controller and EtherNet/IP network module

Before You Begin

Complete your system architecture and hardware selection (see Chapter 1).

What You Need

• CNC Machining Accelerator Toolkit DVD, publication IASIMP-SP018. For a copy of the DVD, contact

your local Rockwell Automation distributor or sales representative.

• AutoCAD Electrical software to open the DWG or DXF files.

• Adobe Reader software to open PDF files.

• System Design for Control of Electrical Noise Reference Manual, publication GMC-RM001.

• System Design for Control of Electrical Noise Video, publication GMC-SP004.

• If Rockwell Automation Kinetix or PowerFlex Drives are used in the system, the Drives and Motion

Accelerator Toolkit DVD is required, publication IASIMP-SP017. For a copy of the DVD, contact your local Rockwell Automation distributor or sales representative.

• If Rockwell Automation GuardLogix safety controller and safety components are used in the system, the

Safety Accelerator Toolkit DVD is required, publication SAFETY-CL002. For a copy of the DVD, contact your local Rockwell Automation distributor or sales representative.

30 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012

+ 248 hidden pages