Rockwell Automation 2755-G6-D User Manual

ALLEN-BRADLEY
Bulletin 2755 Hand-Held Scanner with RS-232 Option
(Catalog No. 2755-G3-D or -G6-D)
User Manual

Important User Information

Solid state equipment has operational characteristics differing from those of electromechanical equipment. “Application Guidelines for Application, Installation, and Maintenance of Solid State Controls” (Publication SGI-1.1) describes some important differences between solid state equipment and hard–wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.
In no event will the Allen-Bradley Company be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, the Allen-Bradley Company cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Allen-Bradley Company with respect to use of information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of the Allen-Bradley Company is prohibited.
PHOTOSWITCH is a registered trademark of Allen-Bradley Company, Inc.

Table of Contents

g
Hand-Held Scanner with RS-232 Option
A–B
Using this Manual
Overview of Scanner
Chapter 1
Chapter Objectives 1–1. . . . . . . . . . . . . . . . . . . . . . . . . .
Contents of Package 1–1. . . . . . . . . . . . . . . . . . . . . . . . .
Intended Audience 1–1. . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview of Manual 1–2. . . . . . . . . . . . . . . . . . . . . . . . .
Warnings and Cautions 1–3. . . . . . . . . . . . . . . . . . . . . . .
Related Publications 1–3. . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 2
Chapter Objectives 2–1. . . . . . . . . . . . . . . . . . . . . . . . . .
Function of Scanner 2–1. . . . . . . . . . . . . . . . . . . . . . . . . .
Operating Modes 2–2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hand-Held Mode 2–2. . . . . . . . . . . . . . . . . . . . . . . . .
Autosense Mode 2–2. . . . . . . . . . . . . . . . . . . . . . . . .
Setup Parameters 2–3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Setup 2–3. . . . . . . . . . . . . . . . . . . . . . . . . . .
Serial Communication 2–3. . . . . . . . . . . . . . . . . . . .
Message Format 2–4. . . . . . . . . . . . . . . . . . . . . . . . . .
Symbology 2–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Serial Commands 2–4. . . . . . . . . . . . . . . . . . . . . . . . . . .
Ordering a Scanner 2–5. . . . . . . . . . . . . . . . . . . . . . . . . .
Scanner Accessories 2–6. . . . . . . . . . . . . . . . . . . . . . . . .
Usin the Scanner
Chapter 3
Chapter Objectives 3–1. . . . . . . . . . . . . . . . . . . . . . . . . .
Physical Description 3–1. . . . . . . . . . . . . . . . . . . . . . . . .
LED Indicators 3–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Labels 3–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Scanning Ranges 3–4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating Scanner 3–6. . . . . . . . . . . . . . . . . . . . . . . . . . .
Beep 3–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating Tips 3–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 3–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
i
Table of Contents
G
Hand-Held Scanner with RS-232 Option
Setup Instructions
eneral Setup Parameters
Chapter 4
Chapter Objectives 4–1. . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting Scanner to Host 4–1. . . . . . . . . . . . . . . . . . .
Installing Interface Cable 4–2. . . . . . . . . . . . . . . . . .
Removing Interface Cable 4–3. . . . . . . . . . . . . . . . .
Installing Power Supply 4–4. . . . . . . . . . . . . . . . . . .
Scanner Configuration Guidelines 4–5. . . . . . . . . . . . .
Scanner Default Settings 4–7. . . . . . . . . . . . . . . . . . . . .
Resetting Factory Defaults 4–10. . . . . . . . . . . . . . . . . . . .
Chapter 5
Chapter Objectives 5–1. . . . . . . . . . . . . . . . . . . . . . . . . .
System Status 5–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Consumption 5–3. . . . . . . . . . . . . . . . . . . . . . . . .
Beeper Operation 5–4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Capture Count 5–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spotter Beam 5–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Autosense Mode 5–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
External Trigger Operation 5–8. . . . . . . . . . . . . . . . . . .
Serial Communication Parameters
ii
Chapter 6
Chapter Objectives 6–1. . . . . . . . . . . . . . . . . . . . . . . . . .
Baud Rate 6–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Serial Data Transmission Parameters 6–3. . . . . . . . . . .
Protocol 6–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
XON/XOFF 6–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CTS 6–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RTS 6–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Intercharacter Delay 6–10. . . . . . . . . . . . . . . . . . . . . . . . .
Serial Transmit Buffer 6–11. . . . . . . . . . . . . . . . . . . . . . . .
Full Buffering 6–11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
No Buffering 6–11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
One Label Buffering 6–11. . . . . . . . . . . . . . . . . . . . . .
Table of Contents
ym
Hand-Held Scanner with RS-232 Option
Message Format Parameters
S
bologies
Chapter 7
Chapter Objectives 7–1. . . . . . . . . . . . . . . . . . . . . . . . . .
Message Format 7–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Prefix 7–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Suffix 7–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Scanner Identifier 7–4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Code Identifier 7–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preamble or Postamble 7–6. . . . . . . . . . . . . . . . . . . . . . .
Preamble 7–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Postamble 7–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
No Read Message 7–10. . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 8
Chapter Objectives 8–1. . . . . . . . . . . . . . . . . . . . . . . . . .
Label Lengths 8–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Code 39 8–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Modulo 43 Check Character 8–3. . . . . . . . . . . . . . .
Transmit Stop/Start Characters 8–3. . . . . . . . . . . . .
Minimum Length 8–4. . . . . . . . . . . . . . . . . . . . . . . . .
Maximum Length 8–4. . . . . . . . . . . . . . . . . . . . . . . .
UPC (A and E) 8–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Supplements 8–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Expanded UPC-E 8–5. . . . . . . . . . . . . . . . . . . . . . . .
Transmit Number System Digit 8–6. . . . . . . . . . . .
Transmit Check Digit 8–6. . . . . . . . . . . . . . . . . . . . .
UPC to EAN Translation 8–7. . . . . . . . . . . . . . . . . .
EAN/JAN 8–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Supplements 8–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmit Number System Digit 8–9. . . . . . . . . . . .
Transmit Check Digit 8–9. . . . . . . . . . . . . . . . . . . . .
Interleaved 2 of 5 8–10. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check Digit 8–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Minimum Length 8–11. . . . . . . . . . . . . . . . . . . . . . . . .
Maximum Length 8–11. . . . . . . . . . . . . . . . . . . . . . . .
Standard 2 of 5 8–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Minimum Length 8–12. . . . . . . . . . . . . . . . . . . . . . . . .
Maximum Length 8–12. . . . . . . . . . . . . . . . . . . . . . . .
iii
Table of Contents
f
Hand-Held Scanner with RS-232 Option
Code 128 8–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Minimum Length 8–13. . . . . . . . . . . . . . . . . . . . . . . . .
Maximum Length 8–13. . . . . . . . . . . . . . . . . . . . . . . .
Codabar 8–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmit Stop/Start Characters 8–14. . . . . . . . . . . . .
Minimum Length 8–15. . . . . . . . . . . . . . . . . . . . . . . . .
Maximum Length 8–15. . . . . . . . . . . . . . . . . . . . . . . .
Serial Commands
ications
Speci
Chapter 9
Chapter Objectives 9–1. . . . . . . . . . . . . . . . . . . . . . . . . .
Serial Command Format 9–1. . . . . . . . . . . . . . . . . . . . . .
Manual Scanning Interaction 9–2. . . . . . . . . . . . . . . . . .
ACK/NAK Protocol 9–3. . . . . . . . . . . . . . . . . . . . . . . . .
Power Standby and Serial Commands 9–4. . . . . . . . . .
Communication Parameter Changes 9–4. . . . . . . . . . . .
Chapter 10
Appendix A Bar Code Test Symbols
Appendix B Digit Selection Symbols
Appendix C Autosense Mode
Appendix D Interface Cable Pinouts
Appendix E Maintenance
Appendix F Scanner Commands
Glossary
iv
Index
3.1
.
.
.
.
.A
.A
.A7.B9.A
4 4 4 C
2
2.B 3
3.B
4.A 7
Table of Contents
Hand-Held Scanner with RS-232 Option
Figures
Scanning Ranges 3–5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 2 3
1
System Connections 4–1. . . . . . . . . . . . . . . . . . . . . . . . .
Installing Interface Cable 4–2. . . . . . . . . . . . . . . . . . . . .
Removing Interface Cable 4–3. . . . . . . . . . . . . . . . . . . .
Autostand C–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tables
Interface Cables 2–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Scanner Accessories 2–6. . . . . . . . . . . . . . . . . . . . . . . . .
LED Indicators 3–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Scanning Ranges: Standard/Long Range Scanner 3–4
Scanner Default Settings 4–7. . . . . . . . . . . . . . . . . . . . .
Code Identifier Characters 7–5. . . . . . . . . . . . . . . . . . . .
Hexadecimal Conversion Table 7–8. . . . . . . . . . . . . . . .
Serial Programming Command Examples 9–2. . . . . . .
v
Chapter
I
Using this Manual
1
A–B

Chapter Objectives

Contents of Package

ntended
Audience
This chapter gives an overview of the manual including:
Contents of Package

Intended Audience

Overview of Manual
Warnings and Cautions
Related Publications
You should receive the following items when ordering the Catalog No. 2755-G3-D or 2755-G6-D Scanner:
Scanner
Scanner Holder
User Manual
No special knowledge is required to read this manual or use the scanner. However, this manual does not show you how to generate an application program on the host computer to receive the scanned data.
1–1
Chapter 1
Using this Manual

Overview of Manual

This manual shows how to set up and use the scanner
with an RS-232 serial device for non-contact scan-
ning applications. The contents of each chapter are:
Chapter Title Purpose
1 Using this Manual Provides an overview of this manual. 2 Overview of Scanner
3 Using the Scanner
4 Setup Instructions
5
6
7
8 Symbology Parameters
9 Serial Commands
10 Specifications Details specifications of the scanners.
Communication Parameters
General
Operating Parameters
Serial
Message
Format Parameters
Gives an overview of scanner functions, oper­ating modes, and scanner setup parameters.
Provides basic instructions on how to use the scanner for non-contact scanning.
Shows how to connect the scanner to the serial host device and how to select scanner operating parameters.
Covers parameters specific to the operation of the scanner including beeper, power con­sumption, and capture count. Parameters are selected by scanning bar code labels.
Covers parameters that control serial communications between the scanner and the host device. Parameters are selected by scanning bar codes.
Covers parameters that control the format of messages transmitted to the host. Parameters are selected by scanning bar codes.
Covers parameters that enable bar code symbologies the scanner is capable of read­ing. Symbologies are disabled or enabled by scanning bar codes.
Describes serial commands and communica­tions between the scanner and host computer. It also covers precautions when operating in serial communication mode.
1–2
Chapter 1
W
R
Using this Manual
arning and
Caution Symbols
elated
Publications
This manual contains the following caution and warning symbols.
CAUTION:
A laser caution symbol that appears where laser light is present.
WARNING
A warning symbol means people might
!
be injured if procedures are not followed.
CAUTION
A caution symbol is used when equip-
!
ment may be damaged if procedures are not followed.
Below is a list of related publications you may need to refer to when using the scanners.
Publication No. 2755-921
Bar Code Basics Describes bar code symbologies, equipment, and typical applications.
Publication No. 2755-2.44
Product Data for Visible Laser Diode Hand-Held Scanners
1–3
Chapter
F
2
Overview of Scanner
A–B

Chapter Objectives

unction
of Scanner
This chapter gives an overview of the scanner including:

Function of Scanner

Operating Modes
Scanner Setup Parameters
Serial Commands
Accessories
The scanner is capable of scanning, decoding, and transmitting bar code data to devices equipped with RS-232 serial communication ports, including personal computers and terminals.
You configure the scanner for serial communications by modifying the built-in setup parameters of the scanner. Parameters are selected based on the requirements of the host device and the types of bar codes used in your application.
The scanner is easily configured by scanning the appropriate bar code labels in Chapters 4 through 8 of this manual. When a configuration label is scanned, the scanner sends a 1 or 2 line acknowledgement message to your terminal display.
Important: It is your responsibility to provide the application program on the host device that will receive and store the data.
2–1
Chapter 2
g
Overview of Scanner
Operatin Modes
The scanner functions in one of two operating modes:
Hand-Held mode or Autosense mode.
Hand-Held Mode
In hand-held mode, you hold the scanner in your
hand and press the trigger every time you want to
scan a bar code symbol.
Chapter 3 provides details on using the scanner in
hand-held mode.
Autosense Mode
In this mode the scanner operates in an optional
Autostand (Catalog No. 2755-NS2) for hands-free
operation. The scanner uses a low level laser beam as
an internal object sensor.
When the scanner is placed in the stand it becomes
immediately active for reading any bar code label
presented to it. The scanner is triggered when the
scan beam path (between the reflector on the stand
and the scanner) is broken.
You also have the option of removing the scanner
from the stand and using it as a conventional
hand-held scanner. The low level beam will not
interfere with hand-held use of the scanner.
2–2
When replaced in the stand the scanner reverts
automatically to the Autosense mode.
Note: Autosense mode can also be set up using a
PHOTOSWITCH reflector. See Accessories.
Chapter 2
Overview of Scanner

Setup Parameters

The built-in setup parameters of the scanner fall into four general categories:
General Setup
Serial Communication
Message Format
Symbologies
Each category controls parameters that relate to specific functions of scanner operations or communications with the host device.
General Setup Parameters
General setup parameters are basic to the operation of the scanner. These parameters control:
System Status
Power Consumption
Beeper Operation
Capture Count
Spotter Beam
Autosense Mode
External Trigger
General parameters are set by scanning bar code labels in Chapter 5.
Serial Communication Parameters
The serial communication parameters define how the scanner will communicate with the host computer through its serial interface including:
Baud Rate
Serial Data Parameters
Intercharacter Delay
Protocol
Serial Transmit Buffer
Serial Communication parameters are set by scanning bar code labels in Chapter 6.
2–3
Chapter 2
Overview of Scanner
Message Format Parameters
Parameters that control the format of messages
transmitted to the host include:
Prefix
Suffix
Scanner Identifier
Code Identifier
Preamble
Postamble
Message Format parameters are enabled or disabled
by scanning bar codes in Chapter 7.
Symbology Parameters
The symbology parameters enable or disable the
types of bar codes the scanner is capable of reading.
The scanner supports the following symbologies:
2–4

Serial Commands

Code 39 UPC
Interleaved 2 of 5 EAN/JAN
Standard 2 of 5 Code 128
Codabar
Symbologies are selected based on the requirements
of the application.
You enable or disable symbologies by scanning bar
codes in Chapter 8.
The scanner also supports a set of serial commands
that can be sent from the host to configure scanner
operations and communications between the scanner
and host device.
The serial commands perform the same functions as
scanning the menus of bar code labels. Chapter 9
covers topics related to serial programming.
Chapter 2
g
Overview of Scanner
Orderin a Scanner
The following figure shows the catalog number breakdown for ordering a scanner.
2755 - G 3 - D
Bulletin Number
Device TypeDevice Type
G = Gun
Scan Range
3 = Standard Range 6 = Long Range
Decoder Type
D = RS-232
2–5
Chapter 2
Overview of Scanner

Scanner Accessories

Catalog No.
2755-NCR1 RS-232 DCE, Female, 8 Foot (2.4 Meter) Coiled Cable
2755-NCR2
1
This cable is compatible with the AUX port on the Single and Dual-Head Enhanced Bar Code Decoders (Cat. No. 2755-DS1A, -DD1A).
T able 2.A lists the RS-232 interface cables available
for the scanners. Cables are available with different
pinouts to support either DTE or DCE configurations.
Appendix D lists the pinouts for each cable.
Table 2.A
Interface Cables with 25 Pin D-Type Connector
Description
This cable is typically used with IBM PC compatible computers. You may have to use an adapter with this cable if your computer has a 9-pin port.
RS-232 DTE, Male, 8 Foot (2.4 Meter) Coiled Cable
1
T able 2.B lists other accessories for the scanners.
Table 2.B
Scanner Accessories
Catalog No.
2755-NS1 Scanner Holder (included with scanner). 2755-NS2
Autostand 2755-GB1 Holster Belt 2755-GH5 Scanner Holster (can function on belt or sling).
2755-PW1 5V Power Supply, 110 VAC, 60 Hz
2755-NT1 Reflective Tape, 2 inch (50.8 mm) square
2
92-39 92-47
1
Reflective tape is supplied with Autostand. Additional reflective
Circular Reflector, 3 inch (76.2 mm) diameter
2
Circular Reflector, 1 1/4 inch (31.8 mm) diameter
tape is available by ordering Catalog No. 2755-NT1.
2
Allen-Bradley PHOTOSWITCH part number.
Description
11
2–6
Chapter
Phy
Using the Scanner
3
A–B

Chapter Objectives

sical
Description
This chapter covers some basic topics on the operation and use of the scanner including:

Physical Description

LED Indicators
Safety Labels
Scanning Ranges
Operating Scanner
Beep
Operating Tips
Troubleshooting
The scanners use a low power visible laser diode light source for non-contact scanning applications.
The trigger in the handle of the scanner turns on the light beam. The beam exits the window on the front of the scanner.
LED Indicators
Scanning Window
Trigger
Cable Connection
Note: If your scanner is enabled for Autosense mode, the internal object sensor is automatically triggered when bar codes are presented to it.
3–1
Chapter 3
LED
Using the Scanner
Indicators
Light, reflected off the bar code symbols, passes back through the window and is detected by light sensors. When a label is read, the laser is automatically turned off until the next pull of the trigger.
The laser beam looks like a narrow red line of light. It is actually a tiny spot of light traveling very fast. The laser spot moves across the bar code symbol at approximately 35 scans/second. The bar code is scanned many times in a short period of time.
The rear of the scanner has two indicators that provide a visual indication of scanner operation.
GOOD READ
SCANNING
3–2
T able 3.A defines the color and function of each LED indicator.
Table 3.A LED Indicators
LED Label
GOOD READ Green
SCANNING Yellow
Color Function
The GOOD READ light momentarily turns on (and you will hear a beep) when a bar code symbol has been successfully decoded.
The SCANNING light turns on when the device is scanning.
Chapter 3
y
Using the Scanner
Safet Labels
The scanners use a low power visible laser diode. As with any bright light source, such as the sun, you should avoid staring directly into the beam. Momentary exposure to a CDRH Class II laser is not known to be harmful.
The following figure shows the location of all safety labels as they appear on the scanner.
CAUTION
Use of controls, adjustments, or perform-
!
ance of procedures other than those specified herein may result in hazardous visible light exposure.
3–3
Chapter 3
g
Using the Scanner
Scannin Ranges
The scanners can read bar code labels at various distances depending on the bar code width (width of narrowest element in bar code, either bar or space).
T able 3.B defines the scanning ranges for both the standard and long range scanner. Scanning ranges are listed for symbols with bar code widths from 6.0 mil to 55.0 mil (.15 mm to 1.40 mm).
Table 3.B Scanning Ranges: Standard and Long Range Scanners
Bar Code
Width
6.0 mil
(.15 mm)
7.5 mil
(.19 mm)
10.0 mil
(.25 mm)
15.0 mil
(.38 mm)
20.0 mil
(.51 mm)
40.0 mil
(1.02 mm)
55.0 mil
(1.40 mm)
Standard Range
(2755-G3-D)
3.0 in - 5.0 in
7.6 cm - 12.7 cm
2.5 in - 7.5 in
6.4 cm - 19.0 cm
1.0 in - 10.0 in
2.5 cm - 25.4 cm
1.5 in - 14.0 in
3.8 cm - 35.6 cm
2.5 in - 18.0 in
6.4 cm - 45.7 cm
9.0 in - 25.0 in
22.9 cm - 63.5 cm
12.0 in - 30.0 in
30.5 cm - 76.2 cm
Long Range
(2755-G6-D)
N.A.
N.A.
N.A.
8.0 in - 22 in
20.3 cm - 55.9 cm 12 in - 36 in
30.5 cm - 91.4 cm 23 in - 60 in
58.4 cm - 152.4 cm 23 in - 66 in
58.4 cm - 167.6 cm
3–4
Figure 3.1 illustrates the scanning ranges in graphic form. The figure shows that the scanning range of the standard range scanner for a 40.0 mil (1.02 mm) bar code width is 9.0 - 25.0 inches (22.9 - 63.5 cm). The scanning range of the long range scanner for the
40.0 mil (1.02 mm) bar code width is 23 - 60 inches (58.4 - 152.4 cm).
Standard Range Scanner
Catalog No. 2755-G3-D
Narrow
Bar Width
Scanner
0.006 in
(0.15mm)
0.0075 in (0.19mm)
inches
centimeters
0
Figure 3.1 Scanning Ranges
0.010 in
(0.25mm)
0.015 in
(0.38mm)
0.020 in
(0.51mm)
10 20 30
5
25.4 50.8 76.2
12.7
Chapter 3
Using the Scanner
0.040 in
(1.02 mm)
(1.40 mm)
15
38.1
Depth of Field
0.055 in
63.5
10
5
Width
of
0
Scanning
Beam
(inches)
5
10
25
Long Range Scanner
Catalog No. 2755-G6-D
Scanner
Narrow
Bar Width
0 inches
centimeters
15.0 mil
(0.38 mm)
20.0 mil
(0.51mm)
40.0 mil
(1.02 mm)
55.0 mil
(1.40 mm)
25.4 50.8 76.2 101.6 127.0
2010
Depth of Field
10
5
Width
of
0
Scanning
Beam
(inches)
5
10
504030
60 70
152.4 177.8
3–5
Chapter 3
g
Using the Scanner
Operatin
Follow these basic steps to operate scanner.
Scanner
1. Check
Before using the scanner, check all cable connections to make sure they are secure.
Chapter 4 defines connections between scanner, power supply, and serial communication device.
2. Test
Aim the scanner at the work surface and press the trigger. You should see the red beam on the work surface, and the SCAN­NING indicator on the back of the unit should be on.
2. Scan
Aim the scanner at the bar code and press the trigger. Adjust the scanner position so the beam is centered on the bar code and overlaps it on both sides. When the scanner has read the symbol:
You will hear a beep and/or ...
The GOOD READ indicator
will turn on momentarily.
The red scan beam will turn off.
If you fail to scan, see the Trouble- shooting section.
3–6
Chapter 3
B
g T
RIGHT
Using the Scanner
eep
Operatin
ips
When scanning a bar code symbol, listen for one short, high tone. It means the bar code has been decoded successfully.
A low-high-medium sequence of beeps on power up means the scanner has been configured in a continuous power mode for operation with serial communication devices.
Hold at an Angle
Do not hold the scanner directly over the bar code. In this position light can reflect back into the scanner and prevent decoding. Angle the scanner slightly.
Scan the Entire Symbol
Move the scanner so the beam crosses every bar
and space on the symbol.
The larger the symbol the farther away you should
hold the scanner.
RIGHT
Hold the scanner closer for symbols with bars that
are close together.
If you have difficulty reading a label hold the
scanner beyond the recommended range in T able
3.B and then move the scanner closer.
WRONG
3–7
Chapter 3
T
g
Using the Scanner
roubleshootin
This section provides a list of things to check if you are having problems scanning.
Note: Scanning problems are most often caused by poor quality bar code symbols. If scanning problems arise, test your bar code system using the high quality bar code test symbols supplied in Appendix A.
Make sure the scanner is configured to read the
the type of bar codes you are trying to scan.
Check if the bar code symbol is worn or damaged.
Verify that you are holding the scanner at an angle.
Make sure the beam crosses every bar and space
on the symbol.
Check for loose cable connections.
Check that there is power to the scanner and serial
communication device.
If you perform these checks and the symbol still does not scan, contact your Allen-Bradley representative.
3–8
Chapter
g
Setup Instructions
4
A–B

Chapter Objectives

Connectin Scanner to Host
Host
Device
This chapter provides setup instructions including:

Connecting Scanner to Host

Scanner Configuration Guidelines
Scanner Default Settings
Resetting Factory Defaults
Before configuring parameters of the scanner, you must connect the scanner to the host device using the appropriate interface cable and power supply. Figure
4.1 shows the connections.
Figure 4.1 System Connections
Power Supply
Catalog No. 2755-PW1
Scanner
Cat. No. 2755-G3-D or
2755-G6-D
RS-232 Serial Port
Power Supply
Receptacle
AC
Power Source
D-Type
Connector
Cat. No. 2755-NCR1 or -NCR2
4–1
Chapter 4
Setup Instructions

Installing Interface Cable

The interface cable has a modular plug (resembling a telephone connector) on one end and a 25 pin D-T ype connector on the other end. The available interface cables are listed in T able 2.A.
CAUTION:
Do not connect scanner to host until host
!
device is turned off. Failure to do this could result in damage to the scanner.
T o install the interface cable:
1. Turn power to host computer OFF.
2. Insert the modular plug into the opening at the bottom of the scanner’s handle (see Figure 4.2). The modular plug is keyed to insure proper inser­tion. Press firmly until the plug clicks into place.
4–2
Figure 4.2 Installing Interface Cable
3. Plug the 25 pin D-Type connector into the RS-232 receiving port of the host device.
Note: You may need an adapter if your computer has a 9-pin port.
Chapter 4
Setup Instructions

Removing Interface Cable

At some point you may have to replace the interface cable with another cable.
T o remove the interface cable, follow these steps.
CAUTION:
Do not remove the interface cable until host
!
device is turned off. Failure to do this could result in damage to the scanner.
1. Turn power to host device off.
2. Disconnect power supply from AC power source.
3. Disconnect scanner from host device.
4. Insert a straightened paper clip into the cable release hole as shown in Figure 4.3.
5. Press down firmly on the paper clip to release the retainer and gently pull the connector out of the scanner.
Figure 4.3 Removing Interface Cable
Cable Release Hole
4–3
Chapter 4
Setup Instructions

Installing Power Supply

The external power supply (Catalog No. 2755-PW1) provides power to the scanner. One end connects to a standard AC receptacle supplying the appropriate voltage level. The other end plugs into the power re­ceptacle of the 25 pin D-T ype connector.
CAUTION:
The Catalog No. 2755-PW1 Power Supply
!
has the following polarity:
+
+5 V Ground
If using another power supply, the polarity must be the same.
T o install the power supply:
1. Power to the host device must be turned off.
4–4
CAUTION:
Do not connect power supply until the host
!
device is turned off. Failure to follow this caution could result in damage to the scanner or host device.
2. Plug the circular connector into the power supply receptacle of the 25-pin connector.
3. Plug the power supply into a standard AC power source.
4. Review all connections. At this point all components of the system should be connected. Power on the host device.
5. Aim the scanner down at the work surface and press the trigger. You should see the red beam and the SCANNING indicator on the back of the unit should be on.
Before configuring the scanner, review the next two sections of this chapter.
Chapter 4
Setup Instructions

Scanner Configuration Guidelines

Configuration is the process of enabling or disabling scanner operating parameters. The host system and the types of bar codes that will be encountered will determine which parameters should be enabled or disabled.
Follow three basic steps when selecting parameters:
1. Review the rest of this manual to familiarize yourself with each group of scanner parameters.
2. Review the requirements of your host system and application. This will enable you to determine if the factory defaults must be changed.
3. Enable or disable the relevant parameters by scanning the bar codes in Chapters 5 through 8. The section that follows describes this process. All configuration bar code labels in this manual are Code 128, Character Set B.
Scanning Menu Labels
The scanner does not have a distinct configuration mode. Instead, it automatically recognizes and reacts to labels you scan. You do not scan a label to enter
or exit configuration mode.
Most parameters are set by scanning one label. For example, assume that to be compatible with your host system, the scanner’s baud rate setting must be changed from its default value of 9600 to 2400 baud.
T o make this change, locate the baud rate bar code menu in Chapter 5 and scan the label to the left of
2400 Baud. The correct label is shown below.
DD
A successful scan is indicated by two short-high beeps. An unsuccessful scan produces no beeps and requires you to rescan the bar code.
Most parameters are modified in this way. When you are finished with modifications you can resume normal bar code scanning.
2400 Baud
4–5
Chapter 4
Setup Instructions
Note: When enabling or disabling a parameter, be sure the scanner beam illuminates only one symbol at a time. The layout of this manual minimizes the accidental scanning of multiple labels.
Some parameters require that you scan multiple labels to modify a setting. An example is the Intercharacter Delay parameter. To set the intercharacter delay to 5 milliseconds (msec):
1. Scan the Intercharacter Delay (GB) label and listen
for one short beep.
GB
+
Intercharacter Delay=xx msec
The dotted boxes to the right of the label indicate that you must scan two additional labels; one for the digit 0 and the second for the digit 5.
2. After the beep, scan the bar code beside 0 in Appendix B, and listen for one short-high beep.
3. Scan the bar code beside 5 in Appendix B and listen for two short beeps. The two beeps indicate that you scanned the last parameter argument.
If you scan the Intercharacter Delay (GB) label and then scan a normal data label (instead of 0 and 5), a normal tone is emitted in response to the data label, and the programming command is ignored. No exit
code is required to resume normal operations.
4–6
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