Rockwell Automation 42CF User Manual

Installation Instructions
PHOTOSWITCH® Bulletin 42CF General Purpose 12mm Cylindrical
IMPORTANT: SAVE THESE INSTRUCTIONS FOR FUTURE USE.
Description
The 42CF is a family of general purpose photoelectric sensors intended for light to medium duty industrial applications. They are packaged in an industry standard 12mm cylindrical housing.
Three possible modes of sensing include transmitted beam, diffuse and polarized retroreflective, allow the 42CF to be used in a variety of complex applications.
Indication of target presence is provided through a discrete NPN or PNP output which is compatible with most measurement and control circuits found in today’s factory automation systems. Outputs are short-circuit protected to provide continuous operation even under unexpected conditions.
Features
S
Short circuit protection
S Reverse polarity protection S Light status LED Indicator S NPN or PNP outputs S L.O. or D.O. S Teach and remote teach function
General Specifications
Light Source Infrared 880nm or visible red 660nm
Unit Protection Reverse polarity, output shortĆcircuit and overload
Supply Voltage 10-30V DC
Current Consumption 20mA maximum
Output Type NPN or PNP
Output Mode Light or dark operate selectable
Output Rating 100mA
Response Time Transmitted beam: 2ms
Housing Material NickelĆplated brass
Lens Material Acrylic
LED Indicators Yellow light status LED indicator
Connection Types 2m cable, 4Ćpin DC micro QD
Optional Accessories Mounting brackets, reflectors, cordsets
Operating Environment IP67, Type 1 enclosure
Vibration 10-55Hz, 0.5mm amplitude, Meets or exceeds IEC
Operating Temperature
Relative Humidity 29 to 90%
Ambient Light Immunity 3000 Lx
Approvals cULus and CE marked for all applicable directives
protection (SCP)
Diffuse and polarized retroreflective: 1.25ms
60068-2-6
Shock 30g with 11ms pulse duration, Meets or exceeds
IEC 60068-2-27
-25_C to +70_C (-13_F to +158_F)
Dimensions—mm (inches)
Diffuse and Polarized Retroreflective
55 (2.16)
2.5
(0.09)
34 (1.33)
Transmitted Beam
54.5 (2.14)
4.4
(0.17)
17.7
(0.69)
12.3
(0.48)
4.0 (0.15)
0.8 (0.03)
4.0 (0.15)
3.75 (0.14) Dia.
2.5
(0.09)
M12 x 1M12 x 1
(0.07)
66 (2.60)
22.3
(0.87)
6.5
(0.25)
1.0 (0.04)
34 (1.33) 22 (0.86) 1.0 (0.04)
65.5 (2.57)
2.0
4.4
(0.17)
Installation
The Type 42CF Series sensor must be mounted on a firm, stable surface or support. A mounting, which is subject to excessive vibration or shifting may cause intermittent operation. For installation convenience, we offer the following mounting bracket.
Right Angle Bracket #871A-BRN12
5.54
(0.21)
9.53
(0.37)
Right Angle Bracket #871A-BRF12
28.5
(1.13)
13.46 (0.53)
12.7
(0.50)
19.1
(0.75)
38.1 (1.50)
31.75 (1.25)
12.7
(0.50)
13.9
(0.55)
14.3
(0.56)
7.92
(0.31)
12.15 (0.47) Dia.
38.1
(1.50)
34.8
(1.37)
3.02
(0.11)
1.78
(0.07)
90°
25.4 (1.0)
90°
Alignment
Polarized Retroreflective
Install the retroreflector so that its surface is perpendicular to the sensor’s optical axis. Ensure that distance between the sensor and reflector does not exceed sensor’s specifications. Secure sensor in a stable position and select output state (LO or DO). To achieve best alignment, use the following procedure. Sweep the beam on the reflector in the horizontal plane and determine the position the LED indicator turns On and then Off. Set the beam halfway between both positions. Do the same in the vertical plane. Break the beam with the object to be detected and ensure the LED indicator changes state.
For sensing semi-transparent objects use the fine adjustment feature. Press the teach button, or connect pin 2 (white) to ground for t > 8 seconds, until the yellow LED starts flashing. The threshold is set below the detected signal of the hysteresis amplitude. Adjust the sensor vertically and horizontally until the LED switches on constantly or at least until the frequency of the flashes decreases. Secure the sensor in a stable position and ensure that the LED switches off when the beam is interrupted by the target object. A solid LED during both target presence and absence denotes inability to sense a semi-transparent object, another solution must be used.
Transmitted Beam
Using recommended brackets, provisionally mount the emitter and receiver within sensing specifications. Position the sensors so that they coincide with the optical axis as much as possible. To achieve best alignment, use the following procedure. Sweep the beam on the emitter in the horizontal plane and determine the position the LED indicator turns On and then Off. Set the beam halfway between both positions. Do the same in the vertical plane, and repeat the procedure for the Receiver. Break the beam with the object to be detected and ensure the LED indicator changes state.
Diffuse
Teach
19.05 (0.75)
13.46
(0.53)
5.54 (0.21) Dia.
Present target in front of the sensor face within sensing range. Push and release “Teach Button” with target present. Remove and restore the target being detected ensuring that indicator turns on and off.
Solid yellow LED represents target presence with 2X margin signal strength. Blinking yellow LED represents target presence with signal strength meeting switching threshold but less than 2X margin.
Remote-Teach
A momentary N.O. pushbutton switch must be wired between the white wire and dc common. Present target in front of the sensor face within sensing range. Push and release “Momentary Push Button.” Restore and remove the target being detected ensuring that indicator turns on and off.
Solid yellow LED represents target presence with 2X margin signal strength. Blinking yellow LED represents target presence with signal strength meeting switching threshold but less than 2X margin.
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