Rockwell Automation 442L-SC300 User Manual

On safety
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QUICK START
SC300
Safety camera system
Rockwell Automation 2 Executive Drive Chelmsford, MA 01824 10000222627 Ver 00 January 2012 Printed in Germany • All rights reserved
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Safety notes
Only use the safety camera system in suitable applications that do not exceed the maximum data in the technical specifications, in particular for aspect ration and size of the area to be protected.
This device manual must be given to the operator of the device together with the original operating instructions for the corresponding SC300.
The SC300 safety camera system shall be used only by qualified personnel and only on the machine where it has been installed and initialized by qualified safety personnel in accordance with the operating instructions. It is only permitted to be used on machines on which the dangerous state can be stopped immediately by the safety camera system and/or it is possible to prevent the machine being placed into operation.
The manufacturer herewith declares that the product SC300 complies with the stipulations in the related EC directive(s), and that the related standards have been applied. You can obtain the EC declaration of conformity with used standards at: www.rockwellautomation.com
Device components
Note: In addition to the safety camera system, you will require one of the resolution sets.
Part Cat. No.
Camera, teach-in pin and documentation
SC300 safety camera documenta­tion
About this document
This document is only valid in conjunction with the original operating instructions (Rockwell Automation 10000202762 Ver 00) for the corresponding SC300 safety camera referred to in the following as SC300 for short.
Resolution kit (reflective tape and test rod)
Resolution 20 mm (0.4…1.0 m) Resolution 24 mm (0.4…1.2 m) Resolution 30 mm (0.6…1.5 m)
Status indicators
Status LED
Red OSSDs switched off (e.g. for object in protective field or “lock-out”) Green OSSDs activated. Protective field unoccupied Yellow
Diagnostics LED
Meaning
No valid configuration taught-in (default delivery status)
²
Perform the teach-in procedure (see operating instructions).
Even flashing: Reset required
Press the reset button.
²
Warning
Carry out a fault diagnosis.
²
Error
²
Carry out a fault diagnosis.
Meaning
Protective field sector free Interruption of the protective field in the allocated protective field sector. A
protective field sector represents one quarter of the field of view of the SC300.
Teach-in mode (see operating instructions) Warning (see “Fault diagnosis”) Error (see “Fault diagnosis”)
442L-SAFCAM1
442L-ACAM20MMKIT
442L-ACAM24MMKIT
442L-ACAM20MMKIT
1
Mounting of the camera
SC300
Avoid mounting in a frame!
In the case if mounting in a frame, due to the principle of operation unmonitored areas will be produced through which an operator could reach the hazardous point (see operating instructions).
²
Protect unmonitored areas using mechanical guards.
SC300
SC300
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Tape
Unmonitored areas
Test rod
Fault diagnosis
The procedure for troubleshooting varies for warnings and errors only in the last step:
If there is an error, you must re-start the SC300 after rectification.
Diagnostics LEDs
1
3 4
2
Meaning
= LED off; = LED flashing slowly;
a short duty cycle
Short-
Warning
Warning
Warning
Error
Error
circuit or overcurrent on an OSSD
External device monitoring
Reset button
TEACH input
System error
Error
Error
Warning
Error
Rectification of the error
²
Check the contactor. Replace, if necessary.
²
Check the wiring for short-circuits or cross­circuits.
Check the contactors and their wiring,
²
eliminate any wiring errors, if necessary.
²
Switch the device off and back on again. Check the configuration of the external device monitoring.
Check the reset button for correct function.
²
The button may be defective or stuck.
²
Check the wiring of the reset button for any short-circuit to 24V.
Check the connection of the external key-
²
operated pushbutton for teach-in.
Disconnect the supply voltage to the
²
SC300 for at least 3 seconds. If the problem persists, replace the unit.
²
= The LED flashes with
System data
Suitable up to …
Category/Performance Level (EN ISO 13849-1) Type (EN 61 496-1, IEC/TR 61 496-4) Safety integrity level (IEC 61 508/EN 62 061)
SC300 3/PL d 3 SIL2/SILCL2
2
Mounting the reflective tape
Tape
Color
3
Electrical installation
Pin assignment
Example: SC300 with external device monitoring (EDM), with internal restart interlock and with external key-operated pushbutton for teach-in (For further examples: see operating instructions)
+24V
4
Teach-in procedure:
Checks of the protective device:
1) To c omply with the requirements of the relevant product standards (e.g., EN 61496-1), the external voltage supply for the devices must be provided using power supplies in accordance with EN 60204-1.
RESTART
1
2
3
4
5
6
7
8
+24V
TEACH/SYNC
EDM
OSSD1
OSSD2
GND
FE
0V
Internal
teach-in
key
Teach-in and test
Teach-in and test: Only by qualified and authorized safety personnel!
Read and follow the operating
²
instructions!
²
Actuate for approx. 5 seconds ( 4 flashes 5 times)
Release for approx. 2 seconds (4 flashes 2
²
times)
²
Actuate for approx. 5 seconds (4 flashes 5 times)
²
Test the protective device as per the instructions on the “Important Information” label (attached in the immediate vicinity) or in the operating instructions.
Pin
1 White RESTART
Brown
2
3
Green
Yellow
4
Grey
5
6
Pink
7 Blue
8
k1
k2
Signal
+24 V SELV
TEACH/SYNC
EDM
OSSD1
OSSD2
GND
FE
Key-operated
pushbutton for
teach-in
K1K2
1)
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