Rockwell Automation 2094-BMxx-M User Manual

Installation Instructions

Kinetix 6200 and Kinetix 6500
IAM and AM Power Modules

Catalog Numbers 2094-BC01-MP5-M, 2094-BC01-M01-M, 2094-BC02-M02-M,
2094-BC04-M03-M, 2094-BC07-M05-M,
2094-BMP5-M, 2094-BM01-M, 2094-BM02-M, 2094-BM03-M, 2094-BM05-M

Topi c Pag e

About the IAM and AM Power Modules 1

Important User Information 2

Catalog Number Explanation 3

Before You Begin 3

Setting the Ground Jumper in Ungrounded Power Configurations 4

Install the IAM/AM Power Modules 7

Connector Data 12

Power Wiring Requirements 15

Motor Overload Protection 17

Additional Resources 18

About the IAM and AM Power Modules

The Kinetix® 6200 or Kinetix 6500 modular drives consist of an integrated axis (IAM) power
module and up to seven axis (AM) power modules each coupled with a Kinetix 6200 or
Kinetix 6500 control module. The IAM and AM power modules provide power for up to eight
servo motors or actuators.

Refer to the Kinetix 6200 and Kinetix 6500 Modular Servo Drives User Manual, publication

2094-UM002

integration with ControlLogix®, CompactLogix™, or SoftLogix™ controller platforms.

, for detailed information on wiring, applying power, troubleshooting, and

2 Kinetix 6200 and Kinetix 6500 IAM and AM Power Modules

IMPORTANT

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and operation of
this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with
installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be
carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or
application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requi rements associ ated wit h any pa rticu lar ins tallat ion, Roc kwell Au tomati on, Inc. cannot assume respon sibili ty or li abilit y for actual
use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software
described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is
prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNIN G: Identifies information about practices or circumstances that can cause an explosion in a hazardous
environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death,
property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the
consequence.

Identifies information that is critical for successful application and understanding of the product.

Labels may also be on or inside the equipment to provide specific precautions.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that
dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that
surfaces may reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for exampl e, a motor control center, to alert
people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective
Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective
Equipment (PPE).

Rockwell Automation Publication 2094-IN011D-EN-P - August 2013

Kinetix 6200 and Kinetix 6500 IAM and AM Power Modules 3

TIP

Catalog Number Explanation

This publication applies to the following Kinetix 6200 and Kinetix 6500 modular drive
components.

IAM and AM Power Module Catalog Numbers

Cat. No. Description

2094-BC01-MP5-M IAM power module, 460V, 6 kW converter, 4 A (0-pk) inverter

2094-BC01-M01-M IAM power module, 460V, 6 kW converter, 9 A (0-pk) inverter

2094-BC02-M02-M IAM power module, 460V, 15 kW converter, 15 A (0-pk) inverter

2094-BC04-M03-M IAM power module, 460V, 28 kW converter, 30 A (0-pk) inverter

2094-BC07-M05-M IAM power module, 460V, 45 kW converter, 49 A (0-pk) inverter

2094-BMP5-M AM power module, 460V, 4 A (0-pk) inverter

2094-BM01-M AM power module, 460V, 9 A (0-pk) inverter

2094-BM02-M AM power module, 460V, 15 A (0-pk) inverter

2094-BM03-M AM power module, 460V, 30 A (0-pk) inverter

2094-BM05-M AM power module, 460V, 49 A (0-pk) inverter

Before You Begin

Remove all packing material, wedges, and braces from within and around the components. After
unpacking, check the item nameplate catalog number against the purchase order.

Parts List

Drive Component Ships With

• Wiring plug connector set for main VAC input power (IPD), control VAC input power (CPD), contactor

IAM Power Module

enable relay (CED), motor power (MP), and motor/resistive brake power (BC).

• These installation instructions, publication 2094-IN011.

AM Power Module

• Wiring plug connector set for motor power (MP) and motor/resistive brake power (BC).

• These installation instructions, publication 2094-IN011.

Connector kits for user I/O, safety, and auxiliary feedback (catalog numbers 2090-K6CK-D44M
and 2090-K6CK-D44S0) and motor feedback (catalog number 2090-K6CK-D15M) are not
provided. Replacement connector sets, as described in the Parts List
the Kinetix Motion Accessories Technical Data, publication GMC-TD004
on connector kits and replacement connector sets.

Rockwell Automation Publication 2094-IN011D-EN-P - August 2013

, are available. Refer to

, for more information

4 Kinetix 6200 and Kinetix 6500 IAM and AM Power Modules

IMPORTANT

Setting the Ground Jumper in Ungrounded Power Configurations

Setting the ground jumper is necessary only when using an ungrounded or high-impedance
grounded power configuration. Setting the jumper involves removing the IAM power module
from the power rail, opening the IAM module, and moving the jumper.

If you have grounded power distribution, you do not need to set the ground jumper. Go to

Install the IAM/AM Power Modules

Setting the ground jumper is best done when the IAM power module is removed from the power
rail and placed face-up on a solid surface equipped as a grounded static-safe workstation.

ATT EN TI ON : To avoid personal injury and/or damage to equipment, remove the IAM power
module from the power rail before setting the ground jumper.

By setting the ground jumper for ungrounded power configurations, you no longer maintain
line-to-neutral voltage protection.

To remove the IAM power module from the power rail, refer to the Kinetix 6200 and
Kinetix 6500 Modular Servo Drives User Manual, publication 2094-UM002

ATT EN TI ON : This drive contains electrostatic discharge (ESD) sensitive parts and assemblies.
You are required to follow static-control precautions when you install, test, service, or repair
this assembly. If you do not follow ESD control procedures, components can be damaged. If
you are not familiar with static control procedures, refer to Guarding Against Electrostatic
Damage, publication 8000-4.5.2

on page 7.

.

, or any other applicable ESD awareness handbook.

When using ungrounded input power in common-bus configurations, use this table to
determine where to set the ground jumper.

Ground Jumper to Set

Leader Drive Follower Drive Set the Jumper in This Drive

Kinetix 6200\6500 IAM module Kinetix 6200\6500 IAM module Leader drive

Kinetix 6200\6500 IAM module Non-Kinetix 6200\6500 drive Leader drive

Non-Kinetix 6200\6500 drive Kinetix 6200\6500 IAM module

Rockwell Automation Publication 2094-IN011D-EN-P - August 2013

Follower drive (if no setting exists in the
leader drive)

Kinetix 6200 and Kinetix 6500 IAM and AM Power Modules 5

TIP

Set the Ground Jumper

Follow these steps to set the ground jumper for ungrounded power.

1. Remove the top and bottom front-panel cover screws.

Refer to the figure on page 6

2. Pull the front panel cover straight out, as shown, and locate the ground jumper.

3. Move the ground jumper.

for an illustration of your actual hardware.

Access to the jumper improves when the Bulletin 2094 control module is removed
from the IAM power module.

To remove the control module from the IAM power module, refer to the Kinetix 6200
and Kinetix 6500 Modular Servo Drives User Manual, publication 2094-UM002.

IAM Power Module

2094-BC01-MP5-M (460V)

2094-BC01-M01-M (460V)

2094-BC02-M02-M (460V)

2094-BC04-M03-M (460V)

2094-BC07-M05-M (460V)

Configuration

Grounded (default) Ungrounded

P16 and P17 P18 and P19

4. Replace the IAM power module front panel cover and two screws.

Apply 1.6 N•m (14 lb•in) torque.

5. Mount the IAM power module back on the power rail.

Refer to Mount the IAM/AM Power Modules

on page 9 for help mounting your IAM

module.

Rockwell Automation Publication 2094-IN011D-EN-P - August 2013

6 Kinetix 6200 and Kinetix 6500 IAM and AM Power Modules

IMPORTANT

Bottom Screw

Front Panel Cover

(removed)

Ground jumper set

for grounded configuration

(default setting).

Ground jumper set for
ungrounded configuration.

Top Sc rew

Removable Jumper

2094-BC01-MP5-M,
2094-BC01-M01-M,
2094-BC02-M02-M,
2094-BC04-M03-M, or
2094-BC07-M05-M
IAM (460V) Power Modules

Setting the IAM Power Module Ground Jumper (460V)

P16

P17

(behind P18)

P18

P19

P18

P19

Use the default jumper setting for grounded power configurations. Move the jumper, as
shown above, for ungrounded power.

Rockwell Automation Publication 2094-IN011D-EN-P - August 2013