Rockwell Automation 284 User Manual

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ArmorStart® Distributed Motor Controller

USER MANUAL

Bulletin 280/281,283,284

ATTENTION

IMPORTANT

Important User Information

Because of the variety of uses for the products described in this publication, those responsible for the application and use of this control equipment must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements, including any applicable laws, regulations, codes and standards.

The illustrations, charts, sample programs and layout examples shown in this guide are intended solely for purposes of example. Since there are many variables and requirements associated with any particular installation, Rockwell Automation does not assume responsibility or liability (to include intellectual property liability) for actual use based upon the examples shown in this publication.

Rockwell Automation publication SGI-1.1, Safety Guidelines for the Application, Installation and Maintenance of Solid-State Control (available from your local Allen-Bradley sales office), describes some important differences between solid-state equipment and electromechanical devices that should be taken into consideration when applying products such as those described in this publication.

Reproduction of the contents of this copyrighted publication, in whole or part, without written permission of Rockwell Automation, is prohibited.

Throughout this manual we use notes to make you aware of safety considerations:

Identifies information about practices or circumstances that can lead to personal injury or death, property damage or economic loss

Attention statements help you to:

• identify a hazard

• avoid a hazard

• recognize the consequences

Identifies information that is critical for successful application and understanding of the product.

Trademark List ArmorStart, ArmorPoint, and ControlLogix are registered trademarks of Rockwell Automation, Inc.

ArmorConnect, DeviceLogix, PLC, RSNetWorx, RSLogix 5000, and SLC are trademarks of Rockwell Automation, Inc. DeviceNet and the DeviceNet logo are trademarks of the Open Device Vendors Association (ODVA). ControlNet is a trademark of ControlNet International, LTD.

European Communities (EC) Directive Compliance

If this product has the CE mark it is approved for installation within the European Union and EEA regions. It has been designed and tested to meet the following directives.

Low Voltage and EMC Directives

This product is tested to meet Council Directive 73/23/EEC Low Voltage and 89/336/EEC and Council Directive 89/336/EC Electromagnetic Compatibility (EMC) by applying the following standard(s):

• Bulletin 280/281: EN 60947-4-1 — Low-voltage switchgear and

controlgear — Part 4-1:Contactors and motor-starters — Electromechanical contactors and motor-starters.

• Bulletin 283: EN 60947-4-2 — Low-voltage switchgear and

controlgear — Part 4-2: AC semiconductor motor controllers and starters.

• Bulletin 284: EN 61800-3 — Adjustable speed electronic power drive

systems — Part 3: EMC product standard including specific test methods.

This product is intended for use in an industrial environment.

Table of Contents

Table of Contents i

Chapter 1 Product Overview

Introduction ....................................................................................1-1

Description .....................................................................................1-1

Operation .......................................................................................1-2

Mode of Operation ..........................................................................1-2

Bulletin 280/281 — Full-Voltage Start .....................................1-2

Bulletin 283 — Soft Start.........................................................1-2

Bulletin 283 — Current Limit Start...........................................1-3

Bulletin 283 — Selectable Kick Start........................................1-3

Bulletin 283 — Soft Stop .........................................................1-3

Bulletin 284 — Sensorless Vector Performance .......................1-4

Bulletin 284 — Sensorless Vector Control................................1-4

Description of Features ..................................................................1-5

Overload Protection .................................................................1-5

LED Status Indication ..............................................................1-7

Fault Diagnostics .....................................................................1-7

Inputs ......................................................................................1-8

Outputs ...................................................................................1-8

Gland Plate Entrance ...............................................................1-8

Motor Cable .............................................................................1-8

ArmorStart with DeviceNet Network Capabilities ......................1-8

ArmorStart with ArmorPoint® I/O ............................................1-8

DeviceLogix™ ........................................................................1-9

Peer to Peer Communications (ZIP) ..........................................1-9

Factory Installed Options ................................................................1-9

Safety Monitor Option ..............................................................1-9

Optional HOA Keypad Configuration .........................................1-9

HOA Selector Keypad with Jog Function .................................1-10

Source Brake Contactor..........................................................1-10

EMI Filter................................................................................1-10

Dynamic Brake.......................................................................1-10

Dynamic Brake Resistor .........................................................1-11

Control Brake Contactor ........................................................1-11

Output Contactor....................................................................1-11

Shielded Motor Cable .............................................................1-11

0…10V Analog Input..............................................................1-11

Chapter 2 Installation and Wiring

Receiving .......................................................................................2-1

Unpacking ......................................................................................2-1

Inspecting ......................................................................................2-1

Storing ...........................................................................................2-1

General Precautions .......................................................................2-2

Dimensions ....................................................................................2-3

Bulletin 280/281 ......................................................................2-3

Bulletin 283..............................................................................2-9

Bulletin 284............................................................................2-14

Wiring ...................................................................................2-24

Power, Control, Safety Monitor Inputs, and

Ground Wiring ......................................................................2-24

Terminal Designations ..................................................................2-25

ii Table of Contents

Optional Locking Clip ...................................................................2-27

Operation of NEMA Type 4X Disconnect Handle ............................2-28

To Open Disconnect Handle ...................................................2-28

To Close Disconnect Handle for Lockout/Tag out ...................2-28

ArmorConnect Power Media .........................................................2-29

Description ............................................................................2-29

ArmorStart with ArmorConnect Connectivity ..........................2-31

Installing ArmorConnect Power Media using CordSets ...........2-31

ArmorConnect Cable Ratings .................................................2-32

Branch Circuit Protection Requirements for

ArmorConnect Three-Phase Power Media .............................2-32

Undergrounded and High Resistive Distribution Systems ........2-33

Disconnecting MOVs ..............................................................2-33

Group Motor Installations for USA and Canada Markets ................2-35

Wiring and Workmanship Guidelines ............................................2-35

DeviceNet Network Installation .....................................................2-37

Other DeviceNet System Design Considerations ....................2-37

Electromagnetic Compatibility (EMC) ............................................2-37

Grounding .............................................................................2-37

Wiring ...................................................................................2-37

Chapter 3 Bulletin 280/281 Programmable Parameters

Chapter 4 Bulletin 283 Programmable Parameters

Introduction ....................................................................................3-1

Parameter Programming .........................................................3-1

Parameter Group Listing .................................................................3-2

DeviceLogix™ Group .....................................................................3-2

DeviceNet Group ............................................................................3-7

Starter Protection Group ...............................................................3-10

User I/O ........................................................................................3-14

Misc. Group .................................................................................3-17

ZIP Parameters ............................................................................3-18

Starter Display .............................................................................3-26

Starter Setup ................................................................................3-27

Introduction ....................................................................................4-1

Parameter Programming .........................................................4-1

Parameter Group Listing .................................................................4-2

DeviceLogix™ Group .....................................................................4-3

DeviceNet Group ............................................................................4-9

Starter Protection Group ...............................................................4-12

User I/O ........................................................................................4-16

Misc. Group .................................................................................4-20

ZIP Parameters ............................................................................4-22

Soft Start Display .........................................................................4-28

Soft Start Setup ............................................................................4-29

Chapter 5 Bulletin 284 Programmable Parameters for Volts per Hertz Controllers

Table of Contents iii

Introduction ................................................................................... 5-1

Parameter Programming ......................................................... 5-1

Parameter Group Listing ................................................................ 5-1

DeviceLogix™ Group .................................................................... 5-3

DeviceNet Group ............................................................................ 5-9

Starter Protection Group .............................................................. 5-13

User I/O ....................................................................................... 5-16

Misc. Group ................................................................................. 5-20

Drive DeviceNet Group.................................................................. 5-22

ZIP Parameters ............................................................................ 5-24

Display Group............................................................................... 5-31

Basic Program Group.................................................................... 5-35

Advanced Program Group............................................................. 5-38

Clear an Overvoltage, Undervoltage, or Heatsink OvrTmp

Fault without Restarting the Drive................................................. 5-47

Chapter 6 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers

Chapter 7 HOA Keypad Operation

Introduction ................................................................................... 6-1

Parameter Programming ......................................................... 6-1

Parameter Group Listing ................................................................ 6-2

DeviceLogix™ Group .................................................................... 6-3

Starter Protection Group .............................................................. 6-12

User I/O ....................................................................................... 6-15

Drive DeviceNet Group.................................................................. 6-20

Display Group............................................................................... 6-22

Clear Type 1 Fault and Restart...................................................... 6-45

Clear an Overvoltage, Undervoltage, or Heatsink OvrTmp Fault

without Restarting the Drive ......................................................... 6-45

Step Logic.................................................................................... 6-58

Introduction ................................................................................... 7-1

Keypad Description ........................................................................ 7-1

Keypad Disable and HOA ............................................................... 7-5

iv Table of Contents

Chapter 8 DeviceNet™ Commissioning

Chapter 9 Explicit Messaging on DeviceNet™

Establishing a DeviceNet Node Address ..........................................8-1

Node Commissioning using Hardware ............................................8-1

Node Commissioning using Software .............................................8-2

Building and Registering an EDS File ..............................................8-3

Using the Node Commissioning Tool Inside RSNetWorx

for DeviceNet .................................................................................8-5

System Configuration ....................................................................8-6

Using Automap feature with default Input and Output (I/O)

Assemblies ....................................................................................8-7

Default Input and Output (I/O) Assembly Formats ............................8-7

Setting the Motor FLA and Overload Trip Class (Bulletin 280/281) ...8-8

Setting the Motor FLA (Bulletin 283)................................................8-9

Setting the Morot FLA (Bulletin 284)..............................................8-10

Logic Controller Application Example with Explicit

Messaging .....................................................................................9-1

Programming the 1747-SLC ...........................................................9-1

I/O Mapping ............................................................................9-1

Explicit Messaging with SLC ...........................................................9-2

Setting up the Data File ..................................................................9-4

Sequence of Events ........................................................................9-4

Programming the 1756-ControlLogix ..............................................9-7

I/O Mapping ............................................................................9-7

Explicit Messaging with ControlLogix ..............................................9-8

Setting Up the MSG Instruction .......................................................9-8

Chapter 10 Using DeviceLogix™

Chapter 11 ArmorStart® to ArmorPoint® Connectivity

Chapter 12 ArmorStart® ZIP Configuration

DeviceLogix Programming ............................................................10-1

DeviceLogix Programming Example .............................................10-2

ArmorStart with ArmorPoint ..........................................................11-1

ArmorStart for the ArmorPoint Backplane ..............................11-1

ArmorStart to ArmorPoint Connectivity ...................................11-1

ArmorPoint Backplane Commissioning ..................................11-3

Details on Using the “ArmorStart Ladder Logic

Configurator” ........................................................................11-3

Theory of Operation ...............................................................11-3

I/O Tree Overview ..................................................................11-4

Logic Configuration Details ....................................................11-5

Adding Devices to the Configuration Structure .......................11-7

Modifying Parameter Data for an ArmorStart .........................11-8

Triggering a System Wide Read .............................................11-9

Triggering a System Wide Write ...........................................11-10

Interpreting the Error Report ................................................11-10

Overview ......................................................................................12-1

ZIP Parameter Overview ...............................................................12-1

Data Production ...........................................................................12-3

Data Consumption ........................................................................12-3

Table of Contents v

Mapping Consumed Data to the DeviceLogix Data Table. .............12-3

Finding ZIP bits in Device Logix Editor .........................................12-12

Chapter 13 Diagnostics

Overview ......................................................................................13-1

Protection Programming ........................................................13-1

Fault Display ................................................................................13-1

Clear Fault ...................................................................................13-2

Fault Codes ..................................................................................13-2

Fault Definitions ...........................................................................13-3

Short Circuit ..........................................................................13-3

Overload Trip .........................................................................13-3

Phase Loss ............................................................................13-3

Phase Short............................................................................13-3

Shorted SCR...........................................................................13-3

Ground Fault ..........................................................................13-3

Stall .......................................................................................13-3

Control Power ........................................................................13-3

I/O Fault ................................................................................13-3

Over Temperature .................................................................13-4

Phase Imbalance ...................................................................13-4

Over Current...........................................................................13-4

DeviceNet™ Power Loss .......................................................13-4

Internal Communication Fault.................................................13-4

DC Bus Fault ..........................................................................13-4

EEPROM Fault .......................................................................13-4

Hardware Fault ......................................................................13-4

Restart Retries .......................................................................13-4

Miscellaneous Faults..............................................................13-4

Chapter 14 Troubleshooting

Appendix A Specifications

Introduction ..................................................................................14-1

Bulletin 280/281 Troubleshooting..................................................14-2

Bulletin 283 Troubleshooting.........................................................14-4

Bulletin 284 Troubleshooting.........................................................14-8

DeviceNet Troubleshooting Procedures ......................................14-14

ArmorPoint Backplane Troubleshooting Procedures ....................14-15

Control Module Replacement ......................................................14-16

Base Module Replacement..........................................................14-19

Bulletin 280/281 Specifications.......................................................A-1

Bulletin 283 Specifications..............................................................A-4

Bulletin 284 Specifications..............................................................A-9

ArmorConnect™ Three-Phase Power Media ................................A-14

Trunk Cables .........................................................................A-14

Drop Cables ..........................................................................A-15

Power Tees & Reducer ..........................................................A-16

Power Receptacles ................................................................A-18

ArmorConnect Control Power Media .............................................A-20

Trunk & Drop Cables .............................................................A-20

T-Ports ..................................................................................A-21

vi Table of Contents

Receptacles ..........................................................................A-22

Shorting Plugs .......................................................................A-23

Appendix B Bulletin 280/281 CIP Information

Electronic Data Sheets ...................................................................B-1

DOL Type Product Codes and Name Strings ...................................B-1

DOL Reversing Type Product Codes and Name String .....................B-2

DeviceNet Objects ..........................................................................B-2

Identity Object — CLASS CODE 0x0001 .........................................B-3

Identity Objects ..............................................................................B-3

Message Router — CLASS CODE 0x0002 ......................................B-3

DeviceNet Object — CLASS CODE 0x0003 .....................................B-4

Assembly Object — CLASS CODE 0x0004 .....................................B-5

Custom Parameter Based

“Word-wise” I/O Assemblies ..........................................................B-5

“Word-wise” Bit-Packed Assemblies ..............................................B-6

Standard Distributed Motor Controller I/O Assemblies .....................B-7

Standard Distributed Motor Controller Output

(Consumed) Assemblies ..........................................................B-7

Standard Distributed Motor Controller Input

(Produced) Assemblies ............................................................B-8

Connection Object — CLASS CODE 0x0005 .................................B-10

Discrete Input Point Object — CLASS CODE 0x0008 ...................B-14

Discrete Output Point Object — CLASS CODE 0x0009 ..................B-15

Discrete Output Point Object Special Requirements ......................B-16

DOP Instances 3 and 4 Special Behavior ...............................B-17

DOP Instances 1 and 2 Special Behavior ...............................B-17

Parameter Object — CLASS CODE 0x000F ..................................B-21

Parameter Group Object — CLASS CODE 0x0010 ........................B-22

Discrete Input Group Object — CLASS CODE 0x001D ..................B-23

Discrete Output Group Object — CLASS CODE 0x001E ................B-24

Control Supervisor Object -CLASS CODE 0x0029 ..........................B-25

Acknowledge Handler Object — CLASS CODE 0x002b .................B-26

Overload Object — CLASS CODE 0x002c .....................................B-27

DeviceNet Interface Object -CLASS CODE 0x00B4 ........................B-28

Appendix C Bulletin 283 CIP Information

Electronic Data Sheets ...................................................................C-1

Soft Starter Type Product Codes and Name Strings ........................C-1

DeviceNet Objects ..........................................................................C-3

Identity Object — CLASS CODE 0x0001 .........................................C-3

Identity Objects ..............................................................................C-4

Message Router — CLASS CODE 0x0002 ......................................C-4

DeviceNet Object — CLASS CODE 0x0003 .....................................C-4

Assembly Object — CLASS CODE 0x0004 .....................................C-5

Custom Parameter Based

“Word-wise” I/O Assemblies ..........................................................C-6

“Word-wise” Bit-Packed Assemblies ..............................................C-6

Standard Distributed Motor Controller I/O Assemblies .....................C-8

Standard Distributed Motor Controller Output

Table of Contents vii

(Consumed) Assemblies ..........................................................C-9

Standard Distributed Motor Controller Input

(Produced) Assemblies ............................................................C-9

SMC Dialog Plus Native Assemblies........................................C-10

Connection Object — CLASS CODE 0x0005 .................................C-11

Discrete Input Point Object — CLASS CODE 0x0008 ...................C-16

Discrete Output Point Object — CLASS CODE 0x0009 ..................C-16

Discrete Output Point Object Special Requirements ......................C-18

DOP Instances 3 and 4 Special Behavior ...............................C-18

DOP Instances 1 and 2 Special Behavior ...............................C-19

Parameter Object — CLASS CODE 0x000F ..................................C-21

Parameter Group Object — CLASS CODE 0x0010 ........................C-22

Discrete Input Group Object — CLASS CODE 0x001D ..................C-23

Discrete Output Group Object — CLASS CODE 0x001E ................C-24

Control Supervisor Object -CLASS CODE 0x0029 ..........................C-25

Acknowledge Handler Object — CLASS CODE 0x002b .................C-26

Overload Object — CLASS CODE 0x002c .....................................C-27

DeviceNet Interface Object -CLASS CODE 0x00B4 ........................C-28

Appendix D Bulletin 284 CIP Information

Electronic Data Sheets ...................................................................D-1

Soft Starter Type Product Codes and Name Strings ........................D-1

DeviceNet Objects ..........................................................................D-2

Identity Object — CLASS CODE 0x0001 .........................................D-2

Identity Objects ..............................................................................D-3

Message Router — CLASS CODE 0x0002 ......................................D-3

DeviceNet Object — CLASS CODE 0x0003 .....................................D-4

Assembly Object — CLASS CODE 0x0004 .....................................D-5

Custom Parameter Based

“Word-wise” I/O Assemblies ..........................................................D-6

“Word-wise” Bit-Packed Assemblies ..............................................D-6

Standard Distributed Motor Controller I/O Assemblies .....................D-8

Standard Distributed Motor Controller Output

(Consumed) Assemblies ..........................................................D-8

Standard Distributed Motor Controller Input

(Produced) Assemblies ............................................................D-9

Inverter Type Distributed Motor Controller Input

(Produced) Assemblies...........................................................D-10

PowerFlex Native Assemblies.................................................D-11

Connection Object — CLASS CODE 0x0005 .................................D-13

Discrete Input Point Object — CLASS CODE 0x0008 ...................D-18

Discrete Output Point Object — CLASS CODE 0x0009 ..................D-19

Discrete Output Point Object Special Requirements ......................D-20

DOP Instances 3 and 4 Special Behavior ...............................D-20

DOP Instances 1, 2, 9, and 10 Special Behavior ....................D-22

Parameter Object — CLASS CODE 0x000F ..................................D-24

Parameter Group Object — CLASS CODE 0x0010 ........................D-27

Discrete Input Group Object — CLASS CODE 0x001D ..................D-28

Discrete Output Group Object — CLASS CODE 0x001E ................D-29

Control Supervisor Object -CLASS CODE 0x0029 ..........................D-30

Acknowledge Handler Object — CLASS CODE 0x002b .................D-31

viii Table of Contents

DeviceNet Interface Object -CLASS CODE 0x00B4 ........................D-32

Appendix E Group Motor Installations

Appendix F 24V DC Control Design Considerations

Appendix G Accessories

Appendix H Renewal Parts

Appendix I PID Setup

Application of ArmorStart® Controllers in Group Installation ........... E-1

ArmorStart® DC Control Voltage Application Information ................F-1

System Design Considerations When Using 16 AWG

Control Wiring ................................................................................F-4

Other System Design Considerations ..............................................F-4

Bulletin 1738 ArmorPoint Distributed I/O Products ..........................G-3

Renewal Parts.................................................................................H-1

Exclusive Control.............................................................................. I-1

Trim Control..................................................................................... I-2

PID Reference and Feedback............................................................I-3

PID Deadband ..................................................................................I-3

PID Preload ......................................................................................I-4

PID Limits ........................................................................................I-4

PID Gains .........................................................................................I-4

Guidelines For Adjusting PID Gains................................................... I-5

Appendix J Step Logic, Basic Logic and Timer/ Counter Functions

Step Logic Using Timed Steps......................................................... J-2

Step Logic Using Basic Logic Functions........................................... J-3

Timer Function................................................................................J-4

Counter Function............................................................................. J-5

Chapter 1

Product Overview

Introduction This chapter provides a brief overview of the features and

functionality of the Bulletin 280/281, 283, and 284 ArmorStart® Distributed Motor Controllers.

Description The ArmorStart Distributed Motor Controllers are integrated, pre-

engineered, starters with Bulletin 280/281 for full-voltage and reversing applications, Bulletin 283 for solid-state motor control, and Bulletin 284 for variable frequency AC drives applications. The ArmorStart offers a robust IP67/NEMA Type 4 enclosure design, which is suitable for water wash down environments. The ArmorStart products are also offered with NEMA Type 4X rating suitable for environment wash down with caustic chemical used in the food and beverage industry. The wash down rating is 1000 psi for the NEMA Type 4X rated devices.

The modular “plug and play” design offers simplicity in wiring the installation. The quick disconnects for the I/O, communications, and motor connections reduce the wiring time and eliminate wiring errors. The ArmorStart offers, as standard, four DC inputs and two relay outputs, to be used with sensors and actuators respectively, for monitoring and controlling the application process. The ArmorStart’s LED status indication and built-in diagnostics capabilities allow ease of maintenance and troubleshooting. The optional Hand/Off/Auto (HOA) keypad configuration allows local start/stop control at the ArmorStart

Distributed Motor Controller.

The ArmorStart Distributed Motor Controller offers short circuit protection per UL508 and IEC 60947. The ArmorStart is rated for local-disconnect service by incorporating the Bulletin 140 Motor Protector as the local-disconnect, eliminating the need for additional components. The ArmorStart Distributed Motor Controllers are suitable for group motor installations.

1-2 Product Overview

00%

)

Operation The ArmorStart Distributed Motor Controllers can operate three-

phase squirrel-cage induction motors as follows:

Bulletin 280/281: 0.24…16 A; 200VAC, 230VAC, 460VAC, 575V AC; 50/60 Hz. Bulletin 283: 1.1…16 A; 200VAC, 230VAC, 460VAC, or 575V AC; 50/60 Hz. Bulletin 284: up to 2.0 Hp (1.5 kW) @ 240V AC, up to 5 Hp (3.0 kW) @ 480V AC, and up to 5 Hp (4.0 kW) @ 575V AC; 50/60 Hz.

Depending on the catalog number ordered, the ArmorStart Distributed Motor Controller will accept a control power input of 120VAC, 240VAC or 24V DC.

Mode of Operation Bulletin 280/281

Full-Voltage Start

This method is used in applications requiring across-the-line starting, in which full inrush current and locked-rotor torque are realized. The ArmorStart Bulletin 280 offers full-voltage starting and the Bulletin 281 offers full-voltage starting for reversing applications.

Percent

Volta

Time (seconds

Bulletin 283

Soft Start

This method has the most general application. The motor is raised from an initial torque value to full voltage. The initial torque is adjustable to 15%, 25%, 35%, or 65% of locked rotor torque. The motor voltage is gradually increased during the acceleration ramp time, which can be adjusted from 1 to 45 seconds.

Product Overview 1-3

Current Limit Start

This starting mode is used when it is necessary to limit the maximum starting current. It can be adjusted for 150...600% of full load amps. Start times are selectable from 1...45 seconds.

Selectable Kick Start

A kickstart, or boost, at the beginning of the start mode is intended to provide a current pulse of 450% of full load current. The kickstart time is adjustable from 0.5...1.5 seconds. This allows the motor to develop additional torque at start for loads which may need a boost to get started.

Soft Stop

The Soft Stop function can be used with applications that require an extended coast to rest. When enabled, the voltage ramp down time can be selected from 1...90 seconds. The motor will stop when the motor voltage drops to a point where the load torque is greater than the motor torque.

1-4 Product Overview

Bulletin 284

Sensorless Vector Performance (Volts per Hertz)

• Drive automatically provides auto boost (IR compensation) and

slip compensation

• Provides excellent speed regulation and high levels of torque

across the entire speed range of the drive and improved speed

regulation even as load increases.

• Most cost-effective performance when sensorless vector control

is not required.

• To select this method of operation, select H for the Mode of

Operation listed in the catalog structure. See

Publication 280-SG001_-EN-P.

Sensorless Vector Control

• Sensorless Vector Control provides exceptional speed regulation

and very high levels of torque across the entire speed range of the

drive

• The Autotune feature allows the Bulletin 284 ArmorStart

Distributed Motor Controller to adapt to individual motor

characteristics.

• To select this method of operation, select V for the Mode of

Operation listed in the catalog structure. See

Publication 280-SG001_-EN-P.

Description of Features Overload Protection

Class 15 Overload Curves

100

10000

0 100 200 300 400 500 600 700

Multiples for Full Load Current

Approximate Trip Time (sec)

Cold

Hot

Class 10 Ove rload Curv es

100

1000

10000

0 100 200 300 400 500 600 700

Multiples of Full Load Current

Approximate Trip Time (sec)

Cold

Hot

Class 20 Ove rload Curv es

100

10000

0 100 200 300 400 500 600 700

Multiples of Full Load Current

Approximate Trip Time (sec)

Cold

Hot

Class 10

Class 15

Class 20

The ArmorStart Distributed Motor Controller incorporates, as standard, electronic motor overload protection. This overload

protection is accomplished electronically with an I ArmorStart’s overload protection is programmable via the communication network, providing the user with flexibility.

The Bulletin 280/281 overload trip class can be selected for class 10, 15, 20 protection. Ambient insensitivity is inherent in the electronic design of the overload.

Figure 1.1 Overload Trip Curves

Product Overview 1-5

t algorithm. The

1-6 Product Overview

Class 10 Overload Curv es

100

1000

10000

0 100 200 300 400 500 600 700

Multiples of Full Load Curre nt

Approximate Trip Time (sec)

Cold

Hot

Class 10

% of P132 (Motor NP Hertz) % of P132 (Motor NP Hertz)

% of P132 (Motor NP Hertz)

% of P133 (Motor OL Current)

The Bulletin 283 overload trip class allows for class 10 protection. Ambient insensitivity is inherent in the electronic design of the overload.

Figure 1.2 Overload Trip Curve

The Bulletin 284 ArmorStart Distributed Motor Controller incorporates, as standard, electronic motor overload protection. This

overload protection is accomplished electronically with an I

t algorithm. The ArmorStart’s overload protection is programmable via the communication network providing the user with flexibility. Programming the Motor OL Current parameter provides class 10 overload protection for the Bulletin 284 Distributed Motor Controller. Ambient insensitivity is inherent in the electronic design of the overload.

Figure 1.3 Overload Trip Curves

Product Overview 1-7

LED Status Indication

The LED Status Indication provides 4 status LEDs and a Reset button. The LEDs provide status indication for the following:

•POWER LED

The LED is illuminated solid green when control power is present and with the proper polarity

• RUN LED

This LED is illuminated solid green when a start command and control power are present

•NETWORK LED

This bi-color (red/green) LED indicates the status of the communication link

•FAULT LED

Indicates Controller Fault (Trip) condition

The “Reset Button” acts as a local trip reset.

Figure 1.4 Status Indication and Reset

Fault Diagnostics

Fault diagnostics capabilities built in the ArmorStart Distributed Motor Controller help you pinpoint a problem for easy

troubleshooting and quick re-starting.

Fault Indication

• Short Circuit X X X • Miscellaneous Fault X X

• Overload X X X • Brake Fuse Detection X X

• Phase Loss X X X • Internal Comm. Fault X X

• Control Power Loss X X X • Shorted SCR X

• Control Power Fuse Detection X X X • Phase Rotation X

• Output Power Fuse Detection X X X • Heatsink Temperature Fault X

•I/O Fault X X X •DC Bus Fault X

• Over Temperature X X X • Ground Fault X

• DeviceNet™ Power Loss ➊ X X X • Overcurrent X

• EEprom Fault X X X • Restart Retries X

• Hardware Fault X X X • Stall X

• Phase Imbalance X X • Phase Short X

Available on Bulletin:

Fault Indication

280/281 283 284 280/281 283 284

➊ Not available on the Bulletin 280A/281A., 283A, or 284A.

Available on Bulletin:

1-8 Product Overview

Inputs

The inputs are single-keyed (2 inputs per connector), which are sourced from DeviceNet power (24V DC), with LED status indication

- Not available with on the Bulletin 280A/281A, 283A, or 284A.

Outputs

Two dual-key relay output connectors are supplied as standard. The outputs are sourced from control power (A1 and A2). LED status indication is also provided as standard for each output.

Gland Plate Entrance

The ArmorStart product offers two different methods of connecting incoming three-phase and control power to the device. One method offered is the traditional conduit entrance with a ¾ in. and 1 in. conduit hole opening for wiring three-phase and control power. The second method offers connectivity to the ArmorConnect™ power media. Factory-installed receptacles are provided for connectivity to both three-phase and control power media.

Motor Cable

With every ArmorStart Distributed Motor Controller, a 3-meter unshielded 4-conductor cordset is provided with each unit as standard. If the optional EMI filter is selected for Bulletin 284 units, a shielded 4-conductor cordset is provided with each unit as standard.

ArmorStart with DeviceNet Network Capabilities

The ArmorStart Distributed Motor Controller delivers advanced capabilities to access parameter settings and provides fault diagnostics, and remote start-stop control. DeviceNet is the communication protocol, provided with the ArmorStart Bulletin 280D/281D, 283D, or 284D Distributed Motor Controller.

ArmorStart with ArmorPoint® I/O

The Bulletin 280A/281A, 283A, and 284A ArmorStart Distributed Motor Controller allows connectivity to the ArmorPoint backplane.

The ArmorPoint I/O system can communicate using DeviceNet, ControlNet, or EtherNet communication protocols. In addition to the different network protocols, the ArmorPoint Distributed I/O products allow the I/O capability to be expanded beyond the standard two outputs. Two dual-key relay output connectors are supplied as standard. The outputs are sourced from control power (A1 and A2). LED status indication is also provided as standard for each output. When using the ArmorPoint backplane, a maximum of two ArmorStart Distributed Motor Controllers can be connected to the ArmorPoint Distributed I/O product.

Product Overview 1-9

If the I/O capability of the Bulletin 280D/281D, 283D, or 284D ArmorStart Distributed Motor Controller needs to be expanded beyond the standard four inputs and two outputs, the ArmorStart Distributed Motor Controller with the DeviceNet communication protocol can be configured to the ADNX Architecture, in which the ArmorStart is part of the DeviceNet subnet, using the Bulletin 1738ADNX ArmorPoint Distributed I/O product.

DeviceLogix™

DeviceLogix is a stand-alone Boolean program that resides within the ArmorStart Distributed Motor Controller. DeviceLogix is programmed using Boolean math operations, such as, AND, OR, NOT, Timers, Counters, and Latches. DeviceLogix can run as a standalone application, independent of the network. However, 24V DC must be supplied at the DeviceNet connector to power the inputs.

Peer to Peer Communications (ZIP)

The zone control capabilities of ArmorStart Distributed Motor Controllers is ideal for large horsepower (0.5…10 Hp) motored conveyors. The ArmorStart Distributed Motor Controllers have builtin DeviceNet communications, DeviceLogix technology, and the added Zone Interlocking Parameters (ZIP) which allow one ArmorStart to receive data directly, from up to four other DeviceNet nodes, without going through a network scanner. These direct communications between conveyor zones are beneficial in a merge, diverter, or accumulation conveyor application.

Factory Installed Options Safety Monitor Option (Bulletins 280/281, 283, and 284)

The Safety Monitor Option allows for independent monitoring of the output status of the device. The function is implemented using a normally closed contact which complies with EN/IEC 60947-5-1 for mechanically linked contacts. Two terminal blocks are provided as the inputs which may be used with an external safety circuit. The external safety circuit monitors the status of the contactor.

Optional HOA Keypad Configuration (Bulletin 280/281 only)

The ArmorStart offers two optional factory-installed Hand/Off/Auto (HOA) configurations: Standard and Forward/Reverse HOA.

Figure 1.5 Optional HOA Configuration

1-10 Product Overview

Optional HOA Keypad Configuration (Bulletin 283 only)

The ArmorStart offers an optional factory-installed Hand/Off/Auto (HOA) configuration:

Figure 1.6 Optional HOA Configuration

Optional HOA Selector Keypad with Jog Function (Bulletin 284 only)

The HOA Selector Keypad with Jog Function allows for local start/ stop control with capabilities to jog in forward/reverse motor directions.

Figure 1.7 Optional HOA with Jog Function Configuration

Source Brake Contactor (Bulletins 283 and 284 only)

An internal contactor is used to switch the electromechanical motor brake on/off. The motor brake is powered from the main power circuit. A customer-accessible 3.0 A fuse is provided to protect the brake cable. A 3 meter, 3-pin cable for connection to the motor brake is provided as standard when the option is selected.

EMI Filter (Bulletin 284 only)

The EMI Filter option is required if the Bulletin 284 ArmorStart Distributed Motor Controller must be CE-compliant. If the EMI Filter is selected, a 3 meter shielded 4-conductor cordset is provided as standard. This option is only available with sensorless vector control.

Dynamic Brake (Bulletin 284 only)

A 3 meter 3-pin cable for connection to a dynamic brake module is provided as standard when this option is selected. Accessories for available dynamic brake modules.

See Appendix G,

Product Overview 1-11

Dynamic Brake Resistor (Bulletin 284 only)

The IP67 Dynamic Brake Resistor plug and play design offers simplicity in writing and installation. The factory installed option of DB1 must be selected in order to have the quick disconnect connectivity. The cable length of the IP67 Dynamic Brake Resistor is available in two lengths, 0.5 meter and 1 meter. See Appendix G, Accessories, for available IP67 Dynamic Brake Resistors.

Control Brake Contactor (Bulletin 284 only)

An internal contactor is used to switch the electromechanical motor brake On/Off. The motor brake is powered from the control voltage circuit. A customer accessible 3.0 A fuse is provided to protect the brake cable. One 3-meter 3-pin cable for connection to the motor brake is provided as standard when this option is selected.

Output Contactor (Bulletin 284 only)

An internal contactor will be sourced from control voltage to isolate the load side of the Bulletin 284 ArmorStart Distributed Motor Controller. When control power is applied, the output contactor is closed, and when control power is removed, the output contact opens. There is no switching element, such as a relay, in the system. If control power is lost then the output contactor will open, since its coil power is lost. A sequenced stop involving the output contactor cannot be performed.

Shielded Motor Cable (Bulletin 284 only)

A 3 meter shielded 4-conductor cordset is provided instead of the 3 meter unshielded 4-conductor cordset. If the EMI Filter is selected, a 3 meter shielded 4-conductor cordset is provided as standard.

0…10V Analog Input (Bulletin 284 only)

The Bulletin 284 Distributed Motor Controller with Sensorless Vector Control provides a 0…10V analog input. The 0…10V Analog Input is a factory installed option that provides a 0…10V external frequency command from the 0…10V or +/-10V analog input or remote potentiometer. A 5-pin micro receptacle is provided for connectivity for customer connection. A shielded 5-conductor cordset or patch cord is recommended.

1-12 Product Overview

Notes:

Chapter 2

Installation and Wiring

Receiving It is the responsibility of the user to thoroughly inspect the equipment

before accepting the shipment from the freight company. Check the item(s) received against the purchase order. If any items are damaged, it is the responsibility of the user not to accept delivery until the freight agent has noted the damage on the freight bill. Should any concealed damage be found during unpacking, it is again the responsibility of the user to notify the freight agent. The shipping container must be left intact and the freight agent should be requested to make a visual inspection of the equipment.

Unpacking Remove all packing material, wedges, or braces from within and

around the starter. Remove all packing material from device(s).

Inspecting After unpacking, check the nameplate catalog number(s) against the

purchase order.

Storing The controller should remain in its shipping container prior to

installation. If the equipment is not to be used for a period of time, it must be stored according to the following instructions in order to maintain warranty coverage.

• Store in a clean, dry location.

• Store within an ambient temperature range of –25°C…+85°C

(–13°F…+185°F).

• Store within a relative humidity range of 0…95%,

noncondensing.

• Do not store equipment where it could be exposed to a corrosive

atmosphere.

• Do not store equipment in a construction area.

2-2 Installation and Wiring

ATTENTION

General Precautions In addition to the precautions listed throughout this manual, the

following statements, which are general to the system, must be read and understood.

The controller contains ESD (electrostatic discharge)-sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing, or repairing the assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, refer to Publication 8000-4.5.2, Guarding against Electrostatic Discharge, or any other applicable ESD protection handbooks.

An incorrectly applied or installed controller can damage components or reduce product life. Wiring or application errors, such as undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures, may result in malfunction of the system.

Precautions for Bulletin 284 Applications

Only personnel familiar with the controller and associated machinery should plan or implement the installation, startup, and subsequent maintenance of the system. Failure to do this may result in personal injury and/or equipment damage.

The drive contains high voltage capacitors which take time to discharge after removal of mains supply. Before working on drive, ensure isolation of mains supply from line inputs (R, S, T [L1, L2, L3]). Wait three minutes for capacitors to discharge to safe voltage levels. Failure to do so may result in personal injury or death. Darkened display LEDs are not an indication that capacitors have discharged to safe voltage levels.

Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation, startup, and subsequent maintenance of the system. Failure to do this may result in personal injury and/or equipment damage.

Installation and Wiring 2-3

Dimensions for Bulletin 280/281 Dimensions are shown in millimeters (inches). Dimensions are not

intended to be used for manufacturing purposes. All dimensions are subject to change.

Figure 2.1 Dimensions for IP67/NEMA Type 4 with Conduit Entrance

2-4 Installation and Wiring

ArmorStart® with a 10 A

Short-Circuit Protection Rating

ArmorStart® with a 25 A

Short-Circuit Protection Rating

Dimensions for Bulletin 280/281, Continued

Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to change.

Figure 2.2 Dimensions for IP67/NEMA Type 4 with ArmorConnect™

Connectivity

Installation and Wiring 2-5

Dimensions for Bulletin 280/281, Continued

Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to change.

Figure 2.3 Dimensions for NEMA Type 4X with Conduit Entrance

2-6 Installation and Wiring

Dimensions for Bulletin 280/281, Continued

Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to change.

Figure 2.4 Dimensions for Type 4X with ArmorConnect Connectivity

Installation and Wiring 2-7

LED Status Indication

Motor Connection

DeviceNet Connection (Mini/M18)

Local Disconnect

2 Outputs

(Micro/M12)

4 Inputs

(Micro/M12)

Ground Terminal

LED Status Indication

Motor Connection

Local Disconnect

2 Outputs

(Micro/M12)

ArmorPoint

Interface (IN)

Interface (OUT)

Ground Te r mi n al

Figure 2.5 Bulletin 280D/281D ArmorStart® with DeviceNet™

Communication Protocol

Figure 2.6 Bulletin 280A/281A ArmorStart for the ArmorPoint® Backplane

2-8 Installation and Wiring

Control Power

Three-Phase Power

Ground Terminal

Figure 2.7 Bulletin 280D/281D ArmorStart with ArmorConnect Connectivity

Installation and Wiring 2-9

Dimensions for Bulletin 283 Dimensions are shown in millimeters (inches). Dimensions are not

intended to be used for manufacturing purposes. All dimensions are subject to change.

Figure 2.8 Dimensions for IP67/NEMA Type 4 with Conduit Entrance

2-10 Installation and Wiring

ArmorStart device with a 10 A short circuit protection rating ArmorStart device with a 25 A short circuit protection rating

Dimensions for Bulletin 283, Continued

Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to change.

Figure 2.9 Dimensions for IP67/NEMA Type 4 with ArmorConnect™

Connectivity

Installation and Wiring 2-11

Dimensions for Bulletin 283, Continued

Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to change.

Figure 2.10 Dimensions for NEMA Type 4X with Conduit Entrance

2-12 Installation and Wiring

ArmorStart device with a 10 A short circuit protection rating ArmorStart device with a 25 A short circuit protection rating

Dimensions for Bulletin 283, Continued

Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to change.

Figure 2.11 Dimensions for NEMA Type 4X with ArmorConnect Connectivity

Installation and Wiring 2-13

LED Status Indication

Motor Connection

DeviceNet Connection (Mini/M18)

Local Disconnect

2 Outputs

(Micro/M12)

4 Inputs

(Micro/M12)

Source Brake Connector

Ground Te r mi n a l

LED Status Indication

Motor Connection

ArmorPoint

Local Disconnect

2 Outputs

(Micro/M12)

ArmorPoint

Source Brake Connector

Interface

(IN)

Interface (OUT)

Ground Terminal

Figure 2.12 Bulletin 283D ArmorStart® with DeviceNet™ Communication

Protocol

Figure 2.13 Bulletin 283A ArmorStart for the ArmorPoint® Backplane

2-14 Installation and Wiring

Dimensions for Bulletin 284 Dimensions are shown in millimeters (inches). Dimensions are not

intended to be used for manufacturing purposes. All dimensions are subject to change.

Figure 2.14 Dimensions for 1 Hp and below @ 230V AC, 2 Hp and below @

460V AC, and 2 Hp and below @ 575V AC, IP67/NEMA Type 4 with Conduit Entrance

Installation and Wiring 2-15

ArmorStart device with a 10 A short circuit protection rating

Dimensions for Bulletin 284, Continued

Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to change.

Figure 2.15 Dimensions for 1 Hp and below @ 230V AC, 2 Hp and below @

460V AC, and 2 Hp and below @ 575V AC, IP67/NEMA Type 4 with ArmorConnect™ Connectivity

2-16 Installation and Wiring

Dimensions for Bulletin 284, Continued

Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to change.

Figure 2.16 Dimensions for 2 Hp @ 230V AC, 3 Hp and above @ 460V AC, and

3 Hp and above @ 575V AC, IP67/NEMA Type 4 with Conduit Entrance

Installation and Wiring 2-17

ArmorStart device with a 25 A short circuit protection rating

Dimensions for Bulletin 284, Continued

Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to change.

Figure 2.17 Dimensions for 2 Hp @ 230V AC, 3 Hp and above @ 460V AC, and

3 Hp and above @ 575V AC, IP67/NEMA Type 4 with ArmorConnect Connectivity

2-18 Installation and Wiring

Dimensions for Bulletin 284, Continued

Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to change.

Figure 2.18 Dimensions for 1 Hp and below @ 230V AC, 2 Hp and below @

460V AC, and 2 Hp and below @ 575V AC, NEMA Type 4X with Conduit Entrance

Installation and Wiring 2-19

ArmorStart device with a 10 A short circuit protection rating

Dimensions for Bulletin 284, Continued

Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to change.

Figure 2.19 Dimensions for 1 Hp and below @ 230V AC, 2 Hp and below @

460V AC, and 2 Hp and below @ 575V AC, NEMA Type 4X with ArmorConnect Connectivity

2-20 Installation and Wiring

Dimensions for Bulletin 284, Continued

Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to change.

Figure 2.20 Dimensions for 2 Hp @ 230V AC, 3 Hp and above @ 460V AC, and

3 Hp and above @ 575V AC, NEMA Type 4X with Conduit Entrance

Installation and Wiring 2-21

ArmorStart device with a 25 A short circuit protection rating

Dimensions for Bulletin 284, Continued

Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to change.

Figure 2.21 Dimensions for 2 Hp @ 230V AC, 3 Hp and above @ 460V AC, and

3 Hp and above @ 575V AC, NEMA Type 4X with ArmorConnect Connectivity

2-22 Installation and Wiring

LED Status Indication

Motor

Connector

DeviceNet Connection

(Mini/M18)

Local Disconnect

2 Outputs

(Micro/M12)

4 Inputs

(Micro/M12)

Dynamic Brake Connector

Source Brake Connector

0…10V

➋

Analog Input

Ground Te r mi n a l

Figure 2.22 Bulletin 284 ArmorStart

➋ Available only with the Bulletin 284 with sensorless vector control.

Figure 2.23 Bulletin 284 ArmorStart

LED Status Indication

Motor Connector

ArmorPoint Interface

(Out)

Local Disconnect

2 Outputs

(Micro/M12)

Dynamic Brake Connector

Source/Control Brake Connector

0…10V Analog① Input Connector

ArmorPoint Interface

(In)

Control

Control Power

Three-Phase Power

Ground Te r mi n al

Ground

Powe r

Te r mi n al

①

Available only with the Bulletin 284 with sensorless vector control.

Installation and Wiring 2-23

Figure 2.24 Bulletin 284 ArmorStart with ArmorConnect

2-24 Installation and Wiring

Wiring Power, Control, Safety Monitor Inputs, and Ground Wiring

Table 2.1 provides the power, control, and ground wire capacity and the tightening torque requirements. The power, control, ground, and safety monitor terminals will accept a maximum of two wires per terminal.

Table 2.1 Power, Control, Safety Monitor Inputs, Ground Wire Size, and

Torque Specifications

Terminals Wire Size Torque Wire Strip Length

Power

and

Ground

Control and Safety

Monitor Inputs

Primary/Secondary

Terminal:

1.5…4.0 mm

(#16 …#10 AWG)

1.0 mm (#18…#10 AWG)

…4.0 mm2

Primary Terminal:

Secondary Terminal:

10.8 lb.-in. (1.2 N•m)

4.5 lb.-in

(0.5 N•m)

6.2 lb.-in

(0.7 N•m)

0.35 in. (9 mm)

Installation and Wiring 2-25

Primaries

Secondaries

Terminal Designations As shown in the next figures, the ArmorStart Distributed Motor Controller

contains terminals for power, control, safety monitor inputs, and ground wiring. Access can be gained by removing the terminal access cover plate.

Figure 2.25 Bulletin 280/281 ArmorStart Power, Control and Terminals

Figure 2.26 Bulletin 283 ArmorStart Power and Control Terminals

2-26 Installation and Wiring

Figure 2.27 Bulletin 284 ArmorStart Power and Control Terminals

Table 2.2 Power, Control, Safety Monitor, and Ground Terminal Designations

Terminal Designations No. of Poles Description

SM1 ➊ 2 Safety Monitor Input SM2 ➊ 2 Safety Monitor Input

A1 (+) 2 Control Power Input

A2 (-) 2 Control Power Common

PE 2 Ground 1/L1 2 Line Power Phase A 3/L3 2 Line Power Phase B 5/L5 2 Line Power Phase C

➊ Only available with the Safety Monitor option.

Installation and Wiring 2-27

Optional Locking Clip The clam shell design clips over the ArmorStart motor connector and

motor cable to limit customer access from disconnecting the motor cable on the ArmorStart Distributed Motor Controller. The locking clip is an optional device that can be used, if desired.

Figure 2.28 Bulletin 280/281Installation of Locking Clip

Figure 2.29 Bulletin 283/284 Installation of Locking Clip

2-28 Installation and Wiring

Operation of NEMA Type 4X Disconnect Handle

To Open Disconnect Handle

1. Rotate locking ring 45° until it stops.

2. To open, push the tab on the left-hand side and lift the access

cover.

Note: The access door can not be closed when 140 (black handle) is

in the OFF position.

To Close Disconnect Handle for Lockout/Tag out

With disconnect handle in the ON position, rotate lockout/tag out ring counterclockwise until the disconnect handle is in the OFF position.

Note: The disconnect handle is designed to be used with a 1/4 in.

lockout/tag out padlock.

ArmorConnect Power Media Description

RESET

OFF

Bulletin 280/281 ArmorStart

Bulletin 283 ArmorStart

Bulletin 284 ArmorStart

PLC

Bulletin 1492FB

Branch Circuit

Protective Device

Enclosure

Bulletin 1606

Power Supply

Bulletin 800F Emergency Stop Pushbutton

1606-XLSDNET4

DeviceNet

Power Supply

The ArmorConnect power media offers both three-phase and control power cable system of cord sets, patch cords, receptacles, tees, reducers and accessories to be utilized with the ArmorStart Distributed Motor Controller. These cable system components allow quick connection of ArmorStart Distributed Motor Controllers, there by reducing installation time. They provide for repeatable, reliable connection of the three-phase and control power to the ArmorStart Distributed Motor Controller and motor by providing a plug-and-play environment that also avoids system mis-wiring. When specifying power media for use with the ArmorStart Distributed Motor Controllers (Bulletin 280/281, 283 and 284) use only the Bulletin 280 ArmorConnect power media.

Figure 2.30 Three-Phase Power System Overview

Installation and Wiring 2-29

➊ Three-Phase Power Trunk- PatchCord cable with integral female or male connector on each end

Example Part Number: 280-PWR35A-M*

➋ Three-Phase Drop Cable- PatchCord cable with integral female or male connector on each end

Example Part Number: 280-PWR22A-M*

➌ Three-Phase Power Tees and Reducer -

Tee connects to a single drop line to trunk with quick change connectors – Part Number: 280-T35 Reducing Tee connects to a single drop line (Mini) to trunk (Quick change) connector – Part Number: 280-RT35 Reducer connects from quick change male connector to mini female connector– Part Number: 280-RA35

➍ Three-Phase Power Receptacles -

Female receptacles are a panel mount connector with flying leads – Part Number: 280-M35F-M1

2-30 Installation and Wiring

RESET

OFF

Bulletin 280/281 ArmorStart

Bulletin 283 ArmorStart

Bulletin 284 ArmorStart

PLC

Bulletin 1492FB

Branch Circuit

Protective Device

Enclosure

Bulletin 1606

Power Supply

Bulletin 800F Emergency Stop Pushbutton

1606-XLSDNET4

DeviceNet

Power Supply

Figure 2.31 Control Power Media System Overview

➏ Control Power Media Patchcords - PatchCord cable with integral female or male connector on each end Example Part Number: 889N-F65GFNM-*

➐ Control Power Tees - The E-stop In Tee (Part Number: 898N-653ST-NKF) is used to connect to the Bulletin 800F On-Machine E-Stop station using a

control power media patchcord. The E-stop Out tee (Part Number: 898N-653ES-NKF) is used with cordset or patchcord to connect to the ArmorStart Distributed Motor Controller.

➑ Control Power Receptacles - Female receptacles are a panel mount connector with flying leads – Part Number: 888N-D65AF1-*

Installation and Wiring 2-31

Control Power Receptacle

Three-Phase Power Receptacle

Control Power Receptacle

Three-Phase Power Receptacle

ArmorStart devices with 10 A short circuit protection rating

ArmorStart devices with 25 A short circuit protection rating

3/4 in. Lock Nut 1 in. Lock Nut

Thomas & Betts Cord Grip Part Number: 2931NM 3/4 in. Stain Relief Cord Connector Cable Range: 0.31…0.56 in. Used with Control Power Media Cordset - Example Part Number: 889N-M65GF-M2

Thomas & Betts Cord Grip Part Number: 2940NM 1 in. Stain Relief Cord Connector Cable Range: 0.31…0.56 in. Used with Three-Phase Power Media Cordset - Example Part

Number: 280-PWR22G-M1

Cord Grips for ArmorStart Devices with 10 A short circuit protection rating

3/4 in. Lock Nut 1 in. Lock Nut

Thomas & Betts Cord Grip Part Number: 2931NM 3/4 in. Stain Relief Cord Connector

Cable Range: 0.31…0.56 in. Used with Control Power Media Cordset - Example Part Number:

889N-M65GF-M2

Thomas & Betts Cord Grip Part Number: 2942NM 1 in. Stain Relief Cord Connector

Cable Range: 0.70…0.95 in. Used with Three-Phase Power Media Cordset - Example Part Number: 280-PWR35G-M1

Cord Grips for ArmorStart Devices with 25 A short circuit protection rating

ArmorStart with ArmorConnect Connectivity

Installing ArmorConnect Power Media using CordSets

2-32 Installation and Wiring

Terminal Designations Description Color Code

A1 (+) Control Power Input Blue A2 (-) Control Power Common Black PE Ground Green/Yellow 1/L1 Line Power - Phase A Black 2/L2 Line Power - Phase B White 3/L3 Line Power - Phase C Red

ArmorConnect Cable Ratings

The ArmorConnect power media cables are rated per UL Type TC 600V 90 °C Dry 75 °C Wet, Exposed Run (ER) or MTW 600V 90 °C or STOOW 105 °C 600V - CSA STOOW 600V FT2.

Branch Circuit Protection Requirements for ArmorConnect Three-Phase Power Media

When using ArmorConnect three-phase power media, only fuses can be used for the motor branch circuit protective device, for the group motor installations. The following fuse types are recommended: Class CC, T, or J type fuses.

Maximum Ratings

Voltage (V) 480Y/277 480/480 600Y/347 600/600 Sym. Amps RMS 65 kA 65 kA 65 kA 65 kA Time Delay Fuse 50 A 30 A 30 A 30 A Non-Delay Fuse 100 A 60 A 60 A 60 A

Installation and Wiring 2-33

ATTENTION

AC Supply Considerations for Bulletin 284 units

Ungrounded and High Resistive Distribution Systems

The Bulletin 284 contains protective MOVs that are referenced to ground. These devices should be disconnected if the Bulletin 284 is installed on an ungrounded and high resistive distribution system.

Disconnecting MOVs

To prevent drive damage, the MOVs connected to ground must be disconnected if the drive is installed on an ungrounded and high resistive distribution system where the line-to-ground voltages on any phase could exceed 125% of the nominal line-to-line voltage. To disconnect the MOVs, remove the jumper shown in Figure 2.33, Jumper Removal.

1. Before installing the Bulletin 284, loosen four mounting screws.

2. Unplug starter module from the base unit by pulling forward.

2-34 Installation and Wiring

Remove Jumper

ATTENTION

Figure 2.32 Removal of Control Module

Figure 2.33 Jumper Removal

Do not remove this jumper if the unit is equipped with an EMI filter installed.

Installation and Wiring 2-35

Group Motor Installations for USA and Canada Markets

Wiring and Workmanship Guidelines

The ArmorStart Distributed Motor Controllers are listed for use with each other in group installations per NFPA 79, Electrical Standard for Industrial Machinery. When applied according to the group motor installation requirements, two or more motors, of any rating or controller type, are permitted on a single branch circuit. Group Motor Installation has been successfully used for many years in the USA and Canada.

Note: For additional information regarding group motor

installations with the ArmorStart Distributed Motor Controller, see Appendix C.

In addition to conduit and seal-tite raceway, it is acceptable to utilize cable that is dual rated Tray Cable, Type TC-ER and Cord, STOOW, for power and control wiring on ArmorStart installations. In the USA and Canada installations, the following guidance is outlined by the NEC and NFPA 79.

In industrial establishments where the conditions of maintenance and supervision ensure that only qualified persons service the installation, and where the exposed cable is continuously supported and protected against physical damage using mechanical protection, such as struts, angles, or channels, Type TC tray cable that complies with the crush and impact requirements of Type MC (Metal Clad) cable and is identified for such use with the marking Type TC-ER (Exposed Run)* shall be permitted between a cable tray and the utilization equipment or device as open wiring. The cable shall be secured at intervals not exceeding 1.8 m (6 ft) and installed in a “good workmanlike” manner. Equipment grounding for the utilization equipment shall be provided by an equipment grounding conductor within the cable.

*Historically cable meeting these crush and impact requirements were designated and marked “Open Wiring”. Cable so marked is equivalent to the present Type TC-ER and can be used.

While the ArmorStart is intended for installation in factory floor environments of industrial establishments, the following must be taken into consideration when locating the ArmorStart in the application: Cables, including those for control voltage including 24V DC and communications, are not to be exposed to an operator or building traffic on a continuous basis. Location of the ArmorStart to minimize exposure to continual traffic is recommended. If location to minimize traffic flow is unavoidable, other barriers to minimize inadvertent exposure to the cabling should be considered. Routing cables should be done in such a manner to minimize inadvertent exposure and/or damage.

2-36 Installation and Wiring

Additionally, if conduit or other raceways are not used, it is recommended that strain relief fittings be utilized when installing the cables for the control and power wiring through the conduit openings.

The working space around the ArmorStart may be minimized as the ArmorStart does not require examination, adjustment, servicing or maintenance while energized. In lieu of this service, the ArmorStart is meant to be unplugged and replaced after proper lockout/tag-out procedures have been employed.

Since the ArmorStart is available with a factory installed HOA keypad option this may require the ArmorStart to be selected and installed as follows if the application requires frequent use of the hand operated interface by the equipment operator:

1. They are not less than 0.6 m (2 ft) above the servicing level and

are within easy reach of the normal working position of the operator.

2. The operator is not placed in a hazardous situation when operat-

ing them.

3. The possibility of inadvertent operation is minimized.

If the operated interface is used in industrial establishments where the conditions of maintenance and supervision ensure that only qualified persons operate and service the ArmorStart's operator interface, and the installation is located so that inadvertent operation is minimized then other installation locations with acceptable access can be provided.

Installation and Wiring 2-37

DeviceNet Network Installation The ArmorStart Distributed Motor Controller contains the equivalent

of 30 in. (0.76 m) of DeviceNet drop cable's electrical characteristics and therefore 30 in. of drop cable must be included in the DeviceNet drop cable budget for each ArmorStart in addition to actual drop cable required for the installation.

Other DeviceNet System Design Considerations

The separation of the control power and DeviceNet power is recommended as a good design practice. This minimizes the load on the DeviceNet supply, and prevents transients which may be present on the control power system from influencing the communication controls. For additional information regarding 24V DC control power system design, see Appendix D.

Electromagnetic Compatibility

(EMC)

The following guidelines are provided for EMC installation compliance.

General Notes (Bulletin 284 only)

• The motor Cable should be kept as short as possible in order to avoid electromagnetic emission as well as capacitive currents

• Conformity of the drive with CE EMC requirements does not guarantee an entire machine installation complies with CE EMC requirements. Many factors can influence total machine/ installation compliance.

• Using an EMI filter with any drive rating, may result in relatively high ground leakage currents. Therefore, the filter must only be used in installations and solidly grounded (bonded) to the building power distribution ground. Grounding must not rely on flexible cables and should not include any form of plug or socket that would permit inadvertent disconnection. Some local codes may require redundant ground connections. The integrity of all connections should be periodically checked.

Grounding

Connect a grounding conductor to the terminal provided as standard on each ArmorStart Distributed Motor Controller. Refer to Table 2.2 for grounding provision location. There is also an externally available ground terminal. Refer to Figure 2.5, Figure 2.6, and Figure 2.7.

2-38 Installation and Wiring

Wiring

Wire in an industrial control application can be divided into three groups: power, control, and signal. The following recommendations for physical separation between these groups is provided to reduce the coupling effect.

• Minimum spacing between different wire groups in the same tray should be 6 in. (16 cm).

• Wire runs outside an enclosure should be run in conduit or have shielding/armor with equivalent attenuation.

• Different wire groups should be run in separate conduits.

• Minimum spacing between conduits containing different wire groups should be 3 in. (8 cm).

Chapter 3

Bulletin 280/281 Programmable Parameters

Introduction This chapter describes each programmable parameter and its

function.

Parameter Programming

Each Distributed Motor Controller type will have a common set of parameters followed by a set of parameters that pertain to the individual starter type.

Refer to Chapter 8, DeviceNet™ Commissioning for instructions in using RSNetWorx™ for DeviceNet to modify parameter settings.

Refer to Chapter 11, ArmorStart® to ArmorPoint® Connectivity for instructions to modify parameter settings when using the Bulletin 280A/281A with the ArmorPoint distributed I/O products.

Important: Resetting the Factory Default Values Parameter 47,

Set to Defaults, allows the installer to reset all parameters to the factory default values. It also resets the MAC ID to its factory default after DeviceNet Power is cycled if switches are set >63.

Important: Parameter setting changes downloaded to the

ArmorStart™ take effect immediately, even during a “running” status.

Important: Parameter setting changes made in a configuration tool

such as RSNetWorx for DeviceNet do not take effect in the ArmorStart until the installer applies or downloads the new settings to the device.

3-2 Bulletin 280/281 Programmable Parameters

Parameter Group Listing The Bulletin 280/281 ArmorStart contains eight parameter groups.

The parameters shown in the DeviceLogix, DeviceNet, Starter Protection, User I/O, Misc. Parameter, ZIP Parameters, Starter Display and Starter Setup, are discussed in this chapter.

Table 3.1 Parameter Group Listing

DeviceLogix DeviceNet

1 Hdw Inputs 10 Autobaud Enable 22 Breaker Type 30 Off-to-On Delay 45 Keypad Mode 67 AutoRun Zip 101 Phase A Current 106 FLA Setting 2 Network Inputs 11 Consumed IO Assy 23 PrFltResetMode 31 On-to-Off Delay 46 Keypad Disable 68 Zone Produced EPR 102 Phase B Current 107 Overload Class 3 Network Outputs 12 Produced IO Assy 24 Pr Fault Enable 32 In Sink/Source 47 Set To Defaults 69 Zone Produced PIT 103 Phase C Current 108 OL Reset Level 4 Trip S tat us 13 Prod Assy Word 0 25 Pr Fault Reset 33 OutA Pr FltState 56 Base Enclosure 70 Zone #1 MacId 104 Average Current 5 Starter Status 14 Prod Assy Word 1 26 StrtrDN FltState 34 OutA Pr FltValue 57 Base Option 71 Zone #2 MacId 105% Therm Utilized 6 DNet Status 15 Prod Assy Word 2 27 StrtrDN FltValue 35 OutA DN FltState 58 Wiring Option 72 Zone #3 MacId 7 Starter Command 16 Prod Assy Word 3 28 StrtrDN IdlState 36 OutA DN FltValue 59 Starter Enclosure 73 Zone #4 MacId 8 Network Override 17 Consumed IO Size 29 StrtrDN IdlV 9 Comm Override 18 Produced IO Size 61 Last PR Fault 38 OutA DN IdlValue 75 Zone #2 Health

19 Starter COS Mask 62 Warning Status 39 OutB Pr FltState 76 Zone #3 Health 20 Net Out COS Mask 40 OutB Pr FltValue 77 Zone #4 Health 21 DNet Voltage 41 OutB DN FltState 78 Zone #1 Mask

Starter

Protection

alue 37 OutA DN IdlState 60 Starter Options 74 Zone #1 Health

User I/O Misc. ZIP Parameters Starter Display Starter Setup

42 OutB DN FltValue 79 Zone #2 Mask 43 OutB DN IdlState 80 Zone #3 Mask 44 OutB DN IdlValue 81 Zone #4 Mask

82 Zone #1 Offset 83 Zone #2 Offset 84 Zone #3 Offset 85 Zone #4 Offset 86 Zone #1 EPR 87 Zone #2 EPR 88 Zone #3 EPR 89 Zone #4 EPR 90 Zone #1 Control 91 Zone #2 Control 92 Zone #3 Control 93 Zone #4 Control 94 Zone #1 Key 95 Zone #2 Key 96 Zone #3 Key 97 Zone #4 Key 98 Device Value Key 99 Zone Ctrl Enable

DeviceLogix™ Group

Hdw Inputs

This parameter provides status of hardware inputs

Parameter Number 1 ➊

Access Rule GET

Data Type WORD

Group DeviceLogix

Units — Minimum Value 0 Maximum Value 15

Default Value 0

Bulletin 280/281 Programmable Parameters 3-3

Bit

Function

3210 ——— XInput 0 — — X — Input 1 — X — — Input 2

X ———Input 3

➊ Not available on the Bulletin 280A/281A.

Network Inputs

Parameter Number 2

Access Rule GET This parameter provides status of network inputs

Data Type WORD

Group DeviceLogix

Units — Minimum Value 0 Maximum Value 65535

Default Value 0

Bit

Function

1514131211109876543210

——————————————— X Net Input 0 —————————————— X — Net Input 1 ————————————— X —— Net input 2 ———————————— X ——— Net Input 3 ——————————— X ———— Net Input 4 —————————— X ————— Net Input 5 ————————— X —————— Net Input 6 ———————— X ——————— Net Input 7 ——————— X ———————— Net Input 8 —————— X ————————— Net Input 9 ————— X —————————— Net Input 10 ———— X ——————————— Net Input 11 ——— X ———————————— Net Input 12 —— X ————————————— Net Input 13 — X —————————————— Net Input 14

X ——————————————— Net Input 15

Network Outputs

This parameter provides status of network outputs

Parameter Number 3

Access Rule GET

Data Type WORD

Group DeviceLogix

Units — Minimum Value 0 Maximum Value 32767

Default Value 0

3-4 Bulletin 280/281 Programmable Parameters

Bit

Function

14131211109876543210

—————————————— X Net Output 0 ————————————— X — Net Output 1 ———————————— X —— Net Output 2 ——————————— X ——— Net Output 3 —————————— X ———— Net Output 4 ————————— X ————— Net Output 5 ———————— X —————— Net Output 6 ——————— X ——————— Net Output 7 —————— X ———————— Net Output 8 ————— X ————————— Net Output 9 ———— X —————————— Net Output 10 ——— X ——————————— Net Output 11 —— X ———————————— Net Output 12 — X ————————————— Net Output 13

X —————————————— Net Output 14

Trip Status

Parameter Number 4

Access Rule GET This parameter provides trip identification

Data Type WORD

Group DeviceLogix Setup

Units — Minimum Value 0 Maximum Value 16383

Default Value 0

Bit

Function

131211109876543210

————————————— X Short Circuit ———————————— X — Overload ——————————— X —— Phase Loss —————————— X ——— Reserved ————————— X ———— Reserved ———————— X ————— Control Power ——————— X —————— I/O Fault —————— X ——————— Over Temperature ————— X ———————— Phase Imbalance ———— X ————————— Dnet Power Loss ——— X —————————— Reserved —— X ——————————— Reserved — X ———————————— EEprom

X ————————————— HW Fault

➊ Not available on the Bulletin 280A/281A.

➊

Bulletin 280/281 Programmable Parameters 3-5

Starter Status

This parameter provides the status of the starter

131211109876543210

————————————— X Tripped ———————————— X — Warning ——————————— X —— Running Fwd —————————— X ——— Running Rev ————————— X ———— Ready ———————— X ————— Net Ctl Status ——————— X —————— Reserved —————— X ——————— At Reference ————— X ———————— Reserved ———— X ————————— Reserved ——— X —————————— Reserved —— X ——————————— Keypad Hand — X ———————————— HOA Status

X ————————————— 140M On

Parameter Number 5

Access Rule GET

Data Type WORD

Group DeviceLogix

Units — Minimum Value 0 Maximum Value 16383

Default Value 0

Bit

Function

DNet Status

This parameter provides status of the DeviceNet connection

Parameter Number 6

Access Rule GET

Data Type WORD

Group DeviceLogix

Units — Minimum Value 0 Maximum Value 32, 767

Default Value 0

3-6 Bulletin 280/281 Programmable Parameters

Bit

1514131211109876543210

——————————————— X Explicit Connection —————————————— X — I/O Connection ————————————— X —— Explicit Fault ———————————— X ——— I/O Fault ——————————— X ———— I/O Idle ———————— X X X ————— Reserved ——————— X ———————— ZIP 1 Cnxn —————— X ————————— ZIP 1 Flt ————— X —————————— ZIP 2 Cnxn ———— X ——————————— ZIP 2 Flt ——— X ———————————— ZIP 3 Cnxn —— X ————————————— ZIP 3 Flt — X —————————————— ZIP 4 Cnxn

X ——————————————— ZIP 4 Flt

Starter Command

The parameter provides the status of the starter command.

Parameter Number 7

Access Rule GET

Data Type WORD

Group DeviceLogix

Units — Minimum Value 0 Maximum Value 255

Default Value 0

Function:

Bit

76543210

——————— X Run Fwd —————— X — Run Rev ————— X —— Fault Reset ———— X ——— Reserved ——— X ———— Reserved —— X ————— Reserved — X —————— User Out A

X ——————— User Out B

Network Override

This parameter allows for the local logic to override a Network fault 0 = Disable 1 = Enable

Parameter Number 8

Access Rule GET/SET

Data Type BOOL

Group DeviceLogix

Units — Minimum Value 0 Maximum Value 1

Default Value 0

Function:

Bulletin 280/281 Programmable Parameters 3-7

DeviceNet Group

Comm Override

This parameter allows for local logic to override the absence of an I/O connection 0 = Disable 1 = Enable

Autobaud Enable

When this parameter is enabled, the device will attempt to determine the network baud rate and set its baud rate to the same, provided network traffic exists. At least one node with an established baud rate must exist on the network for autobaud to occur. 0 = Disable 1 = Enable

Parameter Number 9

Access Rule GET/SET

Data Type BOOL

Group DeviceLogix

Units — Minimum Value 0 Maximum Value 1

Default Value 0

Parameter Number 10

Access Rule GET/SET

Data Type BOOL

Group DeviceNet

Units — Minimum Value 0 Maximum Value 1

Default Value 1

Consumed I/O Assy

This parameter selects the format of the I/O data consumed. Enter a Consumed I/O assembly instance number to select a data format.

Produced I/O Assy

This parameter selects the format of the I/O data produced. Enter a Produces I/O assembly instance number to select a data format.

Parameter Number 11

Access Rule GET/SET

Data Type USINT

Group DeviceNet

Units — Minimum Value 0 Maximum Value 187

Default Value 160

Parameter Number 12

Access Rule GET/SET

Data Type USINT

Group DeviceNet

Units — Minimum Value 0 Maximum Value 190

Default Value 161

3-8 Bulletin 280/281 Programmable Parameters

Prod Assy Word 0

This parameter is used to build bytes 0-1 for produced assembly 120

Produced Assy Word 1

This parameter is used to build bytes 2-3 for produced assembly 120

Prod Assy Word 2

This parameter is used to build bytes 4-5 for produced assembly 120

Parameter Number 13

Access Rule GET/SET

Data Type USINT

Group DeviceNet

Units — Minimum Value 0 Maximum Value 108

Default Value 1

Parameter Number 14

Access Rule GET/SET

Data Type USINT

Group DeviceNet

Units — Minimum Value 0 Maximum Value 108

Default Value 4

Parameter Number 15

Access Rule GET/SET

Data Type USINT

Group DeviceNet

Units — Minimum Value 0 Maximum Value 108

Default Value 5

Prod Assy Word 3

This parameter is used to build bytes 6-7 for produced assembly 120

Consumed I/O Size

This parameter reflects the consumed I/O data size in bytes.

Parameter Number 16

Access Rule GET/SET

Data Type USINT

Group DeviceNet

Units — Minimum Value 0 Maximum Value 108

Default Value 6

Parameter Number 17

Access Rule GET

Data Type USINT

Group DeviceNet

Units — Minimum Value 0 Maximum Value 8

Default Value 1

Bulletin 280/281 Programmable Parameters 3-9

Produced I/O Size

This parameter reflects the produced I/O data size in bytes.

Starter COS Mask

This parameter allows the installer to define the change-ofstate conditions that will result in a change-of-state message being produced

➊ Bulletin 280 products. ➋ Bulletin 281 products.

Parameter Number 18

Access Rule GET

Data Type USINT

Group DeviceNet

Units — Minimum Value 0 Maximum Value 8

Default Value 2

Parameter Number 19

Access Rule GET/SET

Data Type WORD

Group DeviceNet

Units — Minimum Value 0 Maximum Value 16383

Default Value

16149 ➊ 16157 ➋

Bit

Function

13 12 11 10 9 8 7 6 5 4 3 2 1 0

————————————— X Tripped ———————————— X — Warning —————————— X —— Running Fwd —————————— X ——— Running Rev ————————— X ———— Ready ———————— X ————— Reserved ——————— X —————— Reserved —————— X ——————— Reserved ————— X ———————— Input 0 ———— X ————————— Input 1 ——— X —————————— Input 2 —— X ——————————— Input 3 — X ———————————— HOA Status

X ————————————— 140M On

3-10 Bulletin 280/281 Programmable Parameters

Net Out COS Mask

This parameter sets the bits that will trigger a COS message when network outputs change state.

Bit

14131211109876543210

X —————————————— Net Output 14

Parameter Number 20

Access Rule GET/SET

Data Type WORD

Group DeviceNet

Units — Minimum Value 0 Maximum Value 32767

Default Value 0

Function

Starter Protection Group

Dnet Voltage

This parameter provides the voltage measurement for the DeviceNet network

Breaker Type

This parameter identifies the Bulletin 140M used in this product 0 = 140M-D8N-C10 1 = 140M-D8N-C25

Parameter Number 21

Access Rule GET

Data Type UINT

Group DeviceNet

Units xx.xx Volts Minimum Value 0 Maximum Value 6500

Default Value 0

Parameter Number 22

Access Rule GET/SET

Data Type BOOL

Group Starter Protection

Units — Minimum Value 0 Maximum Value 1

Default Value 0

Bulletin 280/281 Programmable Parameters 3-11

PrFlt Reset Mode

Parameter Number 23

Access Rule GET/SET

This parameter configures the Protection Fault reset mode.

0= Manual 1= Automatic

Data Type BOOL

Group Starter Protection

Units — Minimum Value 0 Maximum Value 1

Default Value 0

Pr Fault Enable

Parameter Number 24

Access Rule GET/SET

This parameter enables the Protection Fault by setting the bit to 1

Data Type WORD

Group Starter Protection Setup

Units — Minimum Value 0 Maximum Value 16383

Default Value 12419

Bit

Function

131211109876543210

X ————————————— HW Fault

➊

➊ Not available on the Bulletin 280A/281A.

Pr Fault Reset

Parameter Number 25

Access Rule GET/SET

This parameter resets the Protection Fault on a transition of

Data Type BOOL

0-->1.

Minimum Value 0 Maximum Value 1

Default Value 0

Group Starter Protection

Units —

3-12 Bulletin 280/281 Programmable Parameters

StrtrDN FltState

This parameter in conjunction with Parameter 27 defines how the starter will respond when a DeviceNet fault occurs. When set to “1”, hold to last state occurs. When set to “0”, will go to DnFlt Value on DN faults as determined by Parameter 27.

StrtrDN FltValue

This parameter determines how the starter will be commanded in the event of a Device Net fault. 0 = OFF 1 = ON

StrtrDN IdlState

This parameter in conjunction with Parameter 29 defines how the starter will respond when a DeviceNet network is idle. When set to “1”, hold to last state occurs. When set to “0”, will go to DnIdl Value on DN Idle as determined by Parameter 29.

Parameter Number 26

Access Rule GET/SET

Data Type BOOL

Group Starter Protection

Units — Minimum Value 0 Maximum Value 1

Default Value 0

Parameter Number 27

Access Rule GET

Data Type BOOL

Group Starter Protection

Units — Minimum Value 0 Maximum Value 1

Default Value 0

Parameter Number 28

Access Rule GET/SET

Data Type BOOL

Group Starter Protection

Units — Minimum Value 0 Maximum Value 1

Default Value 0

StrtrDN IdlValue

This parameter determines the state that starter assumes when the network is idle and Parameter 28 is set to “0” 0 = OFF 1 = ON

Parameter Number 29

Access Rule GET

Data Type BOOL

Group Starter Protection

Units — Minimum Value 0 Maximum Value 1

Default Value 0

Bulletin 280/281 Programmable Parameters 3-13

Last PR Fault

0 = None 1 = Hardware Short Circuit 2 = Software Short Circuit 3 = Motor Overload 4 = Reserved 5 = Phase Loss 6 – 12 = Reserved 13 = Control Power Loss 14 = Control Power Fuse 15 = I/O Short 16 = Output Fuse 17 = Overtemp 18= Reserved 19 = Phase Imbalance 20 = Reserved 21 = DNet Power Loss 22 = Internal Comm 23-26 = Reserved 27 = MCB EEPROM 28 = Base EEPROM 29 = Reserved 30 = Wrong Base 31 = Wrong CTs 32-100 = Reserved

Parameter Number 61

Access Rule GET

Data Type UINT

Group Starter Protection

Units —

MinimumValue 0

Maximum Value 100

Default Value 0

Warning Status

Parameter Number 62

Access Rule GET This parameter warns the user of a condition, without faulting

Data Type WORD

Group Starter Protection

Units —

MinimumValue 0

Maximum Value 65535

Default Value 0

Bit

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Warning

X reserved

X Phase Loss

X reserved

X Control Power

XIO Warning

X reserved

X Phase Imbalance

X DeviceNet

X reserved

X H a r d w a r e

X reserved

➊

➊ Not available on the Bulletin 280A/281A.

3-14 Bulletin 280/281 Programmable Parameters

User I/O

Off-to-On Delay

This parameter allows the installer to program a time duration before an input is reported “ON”

On-to-Off Delay

This parameter allows the installer to program a time duration before an input is reported “OFF”

In Sink/Source

This parameter allows the installer to program the inputs to be sink or source.

0=Sink 1=Source

Parameter Number 30

Access Rule GET/SET

Data Type UINT

Group User I/O

Units ms Minimum Value 0 Maximum Value 65.000

Default Value 0

Parameter Number 31

Access Rule GET/SET

Data Type UINT

Group User I/O

Units ms Minimum Value 0 Maximum Value 65.000

Default Value 0

Parameter Number 32

Access Rule GET/SET

Data Type BOOL

Group User I/

Units — Minimum Value 0 Maximum Value 1

Default Value 0

➊

➊ Not available on the Bulletin 280A/281A.

OutA Pr FltState

Parameter Number 33

Access Rule GET/SET

This parameter in conjunction with Parameter 34 defines how

Data Type BOOL

Output A will respond when a protection trip occurs. When set to “1”, Output A continues to operate as command via the network. When set to “0”, Output

Minimum Value 0 Maximum Value 1

A will open or close as determined by setting in

Default Value 0

Parameter 34

Group User I/O

Units —

Bulletin 280/281 Programmable Parameters 3-15

OutA Pr FltValue

This parameter determines the state the Out A assumes when a trip occurs and Parameter 33 is set to “0” 0 = Open 1 = Close

OutA DN FltState

This parameter in conjunction with Parameter 36 defines how Output A will respond when a DeviceNet network fault occurs. When set to “1”, Output A will hold state prior to trip occurrence. When set to “0”, Output A will open or close as determined by setting in Parameter 36

OutA DN FltValue

This parameter determines the state that Output A assumes when a DeviceNet network fault occurs and Parameter 35 is set to “0” 0 = Open 1 = Close

Parameter Number 34

Access Rule GET/SET

Data Type BOOL

Group User I/O

Units — Minimum Value 0 Maximum Value 1

Default Value 0

Parameter Number 35

Access Rule GET/SET

Data Type BOOL

Group User I/O

Units — Minimum Value 0 Maximum Value 1

Default Value 0

Parameter Number 36

Access Rule GET/SET

Data Type BOOL

Group User I/O

Units — Minimum Value 0 Maximum Value 1

Default Value 0

OutA DN IdlState

This parameter in conjunction with Parameter 38 defines how Output A will respond when the DeviceNet network is idle. When set to “0”, Output A will open or close as determined by the setting in Parameter 38 The DN Flt parameters supersede the Dn Idl parameters

OutA DN IdlValue

This parameter determines the state that Output A assumes when the network is idle and Parameter 37 is set to “0” 0 = Open 1 = Close

Parameter Number 37

Access Rule GET/SET

Data Type BOOL

Group User I/O

Units — Minimum Value 0 Maximum Value 1

Default Value 0

Parameter Number 38

Access Rule GET/SET

Data Type BOOL

Group User I/O

Units — Minimum Value 0 Maximum Value 1

Default Value 0

3-16 Bulletin 280/281 Programmable Parameters

OutB Pr FltState

This parameter in conjunction with Parameter 40 defines how Output B will respond when a protection trip occurs. When set to “1”, Output B continue to operate as command via the network. When set to “0”, Output B will open or close as determined by setting in Parameter 40

OutB Pr FltValue

This parameter determines the state the Out B assumes when a protection trip occurs and Parameter 39 is set to “0” 0 = Open 1 = Close

OutB DN FltState

This parameter in conjunction with Parameter 42 defines how Output B will respond when a DeviceNet network fault occurs. When set to “1”, Output B will hold state prior to trip occurrence. When set to “0”, Output B will open or close as determined by setting in Parameter 42

Parameter Number 39

Access Rule GET/SET

Data Type BOOL

Group User I/O

Units — Minimum Value 0 Maximum Value 1

Default Value 0

Parameter Number 40

Access Rule GET/SET

Data Type BOOL

Group User I/O

Units — Minimum Value 0 Maximum Value 1

Default Value 0

Parameter Number 41

Access Rule GET/SET

Data Type BOOL

Group User I/O

Units — Minimum Value 0 Maximum Value 1

Default Value 0

OutB DN FltValue

This parameter determines the state that Output B assumes when a DeviceNet network fault occurs and Parameter 41 is set to “0” 0 = Open 1 = Close

OutB DN IdlState

This parameter in conjunction with Parameter 44 defines how Output B will respond when the DeviceNet network is idle. When set to “0”, Output B will open or close as determined by the setting in Parameter 44. The DN Flt parameters supersede the Dn Idl parameters

Parameter Number 42

Access Rule GET/SET

Data Type BOOL

Group User I/O

Units — Minimum Value 0 Maximum Value 1

Default Value 0

Parameter Number 43

Access Rule GET/SET

Data Type BOOL

Group User I/O

Units — Minimum Value 0 Maximum Value 1

Default Value 0

Bulletin 280/281 Programmable Parameters 3-17

Misc. Group

OutB DN IdlValue

This parameter determines the state that Output B assumes when the network is idle and Parameter 43 is set to “0” 0 = Open 1 = Close

Keypad Mode

This parameter selects if the

keypad operation is maintained or momentary

0= Maintained 1= Momentary

Keypad Disable

This parameter disables all keypad function except for the “OFF” and “RESET” buttons

0=Not Disabled 1=Disabled

Parameter Number 44

Access Rule GET/SET

Data Type BOOL

Group User I/O

Units — Minimum Value 0 Maximum Value 1

Default Value 0

Parameter Number 45

Access Rule GET/SET

Data Type BOOL

Group Misc.

Units — Minimum Value 0 Maximum Value 1

Default Value 0

Parameter Number 46

Access Rule GET/SET

Data Type BOOL

Group Misc.

Units — Minimum Value 0 Maximum Value 1

Default Value 0

Set to Defaults

This parameter if set to 1 will set the device to the factory defaults

0=No Operation 1=Set to Defaults

Base Enclosure

Indicates the ArmorStart Base unit enclosure rating

Bit 0 = IP67 Bit 1 = Nema 4X Bit 2-15 = Reserved

Parameter Number 47

Access Rule GET/SET

Data Type BOOL

Group Misc.

Units — Minimum Value 0 Maximum Value 1

Default Value 0

Parameter Number 56

Access Rule GET

Data Type WORD

Group Misc.

Units —

MinimumValue 0

Maximum Value 65535

Default Value 0

3-18 Bulletin 280/281 Programmable Parameters

Base Options

Indicates the options for the ArmorStart Base unit

Bit 0 = Output Fuse Bit 1 = Safety Monitor Bit 2 = CP Fuse Detect Bits 3-7 = Reserved Bit 8 = 10A Base Bit 9 = 25A Base Bit 10-15 = Reserved

Wiring Options

Bit 0 = Conduit Bit 1 = Round Media Bits 2-15 = Reserved

Starter Enclosure

Bit 0 = IP67 Bit 1 = NEMA 4x Bits 2-15 reserved

Parameter Number 57

Access Rule GET

Data Type WORD

Group Misc.

Units —

MinimumValue 0

Maximum Value 65535

Default Value 0

Parameter Number 58

Access Rule GET

Data Type WORD

Group Misc.

Units —

MinimumValue 0

Maximum Value 65535

Default Value 0

Parameter Number 59

Access Rule GET

Data Type WORD

Group Misc.

Units —

MinimumValue 0

Maximum Value 65535

Default Value —

ZIP Parameters

Starter Option

Bit 0 = HOA Keypad Bit 1 = Safety Monitor Bit 2 = Source Brake

Bits 4-15 = Reserved

AutoRun Zip

Enables ZIP data production on power up

0=Disable 1=Enable

Parameter Number 60

Access Rule GET

Data Type WORD

Group Misc.

Units —

MinimumValue 0

Maximum Value 66535

Default Value —

Parameter Number 67

Access Rule Get/Set

Data Type BOOL

Group ZIP Parameters

Units

MinimumValue 0

Maximum Value 1

Default Value 0

Bulletin 280/281 Programmable Parameters 3-19

Zone Produced EPR

The Expected Packet Rate in msec. Defines the rate at which ZIP data is produced. Defaults to 75 msec.

Zone Produced PIT

The Production Inhibit Time in msec. Defines the minimum time between Change of State data production

Zone #1 MAC ID

The node address of the device whose data is to be consumed for zone 1

Parameter Number 68

Access Rule GET/SET

Data Type UINT

Group Zip Parameter

Units msec

MinimumValue 0

Maximum Value 65535

Default Value 75

Parameter Number 69

Access Rule GET/SET

Data Type UINT

Group ZIP Parameters

Units msec

MinimumValue 0

Maximum Value 65535

Default Value 75

Parameter Number 70

Access Rule GET/SET

Data Type USINT

Group ZIP Parameters

Units —

MinimumValue 0

Maximum Value 64

Default Value 64

Zone #2 MAC ID

The node address of the device whose data is to be consumed for zone 2

Zone #3 MAC ID

The node address of the device whose data is to be consumed for zone 3

Parameter Number 71

Access Rule GET/SET

Data Type USINT

Group ZIP Parameters

Units —

MinimumValue 0

Maximum Value 64

Default Value 64

Parameter Number 72

Access Rule GET/SET

Data Type USINT

Group ZIP Parameters

Units —

MinimumValue 0

Maximum Value 64

Default Value 64

3-20 Bulletin 280/281 Programmable Parameters

Zone #4 MAC ID

The node address of the device whose data is to be consumed for zone 4

Zone #1 Health

Read Only consumed connection status for zone 1

0 = Healthy 1 = Unhealthy

Zone #2 Health

Read Only consumed connection status for zone 2

0 = Healthy 1 = Unhealthy

Parameter Number 73

Access Rule GET/SET

Data Type USINT

Group Misc. Option

Units —

MinimumValue 0

Maximum Value 64

Default Value 64

Parameter Number 74

Access Rule GET

Data Type BOOL

Group ZIP Parameters

Units —

MinimumValue 0

Maximum Value 1

Default Value 0

Parameter Number 75

Access Rule GET

Data Type BOOL

Group ZIP Parameters

Units —

MinimumValue 0

Maximum Value 1

Default Value 0

Zone #3 Health

Read Only consumed connection status for zone 3

0 = Healthy 1 = Unhealthy

Zone #4 Health

Read Only consumed connection status for zone 4

0 = Healthy 1 = Unhealthy

Parameter Number 76

Access Rule GET

Data Type BOOL

Group ZIP Parameters

Units —

MinimumValue 0

Maximum Value 1

Default Value 0

Parameter Number 77

Access Rule GET

Data Type BOOL

Group ZIP Parameters

Units —

MinimumValue 0

Maximum Value 1

Default Value 0

Bulletin 280/281 Programmable Parameters 3-21

Zone #1 Mask

Bit enumerated consumed data mask for zone 1. Each bit represents a byte in consumed data up to 8 bytes in length. If a mask bit is set, the corresponding consumed data byte is placed in the DeviceLogix data table

Zone #2 Mask

Bit enumerated consumed data mask for zone 2. Each bit represents a byte in consumed data up to 8 bytes in length. If a mask bit is set, the corresponding consumed data byte is placed in the DeviceLogix data table

Zone #3 Mask

Bit enumerated consumed data mask for zone 3. Each bit represents a byte in consumed data up to 8 bytes in length. If a mask bit is set, the corresponding consumed data byte is placed in the DeviceLogix data table

Parameter Number 78

Access Rule GET/SET

Data Type BYTE

Group ZIP Parameters

Units —

MinimumValue 0

Maximum Value 255

Default Value 0

Parameter Number 79

Access Rule GET/SET

Data Type BYTE

Group ZIP Parameters

Units —

MinimumValue 0

Maximum Value 255

Default Value 0

Parameter Number 80

Access Rule GET/SET

Data Type BYTE

Group ZIP Parameters

Units —

MinimumValue 0

Maximum Value 255

Default Value 0

Zone #4 Mask

Bit enumerated consumed data mask for zone 4. Each bit represents a byte in consumed data up to 8 bytes in length. If a mask bit is set, the corresponding consumed data byte is placed in the DeviceLogix data table

Zone #1 Offset

The byte offset into the ZIP data portion of the DeviceLogix data table to place the chosen consumed data bytes for zone 1.

Parameter Number 81

Access Rule GET/SET

Data Type BYTE

Group ZIP Parameters

Units —

MinimumValue 0

Maximum Value 255

Default Value 0

Parameter Number 82

Access Rule GET/SET

Data Type UINT

Group ZIP Parameters

Units —

MinimumValue 0

Maximum Value 7

Default Value 0

3-22 Bulletin 280/281 Programmable Parameters

Zone #2 Offset

The byte offset into the ZIP data portion of the DeviceLogix data table to place the chosen consumed data bytes for zone 2.

Zone #3 Offset

The byte offset into the ZIP data portion of the DeviceLogix data table to place the chosen consumed data bytes for zone 3.

Zone #4 Offset

The byte offset into the ZIP data portion of the DeviceLogix data table to place the chosen consumed data bytes for zone 4.

Parameter Number 83

Access Rule GET/SET

Data Type UNIT

Group ZIP Parameters

Units —

MinimumValue 0

Maximum Value 7

Default Value 0

Parameter Number 84

Access Rule GET/SET

Data Type UNIT

Group ZIP Parameters

Units —

MinimumValue 0

Maximum Value 1

Default Value 0

Parameter Number 85

Access Rule GET/SET

Data Type UNIT

Group ZIP Parameters

Units —

MinimumValue 0

Maximum Value 1

Default Value 0

Zone #1 EPR

The Expected Packet Rate in msec. for the zone 1 consuming connection. If consumed data is not received in 4 times this value, the zone connection will time out and “Zone #1 Health” will report 1 = Not Healthy.

Zone #2 EPR

The Expected Packet Rate in msec. for the zone 1 consuming connection. If consumed data is not received in 4 times this value, the zone connection will time out and “Zone #2 Health” will report 1 = Not Healthy.

Parameter Number 86

Access Rule GET/SET

Data Type UINT

Group ZIP Parameters

Units msec

MinimumValue 0

Maximum Value 65535

Default Value 75

Parameter Number 87

Access Rule GET/SET

Data Type UNIT

Group ZIP Parameters

Units msec

MinimumValue 0

Maximum Value 65535

Default Value 75

Bulletin 280/281 Programmable Parameters 3-23

Zone #3 EPR

The Expected Packet Rate in msec. for the zone 1 consuming connection. If consumed data is not received in 4 times this value, the zone connection will time out and “Zone #3 Health” will report 1 = Not Healthy.

Zone #4 EPR

The Expected Packet Rate in msec. for the zone 1 consuming connection. If consumed data is not received in 4 times this value, the zone connection will time out and “Zone #4 Health” will report 1 = Not Healthy.

Zone #1 Control

Zone 1 Control Word. Default Bit 0 and Bit 1 set, all other bits clear. Bit0=Security Enable 1=Enable data security Bit1=COS Cnxn 1=Consume DNet Group 2 COS messages Bit2=Poll Cnxn 1=Consume DNet Group 2 Poll Response msgs. Bit3=Strobe Cnxn 1=Consume DNet Group 2 Strobe Response msgs. Bit4=Multicast Poll 1=Consume Multicast Poll Response messages.

Parameter Number 88

Access Rule GET/SET

Data Type UNIT

Group ZIP Parameters

Units msec

MinimumValue 0

Maximum Value 65535

Default Value 75

Parameter Number 89

Access Rule GET/SET

Data Type UNIT

Group ZIP Parameters

Units msec

MinimumValue 0

Maximum Value 65535

Default Value 75

Parameter Number 90

Access Rule GET/SET

Data Type BYTE

Group ZIP Parameters

Units —

MinimumValue 0

Maximum Value 255

Default Value 3

3-24 Bulletin 280/281 Programmable Parameters

Zone #2 Control

Zone 2 Control Word. Default Bit 0 and Bit 1 set, all other bits clear. Bit0=Security Enable 1=Enable data security Bit1=COS Cnxn 1=Consume DNet Group 2 COS messages Bit2=Poll Cnxn 1=Consume DNet Group 2 Poll Response msgs. Bit3=Strobe Cnxn 1=Consume DNet Group 2 Strobe Response msgs. Bit4=Multicast Poll 1=Consume Multicast Poll Response messages

Zone #3 Control

Zone 3 Control Word. Default Bit 0 and Bit 1 set, all other bits clear. Bit0=Security Enable 1=Enable data security Bit1=COS Cnxn 1=Consume DNet Group 2 COS messages Bit2=Poll Cnxn 1=Consume DNet Group 2 Poll Response msgs. Bit3=Strobe Cnxn 1=Consume DNet Group 2 Strobe Response msgs. Bit4=Multicast Poll 1=Consume Multicast Poll Response messages

Parameter Number 91

Access Rule GET/SET

Data Type BYTE

Group ZIP Parameters

Units —

MinimumValue 0

Maximum Value 255

Default Value 3

Parameter Number 92

Access Rule GET/SET

Data Type BYTE

Group ZIP Parameters

Units —

MinimumValue 0

Maximum Value 255

Default Value 3

Zone #4 Control

Parameter Number 93

Access Rule GET/SET

Data Type BYTE

Group ZIP Parameters

Units —

MinimumValue 0

Maximum Value 255

Default Value 3

Bulletin 280/281 Programmable Parameters 3-25

Zone #1 Key

When the “Security Enable” bit for zone 1 is enabled, this value must match the value of the Device Value Key parameter in the device whose data is being consumed for zone 1.

Zone #2 Key

When the “Security Enable” bit for zone 2 is enabled, this value must match the value of the Device Value Key parameter in the device whose data is being consumed for zone 2.

Zone #3 Key

When the “Security Enable” bit for zone 3 is enabled, this value must match the value of the Device Value Key parameter in the device whose data is being consumed for zone 3.

Parameter Number 94

Access Rule GET/SET

Data Type UINT

Group ZIP Parameters

Units —

MinimumValue 0

Maximum Value 65535

Default Value 0

Parameter Number 95

Access Rule GET/SET

Data Type UINT

Group ZIP Parameters

Units —

MinimumValue 0

Maximum Value 65535

Default Value 0

Parameter Number 96

Access Rule GET/SET

Data Type UINT

Group ZIP Parameters

Units —

MinimumValue 0

Maximum Value 65535

Default Value 0

Zone #4 KEY

When the “Security Enable” bit for zone 4 is enabled, this value must match the value of the Device Value Key parameter in the device whose data is being consumed for zone 4

Device Value Key

This value is produced in the last 2 bytes of data when one of the ZIP assemblies is chosen for data production.

Parameter Number 97

Access Rule GET/SET

Data Type UINT

Group ZIP Parameters

Units —

MinimumValue 0

Maximum Value 65535

Default Value 0

Parameter Number 98

Access Rule GET/SET

Data Type UINT

Group ZIP Parameters

Units —

MinimumValue 0

Maximum Value 65535

Default Value 0

3-26 Bulletin 280/281 Programmable Parameters

Starter Display

Zone Ctrl Enable

Global enable for ZIP peer-topeer messaging. This parameter must be disabled before any changes to the ZIP configuration f or th e d e vi ce ca n be ma de . 0=Disable 1=Enable

Phase A Current

This parameter provides the current of Phase A measured n increments of 1/10

of an

ampere

Phase B Current

This parameter provides the current of Phase B measured in increments of 1/10

of an

ampere

Parameter Number 99

Access Rule GET/SET

Data Type BOOL

Group ZIP Parameters

Units —

MinimumValue 0

Maximum Value 1

Default Value 0

Parameter Number 101

Access Rule GET/SET

Data Type INT

Group Starter Display

Units xx.x Amps Minimum Value 0 Maximum Value 32767

Default Value 0

Parameter Number 102

Access Rule GET/SET

Data Type INT

Group Starter Display

Units xx.x Amps Minimum Value 0 Maximum Value 32767

Default Value 0

Phase C Current

This parameter provides the current of Phase C measured in increments of 1/10

of an

ampere

Average Current

This parameter provides the average current measured in increments of 1/10th of an ampere

Parameter Number 103

Access Rule GET/SET

Data Type INT

Group Starter Display

Units xx.x Amps Minimum Value 0 Maximum Value 32767

Default Value 0

Parameter Number 104

Access Rule GET/SET

Data Type INT

Group Starter Display

Units xx.x Amps Minimum Value 0 Maximum Value 32767

Default Value 0

Bulletin 280/281 Programmable Parameters 3-27

Starter Setup

% Therm Utilized

This parameter displays the % Thermal Capacity used

FLA Setting

The motor’s full load current rating is programmed in this parameter

Parameter Number 105

Access Rule GET/SET

Data Type USINT

Group Starter Display

Units % FLA Minimum Value 0 Maximum Value 100

Default Value 0

Parameter Number 106

Access Rule GET/SET

Data Type INT

Group Starter Setup

Units xx.x Amps Minimum Value See Table 3.2 Maximum Value See Table 3.2

Default Value See Table 3.2

Table 3.2 FLA Setting Ranges and Default Values (with indicated setting

precision)

FLA Current Range (A)

Minimum Value Maximum Value

0.24 1.2 0.24

0.5 2.5 0.5

1.1 5.5 1.1

3.2 16.0 3.2

Overload Class

This parameter allows the installer to select the overload class

1= Overload Class 10 2= Overload Class 15 3= Overload Class 20

OL Reset Level

This parameter allows the installer select the % Thermal Capacity which an overload can be cleared

Parameter Number 107

Parameter Number 108

Default Value

Access Rule GET/SET

Data Type USINT

Group Starter Setup

Units xx.x Amps Minimum Value 1 Maximum Value 3

Default Value 1

Access Rule GET/SET

Data Type USINT

Group Starter Setup

Units % FLA Minimum Value 0 Maximum Value 100

Default Value 75

3-28 Bulletin 280/281 Programmable Parameters

Notes

Chapter 4

Bulletin 283 Programmable Parameters

Introduction This chapter describes each programmable parameter and its

function.

Parameter Programming

Each Distributed Motor Controller type will have a common set of parameters followed by a set of parameters that pertain to the individual starter type.

Refer to Chapter 8, DeviceNet™ Commissioning for instructions in using RSNetWorx™ for DeviceNet™ to modify parameter settings.

Refer to Chapter 11, ArmorStart® to ArmorPoint® Connectivity for instructions to modify parameter settings when using the Bulletin 283A with the ArmorPoint® distributed I/O products.

Important: Resetting the Factory Default Values Parameter 47,

Set to Defaults, allows the installer to reset all parameters to the factory default values. It also resets the MAC ID to its factory default after DeviceNet Power is cycled if switches are set >63.

Important: Parameter setting changes downloaded to the

ArmorStart® take effect immediately, even during a “running” status.

Important: Parameter setting changes made in a configuration tool

such as RSNetWorx for DeviceNet do not take effect in the ArmorStart until the installer applies or downloads the new settings to the device.

4-2 Bulletin 283 Programmable Parameters

Parameter Group Listing The Bulletin 283 ArmorStart contains eight parameter groups. The

parameters shown in the DeviceLogix™, DeviceNet, Starter Protection, User I/O, Misc. Parameter, ZIP Parameters, Soft Start Display, and SoftStart Setup are discussed in this chapter.

Table 4.1 Parameter Group Listing

DeviceLogix DeviceNet Starter Protection User I/O Misc. ZIP Parameters Soft Start Display Soft Start Setup

1 Hdw Inputs 10 Autobaud Enable 22 Breaker Type 30 Off-to-On Delay 45 Keypad Mode 67 AutoRun Zip 101 Phase A Current 106 FLA Setting 2 Network Inputs 11 Consumed IO Assy 23 PrFltResetMode 31 On-to-Off Delay 46 Keypad Disable 68 Zone Produced EPR 102 Phase B Current 108 OL Reset Level 3 Network Outputs 12 Produced IO Assy 24 Pr Fault Enable 32 In Sink/Source 47 Set To Defaults 69 Zone Produced PIT 103 Phase C Current 109 Start Time 4 Tri p St atu s 13 Prod Assy Word 0 25 Pr Fault Reset 33 OutA Pr FltState 56 Base Enclosure 70 Zone #1 MacId 104 Average Current 110 Start Mode 5 Starter Status 14 Prod Assy Word 1 26 StrtrDN FltState 34 OutA Pr FltValue 57 Base Option 71 Zone #2 MacId 105 % Therm Utilized 111 Current Limit 6 DNet Status 15 Prod Assy Word 2 27 StrtrDN FltValue 35 OutA DN FltState 58 Wiring Option 72 Zone #3 MacId 107 Overload Class 112 Initial Torque 7 Starter

Command

8 Network Override 17 Consumed IO Size 29 StrtrDN IdlValue 37 OutA DN IdlState 60 Starter Options 74 Zone #1 Health 114 Kick Start

9 Comm Override 18 Produced IO Size 61 Last Pr Fault 38 OutA DN IdlValue 75 Zone #2 Health

16 Prod Assy W

19 Starter COS Mask 62 Warning Status 39 OutB Pr FltState 76 Zone #3 Health 116 Phase Rotation 20 Net Out COS Mask 40 OutB Pr FltValue 77 Zone #4 Health 21 DNet Voltage 41 OutB DN FltState 78 Zone #1 Mask

ord 3 28 StrtrDN IdlState 36 OutA DN FltValue 59 Starter Enclosure 73 Zone #4 MacId 113 Soft Stop Time

115 SCR Temp Rest

Mode

42 OutB DN FltValue 79 Zone #2 Mask 43 OutB DN IdlState 80 Zone #3 Mask 44 OutB DN IdlValue 81 Zone #4 Mask

alue Key

Bulletin 283 Programmable Parameters 4-3

DeviceLogix Group

Hdw Inputs

This parameter provides status of hardware inputs

3210 ——— XInput 0 — — X — Input 1 — X — — Input 2

X ———Input 3

➊ Not available on the Bulletin 283A.

Network Inputs

This parameter provides status of network inputs

Parameter Number 1 ➊

Access Rule GET

Data Type WORD

Group DeviceLogix Setup

Units — Minimum Value 0 Maximum Value 15

Default Value 0

Bit

Parameter Number 2

Access Rule GET

Data Type WORD

Group DeviceLogix Setup

Units — Minimum Value 0 Maximum Value 65535

Default Value 0

Function

Bit

1514131211109876543210

X ——————————————— Net Input 15

Function

4-4 Bulletin 283 Programmable Parameters

Network Outputs

This parameter provides status of network outputs

14131211109876543210

X —————————————— Net Output 14

Parameter Number 3

Access Rule GET

Data Type WORD

Group DeviceLogix

Units — Minimum Value 0 Maximum Value 32767

Default Value 0

Bit

Function

Bulletin 283 Programmable Parameters 4-5

Trip Status

Parameter Number 4

Access Rule GET

This parameter provides trip identification

Data Type WORD

Group DeviceLogix

Units — Minimum Value 0 Maximum Value 65535

Default Value 0

Bit

Function

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

——————————————— X Short Circuit — — — — — — — — — — — — — — X — Overload ————————————— X —— Phase Loss ———————————— X ——— Shorted SCR ——————————— X ———— Phase Rotation —————————— X ————— Control Power ————————— X —————— I/O Fault ———————— X ——————— Overtemperature — — — — — — — X — — — — — — — — Phase Imbalance —————— X —————————Dnet Power Loss ————— X —————————— Internal Comm ———— X ———————————Heatsink Over Temp ——— X ———————————— Eeprom —— X ————————————— HW Fault — X —————————————— Reserved

X ——————————————— Misc Fault

➊

➊ Not available on the Bulletin 283A.

4-6 Bulletin 283 Programmable Parameters

Starter Status

Parameter Number 5

Access Rule GET This parameter provides the status of the starter

Data Type WORD

Group DeviceLogix

Units — Minimum Value 0 Maximum Value 65535

Default Value 0

Bit

Function

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

——————————————— X Tripped —————————————— X — Warning ————————————— X —— Running Fwd ———————————— X ——— Reserved ——————————— X ———— Ready —————————— X ————— Net Ctl Status ————————— X —————— Net Ref Status ———————— X ——————— At Speed ——————— X ———————— Starting —————— X ————————— Stopping ————— X —————————— Bypass ———— X ——————————— Keypad Hand ——— X ———————————— HOA Status —— X ————————————— 140M On — X —————————————— Reserved

X ——————————————— Contactor 2

➊ Refers to source brake contactor status.

➊

Bulletin 283 Programmable Parameters 4-7

DNet Status

This parameter provides status of the DeviceNet connection

Bit

1514131211109876543210

——————————————— X Explicit Connection —————————————— X — I/O Connection ————————————— X —— Explicit Fault ———————————— X ——— I/O Fault ————————— X X X ———— I/O Idle ———————— X ——————— Reserved ——————— X ———————— ZIP 1 Cnxn —————— X ————————— ZIP 1 Flt ————— X —————————— ZIP 2 Cnxn ———— X ——————————— ZIP 2 Flt ——— X ———————————— ZIP 3 Cnxn —— X ————————————— ZIP 3 Flt — X —————————————— ZIP 4 Cnxn

X ——————————————— ZIP 4Flt

Parameter Number 6

Access Rule GET

Data Type WORD

Group DeviceLogix

Units — Minimum Value 0 Maximum Value 65535

Default Value 0

Function:

4-8 Bulletin 283 Programmable Parameters

Starter Command

The parameter provides the status of the starter command.

Bit

76543210

——————— X Run Fwd —————— X — Reserved ————— X —— Fault Reset ———— X ——— Reserved ——— X ———— Reserved —— X ————— Reserved — X —————— User Out A

X ——————— User OUt B

Parameter Number 7

Access Rule GET

Data Type WORD

Group DeviceLogix

Units — Minimum Value 0 Maximum Value 255

Default Value 0

Function:

Network Override

This parameter allows for the local logic to override a Network fault 0 = Disable 1 = Enable

Comm Override

This parameter allows for local logic to override the absence of an I/O connection 0 = Disable 1 = Enable

Parameter Number 8

Access Rule GET/SET

Data Type BOOL

Group DeviceLogix

Units — Minimum Value 0 Maximum Value 1

Default Value 0

Parameter Number 9

Access Rule GET/SET

Data Type BOOL

Group DeviceLogix

Units — Minimum Value 0 Maximum Value 1

Default Value 0

Bulletin 283 Programmable Parameters 4-9

DeviceNet Group

Autobaud Enable

Consumed I/O Assy

This parameter selects the format of the I/O data consumed. Enter a Consumed I/O assembly instance number to select a data format.

Parameter Number 10

Access Rule GET/SET

Data Type BOOL

Group DeviceNet

Units — Minimum Value 0 Maximum Value 1

Default Value 1

Parameter Number 11

Access Rule GET/SET

Data Type USINT

Group DeviceNet

Units — Minimum Value 0 Maximum Value 187

Default Value 160

Produced I/O Assy

This parameter selects the format of the I/O data produced. Enter a Produces I/O assembly instance number to select a data format.

Prod Assy Word 0

This parameter is used to build bytes 0-1 for produced assembly 120

Parameter Number 12

Access Rule GET/SET

Data Type USINT

Group DeviceNet

Units — Minimum Value 0 Maximum Value 190

Default Value 161

Parameter Number 13

Access Rule GET/SET

Data Type USINT

Group DeviceNet

Units — Minimum Value 0 Maximum Value 116

Default Value 1

4-10 Bulletin 283 Programmable Parameters

Produced Assy Word 1

This parameter is used to build bytes 2-3 for produced assembly 120

Prod Assy Word 2

This parameter is used to build bytes 4-5 for produced assembly 120

Prod Assy Word 3

This parameter is used to build bytes 6-7 for produced assembly 120

Parameter Number 14

Access Rule GET/SET

Data Type USINT

Group DeviceNet

Units — Minimum Value 0 Maximum Value 116

Default Value 4

Parameter Number 15

Access Rule GET/SET

Data Type USINT

Group DeviceNet

Units — Minimum Value 0 Maximum Value 116

Default Value 5

Parameter Number 16

Access Rule GET/SET

Data Type USINT

Group DeviceNet

Units — Minimum Value 0 Maximum Value 116

Default Value 6

Consumed I/O Size

This parameter reflects the consumed I/O data size in bytes.

Produced I/O Size

This parameter reflects the produced I/O data size in bytes.

Parameter Number 17

Access Rule GET

Data Type USINT

Group DeviceNet

Units — Minimum Value 0 Maximum Value 8

Default Value 2

Parameter Number 18

Access Rule GET

Data Type USINT

Group DeviceNet

Units — Minimum Value 0 Maximum Value 8

Default Value 2

Rockwell Automation 284 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual