Rockwell Automation 284G User Manual

ArmorStart® Distributed Motor Controller

USER MANUAL

Bulletin 280G/281G, 284G

ATTENTION

IMPORTANT

Important User Information

Because of the variety of uses for the products described in this publication, those responsible for the application and use of this control equipment must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements, including any applicable laws, regulations, codes and standards.

The illustrations, charts, sample programs and layout examples shown in this guide are intended solely for purposes of example. Since there are many variables and requirements associated with any particular installation, Rockwell Automation does not assume responsibility or liability (to include intellectual property liability) for actual use based upon the examples shown in this publication.

Rockwell Automation publication SGI-1.1, Safety Guidelines for the Application, Installation and Maintenance of Solid-State Control (available from your local Allen-Bradley sales office), describes some important differences between solid-state equipment and electromechanical devices that should be taken into consideration when applying products such as those described in this publication.

Reproduction of the contents of this copyrighted publication, in whole or part, without written permission of Rockwell Automation, is prohibited.

Throughout this manual we use notes to make you aware of safety considerations:

Identifies information about practices or circumstances that can lead to personal injury or death, property damage or economic loss

Attention statements help you to:

• identify a hazard

• avoid a hazard

• recognize the consequences

Identifies information that is critical for successful application and understanding of the product.

Trademark List ArmorStart and ControlLogix are registered trademarks of Rockwell Automation, Inc.

ArmorConnect, DeviceLogix, PLC, RSNetWorx, RSLogix 5000, and SLC are trademarks of Rockwell Automation, Inc. DeviceNet and the DeviceNet logo are trademarks of the Open Device Vendors Association (ODVA). ControlNet is a trademark of ControlNet International, LTD.

European Communities (EC) Directive Compliance

If this product has the CE mark it is approved for installation within the European Union and EEA regions. It has been designed and tested to meet the following directives.

Low Voltage and EMC Directives

This product is tested to meet Council Directive 73/23/EEC Low Voltage and 89/336/EEC and Council Directive 89/336/EC Electromagnetic Compatibility (EMC) by applying the following standard(s):

• Bulletin 280/281: EN 60947-4-1 — Low-voltage switchgear and

controlgear — Part 4-1:Contactors and motor-starters — Electromechanical contactors and motor-starters.

• Bulletin 283: EN 60947-4-2 — Low-voltage switchgear and

controlgear — Part 4-2: AC semiconductor motor controllers and starters.

• Bulletin 284: EN 61800-3 — Adjustable speed electronic power drive

systems — Part 3: EMC product standard including specific test methods.

This product is intended for use in an industrial environment.

Table of Contents

Table of Contents i

Chapter 1 Product Overview

Chapter 2 Installation and Wiring

Introduction ....................................................................................1-1

Description .....................................................................................1-1

Safety ArmorStart............................................................................1-1

Operation .......................................................................................1-2

Mode of Operation ..........................................................................1-2

Bulletin 280G/281G — Full-Voltage Start ................................1-2

Bulletin 284G — Sensorless Vector Control..............................1-2

Description of Features ..................................................................1-3

Overload Protection .................................................................1-3

LED Status Indication ..............................................................1-5

Fault Diagnostics .....................................................................1-5

Inputs ......................................................................................1-6

Gland Plate Entrance ...............................................................1-6

ArmorStart with DeviceNet Network Capabilities ......................1-6

DeviceLogix™ ........................................................................1-6

Peer to Peer Communications (ZIP) ..........................................1-6

EMI Filter..................................................................................1-6

Dynamic Brake Resistor ...........................................................1-7

Control Brake Contactor ..........................................................1-7

Receiving .......................................................................................2-1

Unpacking ......................................................................................2-1

Inspecting ......................................................................................2-1

Storing ...........................................................................................2-1

General Precautions .......................................................................2-2

Precautions for Bulletin 280G/281G Applications.............................2-2

Precautions for Bulletin 284G Applications ......................................2-2

Dimensions ....................................................................................2-4

Bulletin 280G/281G..................................................................2-4

Bulletin 284G ...........................................................................2-6

Bulletin 1000............................................................................2-8

Wiring ..........................................................................................2-13

Power, Control, Safety Monitor Inputs, and

Ground Wiring ......................................................................2-13

Terminal Designations ..................................................................2-14

Dimensions for Safety Products.....................................................2-15

Bulletin 280G Safety Product..................................................2-15

Bulletin 281G Safety Product..................................................2-16

Bulletin 284G Safety Product..................................................2-17

Bulletin 1000 Safety Product ..................................................2-19

Safety Terminal Designations .......................................................2-26

ArmorConnect Power Media .........................................................2-29

Description ............................................................................2-29

ArmorStart with ArmorConnect Connectivity ..........................2-30

Terminal Designations............................................................2-30

ArmorStart Safety with ArmorConnect Connectivity ...............2-31

Terminal Designations............................................................2-31

ArmorConnect Cable Ratings .................................................2-31

Branch Circuit Protection Requirements for

ArmorConnect Three-Phase Power Media .............................2-32

Group Motor Installations for USA and Canada Markets ................2-32

ii Table of Contents

Wiring and Workmanship Guidelines ............................................2-32

DeviceNet Network Installation .....................................................2-33

Other DeviceNet System Design Considerations ....................2-34

Electromagnetic Compatibility (EMC) ............................................2-35

General Notes (Bulletin 284G only) ........................................2-35

Grounding .............................................................................2-35

Wiring ...................................................................................2-35

Chapter 3 Bulletin 280G/281G Programmable Parameters

Chapter 4 Bulletin 284G Programmable Parameters for Sensorless Vector Controllers

Introduction ....................................................................................3-1

Parameter Programming .........................................................3-1

Parameter Group Listing .................................................................3-2

DeviceLogix™ Group .....................................................................3-2

DeviceNet Group ............................................................................3-7

Starter Protection Group ...............................................................3-10

User I/O ........................................................................................3-14

Misc. Group .................................................................................3-14

ZIP Parameters ............................................................................3-16

Starter Display .............................................................................3-23

Starter Setup ................................................................................3-24

Introduction ....................................................................................4-1

Parameter Programming .........................................................4-1

Parameter Group Listing .................................................................4-2

DeviceLogix™ Group .....................................................................4-3

DeviceNet Group ............................................................................4-8

Starter Protection Group ...............................................................4-12

User I/O ........................................................................................4-15

Miscellaneous Group ....................................................................4-16

Drive DeviceNet Group ..................................................................4-18

Display Group................................................................................4-20

Basic Program Group ....................................................................4-25

Advanced Program Group..............................................................4-28

Clear Type 1 Fault and Restart ......................................................4-42

Clear an Overvoltage, Undervoltage, or Heatsink OvrTmp Fault

without Restarting the Drive..........................................................4-42

How Step Logic Works .................................................................4-55

Step Logic Settings .......................................................................4-55

Chapter 5 DeviceNet™ Commissioning

Establishing a DeviceNet Node Address ..........................................5-1

Node Commissioning using Hardware ............................................5-1

Node Commissioning using Software .............................................5-2

Building and Registering an EDS File ..............................................5-3

Table of Contents iii

Using the Node Commissioning Tool Inside RSNetWorx

for DeviceNet ................................................................................. 5-5

System Configuration ................................................................... 5-6

Using Automap feature with default Input and Output (I/O)

Assemblies (Bulletin 280G/281G).................................................... 5-7

Default Input and Output (I/O) Assembly Formats

(Bulletin 280G/281G) ...................................................................... 5-7

Setting the Motor FLA and Overload Trip Class

(Bulletin 280G/281G) ...................................................................... 5-8

Using Automap feature with default Input and Output (I/O)

Assemblies (Bulletin 284G)............................................................. 5-9

Default Input and Output (I/O) Assembly Formats (Bulletin 284G) .... 5-9

Setting the Motor FLA (Bulletin 284G) ........................................... 5-10

193-DCNT Product Overview........................................................ 5-11

User Manual .......................................................................... 5-11

Bill of Material ....................................................................... 5-11

Accessories........................................................................... 5-11

Tools Menu............................................................................ 5-12

Node Comissioning................................................................ 5-12

Chapter 6 Explicit Messaging on DeviceNet™

Chapter 7 Using DeviceLogix™

Chapter 8 ArmorStart® ZIP Configuration

Logic Controller Application Example with Explicit

Messaging ..................................................................................... 6-1

Programming the 1747-SLC .......................................................... 6-2

I/O Mapping ............................................................................ 6-2

Explicit Messaging with SLC .......................................................... 6-3

Setting up the Data File ................................................................. 6-4

Sequence of Events ....................................................................... 6-5

Programming the 1756-ControlLogix ............................................. 6-8

I/O Mapping ............................................................................ 6-8

Explicit Messaging with ControlLogix ............................................. 6-9

Setting Up the MSG Instruction ...................................................... 6-9

DeviceLogix Programming ............................................................. 7-1

DeviceLogix Programming Example ............................................... 7-2

ArmorStart Fault Bit, Status Bit, Outputs and Produced Network Bits in

the DeviceLogix Ladder Editor ....................................................... 7-5

Overview ....................................................................................... 8-1

ZIP Parameter Overview ................................................................ 8-1

Data Production ............................................................................. 8-3

Data Consumption ......................................................................... 8-3

Mapping Consumed Data to the DeviceLogix Data Table. ............... 8-3

Finding ZIP bits in Device Logix Editor........................................... 8-12

iv Table of Contents

Chapter 9 Diagnostics

Overview ........................................................................................9-1

Protection Programming ..........................................................9-1

Fault Display ..................................................................................9-1

Clear Fault .....................................................................................9-2

Fault Codes ....................................................................................9-2

Fault Definitions .............................................................................9-3

Short Circuit ............................................................................9-3

Overload Trip ...........................................................................9-3

Phase Loss ..............................................................................9-3

Phase Short..............................................................................9-3

Ground Fault ............................................................................9-3

Stall .........................................................................................9-3

Control Power ..........................................................................9-3

I/O Fault ..................................................................................9-3

Over Temperature ...................................................................9-3

Phase Imbalance .....................................................................9-3

Over Current.............................................................................9-4

DeviceNet™ Power Loss .........................................................9-4

Internal Communication Fault...................................................9-4

DC Bus Fault ............................................................................9-4

EEPROM Fault .........................................................................9-4

Hardware Fault ........................................................................9-4

Restart Retries .........................................................................9-4

Miscellaneous Faults................................................................9-4

Chapter 10 Troubleshooting

Appendix A Specifications

Appendix B Bulletin 280G/281G CIP Information

Introduction ..................................................................................10-1

Bulletin 280G/281G Troubleshooting .............................................10-2

Bulletin 284G Troubleshooting.......................................................10-5

Fault Definitions .....................................................................10-5

Operation and Troubleshooting of the DB1- Dynamic Brake....10-7

Internal Drive Faults .............................................................10-10

DeviceNet Troubleshooting Procedures ......................................10-14

Control Module Replacement (Bulletin 280G/281G) .....................10-15

Control Module Replacement (Bulletin 284G)...............................10-16

Base Module Replacement (Bulletin 280G/281G).........................10-17

Base Module Replacement (Bulletin 284G) ..................................10-19

Bulletin 280G/281G Specifications ..................................................A-1

Bulletin 284G Specifications............................................................A-6

ArmorConnect™ Three-Phase Power Media ................................A-11

Patchcords ............................................................................A-11

Power Tees & Reducer ..........................................................A-12

Power Receptacles ................................................................A-13

Electronic Data Sheets ...................................................................B-1

DOL Type Product Codes and Name Strings ...................................B-1

DOL Reversing Type Product Codes and Name String .....................B-2

DeviceNet Objects ..........................................................................B-2

Table of Contents v

Identity Object — CLASS CODE 0x0001 .........................................B-3

Identity Objects ..............................................................................B-3

Message Router — CLASS CODE 0x0002 ......................................B-3

DeviceNet Object — CLASS CODE 0x0003 .....................................B-4

Assembly Object — CLASS CODE 0x0004 .....................................B-5

Custom Parameter Based

“Word-wise” I/O Assemblies ..........................................................B-5

“Word-wise” Bit-Packed Assemblies ..............................................B-6

Standard Distributed Motor Controller I/O Assemblies .....................B-7

Standard Distributed Motor Controller Output

(Consumed) Assemblies ..........................................................B-7

Standard Distributed Motor Controller Input

(Produced) Assemblies ............................................................B-8

Connection Object — CLASS CODE 0x0005 .................................B-10

Discrete Input Point Object — CLASS CODE 0x0008 ...................B-14

Discrete Output Point Object — CLASS CODE 0x0009 ..................B-15

Discrete Output Point Object Special Requirements ......................B-16

DOP Instances 1 and 2 Special Behavior ...............................B-16

Parameter Object — CLASS CODE 0x000F ..................................B-18

Parameter Group Object — CLASS CODE 0x0010 ........................B-19

Discrete Input Group Object — CLASS CODE 0x001D ..................B-20

Discrete Output Group Object — CLASS CODE 0x001E ................B-21

Control Supervisor Object -CLASS CODE 0x0029 ..........................B-22

Acknowledge Handler Object — CLASS CODE 0x002b .................B-23

Overload Object — CLASS CODE 0x002c .....................................B-24

DeviceNet Interface Object -CLASS CODE 0x00B4 ........................B-25

Appendix C Bulletin 284G CIP Information

Electronic Data Sheets ...................................................................C-1

VFD Type Product Codes and Name Strings ....................................C-1

DeviceNet Objects ..........................................................................C-2

Identity Object — CLASS CODE 0x0001 .........................................C-2

Identity Objects ..............................................................................C-3

Message Router — CLASS CODE 0x0002 ......................................C-3

DeviceNet Object — CLASS CODE 0x0003 .....................................C-4

Assembly Object — CLASS CODE 0x0004 .....................................C-5

Custom Parameter Based

“Word-wise” I/O Assemblies ..........................................................C-6

“Word-wise” Bit-Packed Assemblies ..............................................C-6

Standard Distributed Motor Controller I/O Assemblies .....................C-8

Standard Distributed Motor Controller Output

(Consumed) Assemblies ..........................................................C-8

Standard Distributed Motor Controller Input

(Produced) Assemblies ............................................................C-9

Inverter Type Distributed Motor Controller Input

(Produced) Assemblies...........................................................C-10

PowerFlex Native Assemblies.................................................C-11

Connection Object — CLASS CODE 0x0005 .................................C-13

Discrete Input Point Object — CLASS CODE 0x0008 ...................C-18

Discrete Output Point Object — CLASS CODE 0x0009 ..................C-19

vi Table of Contents

Discrete Output Point Object Special Requirements ......................C-20

DOP Instances 3 and 4 Special Behavior ...............................C-20

DOP Instances 1, 2, 9, and 10 Special Behavior ....................C-22

Parameter Object — CLASS CODE 0x000F ..................................C-24

Parameter Group Object — CLASS CODE 0x0010 ........................C-25

Discrete Input Group Object — CLASS CODE 0x001D ..................C-26

Discrete Output Group Object — CLASS CODE 0x001E ................C-27

Control Supervisor Object -CLASS CODE 0x0029 ..........................C-28

Acknowledge Handler Object — CLASS CODE 0x002b .................C-29

DeviceNet Interface Object -CLASS CODE 0x00B4 ........................C-30

Appendix D Group Motor Installations

Appendix E Accessories

Appendix F Safety I/O Module and TÜV Requirements

Appendix G Renewal Parts

Appendix H PID Setup

Application of ArmorStart® Controllers in Group Installation ...........D-1

IP67 Dynamic Brake Resistor ..........................................................E-3

ArmorStart Safety-Related Parts...................................................... F-1

ArmorBlock Guard I/O Modules .......................................................F-2

Specifications ..........................................................................F-2

ArmorBlock Guard I/O Recommended Compatible

Cables and Connectors....................................................................F-3

Safety-Related Specifications..........................................................F-6

Maintenance and Internal Part Replacement....................................F-6

Troubleshooting ..............................................................................F-7

Renewal Parts.................................................................................G-1

Exclusive Control.............................................................................H-1

Trim Control....................................................................................H-2

PID Reference and Feedback...........................................................H-3

PID Deadband .................................................................................H-3

PID Preload .....................................................................................H-4

PID Limits .......................................................................................H-4

PID Gains ........................................................................................H-4

Guidelines For Adjusting PID Gains..................................................H-5

Appendix I Step Logic, Basic Logic and Timer/ Counter Functions

Step Logic Using Timed Steps.......................................................... I-2

Step Logic Using Basic Logic Functions............................................ I-3

Timer Function.................................................................................I-4

Counter Function.............................................................................. I-4

Step Logic Parameters.....................................................................I-5

Chapter 1

Product Overview

Introduction This chapter provides a brief overview of the features and

functionality of the Bulletin 280G/281G and 284G ArmorStart® Distributed Motor Controllers.

Description The ArmorStart Distributed Motor Controllers are integrated, pre-

engineered, starters with Bulletin 280G/281G for full-voltage and reversing applications and Bulletin 284G for variable frequency AC drives applications. The ArmorStart offers a robust IP67/NEMA Type 4 enclosure design, which is suitable for water wash down environments.

The modular “plug and play” design offers simplicity in wiring the installation. The quick disconnects for the I/O, communications, and motor connections reduce the wiring time and eliminate wiring errors. The ArmorStart offers as standard, six DC inputs to be used with sensors for monitoring and controlling the application process. The ArmorStart’s LED status indication and built-in diagnostics capabilities allow ease of maintenance and troubleshooting.

The ArmorStart Distributed Motor Controller offers short circuit protection per UL508 and IEC 60947. The ArmorStart is rated for local-disconnect service by incorporating the Bulletin 140 Motor Protector as the local-disconnect, eliminating the need for additional components. The ArmorStart Distributed Motor Controllers are suitable for group motor installations.

Safety ArmorStart The safety version of the ArmorStart provides a safety solution

integrated into DeviceNet Safety installations. The Bulletin 280/281/ 284 Safety ArmorStart achieves Category 4 functionality by using redundant contactors. The Safety ArmorStart offers a quick connects via the gland plate to the 1732DS-IB8XOBV4 safety I/O module. The Bulletin 1732DS Safety I/O inputs will monitor the status of the safety rated contactors inside the ArmorStart. The Bulletin 1732DS Safety I/O outputs to provide 24V DC power for control power to the ArmorStart.

Note: The Bulletin 280/281/284 Safety ArmorStart is suitable for

safety applications up to Safety Category 4PL e (TÜV assessment per ISO 13849-1:2008). T available upon request.

Note: For additional information regarding the

1732DS-IB8XOBV4 safety I/O module, see publication 1791DS-UM001*-EN-P.

ÜV compliance letter is

1-2 Product Overview

00%

)

Operation The ArmorStart Distributed Motor Controllers can operate three-

phase squirrel-cage induction motors as follows:

Bulletin 280G/281G: up to 10 Hp (7.5 kW) @ 460VAC, 50/60 Hz. Bulletin 284G: up to 5 Hp (3.0 kW) @ 460V AC. Bulletin 1000: 7.5 Hp (5.5 kW), 10 Hp (7.5 kW) and 15 Hp (11 kW) @ 460VAC, 50/60 Hz.

The ArmorStart Distributed Motor Controller will accept a control power input of 120VAC.

Mode of Operation Bulletin 280G/281G

Full-Voltage Start

This method is used in applications requiring across-the-line starting, in which full inrush current and locked-rotor torque are realized. The ArmorStart Bulletin 280G offers full-voltage starting and the Bulletin 281G offers full-voltage starting for reversing applications.

Percent

Volta

Time (seconds

Bulletin 284G

Sensorless Vector Control

• Sensorless Vector Control provides exceptional speed regulation

and very high levels of torque across the entire speed range of the

drive

• The Autotune feature allows the Bulletin 284G ArmorStart

Distributed Motor Controller to adapt to individual motor

characteristics.

• To select this method of operation, select V for the Mode of

Operation listed in the catalog structure. See

Publication 280-SG001*.

Description of Features Overload Protection

Class 15 Overload Curves

100

10000

0 100 200 300 400 500 600 700

Multiples for Full Load Current

Approximate Trip Time (sec)

Cold

Hot

Class 10 Ove rload Curv es

100

1000

10000

0 100 200 300 400 500 600 700

Multiples of Full Load Current

Approximate Trip Time (sec)

Cold

Hot

Class 20 Ove rload Curv es

100

10000

0 100 200 300 400 500 600 700

Multiples of Full Load Current

Approximate Trip Time (sec)

Cold

Hot

Class 10

Class 15

Class 20

The ArmorStart Distributed Motor Controller incorporates, as standard, electronic motor overload protection. This overload

protection is accomplished electronically with an I ArmorStart’s overload protection is programmable via the communication network, providing the user with flexibility.

The Bulletin 280G/281G overload trip class can be selected for class 10, 15, 20 protection. Ambient insensitivity is inherent in the electronic design of the overload.

Figure 1.1 Overload Trip Curves

Product Overview 1-3

t algorithm. The

1-4 Product Overview

% of P132 (Motor NP Hertz) % of P132 (Motor NP Hertz)

% of P132 (Motor NP Hertz)

% of P133 (Motor OL Current)

The Bulletin 284G ArmorStart Distributed Motor Controller incorporates, as standard, electronic motor overload protection. This

overload protection is accomplished electronically with an I

t algorithm. The ArmorStart’s overload protection is programmable via the communication network providing the user with flexibility. Programming the Motor OL Current parameter provides class 10 overload protection for the Bulletin 284G Distributed Motor Controller. Ambient insensitivity is inherent in the electronic design of the overload.

Figure 1.2 Overload Trip Curves

Product Overview 1-5

LED Status Indication

The LED Status Indication provides 4 status LEDs and a Reset button. The LEDs provide status indication for the following:

•POWER LED

The LED is illuminated solid green when control power is present and with the proper polarity

• RUN LED

This LED is illuminated solid green when a start command and control power are present

•NETWORK LED

This bi-color (red/green) LED indicates the status of the communication link

•FAULT LED

Indicates Controller Fault (Trip) condition

The “Reset Button” acts as a local trip reset.

Figure 1.3 Status Indication and Reset

Fault Diagnostics

Fault diagnostics capabilities built in the ArmorStart Distributed Motor Controller help you pinpoint a problem for easy troubleshooting and quick re-starting.

Fault Indication

• Short Circuit X X • Phase Imbalance X

• Overload X X • Miscellaneous Fault X

• Phase Loss X X • Brake Fuse Detection X

• Control Power Loss X X • Internal Comm. Fault X

• Control Power Fuse Detection X X • DC Bus Fault X

• I/O Fault X X • Ground Fault X

• Over Temperature X X • Overcurrent X

• DeviceNet™ Power Loss X X • Restart Retries X

• EEprom Fault X X • Stall X

• Hardware Fault X X • Phase Short X

Available on Bulletin:

Fault Indication

280G/281G 284G 280G/281G 284G

Available on Bulletin:

1-6 Product Overview

Inputs

The inputs are single-keyed (2 inputs per connector), which are sourced from DeviceNet power (24V DC), with LED status indication.

Gland Plate Entrance

The ArmorStart product offers connectivity to the ArmorConnect™ power media. Receptacles are provided for connectivity to both threephase and control power media.

ArmorStart with DeviceNet Network Capabilities

The ArmorStart Distributed Motor Controller delivers advanced capabilities to access parameter settings and provides fault diagnostics, and remote start-stop control. DeviceNet is the communication protocol, provided with the ArmorStart Bulletin 280G/281G or 284G Distributed Motor Controller.

DeviceLogix™

DeviceLogix is a stand-alone Boolean program that resides within the ArmorStart Distributed Motor Controller. DeviceLogix is programmed using Boolean math operations, such as, AND, OR, NOT, Timers, Counters, and Latches. DeviceLogix can run as a standalone application, independent of the network. However, 24V DC must be supplied at the DeviceNet connector to power the inputs.

Peer to Peer Communications (ZIP)

The zone control capabilities of ArmorStart Distributed Motor Controllers is ideal for large horsepower (0.5…15 Hp) motored conveyors. The ArmorStart Distributed Motor Controllers have builtin DeviceNet communications, DeviceLogix technology, and the added Zone Interlocking Parameters (ZIP) which allow one ArmorStart to receive data directly, from up to four other DeviceNet nodes, without going through a network scanner. These direct communications between conveyor zones are beneficial in a merge, diverter, or accumulation conveyor application.

EMI Filter (Bulletin 284G only)

The EMI Filter is required if the Bulletin 284G ArmorStart Distributed Motor Controller must be CE-compliant. A shielded 4-conductor patchcord or cordset no longer than 14 meters, must be used to comply with the CE requirement.

Product Overview 1-7

Dynamic Brake Resistor (Bulletin 284G only)

The IP67 Dynamic Brake Resistor plug and play design offers simplicity in writing and installation. The factory installed option of DB1 must be selected in order to have the quick disconnect connectivity. The cable length of the IP67 Dynamic Brake Resistor is available in two lengths, 0.5 meter and 1 meter. See Appendix G, Accessories, for available IP67 Dynamic Brake Resistors.

Note: The IP67 Dynamic Brake Resistor is used only with the -DB1

factory-installed option.

Control Brake Contactor

An internal contactor is used to switch the electromechanical motor brake On/Off. The motor brake is powered from the control voltage circuit.

1-8 Product Overview

Notes:

Chapter 2

Installation and Wiring

Receiving It is the responsibility of the user to thoroughly inspect the equipment

before accepting the shipment from the freight company. Check the item(s) received against the purchase order. If any items are damaged, it is the responsibility of the user not to accept delivery until the freight agent has noted the damage on the freight bill. Should any concealed damage be found during unpacking, it is again the responsibility of the user to notify the freight agent. The shipping container must be left intact and the freight agent should be requested to make a visual inspection of the equipment.

Unpacking Remove all packing material, wedges, or braces from within and

around the starter. Remove all packing material from device(s).

Inspecting After unpacking, check the nameplate catalog number(s) against the

purchase order.

Storing The controller should remain in its shipping container prior to

installation. If the equipment is not to be used for a period of time, it must be stored according to the following instructions in order to maintain warranty coverage.

• Store in a clean, dry location.

• Store within an ambient temperature range of –25…+85 °C

(–13…+185 °F).

• Store within a relative humidity range of 0…95%,

noncondensing.

• Do not store equipment where it could be exposed to a corrosive

atmosphere.

• Do not store equipment in a construction area.

2-2 Installation and Wiring

ATTENTION

General Precautions In addition to the precautions listed throughout this manual, the

following statements, which are general to the system, must be read and understood.

The controller contains ESD (electrostatic discharge)-sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing, or repairing the assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, refer to Publication 8000-4.5.2, Guarding against Electrostatic Discharge, or any other applicable ESD protection handbooks.

An incorrectly applied or installed controller can damage components or reduce product life. Wiring or application errors, such as undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures, may result in malfunction of the system.

Precautions for Bulletin 280G/281G Applications

Only personnel familiar with the controller and associated machinery should plan or implement the installation, startup, and subsequent maintenance of the system. Failure to do this may result in personal injury and/or equipment damage.

To prevent electrical shock, open disconnect prior to connecting and disconnecting cables. Risk of shock - environment rating may not be maintained with open receptacles.

Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation, startup, and subsequent maintenance of the system. Failure to do this may result in personal injury and/or equipment damage.

Precautions for Bulletin 284G

ATTENTION

Applications

Installation and Wiring 2-3

The drive contains high voltage capacitors which take time to discharge after removal of mains supply. Before working on drive, ensure isolation of mains supply from line inputs (R, S, T [L1, L2, L3]). Wait three minutes for capacitors to discharge to safe voltage levels. Failure to do so may result in personal injury or death. Darkened display LEDs are not an indication that capacitors have discharged to safe voltage levels. Risk of shock-environment rating may not be maintained with open receptacles.

2-4 Installation and Wiring

Dimensions for Bulletin 280G/281G Dimensions are shown in millimeters (inches). Dimensions are not

intended to be used for manufacturing purposes. All dimensions are subject to change.

Figure 2.1 Dimensions for IP67/NEMA Type 4 with ArmorConnect

Connectivity

Installation and Wiring 2-5

Motor Connection

DeviceNet Connection (Mini/M18)

Local Disconnect

6 Inputs

(Micro/M12)

Ground Terminal

Control Brake

Control Power Receptacle

3-Phase Power Receptacle

LED Status Indication

Figure 2.2 Bulletin 280G/281G ArmorStart® with DeviceNet™

Communication Protocol

2-6 Installation and Wiring

Dimensions for Bulletin 284G Dimensions are shown in millimeters (inches). Dimensions are not

intended to be used for manufacturing purposes. All dimensions are subject to change.

Figure 2.3 Dimensions for 2 Hp (1.5 kW) and below @ 460V AC, IP67/NEMA

Type 4 with ArmorConnect connectivity

Installation and Wiring 2-7

Dimensions for Bulletin 284G, Continued

Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to change.

Figure 2.4 Dimensions for 3 Hp (2.2 kW) and above @ 460V AC, IP67/NEMA

Type 4 with ArmorConnect connectivity

2-8 Installation and Wiring

Dimensions for Bulletin 1000 Dimensions are shown in millimeters (inches). Dimensions are not

intended to be used for manufacturing purposes. All dimensions are subject to change.

Figure 2.5 Dimensions for 7.5 Hp (5.5 kW) and 10 Hp (7.5 kW) @ 460V AC,

IP67/NEMA Type 4 with ArmorConnect Connectivity

Installation and Wiring 2-9

Dimensions for Bulletin 1000, Continued

Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to change.

Figure 2.6 Dimensions for 15 Hp (11 kW) @ 460V AC, IP67/NEMA Type 4 with

ArmorConnect Connectivity

2-10 Installation and Wiring

LED Status Indication

Motor

Connector

Dynamic Brake Connector

Control Brake Connector

Ground Te r mi n a l

3-Phase Receptacle

Control Power Receptacle

DeviceNet Connection

(Mini/M18)

Local Disconnect

6 Inputs

(Micro/M12)

Figure 2.7 Bulletin 284G ArmorStart

Figure 2.8 Bulletin 1000 ArmorStart

Installation and Wiring 2-11

2-12 Installation and Wiring

Figure 2.9 Bulletin 1000 ArmorStart

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