Rockwell Automation 2100 User Manual

Installation Instructions
PowerFlex Active Front End in IP20 2500 MCC Style Enclosure Frame 10 Bus Splice Kit
Catalog Number SK-Y1-BUSSPLICE-F10 (for use on right or left side)
Electrical Rating
Compatible Products PowerFlex Active Front End Frame 10 in IP20 2500 MCC Style enclosure
Certification
(1) For MCC bus splices. (2) PowerFlex Active Front End UL listed up to 520 amps DC.
This bus splice kit must be used with barrier kit SK-Y1-MCCBARRIER.

Additional Resources

(1)
(2)
1250 Amps
(Catalog Nos. 20YD460P…, 20YD460W…, 20YF325P…, and 20YF325W…)
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Additional Resources
Where the Kit Is Used
What the Kit Contains
Right-side Connection
Left-side Connection
These documents contain more information on related products from Rockwell Automation.
Publication 20Y-IN003A-EN-P - September 2014
Resource Description
PowerFlex Active Front End User Manual, publication 20Y-UM001
PowerFlex Active Front End—Frame 10 Hardware Service Manual, publication 20Y-TG001
You can view or download publications at http://
www.rockwellautomation.com/literature/. To order paper copies of technical
documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative.
Provides installation, wiring, operating, and troubleshooting information.
Provides Frame 10 hardware service information and schematic diagrams.
PowerFlex Active Front End in IP20 2500 MCC Style Enclosure Frame 10 Bus Splice Kit
ATT EN TI ON : To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged completely before performing any work on the Active Front End. After power is removed from the Active Front End, wait 5 minutes for the bus capacitors to discharge. Check the DC bus voltage between the DC+ and DC- terminals, between the DC+ terminal and the chassis, and between the DC- terminal and the chassis. The measured voltage must be zero for all three measurements.
ATT EN TI ON : To guard against personal injury and or equipment damage caused by an ARC Flash, the user must identify the ARC Flash requirements per NFPA 70E.
ATT EN TI ON : If you do not follow ESD control procedures, the PowerFlex Active Front End, which contains electrostatic discharge (ESD) sensitive parts and assemblies, can be damaged. Static control precautions are required when installing, testing, servicing, or repairing the Active Front End. If you are unfamiliar with static control procedures, see Guarding Against Electrostatic Damage, publication 8000-4.5.2, or any other applicable ESD protection handbook.

Where the Kit Is Used

What the Kit Contains

ATT EN TI ON : An incorrectly applied or installed Active Front End can result in
component damage or a reduction in product life. Wiring or application errors such as undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures can result in malfunction of the system.
ATT EN TI ON : The user is responsible for conforming with all applicable local, national, and international codes. Failure to observe this precaution can result in damage to, or destruction of, the equipment.
ATT EN TI ON : Only qualified personnel familiar with the construction and operation of this equipment and the hazards that are involved must plan or implement system installation, startup, and subsequent maintenance. Failure to comply can result in personal injury and/or equipment damage.
This kit can be used with only an Active Front End Frame 10 in an IP20 2500 MCC Style enclosure to connect bus bars to an adjacent (right or left side) IP20 2500 MCC Style enclosure with the same bus bar alignment. This provides an in­line common bus system configuration.
SK-Y1-BUSSPLICE-F10 Kit Supplied Parts/Hardware Part Number Quantity
PowerFlex 750 High HP Ground Splice PN-226139 2
MCC Centerline Bus Splice (right or left) PN-73937 2
Washer, Flat, M10, 10.5 mm ID x 21 mm OD 419064-1SL 16
MCC Bus Clamp Assembly 40319-400-01 8
Hex Nut, Conical Spring Washer, M10 x 13.3 mm 29355-002-01 16
Screw, Hex Flange HD, Taptite, M6 x 20 mm (for PE connection only) 29171-640-02 8
2 Rockwell Automation Publication 20Y-IN003A-EN-P - September 2014
PowerFlex Active Front End in IP20 2500 MCC Style Enclosure Frame 10 Bus Splice Kit
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Right-side Connection

To connect the bus bars and attach an enclosure to the right side of the AFE enclosure, follow these steps.

Step 1: Remove power from the AFE.

ATT EN TI ON : To avoid an electric shock hazard, verify that the voltage on the
bus capacitors has discharged completely before servicing. Check the DC bus voltage between the +DC and -DC terminals, between the +DC terminal and the chassis, and between the -DC terminal and the chassis. The voltage must be zero for all three measurements.
a. Turn off and lock out input power.
b. Wait five minutes for bus capacitors to discharge.
c. Verify that there is no voltage at the AFE input power terminals.
d. Check the DC bus voltage between the +DC and -DC terminals,
between the +DC terminal and the chassis, and between the -DC terminal and the chassis.
The voltage must be zero for all three measurements before proceeding.

Step 2: Remove left side covers from the enclosure being connected to the AFE.

Step 3: Remove the AFE enclosure right side covers to access the bus bars.

Rockwell Automation Publication 20Y-IN003A-EN-P - September 2014 3
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