Rockwell Automation 284A User Manual

QUICK START

ARMORSTART® DISTRIBUTED MOTOR CONTROLLER WITH

ARMORPOINT® BACKPLANE

Getting Started

BULLETIN 284A

Introduction

This guide provides the basic information required to start up your

ArmorStart and information regarding installing, programming, and ArmorPoint

Communication Protocol, are described here. For detailed information on specific product features or configurations, refer to the ArmorStart user manual, Publication 284-UM001*-EN-P.

This guide is intended for qualified service personnel responsible for setting up and servicing these devices. You must have previous experience with and a basic understanding of electrical terminology, configuration procedures, required equipment, and safety precautions.

For Bulletin 284A devices, you should understand Bulletin 1738 ArmorPoint adapter and I/O products.

Distributed Motor Controller. Factory default settings

Installation The ArmorStart Distributed Motor Controller is convection cooled.

Operating temperature must be kept between –20…40°C (–4…104°F).

Dimensions Dimensions are shown in millimeters (inches). Dimensions are not intended

to be used for manufacturing purposes. All dimensions are subject to change.

Figure 1 Dimensions for 1 Hp and below @ 230V AC, 2 Hp and below @ 460V AC,

and 2 Hp and below @ 575V AC, IP67/NEMA Type 4 with Conduit Entrance

Publication 284A-QS001C-EN-P - July 2006

Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to change.

Figure 2 Dimensions for 2 Hp @ 230V AC, 3 Hp and above @ 460V AC, and 3 Hp and

above @ 575V AC, IP67/NEMA Type 4 with Conduit Entrance

Publication 284A-QS001C-EN-P - July 2006

ArmorStart device with a 10 A short circuit protection rating

Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to change.

Figure 3 Dimensions for 1 Hp and below @ 230V AC, 2 Hp and below @ 460V AC,

and 2 Hp and below @ 575V AC, IP67/NEMA Type 4 with ArmorConnect™ Connectivity

Publication 284A-QS001C-EN-P - July 2006

ArmorStart device with a 25 A short circuit protection rating

Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to change.

Figure 4 Dimensions for 2 Hp @ 230V AC, 3 Hp and above @ 460V AC, and 3 Hp and

above @ 575V AC, IP67/NEMA Type 4 with ArmorConnect Connectivity

Publication 284A-QS001C-EN-P - July 2006

Wiring Power, Control, Safety Monitor Inputs, and Ground Wiring

Primaries

Secondaries

Table 1 provides the power, control, safety monitor inputs, ground wire capacity and the tightening torque requirements. The power, control, ground, and safety monitor terminals will accept a maximum of two wires per terminal.

Table 1 Power, Control, Safety Monitor Inputs, Ground Wire Size, and Torque

Specifications

Terminals Wire Size Torque Wire Strip Length

Primary Terminal:

10.6…21.6 lb.-in. (1.2…2.4 N•m)

Secondary Terminal:

5.3…7.3 lb.-in

(0.6…0.8 N•m)

5.0…5.6 lb.-in (0.6 N•m)

0.35 in. (9 mm)

Power

and

Ground

Control and Safety

Monitor Inputs

Primary/Secondary

Terminal:

1.0…4.0 mm

(#18 …#10 AWG)

0.34mm

…4.0 mm2

(#22…#10 AWG)

Terminal Designations As shown in Figure 5, the ArmorStart Distributed Motor Controller contains

terminals for power, control, safety monitor inputs and ground wiring. Access can be gained by removing the terminal access cover plate.

Figure 5 ArmorStart Power, Control, and Safety Monitor Terminals

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Table 2 Power, Control, and Ground Terminal Designations

Terminal Designations No. of Poles Description

SM1 ➊ 2 Safety Monitor Input SM2 ➊ 2 Safety Monitor Input

A1 (+) 2 Control Power Input

A2 (-) 2 Control Power Common

PE 2 Ground 1/L1 2 Line Power Phase A 3/L3 2 Line Power Phase B 5/L5 2 Line Power Phase C

➊ Only available with the Safety Monitor option.

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ArmorConnect Power Media Description

RESET

Bulletin 280/281 ArmorStart

ArmorPoint

Bulletin 284 ArmorStart

Ethernet

PLC

Bulletin 1492FB

Branch Circuit

Protective Device

Enclosure

Bulletin 1606

Bulletin 800F Emergency Stop Pushbutton

Computer

Terminal

The ArmorStart Power Media offers both three-phase and control power cable system of cordsets, patchcords, receptacles, tees, reducers and accessories to be utilized with the ArmorStart Distributed Motor Controller. These cable system components allow quick connection of ArmorStart Distributed Motor Controllers and reduce installation time. They provide for repeatable, reliable connection of the three-phase and control power to the ArmorStart Distributed Motor Controller and motor by providing a plug and play environment that also avoids system mis-wiring. When specifying power media for use with the ArmorStart Distributed Motor Controllers (Bulletins 280, 281, 283, and 284) use only the Bulletin 280 ArmorConnect™ power media.

Figure 6 Three-Phase Power System Overview

➊ Three-Phase Power Trunk- PatchCord cable with integral female or male connector on each end. (Example Part Number: 280-PWR35A-M*) ➋ Three-Phase Drop Cable- PatchCord cable with integral female or male connector on each end. (Example Part Number: 280-PWR22A-M*) ➌ Three-Phase Power Tees and Reducer -

Tee connects to a single drop line to trunk with quick change connectors – Part Number: 280-T35 Reducing Tee connects to a single drop line (Mini) to trunk (Quick change) connector – Part Number: 280-RT35 Reducer connects from quick change male connector to mini female connector– Part Number: 280-RA35

➍ Three-Phase Power Receptacles -

Female receptacles are a panel mount connector with flying leads – Part Number: 280-M35F-M1

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RESET

Bulletin 280/281 ArmorStart

ArmorPoint

Bulletin 284 ArmorStart

Ethernet

PLC

Bulletin 1492FB

Branch Circuit

Protective Device

Enclosure

Bulletin 1606

Bulletin 800F Emergency Stop Pushbutton

Computer

Terminal

Figure 7 Control Power Media System Overview

➏ Control Power Media Patchcords - PatchCord cable with integral female or male connector on each end Example Part Number: 889N-F65GFNM-*

➐ Control Power Tees - The E-stop In Tee (Part Number: 898N-653ES-NKF) is used to connect to the Bulletin 800F On-Machine E-Stop station using a

control power media patchcord. The E-stop Out tee (Part Number: 898N-653ST-NKF) is used with cordset or patchcord to connect to the ArmorStart Distributed Motor Controller.

➑ Control Power Receptacles - Female receptacles are a panel mount connector with flying leads – Part Number: 888N-D65AF1-*

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ArmorStart with ArmorConnect Connectivity

Control Power Receptacle

Three-Phase Power Receptacle

Control Power Receptacle

Three-Phase Power Receptacle

ArmorStart devices with 10 A short circuit protection rating

ArmorStart devices with 25 A short circuit protection rating

3/4 in. Lock Nut 1 in. Lock Nut

Thomas & Betts Cord Grip Part Number: 2931NM 3/4 in. Stain Relief Cord Connector Cable Range: 0.31…0.56 in. Used with Control Power Media Cordset - Example Part Number:

889N-M65GF-M2

Thomas & Betts Cord Grip Part Number: 2940NM 1 in. Stain Relief Cord Connector Cable Range: 0.31…0.56 in. Used with Three-Phase Power Media Cordset - Example Part

Number: 280-PWR22G-M1

Cord Grips for ArmorStart Devices with 10 A short circuit protection rating

3/4 in. Lock Nut 1 in. Lock Nut

Thomas & Betts Cord Grip Part Number: 2931NM 3/4 in. Stain Relief Cord Connector Cable Range: 0.31…0.56 in. Used with Control Power Media Cordset - Example Part Number:

889N-M65GF-M2

Thomas & Betts Cord Grip Part Number: 2942NM 1 in. Stain Relief Cord Connector Cable Range: 0.70…0.95 in. Used with Three-Phase Power Media Cordset - Example Part

Number: 280-PWR35G-M1

Cord Grips for ArmorStart Devices with 25 A short circuit protection rating

Installing ArmorConnect Power Media using Cord Grips

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Terminal Designations Description Color Code

A1 (+) Control Power Input Blue A2 (-) Control Power Common Black PE Ground Green/Yellow 1/L1 Line Power - Phase A Black 2/L2 Line Power - Phase B White 3/L3 Line Power - Phase C Red

ArmorConnect Cable Ratings

The ArmorConnect Power Media cables are rated per UL Type TC 600V 90 °C Dry 75 °C Wet, Exposed Run (ER) or MTW 600V 90 °C or STOOW 105 °C 600V - CSA STOOW 600V FT2. For additional information regarding ArmorConnect Power Media see the ArmorStart User Manual.

Branch Circuit Protection Requirements for ArmorConnect™ Three-Phase Power Media

When using ArmorConnect Three-Phase Power Media, only fuses can be used for the motor branch circuit protective device, for the group motor installations. The recommended fuse types are the following: Class CC, T, or J type fuses. For additional information, see the ArmorStart User Manual.

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