Rockwell Automation 36С47 User Manual

INSTRUCTION SHEET D2Ć3017Ć2

OUTPUT

or use with 300, 350, 400 and 500 HP

460 V

General Purpose or Variable Torque

CONT

ACTOR KIT

Models 36C47

AC, ThreeĆPhase Input

AĆC VLSR

Drives

WARNING

BEFORE INST

ALLING

AND/OR

OPERA

TING THIS KIT, THE QUALIFIED ELECTRICAL MAINTENANCE

PERSON WHO IS F

AMILIAR WITH THIS TYPE OF EQUIPMENT AND THE HAZARDS INVOLVED SHOULD READ THIS ENTIRE INSTRUCTION SHEET. FAILURE

TO OBSERVE THIS PRECAUTION COULD REĆ SULT IN BODILY INJURY.

DESCRIPTION

The Reliance Electric Output Contactor Kit provides a positive AĆC VLSR Drive Controller and the Drive Motor. A controller Start command will cause the contactor to be energized. the AĆC Contactor's auxiliary contact does not close (N" auxiliary the AĆC Contactor will drop out immediately if the controller speed is reached if the controller is set will drop out after zero speed is reached if the controller is set (IET)

Upon the clean and dry area until ready to use. The ambient temperature of the storage area must not exceed 65oC (149oF) or go below -40oC (-40oF).

disconnect (contactor) between the output of the

The controller start sequence will be inhibited

signal). When the Stop rocker switch is pressed,

is set for coastĆtoĆrest or will drop

for rampĆtoĆrest. When an instantaneous electronic trip

occurs,

receiving, check the contents of the

contents as listed in Table 1. Store this equipment in a

the AĆC Contactor will drop out immediately

out after zero

for coastĆtoĆrest or

kit received with

INSTALLATION

NOTE:

mounted in a clean and dry environment. Maximum ambient temperature must not exceed 40oC outside the cabinet (55oC inside the cabinet).

WIRE SIZING NOTE: Care should be taken to see that all interconnecting wiring is sized and installed in

All components of the Output Contactor Kit must be

conformance with the National Electric Code (NEC), published by the National Fire Protection Association, or the

Canadian Electrical Code (CEC),

local codes.

Table 1 Complete parts listing.

Description Qty. Part Number

Contactor Auxiliary Contact (NO) Connector Control Transformer Fuse Block Fuse Relay Socket Relay Cover Wire Harness Wire Harness Wire Harness Wire Assembly Wire Assembly Wire Assembly Wire Assembly Hex Washer Head Screw

ăă(5/16Ć18 x 1/2") Hex Head Cap Screw ăă(1/4Ć20 x 3/4") Flat Washer (1/4") Lock Washer (1/2") Hex Head Cap Screw ăă(1/2Ć13 x 1 1/4") Flat Washer (1/2") Lock Washer (1/2") Taptite

Screw (10Ć32 x Taptite Screw (8Ć32 x 1/2") Taptite Screw (6Ć32 x 1/2") Hex Head Cap Screw ăă(1/4Ć20 x 1 1 /4") Spacer TyĆRap

1/2")

and other applicable

705310Ć9R

76624ĆX

610290Ć57A

417155ĆS

49454ĆA

64676Ć1P

600434Ć5R

600434Ć6R

705321Ć15R

705337Ć35R

801553Ć34R

801553Ć35R

608809Ć12SA

608809Ć12X

608809Ć12RX

608809Ć12SC

601741Ć73B

601741ĆC

601748Ć1E

601748Ć3J

601741Ć8AB

601748Ć1J

601748Ć3N

601741Ć63C

601741Ć62D

601741Ć61D

601741ĆAB

400684ĆB

69306Ć3D

1. Disconnect all power to the AĆC VLS Drive before

installing this kit.

DANGER

EQUIPMENT IS AT LINE VOLTAGE WHEN

INPUT DISCONNECT IS ON. THE

THE

INPUT

DISCONNECT MUST BE OFF BEFORE IT IS

TO TOUCH ANY INTERNAL P

SAFE

ARTS

OF THIS EQUIPMENT. AFTER POWER IS REMOVED, THE COMMUTATION CAPACIĆ TORS CAN REMAIN CHARGED. ALLOW TWO MINUTES BEFORE TOUCHING ANY INTERNAL PARTS OF THE CONTROLLER. FAILURE TO OBSERVE THESE PRECAUĆ TIONS COULD RESULT IN FATAL INJURY.

NOTE: If the Output Contactor Kit and the Control Circuit Transformer Kit are to be installed, mount the Output Contactor Kit normally occupies the same location as the Output Contactor Kit. The Control Circuit Transformer relocated as defined in Instruction Sheet D2Ć3014.

2. Disconnect

Kit first because the

Control Circuit T

ransformer

Kit must be

motor leads T1, T2 and T3 from the output bus bar assembly (Figure 1). Disconnect bus bars 601, 602 and 603 from the output bus bar assembly (Figure 1). Remove the output bus bar assembly by removing the four taptite screws. This assembly will not

be used while the Output Contactor

Kit is installed.

TAPTITE

SCREW (4)

DISCONNECT MOTOR

LEADS T1, T2, T3

BUS BARS

601, 602, 603

SIDE VIEW

OUTPUT

FRONT VIEW

BUS BAR

ASSEMBLY

Figure 1. Removing output bus bar assembly.

CONTROL TRANSFORMER

AUXILIARY CONTACT

CONTACTOR

Snap the Auxiliary Contact (76624Ć

X) into the cavity on the front left of the Contactor (Figure 2). Secure with the captive lock screw provided.

4. Using the four furnished 5/16Ć18 x 1/2" hex washer head

screws, mount

the Contactor (705310Ć9R) in the controller as shown in Figure 2. The mounting holes are preĆdrilled in the back panel.

5. Using the six furnished 1/4Ć20 x 3/4" hex head cap screws and six 1/4" flat washers and 1/4" lock washers, install the three identical Connectors (610290Ć57A) to the line side of the Contactor. See Figure 2.

6. Using

the three furnished 1/2Ć13 x

1 1/4" hex head cap screws and the three 1/2" flat washers and 1/2" lock washers, attach the Connectors to the 601, 602 and 603 bus bars.

7. Using

four of the furnished 10Ć32 x 1/2" taptite screws, mount the Control Transformer (417155ĆS) to the left of

the motor overload relay block as shown in Figure 2.

The

mounting holes are preĆdrilled in

the back panel. (It might be helpful to preĆthread the screws in the mounting holes.)

8. connect the metal jumper supplied with the transformer H2)

on the input side of the transformer

between the two center

terminals (H

. See Figure

and

CONNECTOR (3)

METAL JUMPER

FUSE

IN FUSE BL

OCK

MOTOR OVERL RELA

Y BL

OCK

Figure 2. Controller right bay components.

OAD

ă9. Using the two furnished 8Ć32 x 1/2" taptite screws,

mount the Fuse Block (49454ĆA) to the left of the Control Transformer. See Figure 2. The mounting holes are preĆdrilled in the back panel. Insert the 3.2

use (64676Ć1P), 250Ćvolt, UL Class RK5) into the

amp Fuse Block.

115

VOL

TERMINAL B

RELA RELA

OARD

Y IN Y SOCKET

OUTLET AIR DUCT REMOVED

SIDE W OPENINGS

ALL

10. Using

two

furnished 6Ć32 x 1/2" taptite screws, mount the Relay Socket (600434Ć5R) in the left bay of the controller as shown in Figure 3. The mounting holes are preĆdrilled in the back panel. Insert the Relay (600434Ć6R) into the Relay Socket.

11. Remove

the outlet air duct (Figure 3) by loosening the nine hex head cap screws. Set aside for later reĆinstallation.

12. Remove

the factory

Ćinstalled wiring between

terminals 43 and 53 on TB1 and terminals 1 and 2 on the faceplate of the CSS-* card. See Figure 4.

13. Connect Wire Harness 705337Ć35R. Connect leads 189 and 2 to terminals 1 and 2, respectively, on the faceplate

of the CSS- card. Connect the other end of lead 189 to the 115Ćvolt terminal board and the other end

of the lead 2 to the Relay

* The

fourth letter of this regulator PC board designation indicates a difference in the PC board.

Refer to the specific controller to identify the fourĆletter PC board designation.

. See Figures 3, 4 and 7.

S -*CARD

FACEPLATE

CHANNELS

POWER MODULE

Figure 3. Controller left bay components.

RELAY

WIRE

SEMBLY

608809Ć12SA

115 VOL

TERMINAL

WIRE HARNES

705337Ć35R

CSS-*CARD FACEPLATE

* The fourth letter of this regulator PC board designation indicates a difference in the PC board. Refer to the specific controller to identify the fourĆletter PC board designation .

BOARD

TB1

Figure 4. Connecting Wire Harness 705337Ć35R and Wire Assembly 608809Ć12SA.

14. Connect Wire Assembly 608809Ć12SA (labeled 188) between the 115Ćvolt terminal board and the Relay. See Figures 4 and 7.

15. Connect Wire Assembly 608809Ć12X (the green ground wire labeled 289) to the Control Transformer. Using the remaining 10Ć32 x 1/2" taptite screw,

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