Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety
Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1
your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature/
important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference,
and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment
must satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the
use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or
software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
available from
) describes some
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,
which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.
Identifies information that is critical for successful application and understanding of the product.
Rockwell Software, ArmorStart, RSLinx Classic, RS Linx Enterprise, RSNetworx, FactoryTalk View ME, FactoryTalk View SE, FactoryTalk View, Integrated Architecture, ControlFlash, FactoryTalk View Studio, FactoryTalk
Services, RS Networx for DeviceNet, DeviceLogix, On-Machine, ArmorConnect, Logix5000, ControlLog ix, CompactLogix, RSLinx, R SLogix, Logix, Allen-Bradley, Rockwell Automation, and TechConnect are trademarks
of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Follow the path below to complete your application.
This quick start provides step-by-step instructions for using the ArmorStart
Accelerator Toolkit to help you easily design, install, operate, and maintain an
on-machine system. Included are pre-configured files, selection tools, and
examples of using a Logix controller to connect to multiple devices
(ArmorStart distributed motor controllers and HMI terminal) over the
EtherNet/IP and DeviceNet network to provide Intelligent Motor Control for
your application requirements.
The ArmorStart Accelerator Toolkit CD, publication IASIMP-SP015
ArmorStart selection tools; CAD drawings for panel layout and wiring; basic
status, control, and diagnostic logic; FactoryTalk View ME and FactoryTalk
View SE faceplates, and more. For a copy of the CD, contact your local
Rockwell Automation distributor or sales representative. With these tools and
the built-in best-practices design, the system designer is free to focus on the
design of their machine control and not on design overhead tasks.
You can also download these same supporting files from the
Rockwell Automation Integrated Architecture Tools website,
http://www.ab.com/go/iatools
Before using this quick start and the contents of the ArmorStart
Accelerator Toolkit CD, read the Terms and Conditions provided
on the CD or website.
on the Beyond Getting Started tab.
, provides
The beginning of each chapter contains the following information. Read these
sections carefully before beginning work in each chapter:
•Before You Begin - This section lists the steps that must be completed
and decisions that must be made before starting that chapter. The chapters
in this quick start do not have to be completed in the order in which they
appear, but this section defines the minimum amount of preparation
required before completing the current chapter.
•What You Need - This section lists the tools that are required to
complete the steps in the current chapter. This includes, but is not limited
to, hardware and software.
•Follow These Steps - This illustrates the steps in the current chapter and
identifies which steps are required to complete the examples by using
specific networks.
Publication IASIMP-QS015C-EN-P - August 20119
Preface
Required Software
Rockwell Automation SoftwareCat. No.VersionRequired for
RSLogix 5000
• ControlFlash
• BOOTP/DHCP utility (EtherNet/IP)
• RSLinx Classic
FactoryTalk View Studio for Machine Edition
• FactoryTalk Services
• RSLinx Enterprise
• RSLinx Classic
RSNetWorx for DeviceNet9357-DNETL39.00 or laterCommunication from 1756-DNB
ArmorStart Accelerator Toolkit CDIASIMP-SP015
Conventions
To complete this quick start, the following software is required.
9324-RLD300RNE17 or laterAll EtherNet/IP and ControlLogix processors
9701-VWSTMENE5.00 or laterPanelView Plus terminals
ControlLogix to ArmorStart controllers
N/ACAD files, wiring diagrams, application
files, and other support information
This manual uses the following conventions.
ConventionMeaningExample
ClickClick the left mouse button once to initiate an action. (Assumes
cursor is positioned on object or selection.)
Double-clickClick the left mouse button twice in quick succession to initiate
an action, while the cursor is positioned on object or selection.
Right-clickClick the right mouse button once while the cursor is positioned
on object or selection.
Drag and dropClick and hold the left mouse button on an object, move the
cursor to where you want to move the object, and release the
mouse button.
SelectClick to highlight a specific option.Select New Module.
Check or uncheckClick to activate or deactivate a checkbox.Check the Disable Keying checkbox.
>Shows nested menu selections as menu name followed by menu
selection.
ExpandClick the + to the left of a given item /folder to show its
contents.
Click Browse.
Double-click the application icon.
Right-click the Fieldbus Networks icon.
Drag and drop the desired block into the Strategy
window.
Click File>New>Preferences.
Expand the Main Task.
10Publication IASIMP-QS015C-EN-P - August 2011
Preface
Additional Resources
The following documents contain additional information concerning related
Rockwell Automation products.
ResourceDescription
ArmorStart Distributed Motor Controller User Manual, publication
280-UM002
DeviceLogix System User Manual, publication RA-UM003
On-Machine Connectivity, publication M116-CA001
ArmorStart Distributed Motor Controller and ArmorConnect Power
Media Selection Guide, publication 280-SG001
RSNetWorx for DeviceNet Getting Results Guide, publication,
DNET-GR001
EtherNet/IP Modules in Logix5000 Control Systems User Manual,
publication ENET-UM001
Logix5000 Controllers Common Procedures, publication
1756-PM001
Logix5000 Controllers General Instructions Reference Manual,
publication 1756-RM003
Logix5000 Controllers Process Control and Drives Instructions
Reference Manual, publication 1756-RM006
DeviceNet Media Design and Installation Guide, publication
DNET-UM072
DeviceNet Modules in Logix5000 Control Systems User Manual,
publication DNET-UM004
Industrial Automation Wiring and Grounding Guidelines
Application Data, publication 1770-4.1
EDS files at http://www.rockwellautomation.com/resources/eds
National Electrical Code - Published by the National Fire protection
Association of Boston, MA.
.
.
.Provides selection of On-Machine components.
.
.
.
.
.
.
.
.
.
.
Provides mounting and wiring instructions for the 280, 281, 283, and
284 ArmorStart controllers. It also provides information on how to
set parameters and troubleshoot the AmorStart controller.
Provides details on how to configure, create, and run DeviceLogix
software.
Provides information on ArmorStart controllers, and associated
communication and power media.
Provides information on how to install and navigate the RSNetWorx
for DeviceNet software.
Describes how you can use EtherNet/IP modules with your Logix
5000 controller and communicate with various devices on the
Ethernet network.
Provides information on this module, version 7.003 and earlier.
Provides information on how to develop projects for Logix5000
controllers.
Provides information on how to program the controller for sequential
applications.
Provides information on how to program the controller for process or
drives applications.
Provides information on how to plan and install a DeviceNet
network.
Provides information on how to program, configure, use, and
troubleshoot DeviceNet modules.
Provides information on how to ground and wire programmable
controllers.
Provides text files used by network configuration tools to help you
.
identify products and commission them on a network.
Provides information on wire sizes and types for grounding electrical
equipment.
You can view or download publications at
http://literature.rockwellautomation.com
. To order paper copies of technical
documentation, contact your local Rockwell Automation distributor or sales
representative.
Publication IASIMP-QS015C-EN-P - August 201111
Preface
Notes:
12Publication IASIMP-QS015C-EN-P - August 2011
Chapter
1
Hardware Selection
In this chapter, you will select six ArmorStart controllers including peripherals by using the Rockwell
Automation Integrated Architecture Builder (IAB) software. This graphical software tool is used to configure
Logix-based automation systems. IAB helps you select hardware and generate a bill of material (BOM) for
applications that include I/O, networks, ArmorStart controllers, On-Machine cabling, wiring, and other
devices. Outputs include BOM and reports with graphics. You can install IAB and ProposalWorks from the
Configuration and Selection Tools page which pops up after registering the CD.
Before You Begin
Collect specific application data, that may include the following:
• Control and line power
• Networks used
• Transmission type
• Motor data if specified and available
• Cable lengths
What You Need
• ArmorStart Accelerator Toolkit CD, publication IASIMP-SP015. For a copy of the CD, contact your
local Rockwell Automation distributor or sales representative.
• Personal computer with Internet access for downloading software.
• ArmorStart Distributed Motor Controller and ArmorConnect Power Media Selection Guide,
publication 280-SG001
• Integrated Architecture Builder and ProposalWorks software can be downloaded from
http://www.ab.com/e-tools
your local Rockwell Automation distributor or sales representative.
.
. For a copy of the Product Selection Toolbox CD, you can also contact
Publication IASIMP-QS015C-EN-P - August 201113
Chapter 1Hardware Selection
Select an ArmorConnect
Power Media System
Add a DeviceNet Network
page 30
page 18
Adding a Three-phase Power
Network and a Branch
Add a Control Power Network
page 32
page 15
Export the IAB Configuration to
ProposalWorks
Add Additional Equipment and
Generate a Complete BOM
page 34
page 37
Follow These Steps
Complete the following steps to select your system hardware.
14 Publication IASIMP-QS015C-EN-P - August 2011
Hardware SelectionChapter 1
Select an ArmorConnect Power Media System
Follow these steps to select an ArmorConnect power media system by using Integrated Architecture Builder
(IAB) software.
1.Open the Integrated Architecture Builder
software.
2. Click ‘I want to create a New project.’ and
click OK.
3. Click Integrated Architecture Workspace.
4. Enter a Workspace Name.
5. Click OK.
6. Select ControlLogix Subsystem.
7. Click OK.
Publication IASIMP-QS015C-EN-P - August 201115
Chapter 1Hardware Selection
The ControlLogix Chassis Preference dialog
box appears.
8. Select the appropriate settings.
For this example, 4 is the preferred size.
9. Click Next until the Networks dialog box
appears.
10. Enter the number of EtherNet/IP and
DeviceNet networks.
For this example, enter 1 for EtherNet/IP
and 1 for DeviceNet.
11. Click Next.
12. Check ‘Click here to manually choose
Logix processor(s)’.
13. Select 1756-L63 as the processor.
14. Click Finish.
16 Publication IASIMP-QS015C-EN-P - August 2011
Hardware SelectionChapter 1
15. When finished configuring the chassis, click the Hardware tab to view the configured chassis.
Publication IASIMP-QS015C-EN-P - August 201117
Chapter 1Hardware Selection
Adding a Three-phase Power Network and a Branch
You will now add a three-phase power network and a branch, add devices to a branch, configure the devices
and accessories for the device.
Add a Three-phase Power Network
1.Click the new network icon on the toolbar at
the top of the screen.
2. Select 3PhasePwr and click OK.
3. Enter a new network name.
4. Click OK.
5. From the Line Voltage pull-down menu,
choose 480V 60Hz.
Line voltage is the three-phase voltage
distributed by the three-phase network. You
can choose from three line voltages;
240V 60 Hz, 480V 60 Hz, and 600V 60 Hz.
18 Publication IASIMP-QS015C-EN-P - August 2011
6. From the Control Voltage pull-down menu,
choose 24VDC.
This will be the default control voltage for
ArmorStart motor controllers connected to
the network. Other options are 120V AC and
240V AC. Control voltage might be
distributed by a Control Power network,
which you can also configure in the IAB
software.
A new three-phase power network is created
with a single branch and displayed in the
network view. Notice the tab added to the
network view and the display of the network
voltage. The gray box at the left end of the
network represents the power distribution
panel.
Hardware SelectionChapter 1
You can change the three-phase power
network voltage if needed by right-clicking
the distribution panel (the box at the left end
of the network) and choosing Change
Network Voltage.
Publication IASIMP-QS015C-EN-P - August 201119
Chapter 1Hardware Selection
Add Device to a Branch (Three-phase Power Network)
Follow these steps to add a device to a branch of a three-phase power network.
1.Click the 3 Phase tab.
2. Under Motor Controller,
select Distributed Starters.
A list of ArmorStart motor
controllers appear.
3. Select the desired
ArmorStart device and drag
it over the Branch_0 line.
In this example, select the
283D ArmorStart.
When the plus sign appears,
release the left mouse
button.
Once a device is placed on the branch, the RAISE configurator will launch.
Configure the Device Added to Branch
You will now need to configure each ArmorStart device by using the RAISE configurator tool.
4. Select the entries that list NO
SELECTION or NO VALUE.
20 Publication IASIMP-QS015C-EN-P - August 2011
For example, when you select
Horsepower, the horsepower options
appear on the right.
5. Choose the appropriate horsepower
amount.
6. Choose other options as appropriate.
Hardware SelectionChapter 1
After choosing all of your
appropriate options, the
dialog box should look
similar to this.
Publication IASIMP-QS015C-EN-P - August 201121
Chapter 1Hardware Selection
Configure Device Accessories
Follow these steps to configure the device accessories.
You will need to add one input and two output cables for the photoelectric sensor and stack lights
respectively that will be added later to the BOM in ProposalWorks.
1.Click Output Cable Port #1.
2. Make the following selections.
a.Select Cable Type under the
First Cable Type Selection
b. Under Cable Type, choose
‘Cordset-Male’.
3. Configure the ‘Cordset-Male’ as
shown by clicking the ‘?’ next to
‘Cable Configuration Port 1’.
22 Publication IASIMP-QS015C-EN-P - August 2011
4. Click Accept in the upper left when
you are finished selecting the cordset.
5. Continue to click Accept until you are
at the ArmorStart configuration
assistant to complete the accessories
configuration.
Hardware SelectionChapter 1
Publication IASIMP-QS015C-EN-P - August 201123
Chapter 1Hardware Selection
6. Copy the configuration from Port
#1 to Output Cable Port #2 as
shown.
7. Select NO SELECTION for
Output Cable Port #2.
8. Click Accept.
9. Once the output cables have been
configured, click Input Cable Port
#1 to configure the port cable.
24 Publication IASIMP-QS015C-EN-P - August 2011
10. Click Cable Type, then Patchcord.
11. Click the ‘?’ next to Patchcord.
12. Make the following selections as
shown.
Hardware SelectionChapter 1
Publication IASIMP-QS015C-EN-P - August 201125
Chapter 1Hardware Selection
13. Select NO SELECTION
under the second cable type.
14. Select No Cable on the right.
15. Click Accept until you have
exited the RAISE
configurator and are back in
the network view.
16. Double-click the Starter.
26 Publication IASIMP-QS015C-EN-P - August 2011
17. Change the name and click OK.
The completed configuration for the
283D ArmorStart will look like this.
Hardware SelectionChapter 1
Repeat the procedures starting on page 20 to add additional devices to the branch, configure the devices, and
select accessories.
Publication IASIMP-QS015C-EN-P - August 201127
Chapter 1Hardware Selection
The completed configuration for the
281D should look similar to this.
The completed configuration for the
284D ArmorStart should look similar
to this.
28 Publication IASIMP-QS015C-EN-P - August 2011
View and Configure Network
After completing the configuration
sequence, the network view appears.
1.Click Run Wizard.
2. From the various pull-down
menus and fields, choose the
appropriate values.
Hardware SelectionChapter 1
3. Click OK.
Publication IASIMP-QS015C-EN-P - August 201129
Chapter 1Hardware Selection
4. Click the arrow.
5. Check the appropriate
parameters for your application.
Add a Control Power Network
1.Click the New Network icon.
2. Select the ControlPwr network.
3. Click OK.
.
4. Enter your network name then
click OK.
The IAB creates a new control
power network and displays the
network voltage under the power
distribution panel at the left end of
the network. Notice the tab added
to the network view for the Lab
control Power network.
30 Publication IASIMP-QS015C-EN-P - August 2011
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