Rockwell Automation 42JS-B2MPB2, 42JS-B2MNB1, 42JS-D2MNA2, 42JSD2MPA2, 42JS-D2MPA1 Installation Instructions Manual

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Page 1
Installation Instructions
Original Instructions
VisiSight Photoelectric Sensors
Catalog Numbers
42JS-B2MNB1-x, 42JS-B2MNB2-x, 42JS-B2MPB1-x, 42JS-B2MPB2-x, 42JS-D2MNA1-x, 42JS-D2MNA2-x, 42JS-D2MPA1-x, 42JS­D2MPA2-x, 42JS-E1EZB1-x, 42JS-E2EZB1-x, 42JS-P2MNA2-x, 42JS-P2MNB1-x, 42JS-P2MPA2-x, 42JS-P2MPB1-x, 42JS-R9MNA1-x, 42JS-R9MNA2-x, 42JS-R9MPA1-x, 42JS-R9MPA2-x
Topi c Pag e
Description 1
Features 1
Specifications 1
Sensor Indicators 2
Wirin g Diagr ams 3
Dimensions 3
Accessories 3
Typical Response Curves 5
Margin Curves 6

Description

The 42JS VisiSight family provides an indication if the sensor operation is unstable. An indicator flashes if the signal level is too close to the detection threshold. This indicator helps in easy alignment of the sensor and forewarns against detection of a background.

Features

• Visible light source that is offered on all models for ease of alignment
• Optional snap-on adapter for 18 mm mounting
• Patented ASIC design offers linear sensitivity adjustment, stability indication, and excellent noise immunity
• Compact sealed housing and cavity-free design to minimize collection of dust and debris while allowing for easy sensor cleanup
• Threaded metal M12 or M8 connector on pigtail
•360° visible status indicators
• Additional transmitted beam models available with Infrared light source for excellent cross talk immunity
• Input to disable light source on transmitted beam emitter

Specifications

Attribute 42JS
Environmental
Operating Environment IP67
Operating Temperature - 20…+60°C (-4…+140°F)
Vibration 10…55 Hz, 1 mm amplitude; meets or exceeds IEC 60947- 5- 2
Shock 30 g (1.06 oz) with 1 ms pulse duration; meets or exceeds IEC 60947- 5- 2
Relative Humidity 5…95% (noncondensing)
Ambient Light Immunity Incandescent light 5000 Lux
1
Standard Diffuse
800 mm (31.5in.) 250 mm (9.8 in.)
4
5
5.5°
60 mm (2.36 in.)
40 mm (1.57 in.)
Single-turn potentiometer
Optical
Sensing Range
Field of View
Spot Size at max. rated range
Light Source Visible red (645 nm)
Sensitivity Adjustments
Electrical
Voltage 10…30V DC
Current Consumption 25 mA
Protection Sh ort circuit, overload, false pulse, transient noise, reverse polarity
Outputs
Response Time 1 ms
Output Type PNP or NPN by cat. no.
Output Mode Complementary light and dark operate
Output Current 100 mA
Output Leakage Current 10 µA max
4
5
Background Suppression
6…55 mm
4
(0.24…2.17 in.)
5
2…130 mm (0.07…5.12 in.)
2
14°
3
17°
7.6 mm (0.30 in.) @ 55 mm (2.16 in.)
2
11.5 mm (0.45 in.) @ 130 mm (5.12in.)
No adjustment
3
Polariz ed Retro
2
30 mm…3.0 m (1.18 in…9.84 ft)
3
2.8°
175 mm (6.89 in.)
Single-turn potentiometer adjustment and no adjustment models
Trans mit ted Beam
10 m (32.8 ft)
700 mm (27.56 in.)
Visible red (645 nm) & Infrared (850 nm)
Single-turn potentiometer
Page 2
VisiSight Photoelectric Sensors
Yel low Out pu t
Status Indicator
Sensitivity
Adjustment Knob
Minimum Maximum
Green Status
Indicator
Tar ge t
Mechanical
Housing Material ABS
Lens Material PMMA
Cover Material PMMA
Connection Types 2 m (6.5 ft) cable, 4-pin DC micro (M12) QD, 4-pin pico (M8) QD
Supplied Accessories Mounting hardware (M3x25) stainless steel screws
Optional Accessories
1
See Typical Response Curves for sensing range with the 18 mm (0.71 in.) mounting adapter.
2
For 55 mm (2.16 in.) background suppression models (42JS- B2MNB1- F4 and 42JS- B2MPB1- F4).
3
For 130 mm (5.12 in.) background suppression models (42JS- B2MNB2- F4 and 42JS- B2MPB2- F4).
4
For 800 mm (31.49 in.) diffuse models (42JS- D2MNA1- F4 and 42JS- D2MPA1- F4).
5
For 250 mm (9.8 in.) diffuse models (42JS- D2MNA2- F4 and 42JS- D2MPA2- F4).
Snap-on adapter for 18 mm mounting ( IP40), mounting brackets, cordsets, reflec tors

Sensor Indicators

Indicator Status

Indicator Color State Function
OFF Power is Off
Green
Yel lo w
6
Black wire or pin four of connector.

Background Suppression Sensors

ON Power is On
Flashing (6 Hz) Unstable (0.5 < Margin < 2)
Flashing (1.5 Hz) Output short circuit protection active
OFF Output de-energized
ON Output energized
IMPORTANT Due to the detection method, targets traveling horizontally to
the sensor optics are detected. Targets traveling vertically cannot be accurately detected. For excellent reliable background suppression, a minimum separation distance of 6mm (0.24in.) is recommended between the target and the background.

Sensor Alignment

1. Verify that the sensitivity knob is set at its maximum (factory default) setting.
2. Pan the sensor to the left, right, up, and down to center the beam on the sensed object (for diffuse), reflector (for retroreflective), or transmitter (for transmitted beam). Affix the sensor position when the green status indicator is ON (not flashing) and the yellow output indicator is ON (light sensed and L.O. output energized). This configuration assures a good margin and that the signal received is greater than twice the signal that is required to energize the L.O. output.
3. a. For diffuse applications, remove the object being sensed and
observe the green status indicator. If the green indicator is flashing (at 6 Hz), the sensor is receiving more than half the signal required to energize the L.O. output when there can be minimal or no received signal. It indicates that the sensor is getting close to detection of the background. Stability can be optimized by reducing the reflectivity of the background or reducing the sensitivity. Reduce the sensitivity to shorten the sensing range. If sensitivity is reduced, check that both the green and yellow indicators are on when the object is detected (step 2). In applications where the full range is needed, for example, sensitivity cannot be reduced, the green indicator can be left flashing.
b. For retroreflective and transmitted beam applications, place the
6
6
object to be sensed in the beam path and observe the green indicator. If the green indicator is flashing (at 6Hz), that sensor is receiving more than half the signal required to energize the L.O. output when there can be minimal or no signal received. It indicates that the object being detected is letting some light go through (semi-transparent or too small). Adjust sensitivity and repeat step 2.

Crosstalk Avoidance

For applications of transmitted-beam sensors which require adjacent pairs to be mounted close, use the red indicator and infrared indicator pairs as adjacent pairs.
The following spacing (center to center) between the adjacent pairs can be maintained to avoid crosstalk:
2 Rockwell Automation Publication 42JS-IN001B-EN-P - January 2017
1. Red indicator pair that is adjacent to the infrared indicator pair: a. 60 mm (2.4 in.) for sensing range up to 1.6 m (4.8 ft) b. 20 mm (0.8 in.) for sensing range greater than 1.6 m (4.8 ft)
2. Two adjacent pairs of red indicator models or two adjacent pairs of infrared indicators: 360 mm (14 in.).
Page 3
VisiSight Photoelectric Sensors
+
+
PNP Models with
Complementary Outputs
NPN Models with
Complementary Outputs
Brown (1)
Black (4) White (2) Blue (3)
L.O. D.O.
Load
Load
Brown (1)
Black (4)
White (2)
Blue (3)
L.O. D.O.
Load
Load
+
Brown (1)
Black (4)
Blue (3)
7
10.0
(0.40)
31.6 (1.24)
32.3 (1.27)
17.3
(0.68)
33.0
(1.30)
35.0
(1.38)
14.0
(0.55)
25.4
(1.00)
26.4
(1.04)
3.0
(0.12)
20.0 (0.79)
20.6 (0.81)
16.0
(0.63)
Sensitivity
Adjustm ent
Clearance
for M3 or #4
40screw
(2places)
M18 Mounting Nut
M18 x 1.0
thread
Two pairs of red indicators or two pairs of infrared indicators can be mounted adjoining each other by transposing the emitter and receiver positions of the second pair vs. the first pair. There is no crosstalk as each receiver only receives signal from one emitter.

Mounting the Sensor

Securely mount the sensor on a firm, stable surface, or support. An application that is subject to excessive vibration or shifting can cause intermittent operation. Adapters and mounting brackets are available for a flexible installation that can may include vibration and shock while shifting. See Accessories
on page 3 for more details.

Wiring Diagrams

Cable connection is shown in the following diagrams. Pin numbers correspond to an M12 or M8 male connector on the sensor.
1
2

PNP Models with Complementary Outputs

4
2
4
1
3
3

Approximate Dimensions [mm (in.)]

IMPORTANT To avoid damage to the sensor or mounting adapter, follow
the torque specifications.

Transmitted Beam Emitter

7
For normal o peration, black wire (pin 4) needs no connection. To disable light source, connect black wire
(pin 4) to +V.

Accessories

The sensor can be mounted using an 18 mm snap-on adapter (60-AJS-18) as shown. Align the slotted hole with the slotted hole on the sensor and snap on.
To remove the sensor from the adapter, undo the snap by using a flat screwdriver.
60--AJS--18
60--2657
8
Damage can occur to snap- on adapter if torque above 1.69 N•m (15 in•lb) is applied to the 18 mm mo unting nut.
8
Rockwell Automation Publication 42JS-IN001B-EN-P - January 2017 3
Page 4
VisiSight Photoelectric Sensors
12.0
(0.47)
18.6
(0.73)
33.0
(1.30)
14.0
(0.55)
24.0
(0.95)
8.0
(0.32)
15°
R.25.4
(R.1.00)
12.0 (0.47)
33.0
(1.30)
14.0 (0.55)
38.9
(1.53)
18.6 (0.73)
8.0
(0.32)
R.25.4
(R.1.00)
20°
10
60--BJS--L2
60--2619
Mounting Bracket—60-BJS-L1
9
In high vibration applications, use mounting hardware that is supplied with th e sensor to attach the 18mm adapter to the sensor.
Mounting Bracket—60-BJS-L2
9
10

Swivel/Tilt Mounting

10
Damage can occur to the sensor housing i f torque above 0.28N•m (2.5 in•lb) is applied to the mounting screws.
4 Rockwell Automation Publication 42JS-IN001B-EN-P - January 2017
Page 5

Typical Response Curves

800 mm
250 mm
10
(0.39)
100
(3.9)
1000
(39.4)
1
10
100
1000
800 mm
250 mm
-- 4 0
-- 3 0
-- 2 0
-- 1 0
0
10
20
30
40
0 100
(3.9)
200
(7.87)
300
(11.8)
400
(15.7)
700
(27.5)
800
(31.5)
500
(19.6)
600
(23.6)
900
(35.4)
1
10
100
10000
-- 5
-- 4
-- 3
-- 2
-- 1
0
2
3
4
5
0.1
(0.004)
1
(0.04)
10
(0.39)
100
(3.9)
010
(0.39)20(0.78)30(1.18)40(1.57)
50
(1.96)60(2.36)
1000
1

Standard Diffuse Standard Diffuse—Beam Pattern

Background Suppression (55 mm) Background Suppression (55 mm)—Beam Pattern
With 18 mm adaptor Without 18 mm adaptor
Operating Margin
Beam Diameter (mm)
Operating Margin
Beam Diameter (mm)
With 18 mm
Adapter
Without 18 mm
Adapter
With 18 mm
Adapter
Without 18 mm
Adapter
Distance [mm (in.)]
Distance [mm (in.)]
Distance [mm (in.)]
Distance [mm (in.)]
1
10
100
10000
-- 6
-- 4
-- 8
-- 2
-- 1 0
0
2
10
4
6
0.1
(0.004)
1
(0.04)
10
(0.39)
100
(3.9)
020
(0.79)40(1.57)
80
(3.15)
100
(3.93)
120
(4.72)
60
(2.36)
1000
8
1000
(39.3)
140
(5.51)
--250
--200
--150
--100
-- 5 0
0
50
100
150
200
250
1
10
100
1000
0.1
(0.33)
1
(3.28)
10
(32.8)
02
(6.56)
4
(13.1)
6
(19.7)
8
(26.2)
10
(32.8)
100
(328)

Background Suppression (130 mm) Background Suppression (130 mm)—Beam Pattern

Transmitted Beam—Visible Red and Infrared Transmitted Beam—Beam Pattern
Operating Margin
Beam Diameter (mm)
Operating Margin
Beam Diameter (mm)
With 1 8 mm
Adapter
Without 18 mm
Adapter
With 18 mm
Adapter
Without 18 mm
Adapter
Distance [mm (in.)]
Distance [mm (in.)]
Distance [mm (in.)]
Distance [mm (in.)]
Infrared
Visib le Red
Infrared
Visib le Red
VisiSight Photoelectric Sensors
Rockwell Automation Publication 42JS-IN001B-EN-P - January 2017 5
Page 6
VisiSight Photoelectric Sensors
Margin
Distance (m [ft])
1
10
100
92-47 Reflecto
92-47 Reflector with Adapter
Margin
Distance (m [ft])
1
10
100
92-124 Reflecto
92-124 Refl ctor with Adapter
0.1
(0.0039)1(0.039)
10
(0.39)
100
(3.94)
1000
(39.37)
10000
(393.7)
0.1
(0.0039)1(0.039)
10
(0.39)
100
(3.94)
1000
(39.37)
10000
(393.7)
Margin
Distance (m [ft])
1
10
100
92-125 Reflecto
92-125 Reflector with Adapter
0.1
(0.0039)1(0.039)
10
(0.39)
100
(3.94)
1000
(39.37)
10000
(393.7)
Polarized Retroreflective Polarized Retroreflective

Polarized Retroreflective

Margin Curves

Polarized Retroreflective Beam Patterns

Beam Diameter (mm)
2000
1500
1000
500
0
-500
-1000
-1500
-2000 0
92-47 Reflecto
92-47 with Adapter
1
(3.3)
2
(6.6)
3
(9.8)
Distance (m [ft])
92-124
92-124 with Adapter
4
(13.1)
5
(16.4)
6
(19.7)
2000
1500
1000
500
0
-500
Beam Diameter (mm)
-1000
-1500
-2000 0
1
(3.3)
2
(6.6)
92-125 with Adapter
3
(9.8)
Distance (m [ft])
(13.1)
4
92-125 Reflecto
5
(16.4)
6
(19.7)
6 Rockwell Automation Publication 42JS-IN001B-EN-P - January 2017
Page 7
Notes:
VisiSight Photoelectric Sensors
Rockwell Automation Publication 42JS-IN001B-EN-P - January 2017 7
Page 8
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Publication 42JS-IN001B-EN-P - January 2017 PN-404357
Supersedes Publication 42JS-IN001A-EN-P - May 2010 Copyright © 2017 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
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