Rockwell Automation 4100-ESRS User Manual
ESRS – Encoder
Signal Reference
Simulator
(Cat. No. 4100-ESRS)
Installation and Setup Manual
Important User Information
Because of the variety of uses for the products described in this
publication, those responsible for the application and use of this
control equipment must satisfy themselves that all necessary steps
have been taken to assure that each application and use meets all
performance and safety requirements, including any applicable laws,
regulations, codes and standards.
The illustrations, charts, sample programs and layout examples shown
in this guide are intended solely for purposes of example. Since there
are many variables and requirements associated with any particular
installation, Allen-Bradley does not assume responsibility or liability
(to include intellectual property liability) for actual use based upon
the examples shown in this publication.
Allen-Bradley publication SGI-1.1, Safety Guidelines for the
Application, Installation and Maintenance of Solid-State Control
(available from your local Allen-Bradley office), describes some
important differences between solid-state equipment and
electromechanical devices that should be taken into consideration
when applying products such as those described in this publication.
Reproduction of the contents of this copyrighted publication, in whole
or part, without written permission of Rockwell Automation, is
prohibited.
Throughout this manual we use notes to make you aware of safety
considerations:
ATTENTION
Identifies information about practices or
circumstances that can lead to personal injury or
death, property damage or economic loss
!
Attention statements help you to:
• identify a hazard
• avoid a hazard
• recognize the consequences
IMPORTANT
Allen-Bradley is a trademark of Rockwell Automation
Identifies information that is critical for successful
application and understanding of the product.
European Communities (EC)
Directive Compliance
If this product has the CE mark it is approved for installation within
the European Union and EEA regions. It has been designed and
tested to meet the following directives.
EMC Directive
This product is tested to meet the Council Directive 89/336/EC
Electromagnetic Compatibility (EMC) by applying the following
standards, in whole or in part, documented in a technical
construction file:
• EN 50081-2 EMC — Generic Emission Standard, Part 2 —
Industrial Environment
• EN 50082-2 EMC — Generic Immunity Standard, Part 2 —
Industrial Environment
This product is intended for use in an industrial environment.
Low Voltage Directive
This product is tested to meet Council Directive 73/23/EEC Low
Voltage, by applying the safety requirement s of EN 61131-2
Programmable Controllers, Part 2 - Equipment Requirements and
Tests. For specific information required by EN 61131-2, see the
appropriate sections in this publication, as well as the Allen-Bradley
publication Industrial Automation Wiring and Grounding Guidelines
For Noise Immunity, publication 1770-4.1.
This equipment is classified as open equipment and must be
mounted in an enclosure during operation to provide safety
protection.
Table of Contents
Preface
Chapter 1
Using This Manual
Read This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1
Who Should Use this Manual. . . . . . . . . . . . . . . . . . . . . . . P-1
Purpose of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1
Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-2
Contents of this Manual . . . . . . . . . . . . . . . . . . . . . . . . P-3
Related Documentation . . . . . . . . . . . . . . . . . . . . . . . . P-3
Terminology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-3
Common Techniques Used in this Manual . . . . . . . . . . . . . P-4
Product Receiving & Storage Responsibility . . . . . . . . . . . . P-4
Allen-Bradley Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . P-5
Local Product Support . . . . . . . . . . . . . . . . . . . . . . . . . P-5
Technical Product Assistance . . . . . . . . . . . . . . . . . . . . P-5
On the Web . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-6
Overview
ESRS Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Principal features of the ESRS. . . . . . . . . . . . . . . . . . . . 1-1
ESRS Front Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
ESRS Footprint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
ESRS Principal Specifications . . . . . . . . . . . . . . . . . . . . . . . 1-4
Mechanical Specifications. . . . . . . . . . . . . . . . . . . . . . . 1-4
Environmental Specifications . . . . . . . . . . . . . . . . . . . . 1-4
Power Supply and Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Power Supply Specifications. . . . . . . . . . . . . . . . . . . . . 1-4
Quadrature Output . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Index Pulse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
I/O Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Chapter 2
i Publication 4100-IN505A-EN-P - October 2000
Installation
Mounting the ESRS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Enable Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
External Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
ii
Chapter 3
Operation
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Line Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
When Set To Unidirectional. . . . . . . . . . . . . . . . . . . . 3-1
When Set To Bi-directional . . . . . . . . . . . . . . . . . . . . 3-2
Acceleration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Rounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Line Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Inputs and Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Line Speed Ref Out . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Strobe Out. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Ext Line Speed In. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
P1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Enable Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Enable Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Direction Output . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
P2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Options Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Setting the Option Switch. . . . . . . . . . . . . . . . . . . . . . . 3-7
Mode Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Index Division Ratio Selection. . . . . . . . . . . . . . . . . . 3-8
Maximum Effective Motor Speed . . . . . . . . . . . . . . . . 3-8
Index
Publication 4100-IN505A-EN-P - October 2000
Preface
Read This Manual
Who Should Use this
Manual
Read and understand this instruction manual. It provides the
necessary information to let you install, connect, and set up the
Encoder Signal Reference Simulator for safe, reliable operation. This
preface covers the following topics:
• Who should use this manual
• The purpose of this manual
• Terminology
• Common techniques used in this manual
• Allen-Bradley support
Y ou should read this manual if you are responsible for the installation
or set up of the Encoder Signal Reference Simulator.
If you do not have a basic understanding of the products listed below,
contact your local Allen-Bradley representative for information on
available training courses before using this product.
Purpose of this Manual
• S Class Compact motion controller
• 1394 GMC System module
This manual is an installation and set up guide for the Encoder Signal
Reference Simulator. It describes the procedures necessary to properly
install and configure it into your motion control system.
1 Publication 4100-IN505A-EN-P - October 2000
Preface
P-2
Safety Precautions
The following general precautions apply to the Encoder Signal
Reference Simulator:
ATTENTION
!
Electric shock can kill. Make sure the Encoder Signal
Reference Simulator is safely installed in accordance
with the Installation and Set-up chapters of this
manual. Avoid contact with electrical wires and
cabling while power is on. Only trained service
personnel should open the electrical cabinet.
This product contains stored energy devices. To
avoid hazard of electrical shock, verify that all
voltage on the capacitors has been discharged before
attempting to service, repair, or remove this unit. Y ou
should only attempt the procedures in this manual if
you are qualified to do so and familiar with
solid-state control equipment and the safety
procedures in publication NFPA 70E and
BS-EN60204.
The system integrator is responsible for local safety
and electrical codes.
ATTENTION
!
An incorrectly applied or installed product can
result in component damage or a reduction in
product life. Wiring or application errors, such as
undersizing or inadequate DC supply, or excessive
ambient temperatures can result in a malfunction.
The Encoder Signal Reference Simulator contains
ESD (Electrostatic Discharge) sensitive parts and
assemblies. Static control precautions are required
when installing, testing, servicing, or repairing this
assembly. Component damage can result if ESD
control procedures are not followed. If you are not
familiar with static control procedures, refer to
Allen-Bradley publication 8000-4.5.2, Guarding
Against Electrostatic Damage or any other
applicable ESD Protection Handbook.
Publication 4100-IN505A-EN-P - October 2000
Preface
Contents of this Manu al
Chapter Title Contents
Preface Describes the purpose, background, and scope
of this manual. Also specifies the audience for
whom this manual is intended.
1 Overview Provides a general description of the Encoder
Signal Reference Simulator, its features and
mechanical specifications.
2 Installation Provides the steps needed to successfully
mount and wire the Encoder Signal Reference
Simulator.
3 Operation Provides information on using the ESRS.
Related Documentation
The following documents contain additional information concerning
related Allen-Bradley products. To obtain a copy, contact your local
Allen-Bradley office or distributor.
P-3
For Read This Document Document Number
Instructions for installation and set-up for the 1394 GMC
system
Instructions for installation and set-up for the S Class
Compact motion controller
Instructions for using the Ultra Plus 1398 Ultra Plus User Manual 1398-5.1
An article on wire sizes and types for grounding electrical
equipment (North American standards)
An article on wire sizes and types for grounding electrical
equipment (European standards).
A complete listing of current Allen-Bradley documentation,
including ordering instructions. Also indicates whether the
documents are available on CD-ROM or in multi-languages
A glossary of industrial automation terms and abbreviations Allen-Bradley Industrial Automation Glossary AG-7.1
Terminology
In order t o avoid con fusion, we have us ed the foll owing gene ral terms
1394 Digital, AC, Multi-Axis Motion Control
System User Manual
IMC S Class Compact Motion Controller
Installation and Set-up Manual
National Electrical Code Published by the
BS-EN 60204 Electrical Equipment of
Machines
Allen-Bradley Publication Index SD499
1394-5.0
999-122
National Fire
Protection
Association of
Boston, MA.
Published by British
Standards Institute
in a specific manner within this manual. We define them as follows:
ESRS - Refers to the Encoder Signal Reference Simulator.
Publication 4100-IN505A-EN-P - October 2000
Preface
P-4
For specific definitions of other terms used in industrial automation,
see the Allen-Bradley Industrial Automation Glossary (publication
number AG-7.1).
Common Techniques Used
in this Manual
The following conventions are used throughout this manual:
• Bulleted lists such as this one provide information, not
procedural steps.
• Numbered lists provide sequential steps or hierarchical
information.
• When we refer you to another location, the section name
appears in italics.
• The exclamation point inside of a triangle, followed by the word
“ATTENTION” indicate circumstances that can lead to personal
injury, death, property damage or economic loss. See example
below.
ATTENTION
Failure to observe these warnings may cause damage
to the unit, unexpected and/or uncontrolled
movement of peripheral equipment, and your health
and safety.
!
Product Receiving &
Storage Responsibility
Publication 4100-IN505A-EN-P - October 2000
• An important table indicates critical information. See the
following example.
IMPORTANT
You, the customer, are responsible for thoroughly inspecting the
equipment before accepting the shipment from the freight company.
Check the item(s) you receive against your purchase order. If any
items are obviously damaged, it is your responsibility to refuse
delivery until the freight agent has noted the damage on the freight
bill. Should you discover any concealed damage during unpacking,
you are responsible for notifying the freight agent. Leave t he shipping
container intact and request that the freight agent make a visual
inspection of the equipment.
Identifies information that is critical for successful
application and understanding of the product.
Preface
Leave the product in its shipping container prior to installation. If y ou
are not going to use the equipment for a period of time, store it:
• in a clean, dry location
• within an ambient temperature range of 0 to 85° C (32 to 185° F)
• within a relative humidity range of 5% to 95%, non-condensing
• in an area where it cannot be exposed to a corrosive
atmosphere
• in a non-construction area
P-5
Allen-Bradley Support
Allen-Bradley offers support services worldwide, with over 75 Sales/
Support Offices, 512 authorized Distributors and 260 authorized
Systems Integrators located throughout the United States alone, plus
Allen-Bradley representatives in every major country in the world.
Local Product Support
Contact your local Allen-Bradley representative for:
• sales and order support
• product technical training
• warranty support
• support service agreements
Technical Product Assistance
If you need to contact Allen-Bradley for technical assistance, please
review the information in this manual first. Then call your local
Allen-Bra d l e y r e pr e s entative. F or the quickest possibl e r e sponse, we
recommend that you have the catalog numbers of your products
available when you call. See the Related Documentation section of
this chapter for the publication numbers of other manuals that can
help with this product.
Publication 4100-IN505A-EN-P - October 2000
Preface
P-6
The Rockwell Automation Technical Support numbers are:
in Europe: (+44) 1270 580142
in North America (603) 443-5419
On the Web
For information about Allen-Bradley, visit the following World Wide
Web site:
http://www.ab.com/
Publication 4100-IN505A-EN-P - October 2000
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