Rockwell Automation 294D User Manual

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User Manual

ArmorStart® LT Distributed Motor Controller

Catalog Numbers 290D, 291D, 294D

Important User Information

IMPORTANT

Because of the variety of uses for the products described in this publication, those responsible for the application and use of this control equipment must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements, including any applicable laws, regulations, codes and standards.

The illustrations, charts, sample programs and layout examples shown in this guide are intended solely for purposes of example. Since there are many variables and requirements associated with any particular installation, Rockwell Automation does not assume responsibility or liability (to include intellectual property liability) for actual use based upon the examples shown in this publication.

Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature/ important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

available from your

) describes some

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.

Identifies information that is critical for successful application and understanding of the product.

General Precautions

In addition to the precautions listed throughout this manual, the following statements, which are general to the system, must be read and understood.

ATTENTION: This manual is intended for qualified service personnel responsible for setting up and servicing these devices. The user must have previous experience with and a basic understanding of electrical terminology, configuration procedures, required equipment, and safety precautions.

WARNING: The National Electrical Code (NEC), NFPA79, and any other governing regional or local code will overrule the information in this manual. Rockwell Automation cannot assume responsibility for the compliance or proper installation of the ArmorStart LT or associated equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.

ATTENTION: The controller contains ESD (electrostatic discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing, or repairing the assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, refer to Publication 8000-4.5.2 against Electrostatic Discharge, or any other applicable ESD protection handbooks.

, Guarding

ATTENTION: Only personnel familiar with the controller and associated machinery should plan or implement the installation, startup, and subsequent maintenance of the system. Failure to do this may result in personal injury and/or equipment damage.

Precautions for Bulletin 294D Applications

ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or

implement the installation, startup, and subsequent maintenance of the system. Failure to do this may result in personal injury and/or equipment damage.

Rockwell Automation Publication 290D-UM001A-EN-P - June 2012 3

Software Requirements

The table lists the versions of software that are required.

Software Version

RSLinx Classic 2.56 or later

RSLogix 5000 17.01 or later

RSNetworx 11 or later

Download the most current version of the Add-On Profile from

http://www.rockwellautomation.com/support/downloads.html.

Additional Resources

These documents and websites contain additional information concerning related Rockwell Automation products.

You can view or download publications at http:/www.rockwellautomation.com/literature/

. To order paper copies of

technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative.

Table 1 - Rockwell Automation Industrial Network Resources

Resource Description

http://www.ab.com/networks/

http://www.rockwellautomation.com/services/networks/ http://www.rockwellautomation.com/services/security/

http://www.ab.com/networks/architectures.html Education series webcasts for IT and controls professionals

Industrial Automation Wiring and Grounding Guidelines, Publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation industrial system.

Wiring and Grounding Guidelines, (PWM) AC Drives, Publication DRIVES-IN001 Describes wiring and grounding guidelines for Pulse Width Modulated (PWM) AC Drives

Product Certifications website,

http://www.rockwellautomation.com/products/certification

Table 2 - ODVA Resources

Resource Description

http://www.odva.org/

http://www.odva.org/default.aspx?tabid=54

Rockwell Automation networks and communication website

Rockwell Automation network and security services websites

Provides declarations of conformity, certificates, and other certification details.

Open DeviceNet Vendors Association (ODVA) website

The CIP Advantage website

• CIP features and benefits

• How to get started

Table 3 - Product Selection Resources

Resource Description

Industrial Controls catalog website,

http://www.ab.com/catalogs/

ArmorStart LT Distributed Motor Controller Selection Guide, Publication 290-SG001

4 Rockwell Automation Publication 290D-UM001A-EN-P - June 2012

Industrial Controls catalog website

Product selection g uide

Rockwell Automation Support

Rockwell Automation provides technical information on the Web to assist you in using its products. At

http://www.rockwellautomation.com/support/

, you can find technical manuals, a knowledge base of FAQs, technical and application notes, sample code and links to software service packs, and a MySupport feature that you can customize to make the best use of these tools.

Installation Assistance

If you experience a problem within the first 24 hours of installation, contact Customer Support.

United States or Canada 1.440.646.3434

Outside United States or Canada

Use the Wo rldw ide L ocator at http://www.rockwellautomation.com/support/

americas/phone_en.html, or contact your local Rockwell Automation representative.

New Product Satisfaction Return

Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures.

United States Contact your distributor. You must provide a Customer Support case number (call the

Outside United States Please contact your local Rockwell Automation representative for the return

phone number above to obtain one) to your distributor to complete the return process.

procedure.

Rockwell Automation Publication 290D-UM001A-EN-P - June 2012 5

Notes:

6 Rockwell Automation Publication 290D-UM001A-EN-P - June 2012

Summary of Changes

New and Updated Information

This table contains the changes made to this revision.

Top ic Pag e

Rockwell Automation Publication 290D-UM001A-EN-P - June 2012 7

Summary of Changes

Notes:

8 Rockwell Automation Publication 290D-UM001A-EN-P - June 2012

Preface

European Communities (EC) Directive Compliance

Low Voltage and EMC Directives

If this product has the CE mark it is approved for installation within the European Union and European Economic Area (EEA). It has been designed and tested to meet the following directives.

This product is tested to meet the European Union (EU) Council 2006/95/EC Low Voltage Directive and the EU Council 2004/108/EC Electromagnetic Compatibility (EMC) Directive by applying the following standard(s):

• Bulletin 290D_/291D_: EN 60947-4-1 — Low-voltage switchgear and controlgear — Part 4-1: Contactors and motor-starters — Electromechanical contactors and motor-starters.

• Bulletin 294D_: EN 61800-3 — Adjustable speed electronic power drive systems — Part 3: EMC product standard including specific test methods EN 61800-5-1:2003 — Adjustable speed electrical power drive systems — Part 5-1: Safety requirements — Electrical, thermal and energy.

This product is intended for use in an industrial environment.

Rockwell Automation Publication 290D-UM001A-EN-P - June 2012 9

Preface

Introduction

The ArmorStart LT is an integrated, pre-engineered, motor starting solution designed for use in material handling applications. ArmorStart LT is the latest addition to the ArmorStart portfolio. ArmorStart LT is a leader in the market place given its compact size and high performance features in network, I/O, and motor control. This manual will guide you through the features and functionality when installing the product. Thank you for choosing ArmorStart LT for your distributed motor control needs. If you have any questions please refer to the “Support Section” for contact information.

10 Rockwell Automation Publication 290D-UM001A-EN-P - June 2012

Important User Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Software Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Rockwell Automation Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Installation Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

New Product Satisfaction Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Summary of Changes

New and Updated Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Preface

European Communities (EC) Directive Compliance. . . . . . . . . . . . . . . . . 9

Low Voltage and EMC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Chapter 1

Product Overview

Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Feature Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Standard Features Across Product Familly . . . . . . . . . . . . . . . . . . . . . . 20

Network Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Factory Installed Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

ArmorStart LT Characteristics Bulletin 290D/291D . . . . . . . . . . . . . . . 22

Catalog Number Explanation Bulletin 290D/291D. . . . . . . . . . . . . . . . . 23

ArmorStart LT Characteristics Bulletin 294D . . . . . . . . . . . . . . . . . . . . . . 24

Catalog Number Explanation Bulletin 294D . . . . . . . . . . . . . . . . . . . . . . . .25

Basic Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Group Motor Installations for USA and Canada Markets. . . . . . . . .26

Control Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Motor Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Local I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Overload Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Mode of Operation Bulletin 290D/291E. . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Full-Voltage Start. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Mode of Operation Bulletin 294D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Sensorless Vector Performance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Status LEDs and Reset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Electronic Data Sheet (EDS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Fault Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Protection Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Optional HOA Selector Keypad. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

Keypad Local Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

Optional HOA Keypad Configuration (Bulletin 290D/291D only). . . 34

Rockwell Automation Publication 290D-UM001A-EN-P - June 2012 11

Table of Contents

Optional HOA Selector Keypad

with Jog Function(Bulletin 294D only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

Keypad Local Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

Keypad and HOA Disable Parameter. . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Source Brake Contactor and Connector (Bulletin 294D only) . . . . . . . .37

Chapter 2

Installation and Wiring

Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

Unpacking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Inspecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Storing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Installation Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

Precautions for Bulletin 290D/291D Applications. . . . . . . . . . . . . . . . . . . 40

Precautions for Bulletin 294D Applications . . . . . . . . . . . . . . . . . . . . . . . . . 40

Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Bulletin 290D/291D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

Bulletin 294D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

ArmorStart LT Gland Plate Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Connection Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

Internal Power, Control, and Ground Locations . . . . . . . . . . . . . . . . .43

Gland Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

Wiring Terminal Detail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

Branch Circuit Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

Typical System Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

ArmorConnect Power Media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

ArmorConnect Cable Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Branch Circuit Protection Requirements for ArmorConnect

Three-Phase Power Media. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

Group Motor Installations for USA and Canada Markets . . . . . . . . . . . .55

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

Cable Workmanship Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

Service Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

Hand Operation (HOA) Considerations. . . . . . . . . . . . . . . . . . . . . . . . 56

General Wiring Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57

Grounding Safety Grounds. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57

Grounding PE or Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57

Grounding Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57

Power Distribution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58

Delta/Wye with Grounded Wye Neutral. . . . . . . . . . . . . . . . . . . . . . . .58

AC Line Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58

Line Reactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58

Bulletin 294D Motor Cable Considerations . . . . . . . . . . . . . . . . . . . . . . . . .59

Unshielded Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

Shielded Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Recommended Cable Connectors/Glands . . . . . . . . . . . . . . . . . . . . . . .60

12 Rockwell Automation Publication 290D-UM001A-EN-P - June 2012

Product Commissioning

Table of Contents

Recommended Cord Grips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

Shield Terminating Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

Electromagnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62

General Notes (Bulletin 294D only) . . . . . . . . . . . . . . . . . . . . . . . . . . . .62

Ethernet, DeviceNet, and I/O Connections . . . . . . . . . . . . . . . . . . . . . . . . .63

ArmorConnect Power Media Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Optional Locking Clip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65

Chapter 3

Configuring DeviceNet Address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Manually Configure the Network Address Switches . . . . . . . . . . . . . .67

DeviceNet Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69

Establishing a DeviceNet Node Address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Node Commissioning using Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69

Node Commissioning using Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69

Registering an EDS File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

Using the Node Commissioning Tool Inside RSNetworx

for DeviceNet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73

System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75

Bulletin 290E/291E/294E Programmable Parameters

Chapter 4

Electronic Data Sheet (EDS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85

Basic Setup Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85

Parameter Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86

ArmorStart LT DeviceNet Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Parameter Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88

Bulletin 290D/291D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88

Basic Status Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88

Trip Status Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93

Basic Configuration Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97

Starter Protection Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98

User I/O Configuration Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101

Miscellaneous Configuration Group . . . . . . . . . . . . . . . . . . . . . . . . . . .105

Advanced Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106

Bulletin 294D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122

Basic Status Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122

Trip Status Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128

Motor and Control Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131

Speed Control Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133

Starter Protection Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135

User I/O Configuration Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138

Miscellaneous Configuration Group . . . . . . . . . . . . . . . . . . . . . . . . . . .142

Advanced Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143

Rockwell Automation Publication 290D-UM001A-EN-P - June 2012 13

Table of Contents

Chapter 5

Diagnostics

Specifications

Appplying More Than One ArmorStart LT Motor Controller in a Single Branch Circuit on Industrial Machinery

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167

Status LEDs and Reset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167

Fault Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .168

Protection Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .168

Quick Reference Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170

Fault LED Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170

Bulletin 290D/291D Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170

Bulletin 294D Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172

Chapter 6

Bulletin 290D/291D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .175

Motor Overload Trip Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180

Bulletin 100-K/104-K Life-Load Curves . . . . . . . . . . . . . . . . . . . . . . . . . . .181

Bulletin 294D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182

Motor Overload Trip Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .188

Appendix A

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .189

ArmorStart LT Product Family . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190

Multiple-Motor Branch Circuits and Motor Controllers Listed

for Grooup Installation – General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .191

Maximum Fuse Ampere Rating According to 7.2.10.4(1)

and 7.2.10.4(2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193

Complete Text . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193

Explanatory Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .195

Input and Output Conductors of Bulletin 290D and 291D

Controllers (a) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201

Input and Output Conductors of Bulletin 294D Controllers (b) . . . . .201

Combined Load Conductors (c). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201

Appendix B

CIP Information

14 Rockwell Automation Publication 290D-UM001A-EN-P - June 2012

High Level Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .203

Product Code and Name Strings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .203

CIP Explicit Connection Behavior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .204

EDS Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .204

CIP Object Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .204

Identity Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .205

CLASS CODE 0x0001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .205

Message Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .206

CLASS CODE 0x0002 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .206

Assembly Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .206

CLASS CODE 0x0004 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .206

I/O Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .207

Connection Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .216

Table of Contents

CLASS CODE 0x0005 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .216

Discrete Input Point Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .219

CLASS CODE 0x0008 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .219

Discrete Output Point Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .220

CLASS CODE 0x0009 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .220

Discrete Output Point Object Special Requirements . . . . . . . . . . . .221

Analog Input Point Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .225

CLASS CODE 0x000A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .225

Analog Output Point Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .225

CLASS CODE 0x000B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .225

Parameter Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .226

CLASS CODE 0x000F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .226

Parameter Group Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .227

CLASS CODE 0x0010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .227

Discrete Input Group Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .228

CLASS CODE 0x001D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .228

Discrete Output Group Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .228

CLASS CODE 0x001E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .228

Control Supervisor Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .229

CLASS CODE 0x0029 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .229

Overload Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .230

CLASS CODE 0x002C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .230

DPI Fault Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .231

CLASS CODE 0x0097 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .231

DeviceNet Interface Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .236

CLASS CODE 0x00B4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .236

Zip Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .238

CLASS CODE 0x032E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .238

ZIP Enable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .238

Attribute Symantics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .240

Behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .242

Appendix C

Using DeviceLogix

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .245

DeviceLogix Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .246

Support and Feedback Rockwell Automation Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover

Installation Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover

New Product Satisfaction Return . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover

Documentation Feedback. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover

Trademark List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover

Rockwell Automation Publication 290D-UM001A-EN-P - June 2012 15

Table of Contents

Notes:

16 Rockwell Automation Publication 290D-UM001A-EN-P - June 2012

Chapter 1

Product Overview

Bulletin 290/291 294

Network Communications:

EtherNet/IP

DeviceNet 

Horsepower Range:

0.5…5 Hp (0.37…3.3 kW)

0.5…2 Hp (0.37…1.5 kW)

Starting Method:

Full-Voltage and Reversing

VFD (V/Hz) —

Environmental Rating:

IP66/UL Type 4/12 

Control Voltage:

24V DC Internal Power Supply (sourced from 3-phase) 

Operational Voltage Ratings:

200…480V DC

380…480V DC —

Rated for Group Motor Installations 

Local logic using DeviceLogic™ 

Peer-to -Peer (ZI P)

I/O Capability:

Six Self-Configurable Points

LED Status Indication 

Gland Plate Entry:

Conduit Entrance ArmorConnect® Power and Control Media (option) 

Quick Disconnects: I/O and Communications 

EMI Filter — 

Factory Installed Options:

Manual-Auto-Off HOA Keypad

Source Brake Contactor —  Internal 24V DC Power Supply 

Optional Motor Cables 

ArmorConnect Gland 

 DeviceNet Version Only



 —





 —



 DeviceNet Version Only



Rockwell Automation Publication 290D-UM001A-EN-P - June 2012 17

Chapter 1 Product Overview

Description

ArmorStart LT is available with Full Voltage, Full Voltage Reversing, or Variable Speed motor control performance. It comes equipped with a UL Listed At-motor disconnect that supports a lock-out tag-out (LOTO) provision. ArmorStart LT is listed as suitable for group installations per UL and can be applied with either branch circuit breaker protection or fuse protection. It provides a robust IP66/ UL Type 4/12➊ enclosure suitable for water washdown environments in a single box construction that will minimize inventory needs. All external connections are made from the bottom of the unit minimizing accidental contact by moving equipment. ArmorStart LT as a standard will come with quick disconnect receptacles for the I/O and network connections. And finally, ArmorStart LT will include DeviceLogix, a high-performing local logic engine when a fast I/O response is critical to the application.

ArmorStart LT leverages the capabilities of the Rockwell Automation® Integrated

Architecture so you can achieve an unmatched level of integration and ease of use. The architecture of ArmorStart LT allows Premiere Integration with Allen-Bradley® ControlLogix® or CompactLogix™ line of Automation Controllers and PLCs.

The ArmorStart LT is available with options that can further reduce installation and commissioning time and cost

, such as:

• Quick disconnect receptacles for power, control, and motor connections

• Local Hand-Off-Auto keypad for manual control.

• Internal power supply (IPS) eliminating the need to run additional control

power to each unit

• Bulletin 294 can be ordered with an electromechanical brake connection (source brake)

• EDS Tag Generator tool with RSLogix 5000

➊ The G2 gland option is rated IP66/ UL Type 4

18 Rockwell Automation Publication 290D-UM001A-EN-P - June 2012

Product Overview Chapter 1

IMPORTANT

Features

The ArmorStart LT provides many features and benefits that are unsurpassed in the market place:

• Robust IP66, UL Type 4/12 enclosure

• UL Listed, Suitable for Group Motor Applications

• UL Listed, At-motor disconnect switch

• Native support for DeviceNet

• 6 user configurable I/O points

• DeviceLogix

• Zone interlock protocol (ZIP)

• Optional internal power supply

• Optional electromechanical brake contactor

• Optional local control via Hand-Off-Auto keypad

• Optional quick disconnect for power and motor connections

Not all options are available for Bulletin 290D/291D/294D. Refer to the catalog configurator for details.

Rockwell Automation Publication 290D-UM001A-EN-P - June 2012 19

Chapter 1 Product Overview

Feature Description

Standard Features Across Product Family

UL Listed “Suitable for Group Motor Applications” — Where NFPA 70 (NEC) or 79 are required installation standards, this Listing allows two or more motors to be connected to the same branch circuit without individual motor branch short circuit or ground fault protection. Refer to Appendix A for details.

At-motor disconnect switch — ArmorStart LT offers a local ON/Off motor disconnecting means with lockout-tagout provision. Industrial standards require a local at-motor disconnect to be within eye sight of the motor for maintenance or other shutdown reasons. Refer to your installation code for details.

User configurable I/O — ArmorStart LT offers 6 user configurable I/O points to be used with sensors and actuators. By default all 6 points are configured as sinking 24V DC inputs. The user has the option to select any point as a sourcing 24V DC output.

DeviceNet Network Capabilities

The ArmorStart Distributed Motor Controller delivers advanced capabilities to access parameter settings and provides fault diagnostics, and remote start-stop control.

DeviceLogix — ArmorStart LT offers local programmable logic via DeviceLogix. DeviceLogix is a stand-alone program that resides within the ArmorStart LT. It is programmed locally using the Add-On-Profile and implements operations such as, AND, OR, NOT, Timers, Counters, Latches, and Analog operations. DeviceLogix can run as a stand-alone application, independent of the network or collaboratively with the PLC. However, unswitched control power must be maintained for DeviceLogix to operate.

Zone Interlock Protocol (ZIP) — The zone control capabilities of ArmorStart LT is ideal for motored conveyors. Zone Interlocking Parameters (ZIP) allow one ArmorStart to receive data directly, from up to four other DeviceNet nodes, without going through a network scanner. These direct communications between conveyor zones are beneficial in a merge, diverter, or accumulation conveyor application.

Quick disconnect for I/O and network — ArmorStart LT offers quick disconnect connectors for I/O and communications.

DeviceNet node address — ArmorStart LT offers external accessible address switches for device node address configuration. The address can be set statically or dynamically.

EMI filter — ArmorStart LT for VFD application (Bulletin 294) provides an internal EMI filter and is CE compliant. For CE compliant installations refer to the recommended EMI/RFI cord grip accessory. For availability of the quick

20 Rockwell Automation Publication 290D-UM001A-EN-P - June 2012

Product Overview Chapter 1

disconnect shielded motor cable contact your local sales representative for details.

Local and remote status and diagnostics — ArmorStart LT offers comprehensive status and diagnostics for I/O, Network, and device health via 12 LEDs found on the electronic control module (ECM). If a fault occurs a local fault reset button allows the user to quickly get the process started after corrective action is taken. The user can also configure the embedded web server to send an e-mail when a fault or warning occurs.

Gland plate entrance — ArmorStart LT offers different methods of connecting three-phase, control power, and motor. ArmorStart LT has conduit entrance openings, as standard.

Factory-Installed Options

Internal power supply (IPS) — ArmorStart LT offers the user an optional 24V DC internal power supply. The internal power supply provides all control and I/O power needs and is sourced from the incoming 3-phase power. This eliminates the need to run separate control power to each unit, reducing installation time and cost. The local at-motor disconnect will remove power from the motor terminals and outputs when in the OFF condition.

Hand/Off/Auto (HOA) keypad — ArmorStart LT offers an optional local Hand-Off-Auto keypad. This key pad allows local start/stop motor control regardless of PLC status. This option can be used for troubleshooting or maintenance operations. The HOA can also be disabled when local control is not allowed, using parameter 67.

Source brake — ArmorStart LT provides an optional, internally-controlled electromechanical motor brake contactor. The motor brake power is sourced from 3-phase power, L1 and L2.

Quick disconnect gland — ArmorStart LT offers a plug -n- play solution that simplifies wiring and installation. These factory installed quick disconnect receptacles provide connectivity to ArmorConnect® media for three-phase, control, and motor connections. The cables are ordered separately.

Rockwell Automation Publication 290D-UM001A-EN-P - June 2012 21

Chapter 1 Product Overview

6 Configurable I/Os

LockOut/TagOut Provision

Wiring Access

Reset

IP Address Switches

On/Off Switch

HOA Keypad (optional)

Gland Plate – Conduit/Cord Grip or ArmorConnect

Media (optional)

Status and Diagnostic LEDs

DeviceNet Connector

ECM (Electronic Control Module)

Protective Earth (PE)

ArmorStart LT Characteristics

O

Figure 1 - Bulletin 290D/291D ArmorStart LT

22 Rockwell Automation Publication 290D-UM001A-EN-P - June 2012

Product Overview Chapter 1

➊ IP66/UL Type 4 is available with all gland option s. UL Type 4/12 is available with G1 an d G3 gland option. ➋ See selection guide 290-SG001_-EN-P Accessories section for gland configurations and ordering ➌ Leave blank unless there is a customer-specific opt ion defined by the factory.

Catalog Number Explanation

Examples given in this section are for reference purposes. This basic explanation should not be used for product selection; not all combinations will produce a valid catalog number.

290 E - F A Z - G1 - Option 1 - Option 2

—————— —— ——

abcde f g h

Bulletin Number

Code Description

290 Full-Voltage Starter

291 Reversing Starter

Communications

Code Description

E EtherNet/IP

D DeviceNet

Code D escrip tion

Z External 24V DC control power

PInternal power supply

Code D escrip tion

G1 Conduit entry

G2 ArmorConnect G3 Gland Kit➋

Control Voltag e

Gland Plate Options

(Power and Motor)

Enclosure Type

Code Description

F UL Type 4/12 ➊

Overload Selection

Code Description

A 0.25…3.5 A

B 1.1…7.6 A

Option 1

Code D escrip tion

3 Hand/Off/Auto selector keypad

3FR Hand/Off/Auto selector keypad with

Code Desc ription

blank

➌

Forw ard/Reve rse

Option 2

No option

Rockwell Automation Publication 290D-UM001A-EN-P - June 2012 23

Chapter 1 Product Overview

Bottom View

O

Protective Earth (PE)

DeviceNet connector

LockOut/TagOut Provision

Gland Plate – Conduit/Cord Grip or ArmorConnect Media (optional)

Reset

IP Address Switches

ECM (Electronic Control Module)

Hand-Off-Auto Keypad (optional)

On/Off Switch

Status and Diagnostic LEDs

Wiri ng Acces s

6 Configurable I/Os

ArmorStart LT Characteristics

Figure 2 - Bulletin 294D ArmorStart LT

24 Rockwell Automation Publication 290D-UM001A-EN-P - June 2012

Product Overview Chapter 1

➊ IP66/UL Type 4 is available with all gland options. UL Type 4/12 is available with G1 and G3 gland option. ➋ Leave blank unless there is a customer-specific option defined by the factory.

Catalog Number Explanation

Examples given in this section are for reference purposes. This basic explanation should not be used for product selection; not all combinations will produce a valid catalog number.

294 E - F D1P5 Z - G1 - Option 1 - Option 2

——————————

abc d ef g h

Bulletin Number

Code Description

294 VFD Starter

Communications

Code Description

E EtherNet/IP

D DeviceNet

Code D escrip tion

Z External 24V DC control power

PInternal power supply

Code D escrip tion

G1 Conduit entry

G2 ArmorConnect G3 Gland Kits ➋

Control Voltag e

Gland Plate Options

(Power and Motor)

Enclosure Type

Code Description

F UL Type 4/12 ➊

Output Current

Code Description

D1P5 1.5 A (0.4 kW), 0.5 Hp

D2P5 2.5 A (0.75 kW), 1.0Hp

D4P2 3.6 A (1.5 kW), 2.0Hp

Option 1

Code D escrip tion

3 Hand/Off/Auto selector keypad with Jog

Code Desc ription

SB S ource Brake

blank

➌

function

Option 2

No option

Rockwell Automation Publication 290D-UM001A-EN-P - June 2012 25

Chapter 1 Product Overview

Outputs

Inputs

EtherNet

Comms

O

Switched Control Power

Unswitched Control Power

Motor

Control

Motor

Controller

Class 2

External

24VDC Power

Supply

Disconnect

24VDC

L1 L2

T1 T2

* Control power output is determined by disconnect status

ArmorStart LT

Basic Operation

Group Motor Installations for USA and Canada Markets

The ArmorStart LT Distributed Motor controllers are listed for use with each other in group installations per NFPA 79, Electrical Standard for Industrial Machinery and NFPA 70, the National Electrical Code. When applied according to the group motor installation requirements, two or more motors are permitted on a single branch circuit. Group Motor Installation has been successfully used for many years in the USA and Canada.

Note: For additional information regarding group motor installations with the ArmorStart LT Distributed Motor Controller, see Appendix A

Control Circuit

ArmorStart LT accepts a 24V DC Class 2 input power supply for switched and unswitched power. The control voltage provides power to the inputs (unswitched) and outputs (switched). Unswitched control voltage is used to ensure no loss of network connectivity, sensor, or other field input status under normal operation. The control power terminal connections are labeled A1, A2, and A3. Switched power is identified as (+A1) (-A2). Unswitched power is identified as (+A3) (-A2).

As an option, ArmorStart LT can be supplied with an internal power supply (IPS) eliminating the need for an external control power. The IPS is sourced from the line side of 3-phase power and is not impacted by the status of the local atmotor disconnect switch.

Figure 3 - Control Circuit Wiring Diagram — Single External Power Supply

26 Rockwell Automation Publication 290D-UM001A-EN-P - June 2012

Product Overview Chapter 1

Outputs

Inputs

EtherNet

Comms

O

Switched Control Power

Unswitched Control Power

Motor

Control

Motor

Controller

Class 2

External Switched

24VDC Power Supply

Disconnect

24VDC

L1 L2

24VDC

Class 2 External Unswitched 24VDC Power Supply

* Control power output is determined by disconnect status

T1 T2

ArmorStart LT

Outputs

Inputs

EtherNet

Comms

O

Motor

Control

Motor

Controller

Disconnect

Internal Power

Supply

* Control power output is determined by disconnect status

T1 T2

ArmorStart LT

L2L3L1

Figure 4 - Control Circuit Wiring Diagram — Multiple External Power Supplies

Figure 5 - Control Circuit Wiring Diagram — Internal Power Supply (optional)

Rockwell Automation Publication 290D-UM001A-EN-P - June 2012 27

Chapter 1 Product Overview

Motor Circuit

The ArmorStart LT Distributed Motor Controllers are rated to operate the following types of three-phase squirrel-cage induction motors:

Bulletin 290D/291D:

0.5 Hp (0.37 kW) to 5 Hp (3 kW) @ 480/277V AC Bulletin 294D:

0.5 Hp (0.37 kW) to 2 Hp (1.5 kW) @ 480/277V AC

Local I/O

The ArmorStart LT provides as standard, 6 user configurable I/O points. By default, all points are configured as an Input. The user will need to refer to parameter 49 [IOPointConfiguration], to define an output point.

Overload Protection

Mode of Operation Bulletin 290D/291D

The ArmorStart LT Distributed Motor Controller incorporates, as standard, electronic motor overload protection. This overload protection is accomplished

electronically with an I programmable via the communication network, providing the user with greater flexibility.

The Bulletin 290D/291D includes programmable overload Class 10, 15, and 20 protection. The Bulletin 294D provides overload protection: 150% for 60 s and 200% for 3 s.

Refer to Chapter 6

t algorithm. The ArmorStart LTs overload protection is

, Specifications, for additional information.

Full-Voltage Start

This method is used in applications requiring across-the-line starting, in which full inrush current and locked-rotor torque are realized. The ArmorStart LT Bulletin 290D offers full-voltage starting and Bulletin 291D offers full-voltage starting for reversing applications, from 0.5 Hp (0.37 kW) to 5 Hp (3 kW) at 480Y/277V AC, 3-phase power.

28 Rockwell Automation Publication 290D-UM001A-EN-P - June 2012

Figure 6 - Full-Voltage Start

100%

Percent Voltage

Time (seconds)

% of speed

% of load

With Slip Compensation

Without Slip Compensation

100

0 102030405060708090100

Product Overview Chapter 1

Mode of Operation Bulletin 294D

Sensorless Vector Performance

Using a distributed AC drive to operate mechanical equipment at optimum speed helps reduce energy costs and eliminates mechanical wear and tear that can occur in the mechanical parts. The advance monitoring found in ArmorStart LT protects critical equipment against unplanned downtime with advanced diagnostics and notification of irregular operating parameters. ArmorStart LT provides open-loop speed regulation (V/Hz) with slip compensation. This provides excellent speed regulation and high levels of torque across the entire speed range of the drive, and improved speed regulation as loading increases.

Open Loop Speed Regulation with Slip Compensation allows the VFD to automatically adjust the output frequency to compensate for speed changes due to motor loading. This feature utilizes an open loop, current feedback, slip compensation circuit. Slip Compensation works as an open loop speed regulator that increases the output frequency of the drive as the load is increased, or decreases the frequency as the load drops. This feature is used where the motor must run at a relatively constant speed regardless of torque output.

Rockwell Automation Publication 290D-UM001A-EN-P - June 2012 29

Chapter 1 Product Overview

Status LEDs and Reset

Indicator Description Color_1 Color_2

PWR LED The bicolor (green/yellow) LED shows the

RUN/FLT LED The bicolor (green/red) LED combines the

NET – Network Status LED

I/O Status Enunciators 0…5 LEDs

Reset Button The blue reset button will cause a

Figure 7 - Status, Diagnostic LEDs, and Reset

ArmorStart LT provides comprehensive status and diagnostics via 12 individually marked LEDs shown in Figure 7 local reset is provide for clearing of faults. Ta b l e 4 status LEDs.

Table 4 - ArmorStart LT Status and Diagnostics Indicators

state of the control voltage. When LED is off, switched and/or unswitched power is not present.

functions of the Run and Fault LEDs.

The bicolor (green/red) LED indicates the status of the CIP network connection. See Network Status Indicator for further information.

Flashing bicolor (red/green) indicates a self-test on power up.

Six yellow LEDs are numbered 0…5 and indicate the status of the input/output connectors. One LED for each I/O point.

protection fault reset to occur.

, located on the ECM module. In addition, a

Solid green is illuminated when switched and unswitched control power is within its specified limits and has the proper polarity.

Solid green is illuminated when a Run command is present.

Flashing green indicates an IP address is configured, no CIP connections are established, and an Exclusive Owner connection has not timed out.

Steady green indicates at least one CIP connection is established and an Exclusive Owner connection has not timed out.

Yellow is illuminated when input is valid or output is on.

——

details the diagnostic and

Solid yellow is illuminated when switched or unswitched control power is outside its specified limits or has incorrect polarity.

The LED will blink red in a prescribed fault pattern when a protection fault (trip) condition is present. See Tab le 5 for fault blink patterns.

Flashing red indicates the connection has timed out. Steady Red indicates a duplicate IP Address detected.

Off when input is not valid or the output is not turned on.

Electronic Data Sheet (EDS)

ArmorStart LT EtherNet/IP has an embedded electronic data sheet. An EDS consists of specially formatted text files, as defined by the CIP™. EDS files contain details about the readable and configurable parameters of the device. They also provide information about the I/O connections that the device supports and the content of the associated data structures. EDS are used by device configuration tools, such as RSNetWorx™, and data servers such as RSLinx® Classic.

EDS files for all ArmorStart LT devices can be uploaded directly from the device via the web server interface. Rockwell Automation product EDS files are also available on the internet at: http://www.ab.com/networks/eds

30 Rockwell Automation Publication 290D-UM001A-EN-P - June 2012

Product Overview Chapter 1

Fault Diagnostics

Fault diagnostics capabilities built in the ArmorStart LT Distributed Motor Controller are designed to help you pinpoint a problem for easy troubleshooting and quick re-starting.

Protection Faults

Protection faults will be generated when potentially dangerous or damaging conditions are detected. Protection faults are also known as “trips” or “faults”. These faults will be reported in multiple formats, including:

• Bit enumeration in the TripStatus parameter 16 in DeviceLogix

• In the ArmorStart LT web server for ArmorStart EtherNet/IP version

• As a sequence of LED flashes on the ECM

Table 5 - Protection Faults

LED Flash Bit Enumeration 290D/291D Trip Status Bits 294D Trip Status Bits

10OverloadTrip ➊ OverloadTrip ➊

2 1 PhaseLossTrip PhaseLShortTrip

32UnderPowerTrip ➊ UnderPowerTrip ➊

4 3 SensorShor tTrip ➊ SensorShortTrip ➊

5 4 PhaseImbalTrip OverCurrentTrip

65NonVolMemoryTrip ➊ NonVolMemoryTrip ➊

76reserved ParamSyncTrip ➊

8 7 JamTrip DCBusOrDiscnnct ➊

98StallTrip StallTrip ➊

10 9 U nderloadTr ip OverTemperature ➊

11 10 reserved GroundFault ➊

12 11 reserved RestartRetries

13 12 reserved DriveHdwFault ➊

14 13 OutputShortTrip ➊ OutputShortTrip ➊

15 14 UserDefinedTrip UserDefinedTrip

16 15 HardwareFltTrip ➊ Hardwa reFltTrip ➊

➊ Cannot be disabled.

Rockwell Automation Publication 290D-UM001A-EN-P - June 2012 31

Chapter 1 Product Overview

Protection Warnings

ArmorStart LT supports fault warnings. Refer to the WarningStatus parameter (param 17).

The following describes the warning conditions for 290D/291D units:

Bit Number

15 ConfigWarning

Bit Enumeration Description

0 OverloadWarning This warning is generated when the value of %ThermalUtilized (param n5)

2UnderPowerWarn

4 PhaseImbalWarn This warning is generated in firmware by monitoring the relative levels of the

7 JamWarning This warning is generated in firmware when RMS current is greater than the

9 UnderloadWarning This warning is generated in firmware when RMS current is less than the

UnswitchedPwrWarn

becomes greater than the value of the OLWarningLevel parameter (param 69).

This warning is generated when switched power dips below 19.2 V for more than 4 ms.

three phase currents. When the % imbalance becomes greater than the hard coded warning limit, the warning is generated.

JAMWarningLevel (param 73) after the JamInhibitTime (param 70) has expired.

ULWarningLevel (param 79) after the ULInhibitTime (param 76) has expired.

This warning is generated when unswitched power dips below 19.2 V for 4 ms.

This warning is generated when parameter configuration values that are inconsistent with certain device options are written. This warning may not be disabled.

The following describes the warning conditions for 294D units:

Bit Number

12 FanWarning This warning indicates that either the fan is running between 62% and 70% of

15 ConfigWarning

Bit Enumeration Description

2UnderPowerWarn

6 DriveParamInit This warning is generated when a Full Control Module to Drive parameter sync is in

UnswitchedPwrWarn

This warning is generated when switched power dips below 19.2 V for more than 4 ms.

progress, either on power up, or after an internal comms loss has been remedied.

rated RPM or that the “kick start” was needed to turn on the fan.

This warning is generated when unswitched power dips below 19.2 V for 4 ms.

This warning is generated when parameter configuration values that are inconsistent with certain device options are written. This warning may not be disabled.

32 Rockwell Automation Publication 290D-UM001A-EN-P - June 2012

Product Overview Chapter 1

Table 6 - Configuration Warnings

The following conditions will result in a configuration warning being generated:

Warning Type Warning Code Description

BrakeConfig 41 If Param 89 (BrakeMode) is set to anything other than

IOPointConfig 42 If Param 58 (Input00Function) thru Param 63 (Input05Function)

ZIPConfig 43 If Param 114 (Zone1PtMask) thru Param 121 (Zone4PtOffset)

JamConfig 44 If Param 72 (JamTripLevel) is less than Param 73

UnderLoadConfig 45 If Param 78 (ULTripLevel) is greater than Param 79

0=NoBrakeControl when brake hardware not present OR If Param 89 (BrakeMode) is set to 1=AboveFrequency and

Param 90 (BrakeFreqThresh) is set to a value above Param 35 (MaximumFreq) OR If Param 89 (BrakeMode) is set to 2=AboveCurrent and Param

91 (BrakeCurrThresh) is set to a value above Param 31 (Curren tLimit)

are set to 5=BrakeRelease and no brake is present OR If Param 58 (Input00Function) thru Param 63 (Input05Function)

are set t0 anything other than 0=NoFunction while the corresponding bit in Param 49 (IOPointConfigure) is set to configure it as an output.

are set to have a mapping overlap, and Param 143 (ZoneCtrlEnable) set to Enabled OR

If Param 122 (Zone1AnalogMask) thru Param 129 (Zone4AnOffset) are set to have a mapping overlap, and Param 143 (ZoneCtrlEnable) set to Enabled

(JamWarningLevel)

(ULWarningLevel)

Rockwell Automation Publication 290D-UM001A-EN-P - June 2012 33

Chapter 1 Product Overview

Optional HOA Selector Keypad

Keypad Local Control

The HOA Selector Keypad allows for local start/stop/jog control in forward/ reverse motor direction. If two buttons are pressed simultaneously, this action is ignored by the device unless one of the buttons is the Off button. If the Off button is pressed at any time, the unit will go to the off state. When local Hand mode is entered, speed reference is switched to Internal Frequency. When in “Auto” mode the unit the speed reference is switched to the mode specified in parameter 33 “SpeedReference”.

HAND The Hand key will initiate starter operation

AUTO

OFF

DIR Arrow

JOG

The Auto key allows for Start/Stop control via the communications network

If the starter is running, pressing the OFF key will cause the starter to stop.

The Dir arrow selects the direction of the motor, either forward or reverse.

When pressed, JOG will be initiated if no other control devices are sending a stop command. Releasing the key will cause the drive to stop, using selected stop mode.

Optional HOA Keypad Configuration (Bulletin 290D/291D only)

The ArmorStart LT offers optional factory-installed Hand/Off/Auto (HOA) configurations: Standard (Bulletin 290D) and Forward/Reverse (Bulletin 291D).

Figure 8 - Bulletin 290D Standard HOA

Figure 9 - Bulletin 291D Forward/Reverse HOA

34 Rockwell Automation Publication 290D-UM001A-EN-P - June 2012

Product Overview Chapter 1

Bulletin 290D

With the KeypadMode parameter (parameter 66) set to 1 = Maintained, pressing the buttons reacts like a maintained switch.

Current Mode

Key Press

AUTO Auto Mode — Motor Off — —

HAND If no fault, Motor On — —

OFF — Motor turns Off Motor turns Off

FAULT PRESENT — Motor turns Off Motor turns Off

With the KeypadMode parameter (parameter 66) set to 0 = Momentary, pressing the buttons reacts like a momentary switch.

Key Press

NO KEY PRESSED — Motor Off —

AUTO Auto Mode — Motor Off — —

HAND If no fault, Motor On — —

OFF — Motor Off Motor Off

PROTECTION FAULT PRESENT — Motor Off —

OFF HAND AUTO

Current Mode

OFF Key HAND AUTO Key

Bulletin 291D

With the KeypadMode parameter (parameter 66) set to 1 = Maintained, pressing the buttons reacts like a maintained switch.

Current Mode

Key Press

FWD/REV FWD LED Set REV LED

AUTO Auto Mode — Motor Off — —

HAND If no fault, Motor On — —

OFF Ignore Motor Off Motor Off

PROTECTION FAULT PRESENT Ignore Motor Off —

With the KeypadMode parameter (parameter 66) set to 0 = Momentary, pressing the buttons reacts like a momentary switch.

Key Press

NO KEY PRESSED — Motor Off —

FWD/REV FWD LED Set REV LED

AUTO Auto Mode — Motor Off — —

HAND If no fault, Motor On — —

OFF — Motor Off Motor Off

PROTECTION FAULT PRESENT — Motor Off —

OFF HAND AUTO

REV LED Set FWD LED

OFF HAND AUTO

REV LED Set FWD LED

——

Current Mode

——

Rockwell Automation Publication 290D-UM001A-EN-P - June 2012 35

Chapter 1 Product Overview

IMPORTANT

Optional HOA Selector Keypad with Jog Function (Bulletin 294D only)

The HOA Selector Keypad with Jog function allows for local start/stop control with capabilities to jog in forward/reverse motor directions.

Figure 10 - Bulletin 294D Jog/Forward/Reverse HOA

Keypad Local Control

With the KeypadMode parameter (parameter 66) set to 1 = Maintained, pressing the buttons reacts like a maintained switch.

Current Mode

Key Press

NO KEY PRESSED — — Motor Off —

FWD/REV FWD LED Set REV LED

JOG If no fault, Jog Motor — — —

AUTO Auto Mode — Motor O ff — — —

HAND If no fault, Motor On — — —

OFF — Motor Off Motor Off Motor Off

PROTECTION FAULT PRESENT — Motor Off Motor Off —

OFF HAND JOG AUTO

REV LED Set FWD LED

FWD LED Set REV LED REV LED Set FWD LED

——

With the KeypadMode parameter (parameter 66) set to 0 = Momentary, pressing the buttons reacts like a momentary switch.

Current Mode

Key Press

NO KEY PRESSED — Motor Off Motor Off —

FWD/REV FWD LED Set REV LED

JOG If no fault, Jog Motor — — —

AUTO Auto Mode — Motor O ff — — —

HAND If no fault, Motor On — — —

OFF — Motor Off Motor Off Motor Off

PROTECTION FAULT PRESENT — Motor Off Motor Off —

OFF HAND JOG AUTO

REV LED Set FWD LED

FWD LED Set REV LED REV LED Set FWD LED

——

If multiple buttons are pressed at the same time, the software interprets this as a “no button pressed” condition. The only exception to this rule is if multiple buttons are pressed and one of them is the Off button. If the Off button is pressed in combination with any combination of other buttons, the processor will behave as if the Off button were pressed by itself.

36 Rockwell Automation Publication 290D-UM001A-EN-P - June 2012

Product Overview Chapter 1

Keypad Disable Parameter

“Keypad Disable”, parameter 67, only inhibits the “HAND”, “FWD”, “REV” and “JOG” buttons on the HOA keypad. The “OFF” and “AUTO” buttons are always enabled, even if parameter 67 is set to “1=Disable”. The keypad OFF button can not be disabled.

Source Brake Contactor and Connector (Bulletin 294D only)

An internal contactor is used to switch the electromechanical motor brake On/Off. The motor brake contactor is actuated via the internal power which supplies L1 and L2 voltage to the mechanical brake in the motor. The source brake can be configured for independent control via parameter configuration.

The internal contactor, electromechanical motor brake, and associated motor branch cable are protected by the branch circuit protective device. There is no resettable or replaceable protective device in ArmorStart LT.

WARNING: If the branch circuit protective device trips, the user must ensure that the Source Brake function is still operational prior to putting the equipment back in service. If the source brake function is not working properly, loss of brake function or motor damage can occur.

Rockwell Automation Publication 290D-UM001A-EN-P - June 2012 37

Chapter 1 Product Overview

Notes:

38 Rockwell Automation Publication 290D-UM001A-EN-P - June 2012

Installation and Wiring

IMPORTANT

Chapter 2

Receiving

Unpacking

It is the responsibility of the user to thoroughly inspect the equipment before accepting the shipment from the freight company. Check the item(s) received against the purchase order. If any items are damaged, it is the responsibility of the user not to accept delivery until the freight agent has noted the damage on the freight bill. Should any concealed damage be found during unpacking, it is also the responsibility of the user to notify the freight agent. The shipping container must be left intact and the freight agent should be requested to make a visual inspection of the equipment.

Remove all packing material, wedges, or braces from within and around the ArmorStart LT distributed motor controller and other device(s). Check the contents of the package to see if all contents are included. Contact your local Allen-Bradley representative if any items are missing.

Before the installation and start-up of the drive, a general inspection of mechanical integrity (i.e. loose parts, wires, connections, packing materials, etc.) must be made.

Inspecting

Storing

After unpacking, check nameplate catalog number(s) of the item(s) against the purchase order. See Chapter 1 which will aid in nameplate interpretation.

The controller should remain in the shipping container prior to installation. If the equipment is not to be used for a period of time, it must be stored according to the following instructions in order to maintain warranty coverage.

• Store in a clean, dry location.

• Store within an ambient temperature range of –25…+85 °C

(–13…+185 °F).

• Store within a relative humidity range of 0…95%, noncondensing.

• Do not store equipment where it could be exposed to a corrosive

atmosphere.

• Do not store equipment in a construction area.

Rockwell Automation Publication 290D-UM001A-EN-P - June 2012 39

for an explanation of the catalog numbering system

Chapter 2 Installation and Wiring

Installation Precautions

Precautions for Bulletin 290D/291D Applications

The following statements must be read and understood.

ATTENTION: The earth ground terminal shall be connected to a solid earth ground via a low-impedance connection.

ATTENTION: Copper ground conductors are recommended. The ArmorStart LT external protective earth (PE) pad is aluminum. Refer to your local electrical installation standard for proper bonding and protection when dissimilar metals are used.

ATTENTION: An incorrectly applied or installed controller can damage components or reduce product life. Wiring or application errors, such as undersizing the motor, incorrect or inadequate AC supply, or out of range ambient temperatures, may result in malfunction of the system.

SHOCK HAZARD: To prevent electrical shock, open appropriate machine disconnect switch prior to connecting and disconnecting cables. Risk of shock — environment rating may not be maintained with open receptacles.

Precautions for Bulletin 294D Applications

Dimensions

SHOCK HAZARD: The drive contains high voltage capacitors which take time

to discharge after removal of mains supply. Before working on drive, ensure isolation of mains supply from line inputs (L1, L2, L3). Wait three minutes for capacitors to discharge to safe voltage levels. Failure to do so may result in personal injury or death.

ArmorStart LT consists of three components that are non-replaceable. The Electronic Control Module (ECM); a gland plate for wire entry; and the aluminum alloy enclosure which makes up the back cover, top housing, and wiring access door. The ECM includes communications, discrete I/O, status and diagnostic LEDs, and the node address switches. All mating surfaces are sealed using foam in place gasket or o-ring.

40 Rockwell Automation Publication 290D-UM001A-EN-P - June 2012

Installation and Wiring Chapter 2

Front View

Right Side View

Conduit Gland Entrance

ArmorConnect Internal Power Supply Gland Plate (optional)

ArmorConnect Media Gland Entrance (optional)

ArmorConnect Source Brake Gland Plate (optional)

Line

Control

Motor

Line

Motor

Control

Line

Motor

Source Brake

260 [10.2]

170 [6.7]

217,83 [8.6]

130 [5.1]

65 [2.6]

202,05 [8.0]

38,49 [1.5]

57,13 [2.3]

37 [1.5]

24,25 [1.0]

48,5 [1.9]

0.75" CONDUIT OPENING

1" CONDUIT OPENING

IMPORTANT

For proper heat dissipation and product operation, mount the ArmorStart LT in the vertical orientation as shown.

Dimensions

Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to change.

Figure 11 - Dimensions for Bulletin 290D/291D

Rockwell Automation Publication 290D-UM001A-EN-P - June 2012 41

Chapter 2 Installation and Wiring

IMPORTANT

For proper heat dissipation and product operation, mount the ArmorStart LT in the vertical orientation as shown.

Figure 12 - Dimensions for Bulletin 294D

381

[15.0] 240 [9.4]

219,32

206,43 [8.1]

120 [4.7]

Front View

37 [1.5]

[8.6]

170 [6.7]

92,9 [3.7]

38,49 [1.5]

24,25

Line

Motor

[1.0]

48,5 [1.9]

0.75" CONDUIT OPENING

Conduit Gland Entrance - Bottom View

ArmorConnect Internal Power Supply Gland Plate (optional)

1" CONDUIT OPENING

Line

ArmorConnect Media Gland Entrance (optional)

Control

Motor

Right Side View

Line

Motor

ArmorConnect Gland Entrance with Source Brake (optional)

Control

Source Brake

42 Rockwell Automation Publication 290D-UM001A-EN-P - June 2012

Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to change.

Figure 13 - ArmorStart LT Gland Plate Matrix

No Internal Power Supply No Source Brake

Source Brake No Internal Power Supply

Internal Power Supply No Source Brake

Internal Power Supply and Source Brake

1.00 in. (25.4 mm)

0.75 in. (19.05 mm)

1.00 in. (25.4 mm)

0.75 in. (19.05 mm)

1.00 in. (25.4 mm)

0.75 in. (19.05 mm)

G1 Conduit G2 Media

Standard

U.S. Trade Knock-outs

Dia. 25.5 mm

Dia. 20.5 mm

Dia. 25.5 mm Dia. 20.5 mm

Dia. 25.5 mm

Dia. 20.5 mm

Dia. 25.5 mm Dia. 20.5 mm

Installation and Wiring Chapter 2

G3 Conduit

Daisy Chaining

IP66 Metric Fittings

45°

Cat. No.

290-G3-A2

290-G3-A3

290-G3-A4

290-G3-A5

Connection Locations

User Modied

Gland Plate Clearances

Modications are not permitted in the keepout region. Fitting(s) should be oriented so that they do not interfere with the enclosure when the gland plate is installed. Torque the gland mounting screws to 12…14 in•lb (1.3…1.6 N•m).

Figure 14 - Internal Power, Control, and Ground Locations

66.1 mm

10.1 mm

91.3 mm

290-G3-A1

80.7 mm

11.8 mm

Rockwell Automation Publication 290D-UM001A-EN-P - June 2012 43

Chapter 2 Installation and Wiring

Conduit Entry (Standard)

External PE connection

Inputs/Outputs

Network

Optional ArmorConnect Quick

Disconnect Feature

Three-Phase

Power

Receptacle

Motor

Receptacle

Control Power

Receptacle

Figure 15 - Gland Connection

Gland Plate

Wiring Terminal Detail

The power, control, and ground wire capacity and the tightening torque requirements are shown in Ta b l e 8 per terminal are shown in Ta b l e 7

. The maximum number of connections

. As shown in Figure 16 all the terminals are

found in the wiring area. Access can be gained by removing the terminal access cover plate.

44 Rockwell Automation Publication 290D-UM001A-EN-P - June 2012

Installation and Wiring Chapter 2

B1 B2

Wire Strip Length

0.35 ± 0.01 in. (9 ± 0.2 mm)

Figure 16 - ArmorStart LT Power and Control Terminals

Table 7 - Power, Control, and Ground Terminal Designations

Terminal Designations Wires/Connections Description

A1 2 Switched 24V DC Control Power (+) ➊

A2 2 Control Power Common (–) ➊

A3 2 Unswitched 24V DC Control Power (+) ➊

PE 2 Ground

L1 2 Line Power – Phase A

L2 2 Line Power – Phase B

L3 2 Line Power – Phase C

T1 1 Motor Connection – Phase A

T2 1 Motor Connection – Phase B

T3 1 Motor Connection – Phase C

B1 1 Source Brake Connection – B1 ➋

B2 1 Source Brake Connection – B2 ➋

➊ When internal power supply option is selected, no connection is made here. ➋ Available only with Bulletin 294E.

Rockwell Automation Publication 290D-UM001A-EN-P - June 2012 45

Chapter 2 Installation and Wiring

IMPORTANT

Power Terminals

Motor Terminals

Control Terminals

PE/Ground

Source Brake (Bulletin 294)

Branch Circuit Protection

Table 8 - Power, Control, and Ground Wire Capacity and the Tightening Torque Requirements

Wire Size (2) #18…#10 AWG (0.8…5.2 mm2) per terminal

Tightening Torque 10.6 +/– 2 lb•in (1.2 +/– 0.2 N•m)

Wire Size #18…#10 AWG (0.8…5.2 mm

Tightening Torque 10.6 +/– 2 lb•in (1.2 +/– 0.2 N•m)

Wire Size (2) #18…#10 AWG (0.8…5.2 mm

Tightening Torque 10.6 +/– 2 lb•in (1.2 +/– 0.2 N•m)

Wire Size (2) #16…#10 AWG (1.3…5.2 mm

Tightening Torque 18 +/– 2 lb•in (2 +/– 0.2 N•m)

Wire Size #16 …#10 AWG (1.0…4.0 mm

Tightening Torque 4.8 ± 2 lb•in (0.5 ± 0.2 N•m )

) per terminal

ArmorStart LT is UL Listed for use with 14 AWG wire or preassemble power cab le. Re fer to your lo cal el ectr ical code(s ) when apply ing 16 AWG wire or cab le in a motor circuit.

ATT EN TI ON : Select the motor branch circuit protection that complies with the NFPA79/ or NFPA70 (NEC) and any other governing regional or local codes.

The ArmorStart LT is Underwriters Laboratory (UL) Group Motor listed. Refer to the product Specifications

, Chapter 6 for maximum branch fuse and circuit

breaker ratings. Select the motor branch circuit protection device that complies with NFPA70 (NEC) or NFPA79, and any other governing regional or local codes. The installer shall observe the product nameplate markings and not apply the ArmorStart LT where the maximum perspective short circuit current is exceeded. The ArmorStart LT shall be applied to a solidly grounded WYE power distribution system that does not exceed 480V AC, 60 Hz or 400V AC, 50 Hz.

WARNING: Do not install the ArmorStart LT where the maximum available fault current exceeds the product rating.

46 Rockwell Automation Publication 290D-UM001A-EN-P - June 2012

Installation and Wiring Chapter 2

Typical System Example

The primary function of ArmorStart LT is to control and protect a three-phase squirrel cage induction motor. Three-phase power enters through terminals that are connected to a manually operated disconnect switch. The three-phase power may also connect internally to an optional three-phase to 24V DC power supply (IPS). Wired in series with the disconnect is an electrically operated contactor or a variable frequency drive. For Bulletin 294D an optional source brake contactor may also be connected to the disconnect output terminals. The source brake contactor is used to control an electromechanical brake physically attached to the motor. The microcontroller and interface circuits are contained in the ECM. The ECM also houses 6 user configurable I/O points. These six I/O points are used for system level control and are accessible via by the communication network or DeviceLogix.

The user has the flexibility to coordinate the appropriate safety function for their application. ArmorStart LT does not provide a safe torque-off input. Therefore, the safety function is configured externally from the controller and based upon the risk assessment.

For example, the risk assessment may require a safety circuit with a high level of performance. In this example, a safety relay with redundant safety contactors and emergency stop function can be integrated into the machine controls.

Figure 17

Rockwell Automation supplier for additional support regarding the safety circuit or for a risk assessment of your machinery.

below is an example of this configuration. Contact your local

Figure 17 -

Rockwell Automation Publication 290D-UM001A-EN-P - June 2012 47

Chapter 2 Installation and Wiring

IMPORTANT

ArmorConnect Power Media

For greater flexibility and faster installations the user may also use ArmorConnect media for a complete plug-n-play solution. This solution provides plug-in style stop stations, as shown in Figure 18

. The ArmorConnect power media offers both three-phase and control power cable cord set systems. These include patchcords, receptacles, tees, reducers and accessories to be utilized with the ArmorStart LT Distributed Motor Controller. This cable system allows quick connections and reduced installation time by utilizing pre-manufactured cable assemblies for more reliable connection of the three phase and control power.

When specifying power media for use with the ArmorStart LT Distributed Motor Controllers (Bulletin 290D/291D and Bulletin 294D) use only ArmorConnect power media. The use of any other power media will void the UL Listing of the motor controller.

Figure 18 - Media Diagram

A single channel Stop is pictured. It is necessary to perform a risk assessment and determine specific application requirements.

1. DeviceNet Trunk Cable - Patchcord trunk cable with integral female or male connector on each end (example 1485C-P*N5-M5)

2. DeviceNet Mini- T-Port Tap - T-ports are used for connecting drops to the trunk line (example 1485P-P1N5-MN5KM)

3. DeviceNet Drop Cable - Drop cables and patch cords are used to connect devices to the network (example 1485G-P*M5-Z5)

4. DeviceNet Receptacle - Recepatcles are used when connections present but required (example 1485A–CXN5–M5)

5. DeviceNet Terminator - Properly designed DeviceNet networks require terminating resistors (example 1485A–T1N5)

48 Rockwell Automation Publication 290D-UM001A-EN-P - June 2012

IMPORTANT

See the On-Machine Connectivity catalog for specific Ethernet media components

Figure 19 - On-Machine Stop Stations

Installation and Wiring Chapter 2

Enclosure

Type Quick Connect

Plastic

Metal 24V AC/DC 800F-1MYMQ4

ArmorConnect Cable Ratings

Knockout

Type Operator

Mini Receptacle Metric Twist to Release

Illumination

Volta ge

24V AC/DC

Contact

Configuration

1 N.C./1 N.O.

Cat. No.

800F-1YMQ4

The ArmorConnect Power Media cables are rated per UL Type TC 600V 90°C Dry 75°C Wet, Exposed Run (ER) or MTW 600V 90°C or STOOW 105°C 600V - Canadian Standards Association (CSA) STOOW 600V FT2. For additional information regarding ArmorConnect Power Media refer to ArmorStart LT selection guide, publication 290-SG001.

Branch Circuit Protection Requirements for ArmorConnect Three-Phase Power Media

When using ArmorConnect Three-Phase Power Media, fuses or circuit breakers may be used for the motor branch circuit ground fault protection if properly sized and allowed by product labeling.

Circuit Breaker:

Where ArmorStart LT is used with ArmorConnect — suitable for use on a circuit capable of delivering not more than 10 000 RMS Symmetrical Amperes at 480Y/277V AC maximum when protected by Cat. No. 140U-D6D3-C30 circuit breaker, refer to the Specifications

Rockwell Automation Publication 290D-UM001A-EN-P - June 2012 49

, Chapter 6.

Chapter 2 Installation and Wiring

IMPORTANT

WARNING: The total circuit impedance including each cable assembly's own

impedance, must be low enough to ensure any short-circuit or ground fault current that can flow through any assembly, will be large enough to operate the magnetic trip of the Cat. No. 140U-D63-C circuit breaker. Refer to NFPA 70 and NFPA 79 or your local electrical code for guidance in coordinating over current protective devices and the circuit being protected.

Fusing:

Where ArmorStart LT is used with ArmorConnect — suitable for use on a circuit capable of delivering not more than 10 000 RMS Symmetrical Amperes (SCCR) at 480/277V AC maximum when protected by 40 A CC, J, and T class fuses, refer to the Specifications

, Chapter 6.

Electrical Wiring

ArmorStart LT EtherNet/IP utilizes 24V DC control power for communications and I/O. The control power terminal connections are labeled A1, A2, and A3. Switched power (A1) will supply outputs and motor control. Unswitched power (A3) will supply logic power, communications, and sensor inputs.

EtherNet/IP is an unpowered network, therefore if device status is important, the A3 terminal must have an unswitched power source.

Figure 20 - Bulletin 290D Full Voltage

50 Rockwell Automation Publication 290D-UM001A-EN-P - June 2012

Figure 21 - Bulletin 291D Full Voltage Reversing

Installation and Wiring Chapter 2

Figure 22 - Bulletin 294D VFD

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Chapter 2 Installation and Wiring

Figure 23 - Bulletin 294D VFD with -SB

Figure 24 - Bulletin 290D Full Voltage with -IPS

52 Rockwell Automation Publication 290D-UM001A-EN-P - June 2012

Figure 25 - Bulletin 291D Full Voltage Reversing with -IPS

Installation and Wiring Chapter 2

Figure 26 - Bulletin 294D VFD with -IPS

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Chapter 2 Installation and Wiring

Figure 27 - Bulletin 294D VFD with -IPS, -SB

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Installation and Wiring Chapter 2

IMPORTANT

Group Motor Installations for USA and Canada Markets

Wiring

When ArmorStart LT is applied according to group motor installation requirements, two or more motors of any rating or controller type, are permitted on a single branch circuit. Group Motor Installation has been successfully used for many years in the USA and Canada.

For additional information regarding group motor installations with the ArmorStart LT Distributed Motor Controller, see Appendix A

Cable Workmanship Guidelines

In addition to conduit and seal-tite raceway, it is acceptable to utilize cable that is dual rated Tray Cable Exposed Runs (TC-ER) and Cord, STOOW, for power and control wiring on ArmorStart LT installations. In the USA and Canada installations, the following guidance is outlined by the National Electrical Code (NEC) and National Fire Protection Association (NFPA) 79.

In industrial establishments where the conditions of maintenance and supervision ensure that only qualified persons service the installation, and where the exposed cable is continuously supported and protected against physical damage using mechanical protection, such as struts, angles, or channels, Type TC tray cable that complies with the crush and impact requirements of Type MC (Metal Clad) cable and is identified for such use with the marking Type TC-ER (Exposed Run)➊ shall be permitted between a cable tray and the utilization equipment or device as open wiring. The cable shall be secured at intervals not exceeding 6 ft (1.8 m) and installed in a “good workman-like” manner. Equipment grounding for the utilization equipment shall be provided by an equipment grounding conductor within the cable.

While the ArmorStart LT is intended for installation in factory floor environments of industrial establishments, the following must be taken into consideration when locating the ArmorStart LT in the application:

• Cables, including those for control voltage including 24V DC and communications, are not to be exposed to an operator or building traffic on a continuous basis.

• Location of the ArmorStart LT to minimize exposure to continual traffic is recommended. If location to minimize traffic flow is unavoidable, other barriers to minimize inadvertent exposure to the cabling should be considered.

• Routing cables should be done in such a manner to minimize inadvertent exposure and/or damage.

• If conduit or other raceways are not used, it is recommended that strain relief fittings be utilized when installing the cables for the control and power wiring through the conduit openings.

➊ Historically cable meeting these crush and impact requirements was designated and marked “Open Wiring.” Cable so marked is

equivalent to the present Type TC-ER and can be used.

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Chapter 2 Installation and Wiring

Service Space

The working space around the ArmorStart LT can be minimized as the ArmorStart LT does not require examination, adjustment, servicing or maintenance while energized. In lieu of this service, the ArmorStart LT is meant to be unplugged and replaced after proper lock-out/tag-out procedures have been employed.

Hand Operation (HOA) Considerations

The Hand/Off/Auto (HOA) is a factory-installed option that the user may select. The HOA keypad may require the ArmorStart LT to be installed as follows, if the application requires frequent use of the hand operated interface by the equipment operator:

1. Install not less than 2 ft (0.6 m) above the servicing level and within easy reach of the operator, who is in a normal working position.

2. Install where the operator is not placed in a hazardous situation when operating the equipment.

General Wiring Considerations

3. Install where the possibility of inadvertent operation is minimized.

Where inadvertent operation may cause adverse effects the HOA can be disabled via parameter 67.

Wire in an industrial control application can be divided into three groups: power, control, and signal. The following recommendations for physical separation between these groups is provided to reduce the coupling effect:

• Minimum spacing between different wire groups in the same tray should be 6 in. (16 cm).

• Wire runs outside an enclosure should be run in conduit or have shielding/ armor with equivalent attenuation.

• Different wire groups should be run in separate conduits.

• Minimum spacing between conduits containing different wire groups

should be 3 in. (8 cm).

• Minimum spacing between 3-phase power cabling and DeviceNet or I/O cabling should be at least 6 in. (16 cm) to avoid noise issues, unless properly shielded.

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Installation and Wiring Chapter 2

IMPORTANT

Grounding

An effectively grounded product is one that is “intentionally connected to earth through a ground connection or connections of sufficiently low impedance and having sufficient current-carrying capacity to prevent the buildup of voltages which may result in undue hazard to connected equipment or to persons” (as defined by the US National Electric Code NFPA70, Article 100B). Grounding is done for two basic reasons: safety (defined above) and noise containment or reduction. While the safety ground scheme and the noise current return circuit may sometimes share the same path and components, they should be considered different circuits with different requirements.

Grounding Safety Grounds

The object of safety grounding is to ensure that all metalwork is at the same ground (or Earth) potential at power frequencies. Impedance between the drive and the building scheme ground must conform to the requirements of national and local industrial safety regulations or electrical codes. These will vary based on country, type of distribution system and other factors. Periodically check the integrity of all ground connections.

General safety dictates that all metal parts are connected to earth with separate copper wire or wires of the appropriate gauge. Most equipment has specific provisions to connect a safety ground or PE (protective earth) directly to it.

Grounding PE or Ground

The safety ground - PE must be connected to earth ground. This point must be connected to an adjacent building steel (girder, joist), a floor ground rod, a bus bar or a building ground grid. Grounding points must comply with national and local industrial safety regulations or electrical codes. Some codes may require redundant ground paths and periodic examination of connection integrity.

To avoid electrolytic corrosion on the external earth terminal, avoid spraying moisture directly on the terminal. When used in washdown environments apply a sealant or other corrosion inhibitor on the external ground terminal to minimize any negative effects of galvanic or electro-chemical corrosion. Ground connections should be inspected on a regular basis.

Grounding Motors

The motor frame or stator core must be connected directly to the PE connection with a separate ground conductor. It is recommended that each motor frame be grounded to building steel at the motor.

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Chapter 2 Installation and Wiring

Power Distribution

The type of transformer and the connection configuration feeding an ArmorStart LT Bulletin 294D plays an important role in its performance and safety.

Delta/Wye with Grounded Wye Neutral

Figure 28 -

Del ta/Wy e with Groun ded Wye Neutral is the most common type of distribution system. The grounded neutral provides a direct path for common mode current caused by the drive output.

AC Line Voltage

Line Reactor

SHOCK HAZARD: ArmorStart LT requires the use of grounded Wye

power systems.

Incoming voltage imbalances greater than 2% can cause large unequal currents in a drive. An input line reactor may be necessary when line voltage imbalances are greater than 2%.

In general, ArmorStart LT does not require line reactors. In most applications, the ArmorStart LT is further away from the power distribution panel, therefore the length of cable provides additional impedance as compared to an in-panel solution.

Through design and engineering, the need for a line reactor is significantly reduced.

Therefore, ArmorStart LT does not define a minimum line impedance specification, and does not require a line reactor. Its design trades the external reactor supplied by the customer for an internal fan integral to the controller. This improves the overall life of the product. To achieve maximum electrical life of Bulletin 294, an 800μH line reactor for the group can be applied to extend total service life.

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Installation and Wiring Chapter 2

In addition, if line disturbance mitigation is also necessary, the ArmorStart LT is equipped with an EMI filter and when used with a shielded motor cable reduces the impact of the power switching components. For CE compliant installations refer to the recommended EMI/RFI cord grip accessory or quick disconnect shielded motor cable. Contact your local sales representative for details.

If however, the customer specifications require input line reactors or transformers, the recommendation is to group the ArmorStarts at the distribution panel under one line reactor (not individual reactors or transformers). Keep in mind where full voltage ArmorStarts are included with VFD ArmorStarts, the starting currents of the full voltage ArmorStarts can be significant. The current must be accounted for in the selection of the line reactor or you run the risk of nuisance undervoltage faults of the VFD ArmorStarts while the full voltage ArmorStarts are starting their motors.

ATT EN TI ON : For 50°C ambients ArmorStart LT must be derated and applied with a minimum of 800 uH to1200 uH line reactor. Failure to follow this application requirement will result in premature product failure. Contact your local Rockwell Automation representative for assistance.

Bulletin 294D Motor Cable Considerations

The majority of recommendations regarding drive cable address issues are caused by the nature of the drive output. A PWM drive creates AC motor current by sending DC voltage pulses to the motor in a specific pattern. These pulses affect the wire insulation and can be a source of electrical noise. The rise time, amplitude, and frequency of these pulses must be considered when choosing a wire/cable type. The choice of cable must consider:

1. The effects of the drive output once the cable is installed

2. The need for the cable to contain noise caused by the drive output

3. The amount of cable charging current available from the drive

4. Possible voltage drop (and subsequent loss of torque)

for long wire runs

Keep the motor cable lengths less than 45 ft from the ArmorStart LT.

Unshielded Cable

Properly designed multi-conductor cable can provide superior performance in wet applications, significantly reduce voltage stress on wire insulation and reduce cross coupling between drives.

The use of cables without shielding is generally acceptable for installations where electrical noise created by the drive does not interfere with the operation of other devices such as: communications cards, photoelectric switches, weigh scales, and others. Be certain the installation does not require shielded cable

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Chapter 2 Installation and Wiring

Filler PVC Outer

Sheath

Single Ground Conductor

Shield

Drain Wire

to meet specific EMC standards for CE, C-Tick or FCC. Cable specifications depend on the installation type.

Figure 29 - Unshielded Multi-Conductor Cable

Shielded Cable

Shielded cable contains all of the general benefits of multi-conductor cable with the added benefit of a copper braided shield that can contain much of the noise generated by a typical AC Drive. Strong consideration for shielded cable should be given for installations with sensitive equipment such as weigh scales, capacitive proximity switches, and other devices that may be affected by electrical noise in the distribution system. Applications with large numbers of drives in a similar location, imposed EMC regulations, or a high degree of communications/networking are also good candidates for shielded cable.

An acceptable shielded cable will have 4 XLPE insulated conductors with a 100% coverage foil and an 85% coverage copper braided shield (with drain wire) surrounded by a PVC jacket.

Figure 30 - Shielded Cable with Four Conductors

Recommended Cable Connectors/Glands

Choose cable connectors or glands that offer the best cable protection, shield termination, and ground contact.

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Installation and Wiring Chapter 2

Recommended Cord Grips

The following are recommended cord grips to be used for ArmorStart LT installations.

Table 9 - Cord grip for Motor, Power, and Control Recommended Thomas and Betts Cord Grips for G1 and G3 Glands.

Thomas and Betts Part Nos.

Description Gland

Motor/Source Brake G1 0.75 in. 0.500…0.750 2932NM 5263 142TB

Motor/Source Brake G1 0.75 in. 0.660…0.780 2675 5263 142TB

Power G1 1.0 in. 0.660…0.780 2676 5264 143

Power G1 1.0 in. 0.770…0.895 2677 5264 143

Control Power, Motor/Source Brake

3-Phase Power G3 M25 0.512…0.709 CC-ISO25-G – GMN-M25

Knockout

Size Cable Diameter Range (in.2)

G3 M20 0.236…0.473 CC-ISO20-G – GMN-M20

Cord Grip

Sealing

Ring

Lock Nut

Shield Terminating Connectors

The cable connector selected must provide good 360o contact and low transfer impedance from the shield or armor of the cable to the conduit entry plate at both the motor and the ArmorStart LT for electrical bonding. SKINTOP MS-SC/MS-SCL cable grounding connectors and NPT/PG adapters from LAPPUSA are good examples of this type of shield terminating gland.

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Chapter 2 Installation and Wiring

U (T1)

V (T2)

W (T3)

One or More

Ground Leads

Braid wires pulled back in a 360° pattern

around the ground cone of the connector

Drain wires pulled back in a 360° pattern around the ground cone of the connector

Metal locknut bonds the

connector to the panel

Metal connector body

makes direct contact with

the braid wires

ATTENTION: Shielded connector or motor cable is mandatory for CE compliant installations.

Ground Bushing

Figure 31 - Terminating the Shield with a Connector

Electromagnetic Compatibility (EMC)

The following guidelines are provided for EMC installation compliance.

General Notes (Bulletin 294D only)

• The motor cable should be kept as short as possible in order to avoid electromagnetic emissions as well as capacitive currents. CE conformity of ArmorStart LT with EMC directive does not guarantee the entire machine installation complies with CE EMC requirements. Many factors can influence total machine/installation compliance.

• The EMI filter may result in relatively high ground leakage currents. Therefore, ArmorStart LT must only be applied in installations that are solidly grounded (bonded) to the building power distribution ground.

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Installation and Wiring Chapter 2

Pin 1 – Drain (no connection) Pin 2 – +VDNET Pin 3 – -VDNET Pin 4 – CAN_H Pin 5– CAN_L

Ethernet/IP Connector D-coded (M12)

M12 Female Ethernet Connector Pin 1 – Tx+ Pin 2 – Rx+ Pin 3 – Tx– Pin 4 – Rx–

I/O Connector (M12)

Pin 1 – Sensor Source Voltage Pin 2 – Not Used Pin 3 – Common Pin 4 – Input or Output Pin 5 – Not Used

ATTENTION: RFI Filter Grounding. Due to the presence of an integral EMI filter, this product may draw more that 3.5 mA of leakage current. The controller must only be used in installations with grounded AC supply systems and be permanently installed and solidly grounded (bonded) to the building power distribution ground. Grounding should not include any form of plug or socket that would permit inadvertent disconnection. Consult your local codes regarding redundant ground connections and/or size of protective earthing conductor. The integrity of all connections should be periodically checked.

Ethernet, DeviceNet, and I/O Connections

DeviceNet Connector (M18)

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Chapter 2 Installation and Wiring

Pin 1 - T1 (black) Pin 2 - T2 (white) Pin 3 - T3 (red) Pin 4 - Ground (green/yellow)

Pin 1 - Ground (green/yellow) Pin 2 - B1(black) Pin 3 -B2 (white)

Pin 1 – (+V) Unswitched (A3/red) Pin 2 – (–V) Common (A2/black) Pin 3 – Not used (green) Pin 4 – Not used (blank) Pin 5 – (+V) Switched (A1/blue) Pin 6 – Not used (white)

Pin 1 - L1 (black) Pin 2 - L2 (white) Pin 3 - L3 (red) Pin 4 - Ground (green/yellow)

ArmorConnect Power Media Receptacles

ArmorStart LT utilizes a M22 male receptacle for power inputs and a M22 female receptacle for motor or motor brake output.

Motor Connector (optional)

Source Brake Connector (optional)

Incoming Control Power (optional) – 24V DC Only

Incoming Three-Phase Power (optional)

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Installation and Wiring Chapter 2

Optional Locking Clip

The locking clip is an optional device that can be used, if desired. The clam shell design clips over power quick disconnect connections to limit customer access to disconnection.

Figure 32 -

SHOCK HAZARD: DO NOT connect or disconnect power or motor connections

while power is applied to ArmorStart LT. Proper Lock-Out Tag-Out procedures should be followed to reduced the risk of severe injury.

SHOCK HAZARD: The ArmorStart LT local disconnect will only isolate the motor power and remove switched power when turned OFF. Power inputs must be switched OFF properly from their respective sources before connection or disconnection of incoming power. Proper Lock-Out Tag-Out procedures should be followed to reduced the risk of severe injury.

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Chapter 2 Installation and Wiring

Notes:

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Product Commissioning

Chapter 3

Configuring DeviceNet Address

The ArmorStart® is shipped with a default switch setting of 99 and Autobaud enabled. When a value greater than 63 is read, then the node address will be set to the value stored in memory. From the factory the node address will be set to 63.

The Each device on a DeviceNet network must have a unique node address which can be set to a value from 0 to 63. Keep in mind that most DeviceNet systems use address 0 for the master device (Scanner) and node address 63 should be left vacant for introduction of new slave devices. The ArmorStart offers two methods for node commissioning .The node address for a device can be changed using software or by setting hardware switches that reside on electronic control module (ECM). While both methods yield the same result, it is good practice to choose one method and deploy it throughout the system. For software configuration ensure that the node address is set to 99 and use RS Networx node commissioning wizard.

Manually Configure the Network Address Switches

Remove the protective caps from the rotary switches.

Figure 33 - Switches on the I/O module

Set the network address by adjusting the two rotary switches on the front of the ECM.

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Chapter 3 Product Commissioning

This example shows the node address set to 00.

IMPORTANT

Figure 34 - Network Address Example

The switch value of 88 allows the user to reset to factory default configuration including configuration parameters. This setting is useful in situations where the user wishes to decommission a module or when the user wishes to commission a previously-used module that has an unknown configuration. When the switches are set to 888, upon the next power cycle the ArmorStart LT will return to factory default settings and cease all communications. The Module Status LED shall transition to blinking red and the Network Status LED shall transition to off.

After reset, the user will then need to change the IP address to a valid setting and power cycle. The purpose of this is to prevent the user from resetting the module and then never changing the switch setting from 88.

Setting the node address to “88” followed by a power cycle will reset the device to its factory default configuration. To r esum e network c ommunication the address MUST

be set to a valid address and power cycled again.

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DeviceNet™ Commissioning

Product Commissioning Chapter 3

Establishing a DeviceNet Node Address

Node Commissioning using Hardware

The ArmorStart® LT is shipped with a default node address of 63 and Autobaud enabled. Each device on a DeviceNet network must have a unique node address or MAC ID which can be set to a value from 0 to 63. Keep in mind that most DeviceNet systems use address 0 for the master device (Scanner) and node address 63 should be left vacant for introduction of new slave devices. The ArmorStart offers two methods for node commissioning as shown below.

The node address for a device can be changed using software or by setting hardware switches that reside on the back of the control module. While both methods yield the same result, it is good practice to choose one method and deploy it throughout the system.

The ArmorStart is shipped with the hardware rotary switches set to a value of (99). If the switches are set to a value (64) or above, the device will automatically configure itself to the software node address. If the switches are set to a value of (63) or less, the device will be at the node address designated by the switch configuration.

To set an address using the hardware rotary switches, simply set the switches to the desired node address and cycle power to the unit. The Device will re-start at the new address.

Node Commissioning using Software

To set the node address of the ArmorStart using software or other handheld tools, leave the hardware switches in there default position (99) or insure that they are set to something greater than (63). With the hardware switches set, use the software or handheld tool to change the address.

To begin the configuration of ArmorStart using software, execute the RSNetWorx™ software and complete the following procedure. You must use RSNetWorx Revision 11 or later.

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Chapter 3 Product Commissioning

1. Go on-line using RSNetWorx for DeviceNet. This can be accomplished by selecting the Network menu, and then choosing RSWho.

2. Choose the appropriate DeviceNet PC interface.

Note: DeviceNet drivers must be configured using RSLinx prior to being

available to RSNetWorx.

3. Click OK.

4. RSNetWorx will notify the user to upload or download devices before

viewing configuration. Click OK.

5. RSNetWorx will now browse the network and display all of the nodes it has detected on the network. For some versions of RSNetWorx software the ArmorStart EDS files and icon may not be included and will show up as an “Unregistered Device”. Refer to Registering an EDS file for details.

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Product Commissioning Chapter 3

6. If RSNetWorx recognizes the device as an ArmorStart LT, skip ahead to the following section Changing the Node address (MAC ID)

Registering an EDS file

The EDS file defines how RSNetWorx for DeviceNet will communicate to the ArmorStart. Follow the steps below to build and register the EDS file.

To register a device you must first obtain the EDS file from the following web page: http://www.ab.com/networks/eds

You are also able to upload the eds directly from the product if online.

After obtaining the files do the following:

1. Right mouse click on the “Unrecognized Device” icon and choose Register Device from the menu.

2. Click Next. The following screen appears:

3. Choose “Register an EDS file(s)” as shown above and then click the Next

button.

4. Choose to “Register a single file” specify the file name or location using the Browse button to locate the EDS file on your computer.

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or "Register a directory of EDS files" and

Chapter 3 Product Commissioning

5. Click the Next button.

6. The following screen will display any warning or errors if a problem occurs

while registering the file. If a problem occurs insure that you have the correct file and try again. Click the Next button when no errors occur.

7. Click the Next button

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Product Commissioning Chapter 3

Using the Node Commissioning Tool Inside RSNetWorx for DeviceNet

8. Click the Finish button. After a short while RSNetWorx will update your online screen by replacing the unrecognized device with the name and icon given by the EDS file you have just registered.

1. Choose “Node Commissioning” from the “To o l s ” menu at the top of the screen.

2. Clicking on Browse… will prompt a screen similar to the one below to appear.

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Chapter 3 Product Commissioning

3. Select the ArmorStart located at node 63, and then click OK. The node commissioning screen will have the “Current Device Settings” entries completed. It will also provide the current network baud rate in the “New ArmorStart Settings” area. Do not change the baud rate unless you absolutely sure that this value needs to be changed.

4. Enter the desired node address in the “New Device Settings” section. In this example, the new node address is 5. Click Apply to apply the new node address.

5. When the new node address has been successfully applied, the “Current Device Settings” section of the window is updated as follows. If an error occurs, check to make sure the device is properly powered up and connected to the network.

6. Click Close to exit the node commissioning tool.

7. Choose “Single Pass Browse” from the “Network” menu to update

RSNetWorx and verify that the node address is set correctly.

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Product Commissioning Chapter 3

IMPORTANT

System Configuration

Selection of produced and consumed I/O assemblies (sometimes referred to as input and output assemblies) define the format of I/O message data that is exchanged between the ArmorStart and other devices on the network. The consumed information is generally used to command the state of its outputs, and produced information typically contains the state of the inputs and the current fault status of the device.

The default consumed and produced assemblies are shown below; for additional formats refer to Appendix B. The ArmorStart default configuration varies depending on the type of starter.

Choosing the size and format of the I/O data that is exchanged by the ArmorStart is done by choosing a consumed assembly instance number. This instance number is written to the Consumed IO Assy parameter. The different instances/formats allow user programming flexibility and network optimization.

The Consumed and Produced IO Assy parameter values can not be changed while the ArmorStart is online with a scanner. Any attempts to change the value of this parameter while online with a scanner will result in the error message “Object State Conflict”.

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Chapter 3 Product Commissioning

Table 10 - Default Consume Assembly for Bulletin 294D

Instance 154 “Drive Cmd” – Default Consumed Assembly for 294 Sta rters

ByteBit 7Bit 6Bit 5Bit 4Bit 3Bit 2Bit 1Bit 0

0 JogReverse JogForward ResetFault RunReverse RunForward

1 Decel2 Accel2 Out05 Out04 Out03 Out02 Out01 Out00

2 CommandFreq (Low) (xxx.x Hz)

3 CommandFreq (High) (xxx.x Hz)

4 Pt07D eviceIn Pt06DeviceIn Pt05DeviceIn Pt04DeviceIn Pt03DeviceIn Pt02Dev iceIn P t01DeviceIn Pt00DeviceIn

5 Pt15D eviceIn Pt14DeviceIn Pt13DeviceIn Pt12DeviceIn Pt11DeviceIn Pt10Dev iceIn P t09DeviceIn Pt08DeviceIn

6 AnalogDeviceIn (low byte)

7 AnalogDeviceIn (high byte)

Table 11 - Default Compact Produce Assembly for Bulletin 294D

Instance 155 “Compact Status” - Compact Produced A ssembly for 294D Starters

ByteBit 7Bit 6Bit 5Bit 4Bit 3Bit 2Bit 1Bit 0

0 AtReference NetRefStatus NetControlStatus Ready RunningReverse RunningForward WarningPresent TripPresent

1 BrakeStatus Disconnec tClosed KeyPadJogging KeyPadHand KeyPadOff KeyPadAuto DLXEnabled

2 OutputFrequency (Low) (xxx.x Hz)

3 OutputFrequency (High) (xxx.x Hz)

4 Pt05 Pt04 Pt03 Pt02 Pt01 Pt00

6 Pt07DeviceOut Pt06DeviceOut Pt0 5DeviceOut Pt04DeviceOut Pt03DeviceOut Pt02DeviceOut Pt001DeviceOut Pt00DeviceOut

7 Pt15DeviceOut Pt14DeviceOut Pt1 3DeviceOut Pt12DeviceOut Pt11DeviceOut Pt10DeviceOut Pt09D eviceOut P t08DeviceOut

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Table 12 - Bulletin 294D Produced Assembly Status Tags

Table 13 - Bulletin 294D Consume Assembly/Command Tag Explanation

Device Output Command Tags Tag Description/Use

RunForward Command VFD forward

RunReverse Command VFD reverse

ResetFault Fault reset

JogForward Command Jog forward per internal frequency

JogReverse Command Jog reverse per internal frequency

Pt00Data If user defined as output, commnd output ON

Pt01Data If user defined as output, commnd output ON

Pt02Data If user defined as output, commnd output ON

Pt03Data If user defined as output, commnd output ON

Pt04Data If user defined as output, commnd output ON

Pt05Data If user defined as output, commnd output ON

Accel2 VFD acce leration ramp 2

Decel2 VFD deceleration ramp 2

FreqCommand Logix command frequency

Pt00DeviceIn Network input to DeviceLogix engine

Pt01DeviceIn Network input to DeviceLogix engine

Pt02DeviceIn Network input to DeviceLogix engine

Pt03DeviceIn Network input to DeviceLogix engine

Pt04DeviceIn Network input to DeviceLogix engine

Pt05DeviceIn Network input to DeviceLogix engine

Pt06DeviceIn Network input to DeviceLogix engine

Pt07DeviceIn Network input to DeviceLogix engine

Pt08DeviceIn Network input to DeviceLogix engine

Pt09DeviceIn Network input to DeviceLogix engine

Pt10DeviceIn Network input to DeviceLogix engine

Pt11DeviceIn Network input to DeviceLogix engine

Pt12DeviceIn Network input to DeviceLogix engine

Pt13DeviceIn Network input to DeviceLogix engine

Pt14DeviceIn Network input to DeviceLogix engine

Pt15DeviceIn Network input to DeviceLogix engine

Int00DeviceIn Network analog input to DeviceLogix engine

Product Commissioning Chapter 3

Table 14 - Bulletin 294E Produced Assembly/Status Tag Explanation

Device Input Status Tags Tag Description/Use

Fault Communication fault between PLC and device (all 1s = fault, all 0s = normal)

TripPresent Fault exists within unit

WarningPresent Warning of potential fault

RunningForward Motor commanded to run forward

RunningReverse Motor commanded to run reverse

Ready Control and 3-phase power present

NetworkControlStatus Start and Stop command comes from network (PLC or Connected Explicit Messaging)

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Chapter 3 Product Commissioning

Device Input Status Tags Tag Description/Use

NetworkReferenceStatus Speed reference comes from the network (not DeviceLogix)

AtRefere nce At com manded speed reference

DeviceLogixEnabled DeviceLogix is enabled

KeypadAuto HOA is in Auto mode

KeypadOff HOA is in Off mode

KeypadHand HOA is in Hand mode

KeypadJogging HOA is in Jog mode

DisconnectClosed Disconnect is closed

BrakeContactorStatus Source brake contactor status (1 = close, 0 = open)

OutputFrequency VFD frequency

Pt00Data User-configured I/O status

Pt01Data User-configured I/O status

Pt02Data User-configured I/O status

Pt03Data User-configured I/O status

Pt04Data ASLT_DEMO:I.Pt04Data

Pt05Data User-configured I/O status

Pt00DeviceOut DeviceLogix network output status

Pt01DeviceOut DeviceLogix network output status

Pt02DeviceOut DeviceLogix network output status

Pt03DeviceOut DeviceLogix network output status

Pt04DeviceOut DeviceLogix network output status

Pt05DeviceOut DeviceLogix network output status

Pt06DeviceOut DeviceLogix network output status

Pt07DeviceOut DeviceLogix network output status

Pt08DeviceOut DeviceLogix network output status

Pt09DeviceOut DeviceLogix network output status

Pt10DeviceOut DeviceLogix network output status

Pt11DeviceOut DeviceLogix network output status

Pt12DeviceOut DeviceLogix network output status

Pt13DeviceOut DeviceLogix network output status

Pt14DeviceOut DeviceLogix network output status

Pt15DeviceOut DeviceLogix network output status

Int00DeviceOut DeviceLogix network analog output

OutputCurrent VFD output current — Parameter 3

OutputVoltage VFD output voltage — Parameter 4

DCBusVoltage VFD DC bus voltage — Parameter 5

SwitchedVoltageLevel Switched control power voltage — Parameter 11

UnswitchedVoltageLevel Unswitched control power voltage — Parameter 12

InternalFanRPM VFD fan speed — Parameter 13

OperatingHours Elapse run hours — Parameter 14

DriveTemperature VFD internal tem perature — Parameter 15

TripStatus Bit enumerate trip status — Parameter 16

WarningStatus Bit enumerate warning status — Parameter 17

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Product Commissioning Chapter 3

Table 15 - Default Consume Assembly for Bulletin 290D/291D

Instance 150 “Starter Cmd” - DeviceLogix Consumed Assembly for 290D / 291D Starters

ByteBit 7Bit 6Bit 5Bit 4Bit 3Bit 2Bit 1Bit 0

0 ResetFault RunReverse RunForward

1 Out05 Out04 Out03 Out02 Out01 Out00

2 Pt07D eviceIn Pt06DeviceIn Pt05DeviceIn Pt04DeviceIn Pt03DeviceIn Pt02Dev iceIn P t01DeviceIn Pt00DeviceIn

3 Pt15D eviceIn Pt14DeviceIn Pt13DeviceIn Pt12DeviceIn Pt11DeviceIn Pt10Dev iceIn P t09DeviceIn Pt08DeviceIn

4 AnalogDeviceIn (low byte)

5 AnalogDeviceIn (high byte)

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Chapter 3 Product Commissioning

Table 16 - Default Produce Compact Assembly for Bulletin 290D/291D

Instance 151 “Compact Status” - Compact Produced Assembly for 290D / 291D Starters

ByteBit 7Bit 6Bit 5Bit 4Bit 3Bit 2Bit 1Bit 0

0 CurrentFlowing NetControlStatus Ready RunningReverse RunningForward WarningPresent TripPresent

1 DisconnectClosed KeyPadHand KeyPadOff KeyPadAuto DLXEnabled

2 Pt05 Pt04 Pt03 Pt02 Pt01 Pt00

4 Pt07DeviceOut Pt06DeviceOut Pt0 5DeviceOut Pt04DeviceOut Pt03DeviceOut Pt02DeviceOut Pt01D eviceOut P t00DeviceOut

5 Pt15DeviceOut Pt14DeviceOut Pt1 3DeviceOut Pt12DeviceOut Pt11DeviceOut Pt10DeviceOut Pt09D eviceOut P t08DeviceOut

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Product Commissioning Chapter 3

The following table provides a brief explanation for the tag function:

Table 17 - Bulletin 290D/291D Consume Assembly Command Tag Explanation

Device Output Command Tags Tag Description/Use

RunForward Command VFD forward

RunReverse Command VFD reverse

ResetFault Fault reset

Pt00Data If user defined as output, commnd output ON

Pt01Data If user defined as output, commnd output ON

Pt02Data If user defined as output, commnd output ON

Pt03Data If user defined as output, commnd output ON

Pt04Data If user defined as output, commnd output ON

Pt05Data If user defined as output, commnd output ON

Pt00DeviceIn Network input to DeviceLogix engine

Pt01DeviceIn Network input to DeviceLogix engine

Pt02DeviceIn Network input to DeviceLogix engine

Pt03DeviceIn Network input to DeviceLogix engine

Pt04DeviceIn Network input to DeviceLogix engine

Pt05DeviceIn Network input to DeviceLogix engine

Pt06DeviceIn Network input to DeviceLogix engine

Pt07DeviceIn Network input to DeviceLogix engine

Pt08DeviceIn Network input to DeviceLogix engine

Pt09DeviceIn Network input to DeviceLogix engine

Pt10DeviceIn Network input to DeviceLogix engine

Pt11DeviceIn Network input to DeviceLogix engine

Pt12DeviceIn Network input to DeviceLogix engine

Pt13DeviceIn Network input to DeviceLogix engine

Pt14DeviceIn Network input to DeviceLogix engine

Pt15DeviceIn Network input to DeviceLogix engine

Int00DeviceIn Network analog input to DeviceLogix engine

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Chapter 3 Product Commissioning

Table 18 - Bulletin 290D/291D Produced Assembly Status Tag Explanation

Device Input Status Tags Tag Description/Use

Fault Communication fault between PLC and device (all 1s = fault, all 0s = normal)

TripPresent Fault exists within unit

WarningPresent Warning of potential fault

RunningForward Motor commanded to run forward

RunningReverse Motor commanded to run reverse

Ready Control and 3-phase power present

Current Flowing Cur rent is pas sing to mo tor

DeviceLogixEnabled DeviceLogix is enabled

KeypadAuto HOA is in Auto mode

KeypadOff HOA is in Off mode

KeypadHand HOA is in Hand mode

DisconnectClosed Disconnect is closed

Pt00Data User-configured I/O status

Pt01Data User-configured I/O status

Pt02Data User-configured I/O status

Pt03Data User-configured I/O status

Pt04Data ASLT_DEMO:I.Pt04Data

Pt05Data User-configured I/O status

Pt00DeviceOut DeviceLogix network output status

Pt01DeviceOut DeviceLogix network output status

Pt02DeviceOut DeviceLogix network output status

Pt03DeviceOut DeviceLogix network output status

Pt04DeviceOut DeviceLogix network output status

Pt05DeviceOut DeviceLogix network output status

Pt06DeviceOut DeviceLogix network output status

Pt07DeviceOut DeviceLogix network output status

Pt08DeviceOut DeviceLogix network output status

Pt09DeviceOut DeviceLogix network output status

Pt10DeviceOut DeviceLogix network output status

Pt11DeviceOut DeviceLogix network output status

Pt12DeviceOut DeviceLogix network output status

Pt13DeviceOut DeviceLogix network output status

Pt14DeviceOut DeviceLogix network output status

Pt15DeviceOut DeviceLogix network output status

Int00DeviceOut DeviceLogix network analog output

L1Current Phase A current

L2Current Phase B current

L3Current Phase C current

AvgCurrent Average phase A, B, and C current

PercentTCU Overload percentage thermal utilization (100% = overload trip)

SwitchedVoltageLevel Switched control power voltage — Parameter 11

82 Rockwell Automation Publication 290E-UM001B-EN-P - June 2012

Device Input Status Tags Tag Description/Use

UnswitchedVoltageLevel Unswitched control power voltage — Parameter 12

TripStatus Bit enumerate trip status — Parameter 16

WarningStatus Bit enumerate warning status — Parameter 17

Product Commissioning Chapter 3

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Chapter 3 Product Commissioning

Notes:

84 Rockwell Automation Publication 290E-UM001B-EN-P - June 2012

Bulletin 290D/291D/294D

IMPORTANT

Programmable Parameters

Chapter 4

Electronic Data Sheet (EDS)

Basic Setup Parameters

An embedded EDS file can be uploaded directly from the ArmorStart LT. EDS files are also available on the internet at: http://www.ab.com/networks/eds

Table 19 lists the minimum setup configurations required for Bulletin 290D/ 291D or Bulletin 294D.

RSLogix 5000 is the recommended commissioning software. Download the AddOn-Profile (AOP) from http://support.rockwellautomation.com/controlflash/Logix

Profiler.asp for additional functionality. There are additional capabilities that are

not enabled or left at their default values.

Table 19 - Quick Parameter Setup

Bulletin 290D/291D Bulletin 294D

28 FLASetting 29 OLResetLevel 30 OverloadClass

49 IOPointConfiguration

28 MotorNPVolts 29 MotorNPHertz 30 MotorOLCurrent 32 StopMode 34 MinimumFreq 35 MaximumFreq 36 AccelTime1 37 DecelTime1

49 IOPointConfiguration

All I/O points are configured as inputs, by default. Identify which points are outputs, when needed for proper operation, using parameter 49 [IOPointConfiguration].

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Chapter 4 Bulletin 290D/291D/294D Programmable Parameters

Parameter Groups

Bulletin

290D/291D Units

1 PhaseL1Current 2 PhaseL2Current 3 PhaseL3Current 4 AverageCurrent 5%ThermalUtilized 6 StarterStatus 7 StarterCommand 8 AuxIOStatus 9 NetworkStatus 10 DLXControlStatus 11 OutputSourceV 12 SensorSourceV 13 Reserved 14 Reserved 15 Reserved

Bulletin 294D Units

Basic Status Trip Status Basic Config

1 OutputFreq 2 CommandFreq 3 OutputCurrent 4 OutputVoltage 5 DCBusVoltage 6 StarterStatus 7 StarterCommand 8 AuxIOStatus 9 NetworkStatus 10 DLXControlStatus 11 OutputSourceV 12 SensorSourceV 13 InternalFanRPM 14 ElapsedRunTime 15 DriveTemperature

16 TripStatus 17 Warni ngSt atus 18 Tri pLo g0 19 Tri pLo g1

23 SnapShotL1Amps 24 SnapShotL2Amps 25 SnapShotL3Amps 26 SnapShotAvgAmps 27 SnapShot%Thermal

Common to Bulletin 290D/291D

and Bulletin 294D Units

Bulletin

290D/291D Units

Trip Status

20 Tri pLo g2 21 Tri pLo g3 22 Tri pLo g4

Bulletin 294D Units

23 SnapShotOutFreq 24 SnapShotOutAmps 25 SnapShotOutVolts 26 SnapShotBusVolts 27 SnapShotDrvTemp

28 FLASetting 29 OLResetLevel 30 OverloadClass 31…40 Reserved

Bulletin

290D/291D Units

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Bulletin 290D/291D/294D Programmable Parameters Chapter 4

Bulletin 294D Units

Common to Bulletin 290D/291D

and Bulletin 294D Units

Motor and Control Speed Control Starter Protection User I/O Config. Miscellaneous Config.

28 MotorNPVolts 29 MotorNPHertz 30 MotorOLCurrent 31 CurrentLimit 32 StopMode

33 SpeedReference 34 MinimumFreq 35 MaximumFreq 36 AccelTime1 37 DecelTime1 38 SCurvePercent 39 JogFrequency 40 JogAccelDecel

41 ProtFltResetMode 42 ProtectFltEnable 43 WarningEnable 44 ProtectFltReset 45 RunNetFltAction 46 RunNetFaultValue 47 RunNetIdleAction 48 RunNetIdleValue

49 IOPointConfigure 50 FilterOffOn 51 FilterOnOff 52 OutProtFltState 53 OutProtFltValue 54 OutNetFaultState 55 OutNetFaultValue 56 OutNetIdleState

64 NetworkOverride 65 CommsOverride 66 KeypadMode 67 KeypadDisable 68 SetToDefaults

57 OutNetIdleValue 58 Input00Function 59 Input01Function 60 Input02Function 61 Input03Function 62 Input04Function 63 Input05Function

Bulletin

290D/291D Units

Bulletin 294D Units Network Group ZIP Group

Advanced Config.

69 OLWarningLevel 70 JamInhibitTime 71 JamTripDelay 72 JamTripLevel 73 JamWarningLevel 74 StallEnabledTime 75 StallTripLevel 76 ULInhibitTime 77 ULTripDelay 78 ULTripLevel 79 ULWarningLevel

69 AccelTime2 70 Dtention 72 InternalFreq 73 SkipFrequency 74 SkipFreqBand 75 DCBrakeTime 76 DCBrakeLevel 77 ReverseDisable 78 FlyingStartEna 79 Compensation 80 SlipHertzAtFLA 81 BusRegulateMode 82 MotorOLSelect 83 SWCurrentTrip 84 AutoRestartTries 85 AutoRestartDelay 86 BoostSelect 87 MaximumVoltage 88 MotorNamPlateFLA 89 BrakeMode 90 BrakeFreqThresh 91 BrakeCurrThresh 92 OptionMatch

100 AutobaudEnable 101 ConsumedIOAssy 102 ProducedIOAssy

103 AutoRunZip 104 ZoneProducedEPR 105 ZoneProducedPIT 106 Zone1MacId 107 Zone2MacId 108 Zone3MacId 109 Zone4MacId 110 Zone1Health 111 Zone2Health 112 Zone3Health 113 Zone4Health 114 Zone1Pt Mask 115 Zone2PtMask 116 Zone3PtMask 117 Zone4Pt Mask 118 Zone1PtOffset 119 Zone2PtOffset 120 Zone3PtOffset 121 Zone4PtOffset 122 Zone1AnalogMask 123 Zone2AnalogMask

124 Zone3AnalogMask 125 Zone4AnalogMask 126 Zone1AnOffset 127

Zone2AnOffset

128 Z

ne3AnOffset

129 Zone4AnOffset 130 Zone1EPR 131 Zone2EPR 132 Zone3EPR 133 Zone4EPR 134 Zone1Control 135 Zone2Control 136 Zone3Control 137 Zone4Control 138 Zone1Key 139 Zone2Key 140 Zone3Key 141 Zone4Key 142 DeviceValueKey 143 ZoneCtrlEnable

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Chapter 4 Bulletin 290D/291D/294D Programmable Parameters

IMPORTANT

ArmorStart LT DeviceNet Parameters

Bulletin 290D/291D

Introduction

This chapter describes each programmable parameter and its function.

Parameter Programming

Each Distributed Motor Controller type will have a common set of parameters and a set of parameters that pertain to the individual starter type. Parameters

…68 are common to all ArmorStart LTs.

Parameter setting changes take effect immediately unless otherwise noted in the parameter listing. These changes maybe immediate even during the "running" status.

Basic Status Group

PhaseL1Current

This parameter determines the actual Phase L1 current.

Parameter Number 1

Access Rule GET

Data Type INT

Group Basic Status

Units x.xx Amps

Minimum Value 0

Maximum Value 32767

Default Value 0

PhaseL2Current

This parameter determines the actual Phase L2 current.

88 Rockwell Automation Publication 290D-UM001A-EN-P - June 2012

Parameter Number 2

Access Rule GET

Data Type INT

Minimum Value 0

Maximum Value 32767

Default Value 0

Group Basic Status

Units x.xx Amps

Bulletin 290D/291D/294D Programmable Parameters Chapter 4

PhaseL3Current

This parameter determines the actual Phase L3 current.

AverageCurrent

This parameter determines the average of 3 Phase currents.

Parameter Number 3

Access Rule GET

Data Type INT

Group Basic Status

Units x.xx Amps

Minimum Value 0

Maximum Value 32767

Default Value 0

Parameter Number 4

Access Rule GET

Data Type INT

Group Basic Status

Units x.xx Amps

Minimum Value 0

Maximum Value 32767

Default Value 0

%ThermalUtilized

This parameter determines the percent of Thermal Capacity used.

Parameter Number 5

Access Rule GET

Data Type USINT

Group Basic Status

Units Percent

Minimum Value 0

Maximum Value 100

Default Value 0

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Chapter 4 Bulletin 290D/291D/294D Programmable Parameters

StarterStatus

This parameter provides the status of the starter.

1514131211109876543210

——————————————— X TripPresent

—————————————— X — WarningPresent

————————————— X —— RunningForward

———————————— X ——— RunningReverse

——————————— X ———— Ready

—————————— X ————— NetControlStatus

————————— X —————— Reserved

———————— X ——————— CurrentFlowing

——————— X ———————— DLXEnabled

—————— X ————————— KeyPadAuto

————— X —————————— KeyPadOff

———— X ——————————— KeyPadHand

—— X X ———————————— Reserved

— X —————————————— DisconnectClosed

X ——————————————— Reserved

Parameter Number 6

Access Rule GET

Data Type WORD

Group Basic Status

Units —

Minimum Value 0

Maximum Value 0x4FBF

Default Value 0

Bit

Function

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Bulletin 290D/291D/294D Programmable Parameters Chapter 4

StarterCommand

The parameter provides the Run Command status to the starter.

1514131211109876543210

——————————————— X RunForward

—————————————— X — RunReverse

————————————— X —— ResetFault

———————— XXXXX——— Reserved

——————— X ———————— Out00

—————— X ————————— Out01

————— X —————————— Out02

———— X ——————————— Out03

——— X ———————————— Out04

—— X ————————————— Out05

X X —————————————— Reserved

Parameter Number 7

Access Rule GET

Data Type WORD

Group Basic Status

Units —

Minimum Value 0

Maximum Value 0x3F07

Default Value 0

Bit

Function

AuxIOStatus

The parameter provides the status of hardware i nput/output points.

1514131211109876543210

——————————————— X Pt00

—————————————— X — Pt01

————————————— X —— Pt02

———————————— X ——— Pt03

——————————— X ———— Pt04

—————————— X ————— Pt05

XXXXXXXXXX—————— Reserved

Parameter Number 8

Access Rule GET

Data Type WORD

Group Basic Status

Units —

Minimum Value 0

Maximum Value 0x3F

Default Value 0

Bit

Function

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Chapter 4 Bulletin 290D/291D/294D Programmable Parameters

NetworkStatus

The parameter provides the status of the network connections.

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

——————————————— X ExplicitCnxn

—————————————— X — I/OConnection

————————————— X —— ExplicitCnxnFlt

———————————— X ——— IOCnxnFault

——————————— X ———— IOCnxnIdle

———————— X X X ————— Reserved

——————— X ———————— ZIP1Cnxn

—————— X ————————— ZIP1CnxnFlt

————— X —————————— ZIP2Cnxn

———— X ——————————— ZIP2CnxnFlt

——— X ———————————— ZIP3Cnxn

—— X ————————————— ZIP3CnxnFlt

— X —————————————— ZIP4Cnxn

X ——————————————— ZIP4CnxnFlt

Parameter Number 9

Access Rule GET

Data Type WORD

Group Basic Status

Units —

Minimum Value 0

Maximum Value 0xDF

Default Value 0

Bit

Function:

DLXControlStatus

The parameter provides the DeviceLogix Control Status.

0 = Controlled in Logix programs. 1 = Controlled in local DLX programs.

Bit

76543210

——————— X RunForward

—————— X — RunReverse

————— X —— Out00

———— X ——— Out01

92 Rockwell Automation Publication 290D-UM001A-EN-P - June 2012

Parameter Number 10

Access Rule GET

Data Type UINT

Minimum Value 0

Maximum Value OXFF

Default Value 0

Group Basic Status

Units —

Function:

Bulletin 290D/291D/294D Programmable Parameters Chapter 4

Bit

76543210

——— X ———— Out02

—— X ————— Out03

— X —————— Out04

X ——————— Out05

OutputSourceV (IPS)

[SwitchedVolts]

This parameter determines the incoming switched control voltage across terminals A1…A2.

(IPS) Available voltage on User Output Pin 4 for all I/O points

SensorSourceV (IPS)

[UnswitchedVolts]

This parameter determines the incoming unswitched control voltage across terminals A2…A3.

(IPS) Available voltage on Input Sensor Source Pin 1 for all I/O points

Parameter Number 11

Access Rule GET

Data Type UINT

Group Basic Status

Units x.xx Volts

Minimum Value 0

Maximum Value 65535

Default Value 0

Parameter Number 12

Access Rule GET

Data Type UINT

Group Basic Status

Units x.xx Volts

Minimum Value 0

Maximum Value 65535

Default Value 0

Function:

Trip Status Group

Trip Stat us

This parameter provides the fault condition that caused any current trip.

Rockwell Automation Publication 290D-UM001A-EN-P - June 2012 93

Parameter Number 16

Access Rule GET

Data Type WORD

Group Trip Status

Units —

Minimum Value 0

Maximum Value 0xE3BF

Default Value 0

Chapter 4 Bulletin 290D/291D/294D Programmable Parameters

Bit

1514131211109876543210

——————————————— X OverloadTrip

—————————————— X — PhaseLossTrip

————————————— X —— UnderPowerTrip

———————————— X ——— SensorShortTrip

——————————— X ———— PhaseImbalanceTrip

—————————— X ————— NonVolMemoryTrip

————————— X —————— Reserved

———————— X ——————— JamTrip

——————— X ———————— StallTrip

—————— X —————————

——— X X X —————————— Reserved

—— X ————————————— OutputShortTrip

— X —————————————— UserDefinedTrip

X ——————————————— HardwareFltTrip

WarningStatus

This parameter provides the current warning condition.

Parameter Number 17

Access Rule GET

Data Type WORD

Group Trip Status

Units —

Minimum Value 0

Maximum Value 0xC295

Default Value

Function

Underload

Tri p

Bit

1514131211109876543210

——————————————— X OverloadWarning

—————————————— X — Reserved

————————————— X ——

———————————— X ——— Reserved

——————————— X ———— PhaseImbalanceWarn

————————— X X ————— Reserved

———————— X ——————— JamWarning

——————— X ———————— Reserved

—————— X ————————— UnderloadWarning

——XXXX—————————— Reserved

— X —————————————— DNetPwrWarn

X —————————————— ConfigWarning

94 Rockwell Automation Publication 290D-UM001A-EN-P - June 2012

Function

UnderPowerWarn

Bulletin 290D/291D/294D Programmable Parameters Chapter 4

Trip Log1

This parameter provides the last trip to occur.

Trip Log2

This parameter provides the second last trip to occur.

Parameter Number 18

Access Rule GET

Data Type UINT

Group Trip Status

Units —

Minimum Value 0

Maximum Value 75

Default Value 0

Parameter Number 19

Access Rule GET

Data Type UINT

Group Trip Status

Units —

Minimum Value 0

Maximum Value 75

Default Value 0

Trip Log3

This parameter provides the third last trip to occur.

Trip Log4

This parameter provides the fourth last trip to occur.

Parameter Number 20

Access Rule GET

Data Type UINT

Group Trip Status

Units —

Minimum Value 0

Maximum Value 75

Default Value 0

Parameter Number 21

Access Rule GET

Data Type UINT

Group Trip Status

Units —

Minimum Value 0

Maximum Value 75

Default Value 0

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Chapter 4 Bulletin 290D/291D/294D Programmable Parameters

Trip Log5

This parameter provides the fifth last trip to occur.

SnapShotL1Amps

This parameter provides a snapshot of actual Phase L1 current at time of last trip.

Parameter Number 22

Access Rule GET

Data Type UINT

Group Trip Status

Units —

Minimum Value 0

Maximum Value 75

Default Value 0

Parameter Number 23

Access Rule GET

Data Type INT

Group Trip Status

Units x.xx Amps

Minimum Value 0

Maximum Value 32767

Default Value

SnapShotL2Amps

This parameter provides a snapshot of actual Phase L2 current at time of last trip.

SnapShotL3Amps

This parameter provides a snapshot of actual Phase L3 current at time of last trip.

Parameter Number 24

Access Rule GET

Data Type INT

Group Trip Status

Units x.xx Amps

Minimum Value 0

Maximum Value 32767

Default Value 0

Parameter Number 25

Access Rule GET

Data Type INT

Group Trip Status

Units x.xx Amps

Minimum Value 0

Maximum Value 32767

Default Value 0

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Bulletin 290D/291D/294D Programmable Parameters Chapter 4

SnapShotLAvgAmps

This parameter provides a snapshot of average of 3 Phase currents at time of last trip.

SnapShot%Thermal

This parameter provides a snapshot of the percentage of Thermal Capacity used at time of last trip.

Parameter Number 26

Access Rule GET

Data Type INT

Group Trip Status

Units x.xx Amps

Minimum Value 0

Maximum Value 32767

Default Value 0

Parameter Number 27

Access Rule GET

Data Type USINT

Group Trip Status

Units Percent

Minimum Value 0

Maximum Value 100

Default Value 0

Basic Configuration Group

FLASetting

The motor’s full load current rating is programmed in this parameter.

Table 20 - FLA Setting Ranges and Default Values (with indicated setting precision)

FLA Current Range (A)

460V AC Minimum Value Maximum Value

290D/1_-FA_* 3 Hp 0.24 3.5 0.24

290D/1_-FB_* 5 Hp 1.1 7.6 1.1

Parameter Number 28

Access Rule GET/SET

Data Type INT

Group Basic Configuration

Units x.xx Amps

Minimum Value See Table20.

Maximum Value See Table20.

Default Value See Table20.

Default Value

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Chapter 4 Bulletin 290D/291D/294D Programmable Parameters

OLResetLevel

This parameter determines the % Thermal Capacity which an overload can be cleared.

OverloadClass

This parameter provides the overload trip classification.

1 = 10 2 = 15 3 = 20

Parameter Number 29

Access Rule GET/SET

Data Type BYTE

Group Basic Configuration

Units % TCU

Minimum Value 75

Maximum Value 100

Default Value 75

Parameter Number 30

Access Rule GET

Data Type USINT

Group Basic Configuration

Units —

Minimum Value 1

Maximum Value 3

Default Value 1

Starter Protection Group

ProtFltResetMode

This parameter configures the Protection Fault reset mode.

0 = Manual 1 = Automatic

ProtectFltEnable

This parameter enables or disables protection faults (not all faults can be disabled).

Parameter Number 41

Access Rule GET/SET

Data Type BOOL

Group Starter Protection

Units —

Minimum Value 0

Maximum Value 1

Default Value 0

Parameter Number 42

Access Rule GET

Data Type WORD

Group Trip Status

Units —

Minimum Value 0

Maximum Value 0xE3BF

Default Value 0

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Bulletin 290D/291D/294D Programmable Parameters Chapter 4

Bit

1514131211109876543210

——————————————— X

—————————————— X — PhaseLossTrip

————————————— X —— UnderPowerTrip

———————————— X ———

——————————— X ———— PhaseImbalanceTrip

—————————— X ————— NonVolMemoryTrip

————————— X —————— Reserved

———————— X ——————— JamTrip

——————— X ———————— StallTrip

—————— X —————————

——— X X X —————————— Reserved

—— X ————————————— OutputShortTrip

— X —————————————— UserDefinedTrip

X ———————————————

The highlighted functions are enabled by default.

WarningStatus

This parameter provides the current warning condition.

Parameter Number 43

Access Rule GET

Data Type WORD

Group Trip Status

Units —

Minimum Value 0

Maximum Value 0xC295

Default Value

Function

OverloadTrip

SensorShortTrip

UnderloadTrip

HardwareFl tTrip

Bit

1514131211109876543210

——————————————— X OverloadWarning

—————————————— X — Reserved

————————————— X ——

———————————— X ——— Reserved

——————————— X ———— PhasImbalanceWarn

————————— X X ————— Reserved

———————— X ——————— JamWarning

——————— X ———————— Reserved

—————— X ————————— UnderloadWarning

——XXXX—————————— Reserved

— X —————————————— UnswitchedPwrWarn

X ——————————————— ConfigWarning

Rockwell Automation Publication 290D-UM001A-EN-P - June 2012 99

Function

UnderPowerWarn

Chapter 4 Bulletin 290D/291D/294D Programmable Parameters

ProtectFltReset

This parameter resets a Protection Fault by setting the bit to 1.

0 = NoAction 0 > 1 = ResetFault

RunNetFltAction

This parameter in conjunction with Parameter 46 (RunNetFltValue) defines how the starter will respond when a fault occurs.

0 = GoToFaultValue 1 = HoldLastState

Parameter Number 44

Access Rule GET/SET

Data Type BOOL

Group Starter Protection

Units —

Minimum Value 0

Maximum Value 1

Default Value 0

Parameter Number 45

Access Rule GET/SET

Data Type BOOL

Group Starter Protection

Units —

Minimum Value 0

Maximum Value 1

Default Value 0

RunNetFltValue

This parameter determ ines how the starter will be commanded in the event of a fault. State the starter will go to on a NetFlt if Parameter 45 (RunNetFltAction) = 1 (Got oFault- Value).

0 = OFF 1 = ON

RunNetIdlAction

This parameter in conjunction with Parameter 48 (RunNetIdlValue) defines how the starter will respond when a network is idle as determined by Parameter 48.

0 = GoToIdleValue 1 = HoldLastState

Parameter Number 46

Access Rule GET/SET

Data Type BOOL

Group Starter Protection

Units —

Minimum Value 0

Maximum Value 1

Default Value 0

Parameter Number 47

Access Rule GET/SET

Data Type BOOL

Group Starter Protection

Units —

Minimum Value 0

Maximum Value 1

Default Value 0

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Rockwell Automation 294D User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Important User Information

General Precautions

Precautions for Bulletin 294D Applications

Software Requirements

Additional Resources

Rockwell Automation Support

Installation Assistance

New Product Satisfaction Return

Summary of Changes

New and Updated Information

Preface

European Communities (EC) Directive Compliance

Low Voltage and EMC Directives

Introduction

Table of Contents

Chapter 1

Product Overview

Description

Features

Feature Description

Standard Features Across Product Family

DeviceNet Network Capabilities

Factory-Installed Options

ArmorStart LT Characteristics

Catalog Number Explanation

ArmorStart LT Characteristics

Catalog Number Explanation

Basic Operation

Group Motor Installations for USA and Canada Markets

Control Circuit

Motor Circuit

Local I/O

Overload Protection

Mode of Operation Bulletin 290D/291D

Full-Voltage Start

Mode of Operation Bulletin 294D

Sensorless Vector Performance

Status LEDs and Reset

Electronic Data Sheet (EDS)

Fault Diagnostics

Protection Faults

Protection Warnings

Optional HOA Selector Keypad

Keypad Local Control

Optional HOA Keypad Configuration (Bulletin 290D/291D only)

Optional HOA Selector Keypad with Jog Function (Bulletin 294D only)

Keypad Disable Parameter

Source Brake Contactor and Connector (Bulletin 294D only)

Installation and Wiring

Chapter 2

Receiving

Unpacking

Inspecting

Storing

Installation Precautions

Precautions for Bulletin 290D/291D Applications

Precautions for Bulletin 294D Applications

Dimensions

Dimensions

Connection Locations

Wiring Terminal Detail

Branch Circuit Protection

Typical System Example

ArmorConnect Power Media

ArmorConnect Cable Ratings

Branch Circuit Protection Requirements for ArmorConnect Three-Phase Power Media

Electrical Wiring

Group Motor Installations for USA and Canada Markets

Wiring

Cable Workmanship Guidelines

Service Space

Hand Operation (HOA) Considerations

General Wiring Considerations

Grounding

Grounding Safety Grounds

Grounding PE or Ground